Spark Minda_PPT Template

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Dynamic
Innovative
GROUP PROFILE
Q1FY 14 –June Ver.T
1
Group Overview

Spark Minda, Ashok Minda Group is a leading Automotive Component Group.

Founded in 1958 by Late Shri S.L. Minda.

With 32 Plants globally employing more than 11,200 people.

Strong customer base with supplies to all major Indian & Global OEMs with supplies across
all Vehicle Segments.

Group Turnover: INR 3,000 Cr/ USD 500 Mn for 2013-14.

Joint Ventures/Collaborations with global leaders
-

Furukawa of Japan
Stoneridge of USA
U-shin of Japan (erstwhile Valeo of France)
Silca of Italy
UzAvtosonat of Uzbekistan
Horustech s.r.l, Italy
Locations
India: 27 Plants
Overseas : 5 Plants
Offices in Japan & Russia.
Our Product Lines
Safety, Security &
Restraint Systems
Driver Information
& Telematics
Systems
Electronic & Mechanical
Security Systems,
E- Bike Controllers,
Immobilizers, Latches,
Striker, Door Handles,
Electronic Body
Controllers, Start
Systems, Power Closure
Systems, Passive Entry
Systems
Instrument Cluster,
Dashboard Assemblies,
Digital Clocks, Tank
Units & Gauges, Chime
Bells & Relays, Speed
Sensors, Temperature
Sensors, Position
Sensors, Pressure
Sensors, WIF Sensors
Keys (Mechanical &
Electronics), Key
Duplicating Machines
Die Casting - Zinc,
Aluminum & Gravity
Wiring Harness,
Coupler &
Terminals, Relay &
Junction Box,
Steering Roll
Connector
Interior Systems
Aftermarket
Injection Molding, 2K
Molding Process :
Kinematic Component
& Premium Surfaces,
Garnish & Trims,
Dashboard, Consoles,
Parcel Shelf, Air Vent,
Air Duct, Ash Tray, Arm
Rests, Cup Holder
Glove Box , 5th Door
Application, Truck Oil
Housing, Cylinder Head
Covers, Rear Sheet
Structure, Coupling,
Transmission, Coolant
Tanks, Interior
Steering, Tool
Production
All Group Products
under Safety, Security
& Restraint Systems ,
Driver Information &
Telematics Systems,
Interior Systems
Four Wheelers :
Remote Central Locking
System, Gear Shift
Locks, Power Wndows,
Parking Sensors, Auto
Rollup Relays
Two Wheelers:
Wheel Locks, Helmet
Locks, Control Cables,
CDI, Regulators,
Rectifiers, Ignition Coil,
3
Igniters, Relays
Our Group Companies
Minda Management Services Ltd.
Group Corporate
Minda Corporation Ltd.
Safety, Security & Restraint Systems
Minda Valeo Security Systems Pvt. Ltd.
Safety, Security & Restraint Systems
Minda Silca Engineering Ltd.
Keys & Key Duplicating Machines
Minda Stoneridge Instruments Ltd.
Driver Information & Telematics Systems
Minda Furukawa Electric Pvt. Ltd.
Wiring Harness & Connective Systems
Minda SAI Ltd.
Wiring Harness & Connective Systems
Minda KTSN Plastic Solutions GmbH.
Plastic Interiors, Tooling
PT Minda Automotive Indonesia.
All Group Products for ASEAN Market
Minda Vietnam Automotive Company Ltd.
All Group Products for ASEAN Market
Minda Management Services Ltd.
Design & Marketing Office in Japan
UZ Minda LLC
All Group Products for Uzbekistan Market
Minda Automotive Solutions Ltd.
