PRE-POSITIONED EXPEDITIONARY KIT (PEAK) TRAINING LESSON PLAN WATER PURIFICATION INSTRUCTIONS: This document provides the lesson plan for the capability listed above. This lesson plan must be used in conjunction with the associated capability user manuals. TITLE: Aspen 2000DM Reverse Osmosis Water Purification Unit (ROWPU) LESSON: W01 VERSION 1.0 FREQUENCY OF TRAINING: Quarterly SECTION I. ADMINISTRATIVE DATA 1.1. Prerequisite Lesson(s): N/A 1.2. Task(s) Taught or Supported: Task # W01-0001 W01-0002 W01-0003 W01-0004 W01-0005 W01-0006 W01-0007 W01-0008 W01-0009 W01-0010 W01-0011 W01-0012 W01-0013 W01-0014 W01-0015 W01-0016 W01-0017 W01-0018 W01-0019 W01-0020 W01-0021 Task Title Understand Aspen 2000DM features, capabilities, and system overview Select site for Aspen 2000DM emplacement Transport Aspen 2000DM and Support Case using Aspen pull around kit Conduct Preventive Maintenance, Checks, and Services (PMCS) and Cleaning Conduct Anchor Deployment and Retrieval Conduct system setup of Aspen 2000DM (Still water) Conduct system setup of Aspen 2000DM (Rough water) Conduct system setup of Aspen 2000DM (Well Deployment) Conduct Initial Startup of Aspen 2000DM Monitor Operations of Aspen 2000DM in General Conditions Conduct Pre-filter Maintenance and Replacement Conduct Aspen 2000DM stop, flush, shutdown, and restart Conduct Troubleshooting Prepare System for transport and short term storage Conduct emergency operations procedures Conduct Emergency flush procedures Conduct system disinfection Conduct system storage (Fresh Water Feed) Conduct system storage (Salt Water Feed) Conduct system storage (Freezing Weather) Conduct emergency storage procedures Page 1 of 46 Task # W01-0022 W01-0023 W01-0024 W01-0025 W01-0026 Task Title Conduct Ultraviolet Post-sterilizer maintenance Conduct Reverse Osmosis Membrane Cleaning Conduct Electronics Control Drawer Maintenance and Replacement Conduct System Breakdown Conduct Emergency System Breakdown 1.3. Task(s) Reinforced: N/A 1.4. Academic Hours for this Lesson: CLASSROOM HANDS-ON TESTING TOTAL HOURS .5 7.5 2 10.5 Note 1: Time is shown in Hours:Minutes Note 2: 1 academic hour = 50 minutes and does not include “break” time. 1:40 represents a 50minute academic hour and an additional 40 minutes. 1.5. Testing: Consult check on learning at the end of each activity. Students will demonstrate accomplishment of the TLO by successfully performing Learning Step/Activity without instructor guidance. 1.6. Security Clearance/Access: UNCLASSIFIED 1.7. References: Title: Aspen 2000DM Reverse Osmosis Water Purification System Operation Manual 1.8. Date: January 10, 2011 Additional Information: N/A Student Study Assignments: Following the first day of training, the instructor will assign a primary student leader for the system. This student will study the manual at the end of day one and will serve as the primary instructor on day two. 1.9. Instructor Requirements: Page 2 of 46 Instructor shall have received 2 days of train-the-trainer training and should be able to successfully demonstrate the tasks associated to the lesson plan without vendor assistance. Preferred: E-4 and above Preferred: A person experienced with water purification systems 1.10. Additional Support Personnel Requirements: Eight (8) persons are required to carry the Aspen 2000DM ROWPU. Six (6) persons are required to carry the Aspen 2000DM Support Case (loaded). Four (4) persons are required to upright the Aspen 2000DM ROWPU. A minimum of two personnel are required to operate the Aspen 2000DM for safety. Ensure the appropriate number of persons is available if lifting and maneuvering the kit. 1.11. Equipment Required: Item: Aspen 2000DM ROWPU Aspen 2000DM Support Case with contents Water Source (see Range Requirements) Power Source (24/28 VDC, 90/260 VAC 50-60 Hz, Single Phase, 1300W) Chlorine Bleach Quantity: 1 EA 1EA 1EA N/A ¼ Cup 1.12. Materials Required: 1.12.1. Instructor Materials: Lesson Plan, Aspen 2000DM Operation Manual, paper for notes, writing instrument 1.12.2. Student Materials: Aspen 2000DM Operation Manual, paper for notes, writing instrument 1.13. Classroom Training Area and Range Requirements: A formal classroom facility is not required. However, a covered area is recommended to limit exposure of personnel and equipment to the elements. A water source is required for the operations portion of training. Water source should be sufficient to cover the inlet filter and contain a minimum of 25 gallons (if recirculating the water). Consult local regulations related to the discharge of reject water Page 3 of 46 A flat area to place the kit upright and level between six (6) to twenty (20) feet from the feed water source. 1.14. Instructional Guidance: Before presenting this lesson, instructors must thoroughly prepare by studying this lesson and identified reference material. Instructors should maximize the use of consumables by limiting the use of new materials during training. For example, during the replacement of pre-filter training, instructors and students should simulate the replacement of the filters using the existing filters in the system instead of using new filters. Training should be conducted in a crawl-walk-run methodology. Crawl: Instructor led with instructor and students executing the tasks (Day 1 for 4 hours) Walk: Student led with instructor guidance; students only executing the tasks (Day 1 for 4 hours) Run: Student led and students only executing the tasks. Instructor provides oversight and interjects for safety concerns or when activities of students will damage the equipment (Day 2 – 2 hours per iteration) Page 4 of 46 SECTION II. INTRODUCTION Method of Instruction: Briefing, Classroom Instructor to student ratio is 1 : 8 Time of instruction (minutes): 5 Media Format: None 2.1 Motivator: Utilization of the equipment to support the operator’s mission set. 2.2 Terminal Learning Objective (TLO): Note: Inform the students of the following terminal learning objective requirements. At the completion of this lesson, the student will: ACTION/TASK: Be able to maneuver, set-up, operate, breakdown, store, and maintain the Aspen 2000DM ROWPU CONDITION: Given an Aspen 2000DM and Support Case with contents, Aspen 2000DM Operations Manual, a water source, and the correct number of personnel to maneuver and operate the kit STANDARD: Properly maneuver, set-up, operate, breakdown, store, and maintain the Aspen 2000DM ROWPU using the procedures and troubleshooting guide. 2.3 2.4 2.5 2.6 Safety Requirements: Ensure the appropriate number of personnel are available to maneuver and operate the kit Always use the buddy system when working around water Wear appropriate personal protective equipment (PPE) Review safety information in the Aspen 2000DM ROWPU manual Review the Material Safety Data Sheets (MSDS) for the system Risk Assessment Level: MEDIUM (Due to muscular stress from lifting the Aspen 2000DM) Environmental Considerations: Greater than 32 F (O C) to less than or equal to 120 F (49 C) Do not execute outdoors in lightning conditions Instructional Lead-In Good _____. I am ____ . Over the next two days, I will provide you training on the Aspen 2000DM Reverse Osmosis Water Purification Unit (ROWPU). The Aspen 2000DM is a component of the Pre-positioned Expeditionary Kit (PEAK) and provides the capability to Page 5 of 46 rapidly deploy and operate a water purification capability. We will execute the training utilizing the crawl-walk-run principle. During the Crawl phase, I will lead you through the tasks to maneuver, set-up, operate, breakdown, store, and maintain the Aspen 2000DM ROWPU. During the Walk phase, I will appoint a student leader from the group to conduct the tasks with me providing limited guidance. During the Run phase, I will assign a new student leader and you will be responsible for executing the tasks without guidance from me. Proper execution of the tasks in the run phase will result in completion of the training. It is expected that you will utilize this training to maintain proficiency on the Aspen 2000DM. * Provide a safety summary to the students during each task * Read the TLO to the students * Orient the students to the materials including the structure of the operations manual Page 6 of 46 SECTION III. 3.1 Tasks and Activities Task # W01-0001: Understand Aspen 2000DM features, capabilities, and perform system overview Method of Instruction: Briefing, Classroom Time of instruction (minutes): 30 References: Aspen 2000DM Operation Manual, Pages 3-5, 12-13, 56, 68, 71-72 Materials: Aspen 2000DM and Support Case with contents; Aspen 2000DM manual ACTION Understand Aspen 2000DM features, capabilities, and system overview CONDITION: Given the Aspen 2000DM with Support Case with contents and the Aspen 2000DM Operation Manual in a classroom environment STANDARD: Understand and be able to explain the features and capabilities of the Aspen 2000DM and be able to identify the components of the system correctly. Safety Requirements: Instructor should receive assistance from the required number of personnel to place wheels on Aspen 2000DM and place it on its back. Risk Assessment Level: LOW Environmental Considerations: Consider weather and temperature when conducting training. Instructional Lead-in: This lesson will provide you with an understanding of the system specifications and capabilities and enable you to properly identify the system components and contents of the support case. Performance Steps: 1. 2. 3. 4. 5. Provide System Function Description (Page 3) Provide Orientation to the user manual Describe Design and Features (Page 4) Describe Specifications (Page 5 and 72) Provide System Overview (Pages 12-13) utilizing the Aspen 2000DM lying on its back with wheels attached to allow multiple personnel to view the equipment. Page 7 of 46 6. Conduct orientation of pumping system (Page 56) with the 50 and 3 micron Filters removed. Equipment should be lying on its back with wheels attached to allow multiple personnel to view the equipment. 