AAE450 Senior Spacecraft Design Project Aquarius Mike Kowalkowski Week 8: March 8th 2007 Project Aquarius Power Engineering Group Surface of Mars Lead MRCF, LP, NPS Vehicle Focal HAB, MLV, MRCF, LP, NPS, MR Power Contact Kowalkowski - 1 AAE450 Senior Spacecraft Design Project Aquarius NPS Brayton Reactor Sizing • Conceptual Design Power Conditioner – Three 750 kWe reactors • Only two operate at a time – 24% conversion efficiency • P / M / V – One NPS System – Power: 750 kWe – Mass: 11.7 mt – Volume: 23.6 m^3 Main Rad. • Numbers validated by independent codes3,4,6 – – – – – Reactor (Rogge)8 Shield (Kowalkowski)5,7,10,11 Radiator (Guyon)2 Power converter (Kowalkowski)1 Wiring system (Scott)9 Comp. T.A. Turb.. HXCHG Shield Mars Ground Reactor Kowalkowski - 2 AAE450 Senior Spacecraft Design Project Aquarius Mars Surface Orientation LP/ MRCF Landing Zone 1 NPS 3 ISPP 2 ISPP 1 Mars Taxi Landing Zone HAB 1 HAB 2 PMAD NPS 2 NPS 1 Not to scale Kowalkowski - 3 AAE450 Senior Spacecraft Design Project Aquarius Backup Slides Week 4 Readiness Level Kowalkowski - 4 AAE450 Senior Spacecraft Design Project Aquarius EP Brayton Reactor Sizing • Conceptual Design – One 2 MWe space reactor Main Rad. • Only operate one at a time • Two turbines at 1 MWe each Power Conditioner – 24% conversion efficiency P / M / V – One EP System – Power: 2 MWe – Mass: 29.7 mt – Volume: 294 m^3 • Includes literature based PMAD values for space propulsion vehicles Comp. T.A. Turb.. HXCHG Shield Reactor Kowalkowski - 5 AAE450 Senior Spacecraft Design Project Aquarius Surface of Mars Layout • Final Values - Totals • NPS (Kowalkowski/Rogge/Scott/Guyon)2,9: – Mass: 55.3 mt – Volume: 176 m^3 – Power: 1.5 MWe system • Included three 0.75 MWe reactors with PMAD & wiring to HABs, MRCF/LP, and ISPP. • MRCF / LP (Fox/Kowalkowski): – Mass: 103 mt – Volume: 732 m^3 – Power: 126 kWe max • Includes 1 km of fuel piping, two storage tents, and a launch gantry with motor. Kowalkowski - 6 AAE450 Senior Spacecraft Design Project Aquarius Surface of Mars Layout • Final Values – Power Systems • HAB (1&2) (Kowalkowski): – Mass: 1.645 mt – Volume: 1.44 m^3 – Power: 110 kWe max (55 kWe per HAB) • Note PMAD included in NPS; only LiIon Battery sizing shown here. • MR (Kowalkowski): – Mass: 1.50 mt – Volume: 1.31 m^3 – Power: 69.3 kWe max • Includes fuel cells and a no fault return battery system for 30 km/hr max speed, 12 hour nominal mission, 11.54 kWe human factors, 9500 kg, 120 km range Kowalkowski - 7 AAE450 Senior Spacecraft Design Project Aquarius NPS Reactor Sizing Logic • Reactor Figures (Rogge)8 • Thermal radiator figures (Guyon / Kowalkowski)2 – Mass – 0.53 mt – Dimensions cylinder • 0.48 x 0.48 m • PMAD Figures (Scott)9 – Mass – 15.9 mt – Volume – 5.87 m^3 • Brayton figures (Kowalkowski) – Mass – 2 mt – Volume – 5.07 m^3 – Mass – 7.39 mt – Area – 169 m^2 – Volume – 18 m^3 • Shield figures (Kowalkowski) – Mass – 1.61 mt – Volume – 0.45 m^3 – Major Assumption • Regolith blocks harmful gamma and neutrino flux – 0.1 m away Kowalkowski - 8 AAE450 Senior Spacecraft Design Project Aquarius EP 2 MWe Reactor Sizing Logic • Reactor Figures (Rogge)8 • Thermal radiator figures 2 – Mass – 1.06 mt – Dimensions cylinder • 0.59 x 0.59 m • PMAD Figures (Kowalkowski)** literature – Mass – 5000 mt – Volume – 5 m^3 • Brayton figures (Kowalkowski) – Mass – 3.55 mt – Volume – 48 m^3 (Guyon / Kowalkowski) – Mass – 18.55 mt – Area – 1250 m^2 – Volume – 145 m^3 • Shield figures (Kowalkowski) – Mass – 1.387 mt – Volume – 0.48 m^3 – Major Assumption • Shadow shield no human contact Kowalkowski - 9 • 1000 x relaxed AAE450 Senior Spacecraft Design Project Aquarius EP / NPS Reactor Sizing Logic (2) • All codes have been written, and values closely match those in current literature for the EP and NPS systems. This shows that our integrated code is delivering realistic values. • A sample EP size has been presented today, but note that this is not the final or the only EP system size. Others will be equivalently sized as finalized payloads are delivered on Friday. Though we are not at a complete 100% design fix