EET 421

POWER ELECTRONIC DRIVES

Indra Nisja

AC

V s i s

D

1

D

4

D

3 i o

R

L v o

D

2

Y = y(t)

Y ave

1

T

T

0 y ( t ) dt

Y rms

T

1

T

0 y ( t )

2 dt

 1 / 2

1. Gopal K.Dubey :

Fundamental of Electrical Drives

,

2 nd Edition, Alpha Science, 2001

2. Rahid H. Muhammad :

Power Electronics-Devices,

Circuits and Applications

, 3 rd Edition, Pearson-Prentice

Hall, 2004

3. Subrahmanyam Vedam :

Electric Drives

,

Concepts and

Application

, Tata McGraw-Hill, 2001

• Definition and concepts

Application

Power semiconductor switches

Gate/base drivers

Losses

Snubbers

What Is POWER ELECTRONICS

?

DEFINITION

:

Power Electronics combine :

Power static and rotating power equipment for generation, transmission and distribution of electric power

Electronics solid state devices and circuit for signal processing to meet the desired control objectives

Control steady state and dynamic characteristics of closed-loop system

Power Electronics : the applications of solid-state electronics for the control and conversion of electric power.

What Is INDUSTRIAL ELECTRONICS ?

Industrial electronics can be defined as the control of industrial machinery and processes through the use of electronic circuits and systems

POWER

Control

Analog / Digital

Electronics

Devices /

Circuit

Power

Equipment

Static / Rotating

ELECTRONICS

Relationship of PE to power, electronics and control

Task of Power Electronics

:

To convert or to process and control the flow of electric power by supplying voltages and currents in a form that is optimally suited for user loads

Basic Block Diagram

Power

Input

Source

Power

Output

V i

, i i Power

Processor

V o

, i o

Load

Building Blocks :

•Input Power, Output Power

 Power Processor

 Contoller

Conroller measurement reference

Power Electronics (PE) Systems

The goal of PE is to control the flow of energy from an electrical source to an electrical load with :

high efficiency

high availability

high reliability

small size

light (least) weight

low cost

Static applications

Involves non-rotating or moving mechanical components.

Examples :

DC Power supply, un-interruptible power supply, power generation and

transmission (HVDC), electroplating, welding, heating, cooling, electronic ballast .

Power Electronics (PE) Systems

Drive applications

- Intimately contains moving or rotating components such as motors

- Examples :

Electric trains, electric vehicles, air conditioning system, pumps, compressor, conveyer belt (factory automation).

Static Application : DC Power Supply

Drive Application : Air-Conditioning System

example

• Supply from TNB: 50Hz, 240V RMS

(340V peak). Customer need DC voltage for welding purpose, say.

• TNB sine-wave supply gives zero DC component!

• We can use simple half-wave rectifier.

A fixed DC voltage is now obtained.

This is a simple PE system.

Average output voltage :

V o

V m

How if customer wants variable DC voltage?

More complex circuit using SCR is required .

Average output voltage :

By controlling the firing angle α, the output DC voltage (after conversion) can be varied.

Obviously this needs a complicated electronic system to set the firing current pulses for the SCR.

PE rapid growth due to:

 Advances in power (semiconductor) switches

 Advances in microelectronics (DSP,VLSI, microprocessor/microcontroller, ASIC)

 New ideas in control algorithms

 Demand for new applications

Interdisciplinary

1. Energy scenario

 Need to reduce dependence on fossil fuel : coal, natural gas, oil, and nuclear power resource.

Depletion of these sources is expected.

 Tap renewable energy resources : solar, wind, fuel-cell, ocean-wave

 Energy saving by PE applications . Examples :

- variable speed compressor air-conditioning system :

30% saving compared to thermostat-controlled system.

- Lighting using electronics ballast boost efficiency of fluorescent lamp by 20%.

Current issues

2. Environtment issues

 Nuclear safety : nuclear plant remain radioactive for thousands of years.

 Burning of fossil fuel

- Emits gases such as SO

2

(coal burning), etc

, CO (oil burning), SO

2

, NO x

- Create global warming (green house effect), acid rain and urban pollution from smokes.