7. Layout the support case equipment prior to the lesson. Provide orientation and describe to support case contents (Page 71) with equipment laid out Evaluation Preparation: Evaluate this task at the end of Operate Communications Equipment training. Notify student that he/she will be evaluated on his/her ability to successfully explain the features and capabilities of the Aspen 2000DM and be able to identify the components of the system correctly. Check on Learning: Testing Requirement: Determine if students have learned the material presented bya) Solicit student questions and explanations b) Ask students to properly identify parts of the Aspen 2000DM and it support equipment c) Ask students to describe the capabilities and limitations of the system d) Ask students to locate areas within the Aspen 2000DM user manual e) PASS/FAIL: Students understand and are able to explain the features and capabilities of the Aspen 2000DM and be able to identify the components of the system correctly without instructor guidance. Feedback: Provide immediate feedback in context to the material presented and correcting student misunderstanding. Requirement: Provide remedial training as needed. Page 8 of 46 3.2 Task # W01-0002: Select site for Aspen 2000DM emplacement Method of Instruction: Briefing and Hands-on Time of instruction (minutes): 10 References: Aspen 2000DM Operation Manual, Pages 5 and 18 Materials: Aspen 2000DM and Support Case with contents; Aspen 2000DM manual ACTION Select site for Aspen 2000DM emplacement CONDITION: Complete Task# W01-0002. Given the Aspen 2000DM with Support Case with contents and the Aspen 2000DM Operation Manual and instructions to emplace the system STANDARD: Understand and be able to emplace the Aspen 2000DM Safety Requirements: Instructor and students should take care when walking terrain to avoid tripping hazards. The buddy system is required when reviewing areas near a water source. Risk Assessment Level: LOW Environmental Considerations: None Instructional Lead-in: Selecting the proper site for the Aspen 2000DM will enable you to maximize the capabilities of the system and better support the mission. Instructor Discussion: 1. Review warnings, cautions, and safety considerations 2. Instructor walks terrain with the students 3. Select a water source that is as clean and saline free to maximize output and minimize the sustainment and maintenance of the system 4. Select a flat area next to the feed water source 5. Select a water source able to sustain the input needs of the system Page 9 of 46 6. Determine a safe method to maneuver the system to the water source 7. Place unit six (6) to twenty (20) feet from feed water source. Note: Unit may be up to 40 feet from water source; however little to no incline is required to operate properly. Vertical pull capability is 15ft 8. Pull capability is affected by length of input line and incline of the terrain 9. Take into account tidal flows when emplacing the water kit 10. Look and listen for system distress – Look at feed pressure; Listen for irregular sounds. Evaluation Preparation: Evaluate this task at the end of Operate Communications Equipment training. Notify student that he/she will be evaluated on his/her ability to properly identify a site to emplace the Aspen 2000DM. Check on Learning: Testing Requirement: Determine if students have learned the material presented bya) Soliciting student questions and explanations b) Ask students to identify the criteria for site selection c) Ask students to review several sites and determine the best placement of the system d) PASS/FAIL: Students properly identify a site to emplace the Aspen 2000DM without instructor assistance. Feedback: Provide immediate feedback in context to the material presented and correcting student misunderstanding. Requirement: Provide remedial training as needed. 3.3 Task # W01-0003: Transport Aspen 2000DM and Support Case using the Aspen pull around kit Method of Instruction: Briefing and Hands-on Time of instruction (minutes): 20 References: Aspen 2000DM Operation Manual, Page 68 Materials: Aspen 2000DM and Support Case with contents; Aspen 2000DM manual ACTION Transport the Aspen 2000DM and its support case CONDITION: Given the Aspen 2000DM with Support Case with contents STANDARD: Properly lift the Aspen 2000DM and Support Case and prepare the kit for transport Page 10 of 46 Safety Requirements: Ensure proper number of personnel lift and maneuver the kit and its support case. Take care when lifting and maneuvering the kit to avoid injury from the kit falling or being placed on students. Risk Assessment Level: MEDIUM Environmental Considerations: NONE Instructional Lead-in: Lifting and maneuvering the Aspen 2000DM and its support case is a team effort. Not following the proper procedures will result in injury and/or damage to the equipment. DO NOT lift the kit more than 3 feet off the ground without a resting platform to assist in the lift. WARNING: The Aspen 2000DM Support Case has been retrofitted with wheel and pull around brackets. DO NOT attempt to stack the Support Case on the ROWPU. Damage to equipment and severe injury to personnel may occur. Performance Steps: 1. Review warnings, cautions, and safety considerations 2. Lift/unload the Aspen 2000DM using eight (8) personnel 3. Lift/unload the Aspen 2000DM Support Case using the appropriate number of personnel 4. Unload wheels and pull around kit from Support Case 5. Install pull around option on Aspen 2000DM ROWPU (Page 68) 6. Conduct pull around 7. Uninstall pull around option from Aspen 2000DM ROWPU (Page 68) 8. Install pull around option on Aspen 2000DM Support Case (Page 68) 9. Conduct pull around 10. Uninstall pull around option from Aspen 2000DM Support Case (Page 68) Evaluation Preparation: Evaluate this task at the end of Operate Communications Equipment training. Notify student that he/she will be evaluated on his/her ability to properly lift, prepare for maneuvering, and maneuver the Aspen 2000DM and its support case. Check on Learning: Testing Requirement: Determine if students have learned the material presented bya) Soliciting student questions and explanations b) Ask students to state how to safely lift and maneuvering the Aspen 2000DM and its support case Page 11 of 46 c) Ask students to demonstrate the lifting and maneuvering of the ROWPU and the support case d) Correct any concerns and safety violations e) PASS/FAIL: Students properly lift the Aspen 2000DM and Support Case and prepare the kit for transport without instructor assistance. Feedback: Provide immediate feedback in context to the material presented and correcting student misunderstanding. Requirement: Provide remedial training as needed. 3.4 Task # W01-0004: Conduct Preventive Maintenance, Checks and Services (PMCS) and Cleaning Method of Instruction: Briefing and Hands-on Time of instruction (minutes): 20 References: Aspen 2000DM Operation Manual, Page 42 Materials: Aspen 2000DM and Support Case with contents; Aspen 2000DM manual ACTION: Conduct PMCS and Cleaning CONDITION: Completed Task # W01-0001, 2, 3. Given the Aspen 2000DM and Support Case with contents and the Aspen 2000DM Operation Manual STANDARD: Properly demonstrate PMCS and cleaning of the Aspen 2000DM ROWPU Safety Requirements: Wear Personal Protective Equipment (gloves) when coming into contact water in the system and from water sources of unknown quality. Risk Assessment Level: LOW Environmental Considerations: PMCS should be conducted under a shelter or in calm weather. Cleaning of the Interior and removal and cleaning of the ECD should be conducted under shelter and in calm weather. Avoid opening the ECD in dusty environments. Instructional Lead-in: Keeping your Aspen 2000DM clean will enable you to better see areas of concern and address them early. Proper preventive maintenance of the Aspen 2000DM will enable your Aspen 2000DM to be operational when your mission requires it. Performance Steps: 1. Open the Aspen 2000DM Page 12 of 46 2. Address each service item, the interval, and the procedure showing the students the location of the item, the proper service equipment (e.g., wrench), and the part in the support case. 3. Do not conduct the actual PMCS procedure unless necessary for operation or service is due 4. Demonstrate how to clean exterior of system 5. Demonstrate how to clean the interior of the system Evaluation Preparation: Evaluate this task at the end of Operate Communications Equipment training. Notify student that he/she will be evaluated on his/her ability to demonstrate the PMCS service items, intervals, and procedures and ability to properly clean the system. Check on Learning: Testing Requirement: Determine if students have learned the material presented bya) Soliciting student questions and explanations b) Ask students to explain the components, equipment, and parts necessary to conduct PMCS c) Ask students to identify any safety concerns d) Ask students to explain the cleaning of the interior and exterior of the system. e) PASS/FAIL: Students demonstrate the PMCS service items, intervals, and procedures and ability to properly clean the system without instructor assistance. Feedback: Provide immediate feedback in context to the material presented and correcting student misunderstanding. Requirement: Provide remedial training as needed. 