4
Aftermarket
Group Organization Structure
Group CEO & Chairman
Ashok Minda
Group Chief Business Excellence Officer
Anil Kumar Maheshwari
Minda Corporation : Security Division - CEO
Sudhir Kashyap
Minda KTSN Plastic Solutions - CEO
Vinayak Hegde
Group Chief Finance Officer
D C Sharma
Minda Corporation : Die Casting Div. - President
Ashim Vohra
PT Minda Automotive Indonesia - Business Head
Sandeep Aggarwal
Group Chief Human Resource Officer
Lalitendu Samanta
Minda Valeo Security Systems- CEO
Interim – Dharmendra Saxena
Minda Vietnam Automotive Company - Business Head
Sandeep Aggarwal
Group Chief Marketing Officer
N K Taneja
Minda Silca Engineering - CEO
Pramode Parasramka
Group Chief Strategy Officer
Sanjay Thapar
Group Chief Information Officer
Vacant
Group Chief Materials Officer
Vijay Raman
Group Chief ER Officer
Kalyan Pawar
GROUP CORPORATE
Minda SAI - CEO
Praveen Gupta
Minda Stoneridge Instruments - CEO
Naresh Kumar Modi
Minda Furukawa Electric
A.Maenishi – President
KD Singh – Joint President
Minda Automotive Solutions – CEO
Sanjay Bhagat
DOMESTIC
5
OVERSEAS
Our Presence - Global
Poland
Russia
Japan
Rep. Office
Engg./ Mktg. Office
1 Plant
Uzbekistan
1 Plant
Germany
Vietnam
1 Plant
1 Plant
India
27 Plants
Indonesia
1 Plant
6
Our Presence - Domestic
Haridwar (1)
Gurgaon(1)
Delhi NCR (9) Pantnagar (3)
Pithampur (1)
Aurangabad (1)
Mumbai (1)
Group Corporate
Plant/Unit
Pune (5)
Chennai (6)
7
VISION
MISSION
CORE PURPOSE
CORE VALUES
8
VISION
MISSION
“To be a dynamic, innovative
and profitable global
automotive
organization for emerging as
the preferred supplier and
employer to create value for
all stakeholders.”
‘'Our mission is to be an
automotive System Solution
provider and Build a Brand
recognized by vehicle
manufacturers progressively all
over the world, as an
organization providing products
and systems Unparalleled in
Quality and Price.‘’
9
CORE VALUES
• - Passion for Excellence
•
Nurture Talent, Competency & Willingness
•
Respect & Humility
’To be a happy, inspiring and proud
place to work, setting benchmarks
and delivering products that give
customers an edge in their
businesses.’
CORE PURPOSE
10
Spark Minda, Ashok Minda Group - CSR
Providing support to the organization
for social cause
_________________
Employability for physically
challenged persons
COMMUNITY CARE
SUSTAINANBLE
HEALTH & SAFETY
PROFIT
Use alternative fuels
_________________
Tree plantation
ENVIRONMENT
Water Conservation
Energy Conservation
Protection of trees and natural
Resources
Pollution and Waste
Management
Health & well being
_________________
Safety
11
Business Units
(India)
12
Minda Corporation Ltd
Plant Locations : Noida, Pune, Aurangabad,
Pantnagar, Chennai
Minda Valeo Security Systems Pvt. Ltd
Plant Locations : Pune, Manesar
Minda Stoneridge Instruments Ltd
Plant Locations : Pune, Chennai.
Minda Furukawa Electric Pvt. Ltd
Plant Locations : Bawal , Chennai,
Noida, New Delhi
Minda Silca Engineering Ltd
Plant Locations : G.Noida
Minda SAI Ltd
Plant Locations : G.Noida, Mumbai,
Chennai, Pithampur, Pune, Haridwar.
Safety, Security & Restraint Systems
Minda Corporation Ltd. - Security Division
SNAPSHOT
Products :
Employee :
Turnover :
Certification :
Plants:
Collaborator :
2W / Tractors / Off-road Vehicles
Electronic & Mechanical Security Systems &
Immobilizers
1900
1900
INR 516 Cr / USD 82 Mn (FY2014-15)
ISO/TS : 16949, ISO 14001
Noida, Pantnagar ,Pune, Aurangabad
Horustech s.r.l, Italy
MAJOR PRODUCTS
14
MAJOR CUSTOMERS
Safety, Security & Restraint Systems
Minda Corporation Ltd. – Die Casting Division
MAJOR CUSTOMERS
SNAPSHOT
Products :
Employee :
Turnover :
Certification :
Plants:
Aluminum : HPDC, GDC with machining, powder
coating & child part assembly.