 Possible Solution by application of PE . Examples:

- Renewable energy resources

- Centralization of power stations to remote non-urban area (mitigation)

- Electric vehicles

Conversion scheme from electric to electric by static switch control information

INPUT

POWER

POWER

PROCESSOR

PROCESSED

OUTPUT

POWER dc-ac conv.

dc-dc conversion ac-dc conv.

ac-ac conversion

Power Electronics Circuits Symbol

Rectifier : AC-DC Converter

AC input DC output

DC CHOPPER : DC-DC Converter

DC input

DC output

INVERTER : DC-AC Converter

DC input AC output

Power Semiconductor devices

(Power Switches)

Power switches: work-horses of PE systems.

Power switch

Operates in two states :

– Fully on. i.e.

switch closed.

Conducting state

Switch ON (fully closed)

– Fully off , i.e.

switch opened.

Blocking state

Power switch never operates in linear mode.

Switch OFF (fully opened)

Can be categorised into three groups:

Uncontrolled: Diode :

Semi-controlled: Thyristor (SCR).

Fully controlled: Power transistors: e.g. BJT,

MOSFET, IGBT, GTO, IGCT

WHY POWER ELECTRONICS IS SO IMPORTANT TODAY?

ELECTRICAL POWER CONVERSION AND CONTROL AT HIGH

EFFICIENCY

APPARATUS AT LOW COST, SMALL SIZE, HIGH RELIABILITY AND

LONG LIFE

VERY IMPORTANT ELEMENT IN MODERN ELECTRICAL POWER

PROCESSING AND INDUSTRIAL PROCESS CONTROL

FAST GROWTH IN GLOBAL ENERGY CONSUMPTION

ENVIRONMENTAL AND SAFETY PROBLEMS BY FOSSIL AND

NUCLEAR POWER PLANTS

INCREASING EMPHASIS OF ENERGY SAVING AND POLLUTION

CONTROL BY POWER ELECTRONICS

GROWTH OF ENVIRONMENTALLY CLEAN SOURCES OF POWER

THAT ARE POWER ELECTRONICS INTENSIVE (WIND,

PHOTOVOLTAIC AND FUEL CELLS)

Fig.3

POWER

ELECTRIC

SYSTEMS

DC AND AC REGULATED POWER SUPPLIES

ELECTRO CHEMICAL PROCESSES

HEATING AND LIGHTING CONTROL

ELECTRONIC WELDING

POWER LINE VAR AND HARMONIC COMPENSATION

HIGH VOLTAGE DC SYSTEM

PHOTOVOLTAIC AND FUEL CELL CONVERSION

VARIABLE SPEED CONSTANT FREQUENCY SYSTEM

SOLID STATE CIRCUIT BREAKER

INDUCTION HEATING

MOTOR DRIVES

POWER ELECTRONICS APPLICATIONS

Fig.4

POWER ELECTRONICS IN ENERGY SAVING



CONTROL OF POWER BY ELECTRONIC SWITCHING IS MORE EFFICIENT

THAN RHEOSTATIC CONTROL



ROUGHLY 65% OF GENERATED ENERGY IS CONSUMED IN ELECTRICAL

DRIVES – MAINLY PUMPS AND FANS



VARIABLE SPEED FULL THROTTLE FLOW CONTROL CAN IMPROVE

EFFICIENCY BY 30% AT LIGHT LOAD



LIGHT LOAD REDUCED FLUX OPERATION CAN FURTHER IMPROVE

EFFICIENCY



VARIABLE SPEED AIR-CONDITIONER/HEAT PUMP CAN SAVE ENERGY BY

30%



20% OF GENERATED ENERGY IS USED IN LIGHTING



HIGH FREQUENCY FLUORESCENT LAMPS ARE 2-3 TIMES MORE EFFICIENT

THAN INCANDESCENT LAMPS

Fig.5

WIND ENERGY SCENARIO

 MOST ECONOMICAL, ENVIRONMENTALLY CLEAN AND SAFE “GREEN”

POWER



ENORMOUS WORLD RESOURCES – TAPPING 10% CAN SUPPLY ELECTRICITY

DEMAND OF THE WHOLE WORLD



COMPETETIVE COST WITH FOSSIL FUEL POWER (5 Cents/kWH, $1.00/kW)