3.5 Task # W01-0005: Conduct Anchor Deployment and Retrieval Method of Instruction: Hands-on Time of instruction (minutes): 30 References: Aspen 2000DM Operation Manual, Pages 24-27 Materials: Aspen 2000DM and Support Case with contents; Aspen 2000DM manual ACTION: Conduct anchor deployment and retrieval CONDITION: Complete Tasks # W01-0001, 2, 3, 4. Given the Aspen 2000DM anchor (open and rough water), anchor line and pulley, zip ties, and anchor stake STANDARD: Properly the deployment and retrieval of the Aspen 2000DM anchor Page 13 of 46 Safety Requirements: Be aware of surroundings and personnel when deploying the anchor as injury may occur from being hit by anchor. When deploying in the water, a buddy system is required. Wear gloves when working with water from sources of unknown or poor quality. Risk Assessment Level: LOW Environmental Considerations: Do not deploy near water during lightening. Instructional Lead-in: Proper deployment of the anchor will enable you to deploy the float cross in a location that provides sufficient water for the operation of the kit. Proper retrieval of the anchor will prevent the loss and/or damage of the kit. Performance Steps: 1. Review warnings, cautions, and safety considerations 2. Layout and discuss the parts of the anchor system and when to use different components of the anchor system 3. Demonstrate how to unfold the bar anchor 4. Demonstrate how to prepare the rough water folding anchor (Page 26). NOTE: Stress the importance of the zip tie arrangement) 5. Instructor demonstrates on land how to deploy the rough water anchor (Page 24) 6. Instructor demonstrates on land how to retrieve the rough water anchor (page 24). Ask a student to stand on the rough water anchor in order to demonstrate the breaking of the zip tie. 7. Students demonstrate on land the deployment and retrieval of the rough water anchor. 8. Discuss deployment in a shallow well 9. Discuss locations to tie off the anchor Evaluation Preparation: Evaluate this task at the end of Operate Communications Equipment training. Notify student that he/she will be evaluated on his/her ability to determine when to use the components of the anchor system and to properly deploy and retrieve the anchor. Check on Learning: Testing Requirement: Determine if students have learned the material presented bya) Soliciting student questions and explanations b) Ask the students to identify when to use the different components of the anchor system c) Ask two students to demonstrate proper deployment of the anchor system d) Ask the students to demonstrate proper retrieval of the anchor system e) Ask the students to identify safety concerns. Page 14 of 46 f) Pass/Fail: Students properly deploy and retrieve the anchor without the assistance of the instructor. Feedback: Provide immediate feedback in context to the material presented and correcting student misunderstanding. Requirement: Provide remedial training as needed. 3.6 Task # W01-0006: Conduct system setup of Aspen 2000DM (Still water) Method of Instruction: Hands-on Time of instruction (minutes): 20 References: Aspen 2000DM Operation Manual, Pages 18, 22-23, 24 Materials: Aspen 2000DM and Support Case with contents; Aspen 2000DM manual ACTION Conduct system setup of the Aspen 2000DM in Still water CONDITION: Complete Tasks W01-0001, 2, 3, 4, 5. Given the Aspen 2000DM and Support Case with contents, the Aspen 2000DM Operation Manual, and open water source. STANDARD: Properly conduct system setup of the Aspen 2000DM ROWPU for open water deployment Safety Requirements: Use the buddy system when working around water sources. Use rubber gloves when working with water sources of unknown or poor quality. Use caution when connecting the system to a power source – improper connection or incorrect power type may cause damage to equipment and/or injury to personnel. Use proper lifting procedures when maneuvering and lifting the Aspen 2000DM and its support case. Risk Assessment Level: LOW Environmental Considerations: Do not conduct training outside during lightning or threat of lightning. Instructional Lead-in: In this lesson, you will learn how to setup the system using an open water source such as a lake, pond, or pool. NOTE: This training is not required if conducting Tasks # W01-0007 or W01-0008. Advise trainees of the differences in setup. Performance Steps: With the aid of the students… Page 15 of 46 1. 2. 3. 4. 5. 6. 7. 8. 9. Review warnings, cautions, and safety considerations Conduct System Setup Tasks 1- 5 (Page 18) Discuss the importance of the chlorine pre-filter and when to use it. Conduct Inlet Strainer/Float Cross Assembly (Page 22) Conduct System Setup Tasks 6-7 (Page 18) Conduct anchor deployment using the lead bar anchor (Page 24) into a feed water source Conduct System Setup Tasks 8-12 (Page 18) Demonstrate how to verify proper connections and setup If not conducting Tasks W01-0007 and 8, advise students on the differences in setup. Evaluation Preparation: Evaluate this task at the end of Operate Communications Equipment training. Notify student that he/she will be evaluated on his/her ability to properly setup the Aspen 2000DM for open water deployment and the differences in setup if using a different water source. Check on Learning: Testing Requirement: Determine if students have learned the material presented bya) Soliciting student questions and explanations b) Ask students to identify potential safety concerns and mitigation strategies c) Assign a student leader and ask the student leader to conduct the system setup d) Pass/Fail: Students properly setup prior to operations without the assistance of the instructor Feedback: Provide immediate feedback in context to the material presented and correcting student misunderstanding. Requirement: Provide remedial training as needed. 3.7 Task # W01-0007: Conduct system setup of Aspen 2000DM (Rough water) Method of Instruction: Hands-on Time of instruction (minutes): 20 References: Aspen 2000DM Operation Manual, Pages 18, 22-23, 24 Materials: Aspen 2000DM and Support Case with contents; Aspen 2000DM manual ACTION Conduct system setup of the Aspen 2000DM in rough water CONDITION: Complete Tasks W01-0001, 2, 3, 4, 5. Given the Aspen 2000DM and Support Case with contents, the Aspen 2000DM Operation Manual, and a rough water source. STANDARD: Properly conduct system setup of the Aspen 2000DM ROWPU for Page 16 of 46 rough water deployment Safety Requirements: Use the buddy system when working around water sources. Use rubber gloves when working with water sources of unknown or poor quality. Use caution when connecting the system to a power source – improper connection or incorrect power type may cause damage to equipment and/or injury to personnel. Use proper lifting procedures when maneuvering and lifting the Aspen 2000DM and its support case. Risk Assessment Level: LOW Environmental Considerations: Do not conduct training outside during lightning or threat of lightning. Instructional Lead-in: In this lesson, you will learn how to setup the system using an rough water source such as a stream, an ocean, or a tidal flow. NOTE: This training is not required if conducting Tasks # W01-0006 or W01-0008. Advise trainees of the differences in setup. Performance Steps: With the aid of the students… 1. Review warnings, cautions, and safety considerations 2. Conduct System Setup Tasks 1- 5 (Page 18) 3. Discuss the importance of the chlorine pre-filter and when to use it. 4. Conduct Inlet Strainer/Float Cross Assembly (Page 22) 5. Conduct System Setup Tasks 6-7 (Page 18) 6. Conduct anchor deployment using the rough water anchor (Page 24) into a feed water source (NOTE: The use of the rough water anchor may be beneficial on open water sources if the bar anchor will not set.) 7. Conduct System Setup Tasks 8-12 (Page 18) 8. Demonstrate how to verify proper connections and setup 9. If not conducting Tasks W01-0006 and 8, advise students on the differences in setup. Evaluation Preparation: Evaluate this task at the end of Operate Communications Equipment training. Notify student that he/she will be evaluated on his/her ability to properly setup the Aspen 2000DM for rough water deployment and the differences in setup if using a different water source. Page 17 of 46 Check on Learning: Testing Requirement: Determine if students have learned the material presented bya) Soliciting student questions and explanations b) Ask students to identify potential safety concerns and mitigation strategies c) Assign a student leader and ask the student leader to conduct the system setup d) Pass/Fail: Students properly setup prior to operations without the assistance of the instructor Feedback: Provide immediate feedback in context to the material presented and correcting student misunderstanding. Requirement: Provide remedial training as needed. 3.8 Task # W01-0008: Conduct system setup of Aspen 2000DM (Well Deployment) Method of Instruction: Hands-on Time of instruction (minutes): 20 References: Aspen 2000DM Operation Manual, Pages 18, 22-23, 24 Materials: Aspen 2000DM and Support Case with contents; Aspen 2000DM manual ACTION Conduct system setup of the Aspen 2000DM in a well CONDITION: Complete Tasks W01-0001, 2, 3, 4, 5. Given the Aspen 2000DM and Support Case with contents, the Aspen 2000DM Operation Manual, and a well water source. STANDARD: Properly conduct system setup of the Aspen 2000DM ROWPU for well water deployment Safety Requirements: Use the buddy system when working around water sources. Use rubber gloves when working with water sources of unknown or poor quality. Use caution when connecting the system to a power source – improper connection or incorrect power type may cause damage to equipment and/or injury to personnel. Use proper lifting procedures when maneuvering and lifting the Aspen 2000DM and its support case. Risk Assessment Level: LOW Environmental Considerations: Do not conduct training outside during lightning or threat of lightning. Instructional Lead-in: In this lesson, you will learn how to setup the system using an rough water source such as a stream, an ocean, or a tidal flow. Page 18 of 46 NOTE: This training is not required if conducting Tasks # W01-0006 or W01-0007. Advise trainees of the differences in setup. Performance Steps: With the aid of the students… 1. Review warnings and cautions 2. Conduct System Setup Tasks 1- 5 (Page 18) 3. Discuss the importance of the chlorine pre-filter and when to use it. 4. Conduct Inlet Strainer/Float Cross Assembly (Page 22-23) 5. Conduct System Setup Tasks 6-7 (Page 18) 6. Conduct anchor deployment using the bar anchor (Page 24) into a feed water source 7. Remind students of the 15ft vertical pull limit of the Aspen 2000DM 8. Conduct System Setup Tasks 8-12 (Page 18) 9. Demonstrate how to verify proper connections and setup 10. If not conducting Tasks W01-0006 and 8, advise students on the differences in setup. 