as of Thursday evening, we are within the capability to quickly and accurately deliver numbers where needed using the rotating codes that are attached. Note that where I used someone else’s code, it was simply referenced to save paper; these codes will be available with my references online. Only codes that I directly edited or created are attached this week. • Note battery code and vehicle code also updated this week. Kowalkowski - 10 AAE450 Senior Spacecraft Design Project Aquarius Space Radiator Charts - Guyon Electrical Power vs. Area of Radiator for Nuclear Power in Space 3500 3000 Electrical Power vs. Total Mass for Nuclear Power in Space 40 2000 35 1500 30 1000 500 0 500 1000 1500 2000 2500 3000 Power (kW) 3500 4000 4500 Total Mass (mt) Area of Radiator (m2) 2500 5000 25 20 15 10 5 0 500 1000 1500 2000 2500 3000 Power (kW) 3500 4000 4500 5000 Kowalkowski - 11 AAE450 Senior Spacecraft Design Project Aquarius Scott – HAB Distance to Wire Mass Kowalkowski - 12 AAE450 Senior Spacecraft Design Project Aquarius System Mass Trends – Lit Ref • We hit our target literature mass value independently within 2000 kg. This indicates to us that we are sizing these systems correctly. Kowalkowski - 13 AAE450 Senior Spacecraft Design Project Aquarius EP Literature Sheet - Reference Power (kWe) Reactor Mass (kg) 20 364 54.4 800 10000 8540 30000 26800 Percentages 21.81% Shield Mass (kg) 315 800 8180 4250 20.54% Power (kWe) 20 54.4 239.6 360.9 478.6 553.5 825.2 10000 30000 Radiator Area (m^2) 42 400 402.528 544.959 770.546 940.95 1947.472 4800 12000 Mass (kg) 1687 3400 6301.48 8336.79 10577.06 12177 22610.48 43170 102060 Turboalternators (kg) 210 500 9650 15870 16.61% Power Conditioning (kg) 240 800 1000 3000 13.48% Radiators (kg) Heat Exchanger (kg) 276 240 500 0 6600 9200 42840 9300 15.59% 11.97% Specific Mass (kg/kWe) Specific Radiator Area (m^2/kWe) 84.35 2.1 62.5 7.352941176 26.3 1.68 23.1 1.51 22.1 1.61 22 1.7 27.4 2.36 4.317 0.48 3.402 0.4 System Mass 2000 120% Assumed efficiency @ 24% 11.50270842 kg/kWe 23005.42 kg 27606.50 kg Inferred Mass (kg) Calculated Mass (kg) Discrepancy Reactor Mass 6327.41 2673.99 Calculated only fuel + 3x fuel shield Shield Mass 5670.99 24% efficiency Turboalternators 4585.01 Power Conditioners 3720.94 Total Volume (Rogge) Radiators 4304.07 12587 m^3 Heat Exchanger 3303.65 Radiator Area (m^2) 2062.25 110% Radiator Area (m^2) 2268.47 Shield Mass comprised of Tungstun / Lithium Hydride alternating layers of shielding & B Numbers & Breakdown Percentages From Albert Juhasz & Lee Mason, NASA GRC • • Reference full spreadsheet online under references. Week6_Power_Kowalkowski.xls … 8 pages Kowalkowski - 14 AAE450 Senior Spacecraft Design Project Aquarius Cited References • • • • • • • • • • • 1 Barrett, Michael J. “Performance Expectations of Closed Brayton Cycle Heat Exchangers in 100 kWe Nuclear Space Power Systems.” 1st International Energy Conversion Engineering Conference. 17 - 21 August 2003, Portsmouth, Virginia. Available Online. 2 Guyon, Matt – Thermal Radiator Sizing. Supplied Numbers and graphs 7 March 2007. 3 Houts, Dr. Michael Email on Nuclear Propulsion Systems. February 2007. 4 Hrbud, Dr. Ivana Pancake Breakfast Conversations on Nuclear Power Systems. February 2007. 5 Kuttowski, Aaron. Project Legend, Reactor coding logic. Available online. 6 Mason, Lee. A Comparison of Brayton and Sterling Space Nuclear Power Systems for Power Levels from 1 Kilowatt to 10 Megawatts. AIP - Space Technology and Applications International Forum, 2001. Available online. 7 “Radiation Safety: University Research Compliance.” Nuclear Radiation Safety Handbook. Online http://compliance.vpr.okstate.edu/radsafety/handbook-3.htm. 7 March 2007. 8 Rogge, Courtney – Reactorsizing_take2_rogge.m code. 7 March 2007. 9 Scott, Ryan – Marswire.m code. 7 March 2007. 10 Smith, Matthew. Project Infinity, Reactor coding logic. Available online. 11 Wright, Steven A. and David Poston. “Low mass shielding for Martian Surface Power Reactors.” Space Technology and Applications International Forum-STAIF 2002. Online Available. Kowalkowski - 15