TECHNOLOGY ADVANCEMENT IN POWER ELECTRONICS, VARIABLE SPEED

DRIVES AND VARIABLE SPEED WIND TURBINES



GERMANY IS THE WORLD LEADER ( MW) – NEXT IS USA (2600 MW)



CURRENTLY, 1.0% ELECTRICITY NEED IN USA – WILL INCREASE TO 5% BY

2020



CURRENTLY, 13% ELECTRICITY NEED IN DENMARK – WILL INCREASE TO

40% BY 2030



STATISTICAL AVAILABILITY – NEEDS BACK-UP POWER



KEY ENERGY SOURCE FOR FUTURE HYDROGEN ECONOMY

Fig.6

PHOTOVOLTAIC ENERGY SCENARIO



SAFE, RELIABLE, STATIC AND ENVIRONMENTALLY CLEAN



DOES NOT REQUIRE REPAIR AND MAINTENANCE



PV PANELS ARE EXPENSIVE

(CURRENTLY AROUND $5.00/W, 20

CENTS/kWH)



SOLAR POWER CONVERSION EFFICIENCY – AROUND 16%



APPLICATIONS:

SPACE POWER

ROOF TOP INSTALLATIONS

OFF-GRID REMOTE APPLICATIONS



SPORADIC AVAILABILITY –REQUIRES BACK-UP POWER



CURRENT INSTALLATION (290 MW):

JAPAN – 45%

USA – 26%

EUROPE – 21%



TREMENDOUS EMPHASIS ON TEC HNOLOGY ADVANCEMENT

Fig.7

FUEL CELL POWER SCENARIO



HYDROGEN AND OXYGEN COMBINE TO PRODUCE ELECTRICITY AND WATER



SAFE, STATIC, HIGH EFFICIENCY AND ENVIRONMENTALLY CLEAN



FUEL CELL TYPES:

PROTON EXCHANGE MEMBRANE (PEMFC)

PHOSPHORIC ACID (PAFC)

DIRECT METHANEL (DMFC)

MOLTEN CARBONATE (MCFC)

SOLID OXIDE (SOFC)



GENERATE HYDROGEN BY ELECTROLYSIS OR BY REFORMER (FROM GASOLINE,

METHANOL)



BULKY AND VERY EXPENSIVE AT PRESENT STATE OF TECHNOLOGY



SLOW RESPONSE



POSSIBLE APPLICATIONS:

FUEL CELL CAR, PORTABLE POWER, BUILDING COGENERATION, DISTRIBUTED

POWER FOR UTILITY, UPS SYSTEM



A LOT OF FUTURE PROMISE

Fig.9

AIR

COMPRESSED

AIR

GASOLINE

OR

METHANE

REFORM

ER

O

2

FUEL

CELL

CONVER

TER

MOTOR

ELECTRICITY FROM H

2

PEMFC

WATER

GRID

ELECTRO

LYSIS

WIND

TURBINE

WIND

GENERAT

OR

2

H

STORAGE

(LIQUID

OR GAS)

ELECTRICITY

+

ULTRA-CAPACITOR

OR

BATTERY

FUEL CELL CAR WITH THE CONCEPT OF HYDROGEN ECONOMY

Fig.10

POWER ELECTRONICS – AN INTERDISCIPLINARY TECHNOLOGY

Fig.11

EVOLUTION OF POWER ELECTRONICS

Fig.12

POWER SEMICONDUCTOR DEVICE EVOLUTION



DIODE (1955)



THYRISTOR (1958)



TRIAC (1958)



GATE TURN-OFF THYRISTOR (GTO) (1980)



BIPOLAR POWER TRANSISTOR (BPT or BJT) (1975)

D



POWER MOSFET (1975) G

S



INSULATED GATE BIPOLAR TRANSIATOR

(IGBT)(1985)



STATIC INDUCTION TRANSISTOR(SIT) (1985)



INTEGRATED GATE-COMMUTATED

THYRISTOR (IGCT) (1996)

G

G



SILICON CARBIDE DEVICES

C

E

D

S

B

C

Fig.13

10 8

10 7

10 6

10 5

10 4

THYRISTOR

IGCT

GTO

IGBT IPM

IGBT

DISCRETE

10 3

10 2

TRIAC

POWER

MOSFET

10

10 !0

2 10 3 10 4 10 5 10 6

SWITCHING FREQUENCY (Hz)