11. Continue to Task # W01-0009 Evaluation Preparation: Evaluate this task at the end of Operate Communications Equipment training. Notify student that he/she will be evaluated on his/her ability to properly setup the Aspen 2000DM for well water deployment and the differences in setup if using a different water source. Check on Learning: Testing Requirement: Determine if students have learned the material presented bya) Soliciting student questions and explanations b) Ask students to identify potential safety concerns and mitigation strategies c) Assign a student leader and ask the student leader to conduct the system setup d) Pass/Fail: Students perform proper setup prior to operations without the assistance of the instructor. Feedback: Provide immediate feedback in context to the material presented and correcting student misunderstanding. Requirement: Provide remedial training as needed. 3.9 Task # W01-0009: Conduct Initial Start-up of Aspen 2000DM Method of Instruction: Hands-on Time of instruction (minutes): 40 References: Aspen 2000DM Operation Manual, Pages 14 and 28 Page 19 of 46 Materials: Aspen 2000DM and Support Case with contents; Aspen 2000DM manual ACTION: Conduct initial startup and operation of the Aspen 2000DM CONDITION: Complete Tasks # W01-0001 through W01-0009; Given a properly setup Aspen 2000DM ROWPU with power source and water source STANDARD: Properly place the Aspen 2000DM into operation Safety Requirements: Review warnings and cautions associated with the Aspen 2000DM initial startup and operation. Utilize PPE (rubber gloves) when working with water sources of unknown and/or poor quality. DO NOT purge storage chemical into the feed water source. Utilize the buddy system when working around water. Risk Assessment Level: LOW Environmental Considerations: Do not conduct in lightning conditions if overhead shelter is not utilized. Instructional Lead-in: In this lesson, you will learn how to properly start-up the Aspen 2000DM. The sequence of the start-up and the actions taken by the Aspen 2000DM are important to the proper operation of the system and prevention of damage to the equipment and injury to personnel. Performance Steps: 1. Review warnings, cautions, and safety considerations 2. Refer students to page 14 for Controller operation. 3. Instructor conducts steps 1-3 on page 24. 4. Explain the importance of the purge cycle and proper disposal of the purge fluid. 5. Demonstrate how to check gauges for proper operation of the system 6. Let system purge (take break or conduct remedial training) 7. After purge is complete, conduct steps 4-8 on page 24. 8. During product purge (step 5), conduct Task W01-0010. DO NOT bypass the purge mode until system begins making potable water. 9. Discuss monitoring the system for leaks 10. Discuss operations in different weather conditions and dusty and salty environments. 11. Stop system after making potable water. Evaluation Preparation: Evaluate this task at the end of Operate Communications Equipment training. Page 20 of 46 Notify student that he/she will be evaluated on his/her ability to properly conduct and monitor the proper start-up of the Aspen 2000DM. Check on Learning: Testing Requirement: Determine if students have learned the material presented bya) Soliciting student questions and explanations b) Ask students to identify safety concerns and mitigation strategies c) PASS/FAIL: Students properly start-up system and conduct system checks without the assistance of the instructor. Feedback: Provide immediate feedback in context to the material presented and correcting student misunderstanding. Requirement: Provide remedial training as needed. 3.10 Task # W01-0010: Monitoring Operation Aspen 2000DM in General Conditions Method of Instruction: Hands-on and Briefing Time of instruction (minutes): 10 References: Aspen 2000DM Operation Manual, Page 29 and Materials: Aspen 2000DM and Support Case with contents; Aspen 2000DM manual ACTION: Monitor operation of the Aspen 2000DM in general conditions CONDITION: Complete Tasks # W01-0001 through -0008. Task may be done after Task W01-0009 or during Task W01-0009 to optimize time available. Aspen 2000DM ROWPU is in operation in general conditions. STANDARD: Properly monitor the operation of the Aspen 2000DM Safety Requirements: Utilize the buddy system when working around water. Risk Assessment Level: LOW Environmental Considerations: None. Instructional Lead-in: Generally, the Aspen 2000DM requires little operator attention during the run phase. However, operators should conduct periodic checks of the system to ensure proper operation. Performance Steps: 1. Have students open their manuals to page 29. Page 21 of 46 2. Review the information on page 29 illustrating on the system where the items may be found. Evaluation Preparation: Evaluate this task at the end of Operate Communications Equipment training. Notify student that he/she will be evaluated on his/her ability to properly monitor the system during general operation. Check on Learning: Testing Requirement: Determine if students have learned the material presented bya) Soliciting student questions and explanations b) Ask students questions relating to the items on page 29 c) Ask students to conduct checks on filter condition and power voltage. Feedback: Provide immediate feedback in context to the material presented and correcting student misunderstanding. Requirement: Provide remedial training as needed. 3.11 Task # W01-0011: Conduct Pre-filter Maintenance and Replacement Method of Instruction: Hands-on Time of instruction (minutes): 20 References: Aspen 2000DM Operation Manual, Pages 30-31 Materials: Aspen 2000DM and Support Case with contents; Aspen 2000DM manual ACTION: Conduct Pre-filter Maintenance and Replacement CONDITION: Complete Tasks # W01-0001 through -0011. Aspen 2000DM pre-filters require replacement and/or maintenance. Replacement filters are on hand. STANDARD: Properly determine when maintenance is required, identify the filter types, and conduct pre-filter maintenance or replacement Safety Requirements: Utilize PPE (rubber gloves) when conducting pre-filter maintenance and replacement. Utilize the buddy system when working around water Risk Assessment Level: LOW Environmental Considerations: Do not conduct during lightning unless sheltered. Page 22 of 46 Instructional Lead-in: Proper maintenance of the Aspen 2000DM will extend the life of the pre-filters and the system, and it will improve the ability of the system to provide higher quantities of potable water. Performance Steps: 1. Discuss the importance of pre-filter maintenance 2. Discuss how to identify the three types of filters (chlorine, 3-micron, and 50 micron) 3. Discuss filter life and how to monitor 4. Discuss safety concerns and mitigations 5. Discuss warnings and cautions 6. Discuss proper way to inspect filters 7. Demonstrate Filter Replacement and Cleaning tasks. NOTE: Do not replace filters unless necessary in order to minimize the use of materials.) Evaluation Preparation: Evaluate this task at the end of Operate Communications Equipment training. Notify student that he/she will be evaluated on his/her ability to properly identify the filter types, determine when filter maintenance is required, and conduct pre-filter replacement, maintenance, and cleaning. Check on Learning: Testing Requirement: Determine if students have learned the material presented bya) Soliciting student questions and explanations b) Ask students to identify safety concerns and mitigation strategies c) Ask students to identify the three types of filters d) Ask students to discuss causes of variations in filter life e) Ask students to perform pre-filter replacement, maintenance, and cleaning f) PASS/FAIL: Students properly conduct pre-filter replacement, maintenance, and cleaning without the assistance of the instructor. Feedback: Provide immediate feedback in context to the material presented and correcting student misunderstanding. Requirement: Provide remedial training as needed. 3.12 Task # W01-0012: Conduct Aspen 2000DM stop, flush, shutdown, and restart Method of Instruction: Hands-on Time of instruction (minutes): 20 References: Aspen 2000DM Operation Manual, Page 32 Materials: Aspen 2000DM and Support Case with contents; Aspen 2000DM Page 23 of 46 ACTION: Conduct Aspen 2000DM stop, flush, shutdown, and restart CONDITION: Aspen 2000DM has been in operation for several hours and is to be shut down for an extended period of time without moving the kit. STANDARD: Properly conduct system stop, flush, shutdown, and restart procedures. Safety Requirements: Utilize the buddy system when working around water. Utilize PPE (rubber gloves) when conducting pre-filter maintenance and replacement. Risk Assessment Level: LOW Environmental Considerations: Do not conduct during lightning unless sheltered Instructional Lead-in: During operations, you may want to stop production of water or flush the system without restarting the full purge process. In this lesson, you will learn how to conduct a normal stop, perform a flush, and shutdown and restart the system without executing a full purge. Performance Steps: 1. Discuss when an operator would perform these actions. 2. Discuss safety concerns and mitigations 3. Discuss warnings and cautions 4. Discuss the importance of logging system performance 5. Conduct normal stop steps 6. Restart system using purge bypass 7. Conduct flush steps (NOTE: You do not need to conduct a full flush.) 8. Conduct overnight shutdown procedures including the retrieval of the float cross. 