C. THERIAULT ASQ Certified Reliability Engineer / Systems Safety / Systems Engineering E-mail: alphaonemale@aol.com Phone cell: (760) 707-2830 SUMMARY Extensive interdisciplinary background comprising advanced technical experience in System Safety, Reliability Analysis, Statistical Applications, Quality, Optics, Systems Engineering, Availability Modeling, and Test Development. Technical analysis accomplished on a broad spectrum of major engineering and scientific programs including electronic engine control systems, optical devices, modems, computer networks, plasma displays, mine detectors, space structures, advanced electronic weapons, and missile and aircraft systems. RELIABILITY FMECA PROGRAM PLANS PREDICTIONS FAULT TREE ANALYSIS HALT/HASS TESTING AVAILABILITY MODELING SAFETY ENVIRONMENTAL TEST DESIGN STATISTICAL ANALYSIS QUALITY ASSURANCE MATH MODELS HAZARD ANALYSIS MAINTAINABILITY PREDICTIONS SSHAR PHA MONTE CARLO DEMONSTRATION Software tools: RELEX, ITEM, CAFTA, PRISM, STATISTICA, MS OFFICE MIL STD'S: 810, 883, 217, 472, 1472, 882, 1629, 338, 454, 38510 / BELLCORE: TR-332, GR1221, GR-2813 / FAA C I, PART 25.1309 / 4761/ 4525, UL TESTING DOORS EXPERIENCE CEi / Kratos Defense 7/14 to present Roseville, VA Performed Reliability Predictions on GQM-173A missile system to the subsystem level for electronic, electrical and electro-mechanical components. Developing a FMECA on said subsystems. Orbital Sciences 6/13 to 4/14 Phoenix, AZ Consulting Principal Safety Engineer Hazard analysis on electromechanical equipment for large missile systems. Reviewing vendor subsystem safety and test documents. Range safety analysis. Telair Intl, 2/11 to 4/13 Goldsboro, N.C. Consulting System Safety / Systems Engineering/ Reliability Engineer Performing Fault Tree Analysis, safety, reliability, maintainability, systems analyses and FMEA for electro-mechanical equipment for the new Airbus A400M Cargo aircraft Curtiss-Wright Electronic Controls 2/10 to 2/11 Santa Clarita, CA Consulting System Safety / Reliability Engineer Wrote the System Safety Plan (MIL-STD-882) for electronic / sensor control unit Developed electrical Subsystem Safety Hazard Analysis (SSHA) (MIL-HDBK-454) RELEX (217+) was used to calculated Reliability predictions for several electronic and sensor control subsystems for the Global Hawk Unmanned Air Vehicle and for F35 aircraft Performed a functional Failure Modes Effects and Criticality Analysis (FMECA) using MILSTD-1629A on equipment Lockheed Martin Maritime Systems & Sensors 9/05 to 8/09 San Diego, CA Consulting System Safety / Reliability Engineer Extensive reliability modeling (RELEX) for operational availability/reliability assessments of all military installations for a Taiwan based network centric, situational awareness, communications, and computer (C4I) system using COTS Wrote System Safety Hazard Analyses (SSHA), safety procedures and safety bulletins Developed System Safety Plans (SSP) and occupational safety plans Boeing Military Aircraft –Integrated Defense Systems 3/05 to 9/05 Long Beach, CA Consulting Reliability/System Safety Engineer Developed Failure Modes and Effects Analysis on the avionics upgrade to the Military C130 aircraft Evaluated vendor RAMS submittals for technical correctness and traceability to requirements USA / NASA 5/04 to 3/05 Houston, TX Consulting Sr. Reliability / Risk Assessment Engineer Safety and reliability analyses on the proposed new Battery system to replace the hydraulic actuation systems of the Space Shuttle / Orbiter for Return to Flight using RELEX software Performed FMECA (Failure Modes Effects and Criticality Analysis) Conducted Critical Component and Safety analysis through multiple trade off analysis on the Shuttle/Orbiter Cockpit Avionics Upgrade Safety and reliability analyses on the Leading Edge (wing) Sensor System Northrop Grumman 12/03 to 5/04 San Diego, CA Consulting Sr. Systems Safety Engineer Developed Mechanical Subsystem Safety Hazard Analyses (SSHA) for control surfaces, landing gear and structures for the Global Hawk unmanned air vehicle Consulted with reliability to modify failure rates to reflect associated hazard rates Boeing Military Div. 7/03 to 12/03 Wichita, KS Consulting Reliability and Systems Safety engineer Performed FMECA (Failure Modes Effects and Criticality Analysis) on Boeing 767 Tanker electro-mechanical fuel system modifications using RELEX software. Reviewed vendor / supplier data submittals for verification to system requirements. Honeywell Engine and Systems Div. 11/02 to 7/03 Tucson, AZ Consulting Senior Reliability and Safety Engineer Performed Reliability Predictions (PRISM) at the electronic component level, Fault Tree Analysis (ITEM software), FMECA (Failure Modes Effects and Criticality Analysis) at the functional level on military Electronic Engine Control systems and commercial Boeing 777 Cabin Pressure Control Systems Developed a Weibull analysis for evaluation of achieved Reliability using field failure rates for Boeing 777 Cargo Smoke Detection subsystems Boeing Commercial Aircraft 08/01 to 11/02 