Zinc : Hot Chamber with machining & surface
finishing.
784
INR 105 Cr / USD 18 Mn ( FY 2013-14)
ISO 9001:2002,ISO14001, ISO/TS16949 : 2009
Greater Noida, Pune
MAJOR PRODUCTS
15
Safety, Security & Restraint Systems
Minda Valeo Security Systems Pvt. Ltd.
SNAPSHOT
Products :
Employee :
Turnover :
Certification :
Plants:
Collaborator :
MAJOR CUSTOMERS
4W /Passenger Car
Electronic & Mechanical Security Systems,
Immobilizers, Latches, Strikers, Door Handles,
Start System & Power Closure.
921
INR 275 Cr / USD 46 Mn (2013-14)
ISO TS 16949, ISO14001:2002
Pune, Manesar
U-shin, Japan erstwhile Valeo Security System
MAJOR PRODUCTS
16
Safety, Security & Restraint Systems
Minda Silca Engineering Ltd.
MAJOR CUSTOMERS
SNAPSHOT
Keys (Electronic & Mechanical), Key Duplicating
Machines (Mechanical , Electronic & Transponder
Device), Sheet Metal Components.
Employee :
330
Turnover :
INR 87 Cr / USD 15 Mn ( FY 2013-14)
Certification : ISO /TS 16949:2009
Plants:
Greater Noida
Collaborator : Silca S.p.A , Italy (KABA Group Company)
Products :
MAJOR PRODUCTS
17
Driver Information & Telematics Systems
Minda Stoneridge Instruments Ltd.
SNAPSHOT
Products :
Employee :
Turnover :
Certification :
Plants:
Collaborator :
MAJOR CUSTOMERS
Instrument Clusters, Digital Clock, Dashboard
Assemblies, BCM , Chime Bells & Relay.
Sensors - Speed, Temperature, Position,
Pressure, Fuel Level & WIF.
900
INR 227 Cr/ USD 38 Mn ( FY 2013-14)
ISO /TS 16949, ISO14001, BS OHAS 18001
Pune, Chennai
Stoneridge, USA
MAJOR PRODUCTS
18
Driver Information & Telematics Systems
Minda Furukawa Electric Pvt. Ltd.
MAJOR CUSTOMERS
SNAPSHOT
Employee :
Turnover :
Wiring Harness, Terminals, Relay Box ,
Related Coupler Terminals, Junction Box,
Steering Roll Connector.
916
INR 215 Cr / USD 36 Mn ( FY 2013-14)
Certification :
ISO /TS 16949, ISO14001
Plants:
Bawal, Noida, New Delhi, Chennai (02)
Collaborator :
Furukawa, Japan
Products :
MAJOR PRODUCTS
19
Driver Information & Telematics Systems
Minda SAI Ltd.
SNAPSHOT
Products :
MAJOR CUSTOMERS
Wiring Harness, Battery Cable, Connectors,
Terminals, Fuse Box, Interior Plastics
Employee :
4200
Turnover :
INR 441 Cr / USD 74 Mn ( FY 2013-14)
Certification :
ISO /TS 16949, ISO14001
Plants:
Greater Noida (2), Haridwar, Pithampur, Pune,
Mumbai, Chennai (2)
MAJOR PRODUCTS
20
Aftermarket
Minda Automotive Solutions Ltd
SNAPSHOT
Products :
All Group Products under Safety Security Restraint Systems,
Driver Info. & Telematics Systems & Interior Systems .
4 Wheeler :
Remote Central Locking System, Gear Shift Locks, Power
Windows, Parking Sensors, Auto Rollup Relays, Wiper Blades.