9. Conduct restart after overnight shutdown Evaluation Preparation: Evaluate this task at the end of Operate Communications Equipment training. Notify student that he/she will be evaluated on his/her ability to properly conduct Aspen 2000DM stop, flush, shutdown, and restart. Check on Learning: Testing Requirement: Determine if students have learned the material presented bya) Soliciting student questions and explanations b) Ask students to describe safety concerns and mitigations and discuss warnings and cautions c) Ask students to conduct normal stop procedures Page 24 of 46 d) Ask students to Restart system using purge bypass e) Ask students to Conduct flush steps (NOTE: You do not need to conduct a full flush.) f) Ask students to Conduct overnight shutdown procedures including the retrieval of the float cross. g) Ask students to Conduct restart after overnight shutdown h) PASS/FAIL: Students properly conduct Aspen 2000DM stop, flush, shutdown, and restart without instructor assistance. Feedback: Provide immediate feedback in context to the material presented and correcting student misunderstanding. Requirement: Provide remedial training as needed. 3.13 Task # W01-0013: Conduct Troubleshooting Method of Instruction: Briefing and Hands-on Time of instruction (minutes): 20 References: Aspen 2000DM Operation Manual, Pages 17 and 69 Materials: Aspen 2000DM and Support Case with contents; Aspen 2000DM Operation Manual ACTION: Conduct troubleshooting CONDITION: Successful completion of Tasks W01-0001 through -0012. Given the Aspen 2000DM and Support Case with contents and the Aspen 2000DM Operation Manual STANDARD: Properly diagnose faults using the Alarm Menu and the Troubleshooting Guide Safety Requirements: Utilize appropriate Personal Protective Equipment (PPE). Risk Assessment Level: LOW Environmental Considerations: Do not conduct in lightning conditions unless sheltered. Instructional Lead-in: Having conducted system orientation, setup, start-up, and operation, it is important to understand how to troubleshoot faults and alarms using the control panel and the troubleshooting guide. Performance Steps: 1. Orient students to the Alarm Menu (page 17) and the Troubleshooting guide (page 69) 2. Discuss the alarm menu and fault descriptions Page 25 of 46 3. Discuss the troubleshooting guide and procedures 4. Discuss how to contact tech support if unable to determine and resolve the fault Evaluation Preparation: Evaluate this task at the end of Operate Communications Equipment training. Notify student that he/she will be evaluated on his/her ability to properly utilize the alarm menu and troubleshooting guide to determine the fault and rectify the concern. Check on Learning: Testing Requirement: Determine if students have learned the material presented bya) Soliciting student questions and explanations b) Ask students questions related to the alarm menu and the troubleshooting guide (minimum of 3 faults) c) Ask students to notionally “conduct” a troubleshooting procedure and proper resolution. d) Ask students how to contact technical support. d) PASS/FAIL: Students properly diagnose the cause and describe the process to remedy the cause without instructor assistance. Feedback: Provide immediate feedback in context to the material presented and correcting student misunderstanding. Requirement: Provide remedial training as needed. Page 26 of 46 3.14 Task # W01-0014: Prepare System for transport and short term storage Method of Instruction: Hands-on Time of instruction (minutes): 30 References: Aspen 2000DM Operation Manual, Page 33 Materials: Aspen 2000DM and Support Case with contents; Aspen 2000DM manual ACTION: Prepare system for transport and short term storage CONDITION: Aspen 2000DM is to be stored for up to 5 days in non-freezing conditions and moved to a new location. STANDARD: Properly prepare the system for transport and short term storage. Safety Requirements: Utilize the proper number of personnel to maneuver the system. Risk Assessment Level: LOW Environmental Considerations: Do not conduct during lightning unless sheltered Instructional Lead-in: During a mission, the Aspen 2000DM may need to be moved to a different location such as during a planned movement or to maintain contact with the water from tidal flow variations. In this lesson, you will learn how to prepare the system for short term transport and storage. Performance Steps: 1. Discuss when to perform this task 2. Discuss safety concerns and mitigations 3. Discuss warnings and cautions 4. With assistance from the students, conduct steps 1-6 5. Determine whether to conduct step 7: Restart after overnight shutdown (Task # W010012) or conduct step 8: System Breakdown (Task # W01-0025) Evaluation Preparation: Evaluate this task at the end of Operate Communications Equipment training. Notify student that he/she will be evaluated on his/her ability to properly prepare system for transport and short term storage Check on Learning: Testing Requirement: Determine if students have learned the material presented byPage 27 of 46 a) Soliciting student questions and explanations b) Ask students to describe safety concerns and mitigations and discuss warnings and cautions c) Ask students to describe when this task is appropriate d) Ask students to prepare the system for transport and short term storage. e) PASS/FAIL: Students to prepare the system for transport and short term storage without the assistance of the instructor. Feedback: Provide immediate feedback in context to the material presented and correcting student misunderstanding. Requirement: Provide remedial training as needed. 3.15 Task # W01-0015: Conduct Emergency Operations procedures Method of Instruction: Hands-on Time of instruction (minutes): 20 References: Aspen 2000DM Operation Manual, Page 34 Materials: Aspen 2000DM and Support Case with contents; Aspen 2000DM manual ACTION: Conduct emergency operations procedures CONDITION: Successfully complete Tasks W01-0001 through -0008 and -00013. System is setup. Main power is on but the 2000DM does not start with START or AUTO RUN. A problem with the ECD is suspected. Operation is required. STANDARD: Properly execute Emergency Operations procedures and understand implications of Emergency Operations Safety Requirements: Operation of the kit in Emergency Procedures bypasses safety and alarms. System must be monitored continuously during operations. Risk Assessment Level: LOW Environmental Considerations: Do not conduct during lightning unless sheltered Instructional Lead-in: Read the content at the top of page 34. Performance Steps: 1. Discuss warnings when operating the system in emergency configuration Page 28 of 46 2. Demonstrate how to properly bypass the product diversion valve – allow students to view each step of the process. 3. Instruct students to disconnect the potable hose from the water storage system to avoid contamination of potable water in the storage system 4. Conduct steps 2-4 5. Conduct step 5 for several minutes (10 minutes is not necessary for the training) 6. Test water with the salinity sensor and instruct students on the meaning of the numbers 7. Conduct step 6 if water is suitable 8. Instruct students on the necessity to have water tested by preventive medical professionals or a senior NCO Evaluation Preparation: Evaluate this task at the end of Operate Communications Equipment training. Notify student that he/she will be evaluated on his/her ability to properly execute Emergency Operations procedures and understand the implications of Emergency Operations Check on Learning: Testing Requirement: Determine if students have learned the material presented bya) Soliciting student questions and explanations b) Ask students to identify the precautions and operator requirements with using the system in emergency operation conditions. c) Ask students to conduct emergency operations d) PASS/FAIL: Students properly execute Emergency Operations procedures and understand implications of Emergency Operations without the assistance of the instructor. Feedback: Provide immediate feedback in context to the material presented and correcting student misunderstanding. Requirement: Provide remedial training as needed. 3.16 Task # W01-0016: Conduct emergency flush procedures Method of Instruction: Hands-on Time of instruction (minutes): 10 References: Aspen 2000DM Operation Manual, Page 35 Materials: Aspen 2000DM and Support Case with contents; Aspen 2000DM manual ACTION: Conduct Emergency Flush Procedures CONDITION: System will not flush using the control drawer buttons. Main power is on but the 2000DM does not flush. A problem with the ECD is Page 29 of 46 suspected. A flush is required. STANDARD: Properly execute Emergency Flush Operations procedures and understand implications of Emergency Operations Safety Requirements: Operation of the kit in Emergency Procedures bypasses safety and alarms. System must be monitored continuously during operations. Risk Assessment Level: LOW Environmental Considerations: Do not conduct during lightning unless sheltered Instructional Lead-in: Emergency flush is conducted when the flush tank is full, but the FLUSH button on the controller is inoperable. As a reminder, the flush process does not move water through the filters, so a potable bypass is not required unless you are refilling the tank through emergency operation procedures. Performance Steps: 1. Review concept of the Flush 2. Remind students that there are no alarms or safety shutdowns in Emergency Flush therefore the students will need to continuously observe for completion of the flush and any irregularities. 3. Follow steps 1-3 (NOTE: A full flush is not required – demonstration is sufficient) 4. If conducting the emergency flush following Task # W01-0015, then conduct step 4. 