Systems of Systems Engineering Profession IEs make processes better in the following ways: More efficient and more profitable business practices Better customer service and product quality Improved efficiency Increased ability to do more with less Making work safer, faster, easier, and more rewarding Helping companies produce more products quickly Making the world safer through better designed products Reducing costs associated with new technologies Are you drawn towards: People Solving problems System-level analysis Complexity Unstructured problems Leading diverse groups John Dasburg - CEO Northwest Airlines Michael Eskew - CEO UPS Henry Ford - founder of Ford Motor Company Joe Forehand - CEO Accenture Lee Iacocca - former CEO Chrysler Charles O. Holiday - CEO DuPont Dick Kovacevich - CEO Wells Fargo Edward Whitacre, Jr - Chairman and CEO of AT&T Yun Jong Yong - CEO Samsung Electronics Mike Duke - President and CEO, Wal-Mart USA Drew Brees - NFL Quarterback Charles Armstrong - President of Seattle Mariners Tom Landry - Former Dallas Cowboys Coach Maj Gen Robert L. Caslen, Jr - Deputy Director, War on Terrorism Sometimes called systems engineering or operations engineering or even enterprise engineering First autonomous department established in 1908. ME started in 1817, Civil 1835, Electrical 1882. Employed Engineers, NSF 2000 There are 276 accredited ME Programs Aeronatuical 6% Other 15% Civil 16% Sales 7% There are 110 accredited IE programs Computer 5% Mechanical Electrical/ 16% electronics 22% Industrial 13% Currently there are about 201,000 IEs Projected growth 14-20% between 2006-2016. The Department of Labor predicts that by 2016, the US will need: ◦ 89,000 new Industrial Engineers (up from 71,000) in the 2004 study ◦ 45,000 Electrical Engineers (3-6%) ◦ 114,000 Civil Engineers (14-20%) ◦ 58,000 Mechanical Engineers (3-6%) Supply and Demand is working for IEs! Median Annual Salary ($'s) Salary Curves by Experience 2005 120000 100000 80000 60000 Civil 40000 Electrical 20000 Industrial Aerospace 0 9 14 19 24 29 Years Experience Source: Career Journal.com Level of responsibility In charge of programs so extensive and complex as to require staff and resources of sizable magnitude Makes decisions and recommendations that are recognized as authoritative and have a far-reaching impact Average total annual income $151,237 112,173 Makes decisions and recommendations that are recognized as authoritative and have an important impact 98,623 Has full technical responsibility for interpreting, organizing, executing, and coordinating assignments. 85,531 Applies intensive and diversified knowledge of engineering principles and practices in broad areas of assignments and related fields. 73,491 plans and conducts work requiring judgment in the independent evaluation 61,483 Independently evaluates, selects and applies standard engineering techniques, procedures and criteria 53,243 Operations Research Manufacturing Systems Engineering Process Engineering Human Factors Quality Control Healthcare systems Entrepreneurship Management Business Minor Insights from IEs working in different jobs in different industries. Involves mathematical analysis and optimization ◦ Finding the best arrangement of routes for an airline or delivery organization ◦ Figuring out how to get all the thousands of supplies to a manufacturing plant or army with the least cost Industrial Engineers are often in charge of laying out or redesigning manufacturing lines and designing manufacturing processes ◦ Where should the next factory be built? ◦ How can an assembly line be reconfigured to account for the next product model? Industrial Engineers learn how to analyze the flow of information, materials and people through a system to improve performance ◦ Analyze how the paperwork flow for a government program can be improved ◦ Model the flow of people through an emergency room to improve safety and performance. Industrial Engineers study how people think, move and respond to input in order to design systems that work well. ◦ Ergonomics is the study of people physical capabilities ◦ Human Factors emphasizes mental capabilities ◦ Human-Systems Design is the study of how people interact with mechanical and computer systems. Industrial Engineers know how to use statistical sampling to analyze the quality of a product ◦ Many companies employee IE’s to measure and track their final products ◦ The trend is to improve quality by improving the design and manufacturing process, rather than fixing problems at the end. Industrial Engineers specialize in looking at the broader picture to find the root cause of problems. They often are put in direct charge of managing and directing changes that directly affect worker’s lives. They understand how to integrate people into designs. Regular Core Design for Manufacturing Human Factors/Ergonomics Engineering Economics Information System Design Process Engineering Quality Control Senior Project Project-intensive Lots of reading Less emphasis on obscure mathematics, more emphasis on applications Tends towards a business focus Friendly, outgoing Wide interests Often involved in extracurricular activities Like to work in teams Have a broad, engaged worldview Love learning new things Iowa: The Wind Energy Capital 3GW of Wind Power Capacity 3M people 20 wind energy companies Wind Today, Vol. 3, No. 3, 2008 Predictive Engineering and Power Estimation Wind Turbine Modeling 1 Pa R 2C p ( , )v3 2 = Science = Practice realized with Data Mining Pa rT What to Do With an Old Wind Farm Equipment? Reuse (most preferred) Restored 1949 VW Bug Remanufacture Recycle Disposal (should disappear) Life cycle engineering Multi-Criteria Optimization Clinical Medicine Diagnosis of Solitary Pulmonary Nodules Water Quality Courtesy: CDI Project, The University of Iowa HVAC Electric reheat coil Hydronic reheat coil Valve Damper Infuser Diffuser Zone Variable air volume box Industrial Product Configurator Innovation Product/Service Customers New product/service Data Flash Drive Design Circular, rectangular, contoured, stylish 1. 2. 3. 4. 5. 6. 7. 8. Cap, lock mechanism, slider, swing (orthogonal, parallel), push Shape Safety Carrying mechanism Multi-functionality Grip LED indicator Orientation indicator Storage indicator Yes, no Keychain, lanyard, pocket only Backup, pen, notepad, camera, multi-connection, security Evan Roz Anoop Verma http://www.iienet2.org