2 Wheeler :
Remote Control Central Locking, Wheel Locks, Helmet Locks,
Control Cable, CDI, Regulator Rectifier, Ignition Coil, Igniters,
Relays
No. of Employees:
298
(106 for sales,127 for service & 65 for logistic & support)
Turnover :
INR160 Cr / USD 27 Mn in FY 2013-14
Network :
410 nos. Business Partners, 8000 Retailer Partners & 12000
Mechanic Partners covering all Metro,A,B & main C class towns
of India. SriLanka, Bangaladesh & Nepal also covered.
Distribution:
Head Office & Mother Warehouse at Noida, 4 Regional Offices &
22 Branch Offices across India
21
MAJOR PRODUCTS
Business Units
(Overseas)
22
Minda KTSN Plastic Solutions GmbH & Co.KG
Plant Location : Pirna, Germany
UZ Minda LLC.
Plant Location: Navoi, Uzbekistan
Minda KTSN Plastic & Tooling Solutions Sp. z.o.o
Plant Location : Bydgoszcz, Poland
PT Minda Automotive Indonesia
Plant Location : Karwang, Indonesia
23
Minda Vietnam Automotive Co. Ltd
Plant Location : VinPhuc, Vietnam
Minda Corporation Limited
(Security System)
Manufacturing Locations in India
NOIDA
PANT NAGAR
PANT NAGAR
NOIDA
AURANGABAD
PUNE
AURANGABAD
PUNE
CHENNAI)
Design & Development Center
Aurangabad
Pune
Pant Nagar
Noida
Design & Development
Competency Centre for Key-set
Chennai
NOIDA
Minda
Vietnam
Communication Matrix
Japanese OEM’s
Technical Office
TOKYO (Japan)
Software:
•
Pro E
•
Catia V5 - 1
•
Delcam
PTMA
Indonesia
Competencies:
- 17
Creating Technologies:
•
Die Casting HPDC/GDC
•
Japanese Advisors
•
Electronics
• Ediface - 1
•
Technology Partners
•
Sheet metal
•
•
Filed 19 patents
•
Plastic Interiors
AutoCad- 11
- 1
Minda Management Services, Japan
Minda
SAI
Ltd.
Minda
Automotive
Asean
Minda
Management
Services
Minda
Corporation
Ltd.
Rajeev Khanna san
General Manager
T. Suganuma
San
Advisor
Minda
Stoneridge
Instruments
Ltd
Akimori San
Advisor
Basant Aggarwal San
Locks & Keysets
Yamazaki San & Hatsuama San support us for new product development & IPR
Engineering Capabilities
•
•
•
•
•
•
•
Product
Design
•
Validation facilities for: Performance Testing
 Mechanical Strength Testing
 Environmental Testing
 Life/Durability Test
 Vibration Testing
Testing &
Validation
Manufacturin
g Engineering
Experienced Product Design team
Separate cell for New Technologies
Working closely with premier educational Institutions
Patent evaluation capability
Technical Office in Japan for Japanese OEM’s
Experienced Japanese Technical & IPR Consultants
Advanced CAD software & RPT capability
•
Field simulation capabilities
•
In house capability for design & development of
jigs, fixtures and automated & Semi automated
assembly lines with Extensive Poka Yoke
End of line testing covering performance & fitment
parameters for 100 % inspection
•
Manufacturing Capabilities
•
•
•
•
•
Tool Design &
Manufacturing
•
•
•
•
Key
Technology
•
Die Casting
•
In-house Tool design & Manufacturing Capability
State of Art machinery & Equipment
Tools designed for SMED
Standardization of Tool parts
Frequent sharing of best tool manufacturing practices
within the group
JV with Silca Italy
State of Art key & Tumbler manufacturing m/c
Capability of manufacturing:Conventional Keys, 2 Track Keys, 4 Track Key,
Tibbe Key &Dimple Key
Die Casting machines:• Capacity Range 30T – 250T (Hot Chamber)
•Capacity Range 150T – 530T (Cold Chamber)
• Techmire high speed die casting Machine
Capability for:Hot chamber, Cold Chamber &Gravity Die Casting
Product Design & Development Cycle
• MOUNTING PANNEL
• SUPPLY OF DATA & CONCEPTUAL
PARTS (SOP) REQUIREMENT
• 3D MODELING
• VALIDATION
TESTING
• FINITE ELEMENT
ANALYSIS (FEA)
• OFF TOOL
SAMPLES(OTS)
• RAPID
PROTOTYPING
• HARD TOOLING
• RAPID TOOLING
• TOOL DESIGN
• VACUUM CAST
• MOULD FLOW
• DESIGN FREEZE
• PART FLOW
Concept Design & Development Approach
Data Collection
Patent Search &
Study
Idea generation
(Bench Mark Samples, Price,
Customer Complaints etc.)