5. If conducting the emergency flush during normal operations, then refill the flush tank normally. Evaluation Preparation: Evaluate this task at the end of Operate Communications Equipment training. Notify student that he/she will be evaluated on his/her ability to conduct an emergency flush and understand the implications of Emergency Operations. Check on Learning: Testing Requirement: Determine if students have learned the material presented bya) Soliciting student questions and explanations b) Ask students to describe the conditions for an emergency flush c) Ask students to describe the precautions when conducting an emergency flush d) Ask students to conduct an Emergency flush. e) PASS/FAIL: Students properly conduct an emergency flush and describe the precautions associated with emergency procedures without the assistance of the instructor. . Page 30 of 46 Feedback: Provide immediate feedback in context to the material presented and correcting student misunderstanding. Requirement: Provide remedial training as needed. 3.17 Task # W01-0017: Conduct System Disinfection Method of Instruction: Hands-on Time of instruction (minutes): 20 References: Aspen 2000DM Operation Manual, Page 36 Materials: Aspen 2000DM and Support Case with contents; Aspen 2000DM manual ACTION: Conduct potable system disinfection CONDITION: Completed Tasks # W01-0001 through -0008, -0013, and -0015. Aspen 2000DM is being prepared for storage and/or product hoses and tubes need to be sanitized. Household bleach is on hand. STANDARD: Properly execute product system disinfection. Safety Requirements: Utilize PPE (rubber gloves) when working with chlorine bleach. Do not dispose of chlorine bleach water into the source water. Risk Assessment Level: LOW Environmental Considerations: Do not conduct this lesson in lighting conditions unless sheltered. Instructional Lead-in: Proper disinfection of the potable side of the Aspen 2000DM is critical to lowering the probability of microorganism growth during the storage period. Disinfection should be performed prior to placing the potable hose into a storage tank or distributing water, when contamination is suspected, and prior to conducting long term system storage tasks. Performance Steps: 1. Discuss safety requirements 2. Conduct steps 1-7 3. Discuss the importance of not allowing the potable hose ends to touch a “dirty” surface. 4. Inform students of next event. If continuing to Task # W01-0019, -0020, or -0021, fill another 5 gallon bucket with potable water for use during the storage tasks. 5. Connect the ends of the individual potable hoses together to prevent contamination Page 31 of 46 6. Move to step 8. Retain the chlorinated water for rinsing other items. Dispose of water appropriately – not in the source water. Evaluation Preparation: Evaluate this task at the end of Operate Communications Equipment training. Notify student that he/she will be evaluated on his/her ability to understand the sequence of events when performing product system disinfection and distribution and storage, and properly execute product system disinfection. Check on Learning: Testing Requirement: Determine if students have learned the material presented bya) Soliciting student questions and explanations b) Ask students about the importance of product system disinfection c) Ask students when they should disinfect the product system d) Ask students to conduct product system disinfection e) PASS/FAIL: Students correctly conduct product system disinfection without the assistance of the instructor. Feedback: Provide immediate feedback in context to the material presented and correcting student misunderstanding. Requirement: Provide remedial training as needed. 3.18 Task # W01-0018: Conduct system storage (Fresh water) Method of Instruction: Hands-on Time of instruction (minutes): 30 References: Aspen 2000DM Operation Manual, Pages 36-37 Materials: Aspen 2000DM and Support Case with contents; Aspen 2000DM ACTION: Conduct system storage following fresh water usage CONDITION: Completed Tasks # W01-0001 through -0018. Given the Aspen 2000DM and Support Case with contents and the Aspen 2000DM Operation Manual. STANDARD: Understand and follow safety and operation warnings and cautions. Properly execute the system storage procedures. Safety Requirements: Review Warnings and Cautions on pages 36-37. PPE including mask, goggles, and gloves are required when working with MEMSTOR. Risk Assessment Level: LOW Page 32 of 46 Environmental Considerations: Do not conduct this lesson in lighting conditions unless sheltered Instructional Lead-in: Having completed our product system disinfection, we want to place the system in storage for longer than 5 days and up to 2 years. During the storage procedures, it is important to heed the warnings and cautions in the manual to avoid damage to the equipment and injury to personnel. Performance Steps: 1. Address the warnings and cautions 2. Address safety requirements 3. Review when to conduct system storage and when to replace the storage chemicals 4. Conduct steps 1-15. 5. Explain the importance of not disposing of the storage chemical in the source water. 6. Discuss storing the storage chemical for up to 2 years to use for other storage activities. 7. Conduct step 16 if not conducting training. 8. Conduct step 17 (Task # W01-0025) if not conducting other training. Evaluation Preparation: Evaluate this task at the end of Operate Communications Equipment training. Notify student that he/she will be evaluated on his/her ability to understand and follow the warnings and cautions and properly execute the steps associated with system storage in fresh water environments. Check on Learning: Testing Requirement: Determine if students have learned the material presented bya) Soliciting student questions and explanations b) Ask students to describe warnings and cautions and safety requirements c) Ask students to conduct system storage for fresh water. d) PASS/FAIL: Students understand and follow safety and operation warnings and cautions and properly conduct system storage for fresh water without the assistance of the instructor. Feedback: Provide immediate feedback in context to the material presented and correcting student misunderstanding. Requirement: Provide remedial training as needed 3.19 Task # W01-0019: Conduct system storage (Salt water) Page 33 of 46 Method of Instruction: Hands-on Time of instruction (minutes): 30 References: Aspen 2000DM Operation Manual, Pages 36-40 Materials: Aspen 2000DM and Support Case with contents; Aspen 2000DM ACTION: Conduct system storage following salt water usage CONDITION: Completed Tasks # W01-0001 through -0018. Given the Aspen 2000DM and Support Case with contents and the Aspen 2000DM Operation Manual. STANDARD: Understand and follow safety and operation warnings and cautions. Properly execute the system storage procedures. Safety Requirements: Review Warnings and Cautions on pages 36-37. PPE including mask, goggles, and gloves are required when working with MEMSTOR. WARNING: DO NOT place the water inlet hose directly into the main product water storage tank. Locate a separate container with at least 20 gallons of potable water. Risk Assessment Level: LOW Environmental Considerations: Do not conduct this lesson in lighting conditions unless sheltered Instructional Lead-in: Having completed our product system disinfection, we want to place the system in storage for longer than 5 days and up to 2 years. During the storage procedures, it is important to heed the warnings and cautions in the manual to avoid damage to the equipment and injury to personnel. In this lesson, we will discuss how to place the kit into storage following the use of a salt water source. NOTE: If conducting Task # W01-0018 or W01-0020, then inform students of the differences between this task and the others. Specifically, step 5 of the procedures listed on page 38 of the manual. Performance Steps: 1. Address the warnings and cautions on page 36. 2. Address safety requirements 3. Have students write in the WARNING provided above. 4. Review when to conduct system storage and when to replace the storage chemicals 5. Conduct steps 1-18. Page 34 of 46 6. 7. 8. 9. Explain the importance of not disposing of the storage chemical in the source water. Discuss storing the storage chemical for up to 2 years to use for other storage activities. Conduct step 19 (Task # W01-0025) if not conducting other training. Conduct step 20 if not storing chemical. Evaluation Preparation: Evaluate this task at the end of Operate Communications Equipment training. Notify student that he/she will be evaluated on his/her ability to understand and follow the warnings and cautions and properly execute the steps associated with system storage in salt water environments. Check on Learning: Testing Requirement: Determine if students have learned the material presented bya) Soliciting student questions and explanations b) Ask students to describe warnings and cautions and safety requirements c) Ask students to conduct system storage for salt water. d) PASS/FAIL: Students understand and follow safety and operation warnings and cautions and properly conduct system storage for salt water without the assistance of the instructor. Feedback: Provide immediate feedback in context to the material presented and correcting student misunderstanding. Requirement: Provide remedial training as needed 3.20 Task # W01-0020: Conduct system storage (Freezing water) Method of Instruction: Hands-on Time of instruction (minutes): 30 References: Aspen 2000DM Operation Manual, Pages 39-40 Materials: Aspen 2000DM and Support Case with contents; Aspen 2000DM ACTION: Conduct system storage in freezing conditions CONDITION: Completed Tasks # W01-0001 through -0019. Given the Aspen 2000DM and Support Case with contents and the Aspen 2000DM Operation Manual. Glycerin available. STANDARD: Understand and follow safety and operation warnings and cautions. Properly execute the system storage procedures for freezing weather. Page 35 of 46 Safety Requirements: Review Warnings and Cautions on pages 36-40. PPE including mask, goggles, and gloves are required when working with MEMSTOR. Risk Assessment Level: LOW Environmental Considerations: Do not conduct this lesson in lighting conditions unless sheltered Instructional Lead-in: Having completed our product system disinfection, we want to place the system in storage for longer than 5 days and up to 2 years. During the storage procedures, it is important to heed the warnings and cautions in the manual to avoid damage to the equipment and injury to personnel. In this lesson, we will discuss how to place the kit into storage if the kit will be exposed to freezing conditions. Glycerin is not provided with the kit and should be procured locally or through the vendor. NOTE: Glycerin is not provided in the support kit and should be procured locally or through the vendor. NOTE: If not conducting the full task, inform students of the differences in this task specifically step 10. Performance Steps: 1. Address the warnings and cautions on pages 36-40. 