Everett, WA Consulting Senior Reliability Safety Engineer Developed FMEAs and Fault Tree Safety Analysis (FTA) using CAFTA on Boeing 747 electro-mechanical Fuel Systems, including valves, pumps, actuators and pressure switches. The analysis is to FAA FAR 25.1309 requirements OMM (Optical Micro Machines) 10/00 to 07/01 San Diego, CA Lead Reliability Engineer Performed Reliability and Availability analysis and Test planning in the manufacturing plant for Optical MEMS (Micro Electro Mechanical Systems) 3D Switches, associated controls, and monitoring systems. This includes passive (couplers, splitters, fibers) and active (lasers, LEDs) fiber optic components. Produced system Availability models using Monte Carlo techniques. Achieved steady state Availability: A= .99999. Performed Failure Modes and Effects Analysis on MEMS devices and electronic control subsystems. Developed test plans to Telcordia (Bellcore) standards and MIL-STD-810 for Temperature, Vibration, and Humidity. Performed Accelerated life testing using Arrhenius equations. Worked closely with the Failure Analysis Lab and Quality Engineering in determining root causes of item failure – whether the cause was due to manufacturing errors, materials or inadequate design. Utilized a SEM for micron level analysis to help resolve the physics of failure issues. Established requirements, developed procedures, and systems engineering approaches for new Optical products. Northrop Grumman 9/98 to 10/00 Sunnyvale, CA Consulting Senior Reliability Test Engineer Conducted statistical Reliability analysis and developed Test Plans and Procedures for electro-mechanical components for TRIDENT II submarines. The analysis had a saving potential of $2.8 million. Used Weibull and Maximum Likelihood Estimating techniques for analysis of projected end of product Life. Falcon Scientific, LLC 2/94 to 9/98 San Diego, CA Chief Scientist Founding partner of this new business. Responsible for systems definition and design integration for the portable Physician’s Data Collection and Analysis Kit. In addition, wrote the company Business Plan and developed the Internet Web Site. Theriault Engineering 1/92 ongoing San Diego, CA Owner/President Consultant to FLIR Corporation for FMEA analysis on BRITE Star advanced IR program, 8/05 to 2/06 Consultant to Unidynamics, Conroe TX for Reliability Prediction and FMEA on electromechanical components for a new Naval Ship (LCS), 3/05 to 7/05. Consulting services to GDE Systems, Rancho Bernardo, CA 8/97 to 2/98 o Performed Reliability Predictions and Maintainability Analysis on HSTAMIDS a developmental hand operated land mine detection unit for detecting both metal and plastic mines using IR technology. o Developed test plans, wrote procedures, monitored testing and wrote the final test reports. o Consulting analysis incorporating computer network assessment for a proposed tourist and living complex and a new multimillion-dollar marina development. o Consulting services to Dynair Electronics, San Diego 10/89 to 2/90 o Performed Reliability Predictions and Parts Derating at the board level for new electronic component products. Titan/Linkabit Corporation 11/90 to 11/92 La Jolla, CA Engineering Director Managed five (5) departments including Reliability & Maintainability, System Safety, EMI/TEMPEST Laboratory, Parts Control, Human Factors Engineering, and the Component Engineering Departments. The employees were senior level engineering personnel and there was a multi-million dollar yearly budget. Hired new staff and set training and personnel development goals. Numerous systems analysis activities on various ground and airborne-based satellite modems and ancillary transmission facilities manufactured within house. Worked closely with manufacturing and quality departments to minimize errors and product defects. Prepared proposals, budgets, and project management analysis. Maintained department cost constraints and all projects completed on schedule and within budget Science Applications International Corporation (SAIC) 3/84 to11/90 La Jolla, CA Reliability Manager Working manager for 10 engineer/scientists. Developed a division wide Local Area Network (LAN) database for tracking and statistically integrating manufacturing, field inspection, quality data, and failure information (FRACAS). Bought the hardware, planned the installation, managed the operation, with programmers developed a comprehensive Reliability and Quality software database, and reporting system. Performed reliability predictions on Plasma Displays manufactured in plant from component to board to assembly level to operational displays Developed environmental stress screening procedures for the Quality Department and set requirements for board level testing. Established a Component Failure Analysis Laboratory. Defined the needs, purchased equipment, hired staff and subsequently supported other company groups. EDUCATION Master of Science (M.S.), Mathematics DePaul University, Chicago, Illinois Bachelor of Arts (B.A.), Mathematics and Physics North Park University, Chicago Illinois