Patent Evaluation By
Patent Attorney
Design Concept
Generation
Brain Storming for
Design Concept
DFMEA & Design
Improvement
Patent Filing
Prototype
Manufacturing
Soft Tool Development
Design Modification
(If Required)
Design Validation Testing
Manufacturing Tooling
Development
Process Development
Mass Production
Sample Submission
Validation Testing
Bench marking
(Features, Function, Reliability)
Patented Products
Protective Device for Cylinder Lock (P1)
Protective Device for Cylinder Lock (P2)
•Cover Rotation Type Design
•Enhanced Theft Protection as
Key hole position is concealed
• Easier for the End User to close the
module thus enhancing user comfort
•It is an improvement over concept L2 aiming
towards reduction of the key rotation angle.
•The key rotation angle is 18-20°.
Patent Filed in India,
Indonesia, Vietnam &
Thailand
Protective Device for Cylinder Lock (P3)
• With the rotation of the key, the shutter
slides.
• The rotor is linked to the shutter by a
gear train.
• The aim of gear train is to reduce key
rotation angle.
Patent Filed in
India,
Patent Filed in
India,
Protective Device for Cylinder Lock (P4)
•When the key is inserted in rotor and given a small
rotation (15-18°) the shutter gets opened.
• The rotor comes to its initial position
automatically.
•The shutter is locked by manually
sliding it using the knob shown.
Patent Filed in
India,
Patented Products
Protective Device for Cylinder Lock (P5)
• Magnetic module with shutter
• Rotor and shutter separate connected by rack
and pinion mechanism
• Shutter movement in a linear path
Patent Filed in India,
Indonesia, Vietnam &
Thailand
Advance Immobilizer Electronic control
unit for the automobiles (For vehicles
without/discharged battery) (E1)
• Electronic Transponder Immobilizer
System
•Works even if vehicle battery is drained
out
Patent Filed in
India,
Protective Device for Cylinder Lock of
Automobile (P6)
•Magnetic module with shutter closing automatically
when ignition key is withdrawn
•Shutter closes when the ignition
key is withdrawn at steering
lock position
Patent Filed in India,
Indonesia, Vietnam &
Thailand+PCT
System for actuating center stand and/or
Fuel tank cap and/or seat cover of 2Wheeler vehicle Gear Lock (E2)
• Fuel tank cap and/or seat lock opening
•Linked with transponder immobilizer
•System
•FT cap or Seat will open if correct key is
inserted in ignition lock
Patent Filed in
India,
Patented Products
Secret Gear Lock (G1)
A Gear Lock Mounting Assembly (G2)
• Gear Lock Mounting system for 4W
• Gear lock mounted without drilling in
vehicle chassis
• Gear Lock Mounting system for 4W
• Gear lock mounted without drilling
in vehicle chassis
Patent Filed in
India,
A means for preventing unintended
rotation of key in cylinder locks of
automobiles
• Means to prevent the loss of functionality
of cylinder lock for vehicles during unintended
use (rotation of key from ‘OFF’ position
to ‘ON’ position in key pushed condition)
• Stopper provided in switch module
Without increasing the height of lock
Patent Filed in
India,
Electronic Security system for electric
bikes
•Transponder based security system with integrated
immobilizer for electric bikes
•Immobilizer integrated in e-Bike controller
Patent Filed in
India,
Patent Filed in India,
Other New Technologies Available
Two-Track Key System
Snake Biting Key System
• High Security
•High Security
• Smoother Insertion and Withdrawal
•4-Tracks in 1 Key
• Smoother Insertion/Withdrawal
• Increased number of combinations
Under
Development
Already in
Production
Fuel Tank Cap meeting California
Emission Norms
•Elastomeric Umbrella valves to meet
California Emission Norms
Already in
Production
Umbrella (Elastomer)
type suction and
release valves
Fuel Tank Cap with Freewheeling
• Screw type (Threaded) FT cap
•Freewheeling feature activates once
cap is fully tightened
Under
Development
Other Technologies Available – Contd…..