2. Address safety requirements 3. Have students write in the WARNING provided above. 4. Review when to conduct system storage and when to replace the storage chemicals 5. Conduct steps 1-4 6. Discuss when to conduct steps 5 and 6 7. Conduct steps 7-8 8. Conduct steps 9 and 10. Draw student attention to the Antifreeze Mix Chart on page 40. NOTE: Have students correct the page number on step 10 from page 38 to page 40. 9. Conduct steps 11-21 10. Explain the importance of not disposing of the storage chemical in the source water. 11. Discuss storing the storage chemical for up to 2 years to use for other storage activities. 12. Conduct step 22 (Task # W01-0025) if not conducting other training. 13. Conduct step 23 if not storing chemical. Evaluation Preparation: Evaluate this task at the end of Operate Communications Equipment training. Page 36 of 46 Notify student that he/she will be evaluated on his/her ability to understand and follow the warnings and cautions and properly execute the steps associated with system storage in freezing weather storage conditions. Check on Learning: Testing Requirement: Determine if students have learned the material presented bya) Soliciting student questions and explanations b) Ask students to describe warnings and cautions and safety requirements c) Ask students to describe the differences between a standard storage and freezing weather storage. d) Ask students to determine the appropriate amount of glycerin using the chart on page 40 of the manual. e) Ask students to conduct system storage for freezing storage conditions. f) PASS/FAIL: Students understand and follow safety and operation warnings and cautions and properly conduct system storage for freezing storage conditions without the assistance of the instructor. Feedback: Provide immediate feedback in context to the material presented and correcting student misunderstanding. Requirement: Provide remedial training as needed 3.21 Task # W01-0021: Conduct emergency storage procedures Method of Instruction: Hands-on Time of instruction (minutes): 30 References: Aspen 2000DM Operation Manual, Page 35 Materials: Aspen 2000DM and Support Case with contents; Aspen 2000DM manual ACTION: Conduct system storage following salt water usage CONDITION: Completed Tasks # W01-0001 through -0020. Given the Aspen 2000DM and Support Case with contents and the Aspen 2000DM Operation Manual. STANDARD: Understand and follow safety and operation warnings and cautions. Properly execute the system storage procedures. Safety Requirements: Review Warnings and Cautions on pages 36-40. PPE including mask, goggles, and gloves are required when working with MEMSTOR. Risk Assessment Level: LOW Page 37 of 46 Environmental Considerations: Do not conduct this lesson in lighting conditions unless sheltered Instructional Lead-in: Having completed our product system disinfection, we want to place the system in storage for longer than 5 days and up to 2 years. During the storage procedures, it is important to heed the warnings and cautions in the manual to avoid damage to the equipment and injury to personnel. In this lesson, we will discuss how to place the kit into storage using emergency procedures. Essentially, you will conduct the same storage operations as per the fresh, salt, and freezing water tasks, except you will the switches as the primary means of controlling the system. NOTE: If conducting Task # W01-0018, -0019, or -0020, then inform students of the differences between this task and the others. Performance Steps: 1. Address the warnings and cautions on page 36-40. 2. Address safety requirements 3. Review when to conduct emergency system storage and when to replace the storage chemicals 4. Conduct steps 1-16. 5. Explain that students should use the appropriate storage procedure for the type of water source (fresh or salt) and storage conditions (freezing). 6. Explain the importance of not disposing of the storage chemical in the source water. 7. Discuss storing the storage chemical for up to 2 years to use for other storage activities. 8. Conduct step 17 if not storing chemical. Evaluation Preparation: Evaluate this task at the end of Operate Communications Equipment training. Notify student that he/she will be evaluated on his/her ability to understand and follow the warnings and cautions and properly execute the steps associated with emergency storage. Check on Learning: Testing Requirement: Determine if students have learned the material presented bya) Soliciting student questions and explanations b) Ask students to describe warnings and cautions and safety requirements c) Ask students to determine at what step they would conduct a fresh vs. salt storage procedure and a freezing water procedures. d) Ask students to conduct system using emergency procedures. Page 38 of 46 e) PASS/FAIL: Students understand and follow safety and operation warnings and cautions and properly conduct system storage using emergency procedures without the assistance of the instructor. Feedback: Provide immediate feedback in context to the material presented and correcting student misunderstanding. Requirement: Provide remedial training as needed 3.22 Task # W01-0022: Conduct Ultraviolet Post-sterilizer maintenance Method of Instruction: Hands-on Time of instruction (minutes): 15 References: Aspen 2000DM Operation Manual, Pages 44-45 Materials: Aspen 2000DM and Support Case with contents; Aspen 2000DM ACTION: Conduct Ultraviolet Post-sterilizer maintenance CONDITION: Completed Tasks # W01-0001 through -0008 and -0013. Given the Aspen 2000DM with Support Case with contents and the Aspen 2000DM Operation Manual. STANDARD: Properly Safety Requirements: Ensure the power is off to the system prior to conducting this task. Read all warnings and cautions on pages 44-45 prior to conducting the tasks. Gloves and eye protection are required when handling the UV bulb and quartz sleeve. Risk Assessment Level: LOW Environmental Considerations: Do not conduct this lesson in raining or lighting conditions unless sheltered Instructional Lead-in: In this lesson, you will learn how to maintain the ultraviolet poststerilizer. Reverse osmosis membranes remove five major groups of microorganisms: Virus, bacteria, fungi, algae, and protozoa along with dissolved solids. If a Membrane is compromised, the UV Post-sterilizer will kill or inactivate all five and is provided as a safety back up. Bulbs should be changed every 8000 hours of operation or if the UV GOOD light goes out. The UV Housing is located on the right side of the Unit door. The Support Case contains a replacement Bulb, Quartz Sleeve, Allen wrench, Lube, Housing Wrench, and Teflon tape. Performance Steps: 1. Review warnings and cautions Page 39 of 46 2. 3. 4. 5. 6. 7. 8. 9. Discuss the use of PPE Locate and retrieve the allen wrench set from the support case. Locate and retrieve the spare UV bulb and quartz sleeve from the support case. Conduct bulb replacement steps 1-3. Stress the importance of disconnecting the power and conducting steps 1-6 in an area that will limit the loss of parts. Identify the parts of the UV post-sterilizer Conduct quartz sleeve cleaning steps 1-4 Reassemble post-sterilizer using steps 4-7 of bulb replacement. NOTE: Do not replace bulb with new bulb unless necessary from breakage, damage, or non-operational. Discuss broken quartz sleeve replacement (page 45) Evaluation Preparation: Evaluate this task at the end of Operate Communications Equipment training. Notify student that he/she will be evaluated on his/her ability to properly conduct UV poststerilizer maintenance and replacement. Check on Learning: Testing Requirement: Determine if students have learned the material presented bya) Soliciting student questions and explanations b) Ask students to describe warnings and cautions and safety requirements c) Ask students to describe when to replace the UV bulb and quartz sleeve cleaning/replacement d) Ask students to conduct task (NOTE: Do not replace bulb with new bulb unless necessary from breakage, damage, or non-operational. e) PASS/FAIL: Students understand and follow safety and operation warnings and cautions and properly conduct Ultraviolet Post-sterilizer maintenance without the assistance of the instructor. Feedback: Provide immediate feedback in context to the material presented and correcting student misunderstanding. Requirement: Provide remedial training as needed 3.23 Task # W01-0023: Conduct Reverse Osmosis Membrane Cleaning Method of Instruction: Briefing Time of instruction (minutes): 10 References: Aspen 2000DM Operation Manual, Page 46 Materials: Aspen 2000DM and Support Case with contents; Aspen 2000DM Operation Manual Page 40 of 46 ACTION: Conduct Reverse Osmosis Membrane Cleaning CONDITION: Completed Tasks W01-0001 through -0008 and -0013. Given the Aspen 2000DM and a degradation of 15% or more of rated product flow for the feed water conditions STANDARD: Properly perform the procedures for the Reverse Osmosis Cleaning and dispose of Safety Requirements: Follow warnings and cautions in the manual if conducting the membrane cleaning. Risk Assessment Level: LOW Environmental Considerations: Do not conduct this lesson in lighting conditions unless sheltered. Instructional Lead-in: In this lesson we will discuss when and how to clean the Reverse Osmosis Membranes. We will not conduct the actual