POWER-FREQUENCY TRENDS OF THE DEVICES [5]

Comparison of Power MOSFET-IGBT-GTO-IGCT

_________________________________________________________________________________

Power MOSFET IGBT GTO IGCT

1.Voltage and current 100 V, 28 A* (dc) 1.2 kV, 50 A* (dc) 6 kV, 6000 A*(pk) 4.5 kV, 4000A*(pk)

ratings ( selected device for comparison)

2. Present power capability 1.2 kV, 50 A 3.5 kV, 1200 A or higher 6 kV, 6000 A

3. Voltage blocking Asymmetric Asymmetric* Asymmetric/Symmetric

6.5 kV, 3000 A

Asymmetric/Symmetric

4. Gating Voltage Voltage

5. Junc. Temp. range (

C ) -55 to 175 -20 to 150

Current Current

6. Safe operating area Square

7. Conduction drop (V) 2.24

Square

2.65

-40 to 125 -40 to 125

2 nd

breakdown Square

3.5

2.7

at rated current

8. Switching frequency 10

6

9. Turn-off current gain __

10. Turn-on

11. Turn-on time

12. Turn-off time

13. Snubber di/dt __

Hz

43 ns

52 ns

Yes or No

1 kHz - 20 kHz

__

__

0.9

 s

2.4

 s

Yes or No

400 Hz 1.0 kHz

4 to 5

500 A/

 s

1

3,000 A/

 s

5

 s

20

 s

2

 s

2.5

 s

Yes(heavy) Yes or No

14. Protection Gate control Gate control Gate control or Gate control or very fast fuse very fast fuse

15. Applications Switching power supply Motor drive Motor drives Motor drives

Low power motor drive UPS, Induction heating, etc. SVC, etc. HVDC, SVC, etc.

16.Comments Body diode can carry Large power range

full current but sluggish Very important dv/dt = 1000 V/

 s Built-in diode

High uncontrollable High uncontrollable

(t rr

= 150 ns) device currently

I pk

= 56 A

surge current surge current

* Reverse blocking available dv/dt = 4000 V/

 s

___________________________________________________________________________________________________________________

*Harris IRF140 *POWEREX PM50RVA120

7-pack IPM

*Mitshibishi

-FG6000AU-120D

*ABB 5SHY35L4512

ADVANCES AND TRENDS OF POWER SEMICONDUCTOR DEVICES



MODERN POWER ELECTRONICS EVOLUTION PRIMARILY FOLLOWED THE

POWER DEVICE EVOLUTION - WHICH AGAIN FOLLOED THE

MICROELECTRONICS EVOLUTION



GRADUAL OBSOLESCENCE OF PHASE CONTROL DEVICES (THYRISTOR,

TRIAC)



DOMINANCE OF INSULATED GATE CONTROLLED DEVICES (IGBT, Power

MOSFET)



POWER MOSFET WILL REMAIN UNIVERSAL IN LOW VOLTAGE HIGH

FREQUENCY APPLICATIONS



GRADUAL OBSOLESCENCE OF GTOs (LOWER END BY IGBTs AND HIGHER

END BY IGCTs)



REDUCTION OF CONDUCTION DROP IN HIGH VOLTAGE POWERMOSFET

AND IGBT

 SiC BASED DEVICES WILL BRING RENAISSANCE IN HIGH POWER

ELECTRONICS – DIAMOND DEVICES IN THE LONG RUN

LINE POWER QUALITY PROBLEMS AND HARMONIC STANDARDS



LARGE GROWTH OF DIODE AND THYRISTOR CONVERRERS ON UTILITY SYSTEM



LINE VOLTAGE HARMONIC DISTORTION



POOR LINE POWER FACTOR



EMI



LINE AND EQUIPMENT HARMONIC CURRENT LOADING



COMMUNICATION INTERFERENCE



METER INACCURACY



SPURIOUS LINE RESONANCE



IEEE-519 STANDARD – HARMONIC DISTORTION CONTROL AT COMMON ENTRY POINT



IEC-1000 STANDARD – CONTROLS HARMONIC DISTORTION OF INDIVIDUAL EQUIPMENT