Latch for Pannier Box
Two Way Lock
• Latch for Opening/Closing Pannier
•Mechanism attached to Peripheral lock
• Two enclosures (Seat, fuel tank or tool box)
cap can be opened using this mechanism
Box for motorcycles
Already in
Production
Flip Key with Remote
•Foldable key which opens by pressing the
button
•Remote integrated within key
•Water sealed
Already in
Production
Already in
Production
Transponder Immobilizer System (1-Wire
communication Protocol)
•Transponder Molded in The Key
•Key Id is transferred to ECM via an
encrypted 1-wire communication
(Dallas Protocol)
•Transponder used in the key is PCF7936
Already in
Production
Other Technologies Available – Contd…..
Two-Wheeler ESS
• Long range RF immobilizer
• Cuts supply to CDI unit
• Equipped with intrusion alarm
system
Illumination
Ring
Ignition Switch With
Illumination Ring
•Ring around symbols is illuminated
when headlight is switched on.
Available but not
in production
Manufacturing Facilities
Die casting
 48 machines capacity 30 T to 350 T
Key Manufacturing
 2/4 track, profile milling m/c – 22 nos.
Stamping
 Tumbler Stamping on High Speed
Presses
Machining centers
 High speed Machining Centers
Surface Treatment
• Powder coating
• Wet Painting
• Plating
Assembly Lines
Extensive Poka Yoke implementation for defect prevention
Lean manufacturing to ensure JIT supply
Cycle time to match customer take time
Manufacturing Defect Analyzers are installed
Automatic Test Equipment
PCB Burnout equipment installed on the line
Product Testing & Validation Facilities
Climatic Test
Salt Spray Chamber
Rain Shower Test
Vibration Test
Hot & Cold Walk in Chamber
Immobilizer Test
Mechanical Security Systems Products
Mechanical Security Systems Products
Customers - Domestic
Customers - International
Awards & Recognition
Yamaha Global Award
Excellence in Cost
Innovation 2015
BAL “Q” Award
(in category of
Outstanding Quality
Performance 2014
Yamaha
(Bronze Award)
for Cost - 2014
BAJAJ
( TPM Excellence
Award) 2013
Yamaha
(Silver Award) for
Quality - 2013
BAJAJ
( Platinum
Award) 2012
Yamaha Gold Award
(in category of
Development) 2012
BAJAJ
( Gold Award)
2011
Awards & Recognition
HMSI – Excellent
Performance for Delivery
Targets 2014 - 15
Suzuki – Vendor Performance
Award for Warranty
Improvement 2014-15
2013-Bronze
Quality Circle Forum of
India – Gold Award 2014
2010 - Gold
2011 - Gold
ACMA for Certification
of Membership 2015 - 16
ACMA for Excellance in
Technology
ACMA for
P & Q Category
Reliability
Multi skilling
Continuous Improvement
Poka Yoke
Productivity
Value Engineering
Cost
Quality
Management
Philosophy
Development
Innovation & Patenting
Black Box Capability
First Time Right
Delivery
 Just In Time
 Multi Location
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