cleaning as unnecessary cleaning of the membranes will damage them. Performance Steps: 1. Review the safety warnings and cautions 2. Review PPE required 3. Locate and retrieve the necessary materials from the support case 4. Discuss and illustrate the steps 1-15 for conducting the cleaning. Evaluation Preparation: Evaluate this task at the end of Operate Communications Equipment training. Notify student that he/she will be evaluated on his/her ability to understand when to conduct a reverse osmosis membrane cleaning and how to perform the procedures. Check on Learning: Testing Requirement: Determine if students have learned the material presented bya) Soliciting student questions and explanations b) Ask students to describe when to conduct the cleaning c) Ask students to discuss the difference between and when to use the KL-1000 and KL2000 cleaners d) Ask students to notionally demonstrate the steps e) PASS/FAIL: Students understand when to conduct a reverse osmosis membrane cleaning and how to perform the procedures without the assistance of the instructor. Page 41 of 46 Feedback: Provide immediate feedback in context to the material presented and correcting student misunderstanding. Requirement: Provide remedial training as needed 3.24 Task # W01-0024: Conduct Electronic Control Drawer Maintenance and Replacement Method of Instruction: Hands-on Time of instruction (minutes): 10 References: Aspen 2000DM Operation Manual, Page 53-54 Materials: Aspen 2000DM and Support Case with contents; Aspen 2000DM Operation Manual, Compressed Air ACTION: Conduct Electronic Control Drawer Maintenance and Replacement CONDITION: Completed Tasks W01-0001 through -0008 and -0013. Given the Aspen 2000DM and a need to conduct ECD maintenance. STANDARD: Properly remove, maintain, and install the Aspen 2000DM electronic control drawer (ECD) Safety Requirements: Ensure power is off to the system prior to conducting this task. Risk Assessment Level: LOW Environmental Considerations: Do not conduct this lesson in raining or lightning conditions unless sheltered. Limit the exposure of the ECD to high humidity and dusty conditions. Instructional Lead-in: In this lesson, you will learn how to remove, maintain, and install the Electronic Control Drawer (ECD) for the Aspen 2000DM. The ECD houses most of the power and control functions. The front panel is water resistant for operation in rain, but the back is open for cooling air circulation. The ECD is designed for easy removal for cleaning, replacement, and plumbing system access. All electrical connections are through two self-aligning multi-pin connectors on the back of the ECD. You would conduct this task prior to long term storage, during downtime in a dusty or salty environment, or when you suspect an ECD failure. You are not authorized to conduct maintenance other than cleaning. NOTE: Compressed air in not provided in the support case. Performance Steps: Page 42 of 46 1. 2. 3. 4. Turn off power to the system by disconnecting the plug from the power source. Review caution at top of page 53. Conduct Remove steps 1-3 on page 53. Illustrate how to remove the cover of the ECD and proper cleaning procedures located on page 54. DO NOT remove ECD cover if silicone sealant is not available. 5. Conduct Install step 4 on page 53. 6. Reconnect power and turn on ECD. Evaluation Preparation: Evaluate this task at the end of Operate Communications Equipment training. Notify student that he/she will be evaluated on his/her ability to properly remove, maintain, and install the Aspen 2000DM electronic control drawer (ECD). Check on Learning: Testing Requirement: Determine if students have learned the material presented bya) Soliciting student questions and explanations b) Ask students to describe reasons why to conduct ECD removal, maintenance, and installation. c) Ask students to conduct ECD removal, maintenance, and installation d) Verify that ECD is operational post –install e) PASS/FAIL: Students properly conduct ECD removal, maintenance, and installation without the assistance of the instructor. Feedback: Provide immediate feedback in context to the material presented and correcting student misunderstanding. Requirement: Provide remedial training as needed 3.25 Task # W01-0025: Conduct System Breakdown Method of Instruction: Hands-on Time of instruction (minutes): 20 References: Aspen 2000DM Operation Manual, Page 41 Materials: Aspen 2000DM and Support Case with contents; Aspen 2000DM Operation Manual ACITON: Conduct system breakdown CONDITION: Completed Tasks W01-0001 through -0021. Operations are complete and the system requires movement and/or storage. STANDARD: Properly breakdown and stow the Aspen 2000DM and its support case contents Page 43 of 46 Safety Requirements: Wear Personal Protective Equipment (gloves) when coming into contact water in the system and from water sources of unknown quality. Utilize the buddy system when working around water. Use the proper number of personnel and lift procedures when moving the cases. WARNING: The Aspen 2000DM Support Case has been retrofitted with wheel and pull around brackets. DO NOT attempt to stack the Support Case on the ROWPU. Damage to equipment and severe injury to personnel may occur. Risk Assessment Level: MEDIUM, if moving the cases. LOW, if not moving the cases. Environmental Considerations: Do not conduct this lesson in lightning conditions. Instructional Lead-in: In this lesson, you will learn how to properly breakdown the system for transport and/or storage. You have already conducted flush, purge, storage, and shutdown procedures. We will not stack the cases because the PEAK support case is retrofitted with brackets to ease in movement. Performance Steps: 1. Discuss warnings and cautions including safety requirements. 2. If step1 is not conducted, perform those tasks. 3. Conduct steps 1-8 4. If attaching the wheels and pull around bar onto the system, install these items first before placing the system on its back as illustrated in step 9. 5. Have students strike step 10. 6. Conduct step 12 if not completed. Discuss step 12. Evaluation Preparation: Evaluate this task at the end of Operate Communications Equipment training. Notify student that he/she will be evaluated on his/her ability to properly breakdown and stow the Aspen 2000DM and its support case contents Check on Learning: Testing Requirement: Determine if students have learned the material presented bya) Soliciting student questions and explanations b) Ask students to describe safety considerations when conducting this task c) Ask students to execute task d) PASS/FAIL: Students properly breakdown and stow the Aspen 2000DM and its support case contents without the assistance of the instructor. Page 44 of 46 Feedback: Provide immediate feedback in context to the material presented and correcting student misunderstanding. Requirement: Provide remedial training as needed 3.26 Task # W01-0025: Conduct Emergency System Breakdown Method of Instruction: Hands-on Time of instruction (minutes): 10 References: Aspen 2000DM Operation Manual, Page 41 Materials: Aspen 2000DM and Support Case with contents; Aspen 2000DM Operation Manual ACITON: Conduct emergency system breakdown CONDITION: Completed Tasks W01-0001 through -0021, and -0024. Operations dictate an immediate breakdown of the system without conducting a flush, purge, and storage. STANDARD: Properly breakdown the system in emergency conditions Safety Requirements: Wear Personal Protective Equipment (gloves) when coming into contact water in the system and from water sources of unknown quality. Utilize the buddy system when working around water. Use the proper number of personnel and lift procedures when moving the cases. WARNING: The Aspen 2000DM Support Case has been retrofitted with wheel and pull around brackets. DO NOT attempt to stack the Support Case on the ROWPU. Damage to equipment and severe injury to personnel may occur. Risk Assessment Level: MEDIUM, if moving the cases. LOW, if not moving the cases. Environmental Considerations: Do not conduct this lesson in lightning conditions. Instructional Lead-in: In this lesson, you will learn how to properly breakdown the system for transport and/or storage in an emergency situation. You have already learned how to operator, flush, purge, storage, shutdown, and breakdown the system. In this task, you do not have time to conduct these operations due to external factors. When you reach a safe location or have time, you should conduct the proper flush, storage and breakdown procedures. We will not execute the full procedure, but rather discuss the actions that should take place. If this was a real movement, Page 45 of 46 we would not stack the cases because the PEAK support case is retrofitted with brackets to ease in movement. Performance Steps: 1. Discuss warnings and cautions including safety requirements. 2. Discuss when to conduct this type of task 3. Notionally demonstrate steps 1-9 4. Explain the necessity to remove as much water as possible from the system to avoid damage during transport. 5. Explain the necessity to properly conduct storage procedures as soon as possible. Evaluation Preparation: Evaluate this task at the end of Operate Communications Equipment training. Notify student that he/she will be evaluated on his/her ability to properly conduct an emergency breakdown and stow the Aspen 2000DM and its support case contents Check on Learning: Testing Requirement: Determine if students have learned the material presented bya) Soliciting student questions and explanations b) Ask students to describe safety considerations when conducting this task c) Ask students to illustrate how to complete the task. d) PASS/FAIL: Students properly breakdown and stow the Aspen 2000DM and its support case contents without the assistance of the instructor. Feedback: Provide immediate feedback in context to the material presented and correcting student misunderstanding. Requirement: Provide remedial training as needed Page 46 of 46