National Urban Search & Rescue Response System Structural Collapse Technician Training Structural Collapse Technician Training Module : 4 - Part b Lifting & Moving Airbags Lifting Considerations & Stabilization Calculating Weights Jan08 27Jan09 SCT4- b Slide 1 National Urban Search & Rescue Response System Structural Collapse Technician Training High Pressure Air Bags Characteristics Neoprene/butyl rubber Steel kevlar reinforced Variety of sizes Maximum capacity is calculated at 1 inch of lift Capacity reduced at max height SCT4- b Slide 2 National Urban Search & Rescue Response System Structural Collapse Technician Training High Pressure Air Bags Application Maximum stack of two high Lift is limited to capacity of small bag Larger bag on bottom Centers of bags MUST be aligned SCT4- b Slide 3 National Urban Search & Rescue Response System Structural Collapse Technician Training Airbag Lift Animated Slide (10 seconds) SCT4- b Slide 4 National Urban Search & Rescue Response System Structural Collapse Technician Training High Pressure Air Bags LOAD Increased surface area = Increased lifting capacity COLUMN OF AIR BASE OF SUPPORT SCT4- b Slide 5 National Urban Search & Rescue Response System Structural Collapse Technician Training High Pressure Air Bags LOAD C O L U M N O F A I R AIR BAG INFLATED REDUCED SURFACE AREA CONTACT BASE OF SUPPORT SCT4- b Slide 6 National Urban Search & Rescue Response System Structural Collapse Technician Training High Pressure Air Bags Dimension 6”x 6” 6”x 12” 10”x 10” 15”x 15” 15”x 21” 20”x 20” 24”x 24” 28”x 28” 36”x 36” Capacity 1.5 Tons 3.2 4.8 12.0 17.0 21.8 31.8 43.8 73.4 Lift Ht. 3” 3.5 5 8 9 11 13 16 20 Weight 2 lbs 3 4 10 13 16 22 30 48SCT4- b Slide 7 National Urban Search & Rescue Response System Structural Collapse Technician Training High Pressure Air Bags Manufacture’s I.D. Tag SCT4- b Slide 8 National Urban Search & Rescue Response System Structural Collapse Technician Training High Pressure Air Bags & Cribbing SCT4- b Slide 9 National Urban Search & Rescue Response System Structural Collapse Technician Training Spreading & Pushing SCT4- b Slide 10 National Urban Search & Rescue Response System Structural Collapse Technician Training Lifting & Stabilizing Irregular Objects SCT4- b Slide 11 National Urban Search & Rescue Response System Structural Collapse Technician Training Pipes & Cylinders SCT4- b Slide 12 National Urban Search & Rescue Response System Structural Collapse Technician Training Inflating Air Bags SCT4- b Slide 13 National Urban Search & Rescue Response System Structural Collapse Technician Training SCT4- b Slide 14 National Urban Search & Rescue Response System Structural Collapse Technician Training SCT4- b Slide 15 National Urban Search & Rescue Response System Structural Collapse Technician Training SCT4- b Slide 16 National Urban Search & Rescue Response System Structural Collapse Technician Training SCT4- b Slide 17 National Urban Search & Rescue Response System Structural Collapse Technician Training OOPS! SCT4- b Slide 18 National Urban Search & Rescue Response System Structural Collapse Technician Training SCT4- b Slide 19 National Urban Search & Rescue Response System Structural Collapse Technician Training Lifting Considerations SCT4- b Slide 20 National Urban Search & Rescue Response System Structural Collapse Technician Training Lifting Or Moving A Load Functions to be addressed Center of Gravity Load Stability Wedges & cribbing Estimating Load Weight Lifting Functions Critical angle SCT4- b Slide 21 National Urban Search & Rescue Response System Structural Collapse Technician Training Center of Gravity & Load Stability Unstable Stable CG CG Connection point below CG makes object unstable. SCT4- b Slide 22 National Urban Search & Rescue Response System Structural Collapse Technician Training Wedges, Shims & Cribbing SCT4- b Slide 23 National Urban Search & Rescue Response System Structural Collapse Technician Training Wedges Wedge (mechanics) Technically is a portable double inclined plane, a wedge is a simple machine used to separate two objects, or portions of objects, through the application of force, perpendicular to the inclined surfaces, developed by conversion of force applied to the blunt end. The mechanical advantage of a wedge depends on the ratio of its length to its thickness. SCT4- b Slide 24 National Urban Search & Rescue Response System Structural Collapse Technician Training Wedges Use of wedges to change direction SCT4- b Slide 25 National Urban Search & Rescue Response System Structural Collapse Technician Training “Marrying” Wedges (repeated from 2b) Sloped Surfaces Must Be in Full Contact 1” min. Full Driven Best Over Driven O.K. Under Driven Wrong What if one wedge is Upside Down? This is NOT RECOMMENDED. It is better to have the cut surfaces together – more friction & better fit SCT4- b Slide 26 National Urban Search & Rescue Response System Structural Collapse Technician Training 2x4 Wedges 2x4 wedges are often needed for smaller adjustments than are possible with 4x4 wedges. SCT4- b Slide 27 National Urban Search & Rescue Response System Structural Collapse Technician Training Shims Shims are used to fill space, opposed to wedges that lift, load or charge objects. SCT4- b Slide 28 National Urban Search & Rescue Response System Structural Collapse Technician Training Shims Note that there are two shims in this photo. SCT4- b Slide 29 National Urban Search & Rescue Response System Structural Collapse Technician Training Box Cribbing 6000 lbs. per contact point Four point system Nine point system SCT4- b Slide 30 National Urban Search & Rescue Response System Structural Collapse Technician Training Box Cribbing TIER 3X SCT4- b Slide 31 National Urban Search & Rescue Response System Structural Collapse Technician Training Box Cribbing 2x Solid 3x 4x SCT4- b Slide 32 National Urban Search & Rescue Response System Structural Collapse Technician Training Box Cribbing 6000 lbs. per contact point SCT4- b Slide 33 National Urban Search & Rescue Response System Structural Collapse Technician Training Box Cribbing Object Must have full bearing with crib Contact Points SCT4- b Slide 34 National Urban Search & Rescue Response System Structural Collapse Technician Training Box Cribbing Least desirable layout Each crib is only supporting 6000 lbs Not very stable Height to width 1 to 1 SCT4- b Slide 35 National Urban Search & Rescue Response System Structural Collapse Technician Training Box Cribbing Can be as little as 1 to 1 with angle situations SCT4- b Slide 36 National Urban Search & Rescue Response System Structural Collapse Technician Training Crib Stability Load should be centered! SCT4- b Slide 37 National Urban Search & Rescue Response System Structural Collapse Technician Training Crib Stability LOAD MUST BE CENTER 1/3 of CRIB SCT4- b Slide 38 National Urban Search & Rescue Response System Structural Collapse Technician Training Crib Stability Load is not within mid-third at bottom LOAD MUST BE CENTER 1/3 of CRIB SCT4- b Slide 39 National Urban Search & Rescue Response System Structural Collapse Technician Training Change Angle Use of wedges & shims SCT4- b Slide 40 National Urban Search & Rescue Response System Structural Collapse Technician Training Martian Cribbing SCT4- b Slide 41 National Urban Search & Rescue Response System Structural Collapse Technician Training Cribbing SCT4- b Slide 42 National Urban Search & Rescue Response System Structural Collapse Technician Training Calculating Weights SCT4- b Slide 43 National Urban Search & Rescue Response System Structural Collapse Technician Training Weights of Building Materials WIDTH x HEIGHT x LENGTH = CUBIC FT Reinforced concrete = 150 pcf Concrete columns & beams weigh more (16”sq w/ 5% rebar = 170pcf) Steel = 490 pcf Use Area Method – later slides Earth = 100 to 125 pcf Wood = 35 pcf (dry) – use 40 SCT4- b Slide 44 National Urban Search & Rescue Response System Structural Collapse Technician Training Calculating Weight Concrete Rectangle WIDTH x HEIGHT x LENGTH x WEIGHT 4’ x 2 ’x 20’ = 160cf x 150pcf = 24,000 lbs. 4 feet 2 feet 20 feet SCT4- b Slide 45 National Urban Search & Rescue Response System Structural Collapse Technician Training Calculating Weights Concrete Round 0.8 DIAMETER2 x LENGTH x WEIGHT 0.8 x 3’ x 3’ x 20’ = 144cf x 150pcf = 21,600 lbs. 3 feet 20 feet SCT4- b Slide 46 National Urban Search & Rescue Response System Structural Collapse Technician Training Calculating Weight Concrete Pipe Weight of Solid Round – Weight of Hole 0.8 (4’x 4’- 3’x 3’) x 20’x 150pcf 112 cu-ft x 150pcf = 16,800 lbs. 4 feet diameter 6” thick 20 feet SCT4- b Slide 47 National Urban Search & Rescue Response System Structural Collapse Technician Training Estimating Steel Weight - Area Method Steel weighs 490 lbs per cubic ft Steel 1” thick weighs 490pcf / 12” = 40.8 psf For steel weight per square foot use: 1” thick ¾” ½” ¼” 12” 12” 12” 12” 12” 1” Use 40 lbs Use 30 lbs Use 20 lbs Use 10 lbs SCT4- b Slide 48 National Urban Search & Rescue Response System Structural Collapse Technician Training Area Method Example - 1 What is weight of this 36ft long steel section? 2” Steel = 2 x 40 psf = 80 psf Area per ft = 2 x 3 sq ft + 2 x 1 sq ft = 8 sq ft Weight per ft = 8 x 80 = 640 plf Total weight = 640 x 36 = 23,040 lbs Exact weight = 652.8 plf (only 2% off) Pl 36" x 2" Pl 12" x 2" ea end Pl 36" x 2" SCT4- b Slide 49 National Urban Search & Rescue Response System Structural Collapse Technician Training Area Method Example - 2 What is weight of this 20ft long steel section? 2 Flanges 40 psf x 5” x 2 ft x 2 = 800 plf Web 40psf x 3.5” = 140 Weight per ft = 800 + 140 = 940 plf Total weight = 940 x 20 = 18,800 lbs Exact weight = 958.8 plf (only 2% off) Pl 24" x 5" Pl 12" x 3.5” Pl 24" x 5" SCT4- b Slide 50 National Urban Search & Rescue Response System Structural Collapse Technician Training Calculate Steel Weight SCT4- b Slide 51 National Urban Search & Rescue Response System Structural Collapse Technician Training Review & conclusion of Part b Review Airbags Lifting Considerations & Stabilization Calculating Weights Questions? Discussion? Next: Part c Cranes, Rigging & Bolting SCT4- b Slide 52