Ceramics • Term ceramics comes from the greek word keramikos – “burnt stuff” • Ceramics are typically formed during high temperature heat treating – “Firing” • Traditionally ceramics included: • China • Porcelain • Bricks (both construction and refractory) • Tiles • Glasses • Over the last 60 years or so…there has been an explosion in new technologies similar to other areas of material science Ceramic Bonding • Bonding: -- Mostly ionic, some covalent. -- % ionic character increases with difference in electronegativity. • Amount of ionic bond character: CaF2: large SiC: small Eq 2.10: % ionic character = {1 – exp[-(0.25)(XA – XB)2]} x 100 XA, XB are electronegativities of components A and B Ionic Ceramics • Crystal structure are composed of electrically charged ions – Cations (Fe3+) – Positive Charge Typically metals – Anions (O2-) – Negatively Charged Typically non-metals • Two characteristics influence crystal structure: – The magnitude of charge on the component ions • Stoichiometry must balance • Overall charge neutrality is required rcation – Relative sizes of the component ions ranion small large Note that size of ion is affected by charge: For iron: r(Fe2+) = 0.077 nm, r(Fe3+) = 0.069 nm, r(Fe) = 0.124 nm Criteria of Site Selection Which sites will cations occupy to form stable crystal structure? 1. Size of sites – does the cation fit in the site 2. Stoichiometry – if all of one type of site is full the remainder have to go into other types of sites. 3. Covalent Bond Hybridization Ionic Bonding & Structure 1. Size - Stable structures: --maximize the # of nearest oppositely charged neighbors. - + - - - - unstable • Charge Neutrality: - stable --Net charge in the structure should be zero. --General form: + - CaF 2 : - - + - - stable Ca 2+ + cation Fanions F- A m Xp m, p determined by charge neutrality Coordination # and Ionic Radii r cation • Coordination # increases with r anion How many anions can you arrange around the cation? r cation r anion < 0.155 Coord # linear 2 0.155 - 0.225 3 triangular 0.225 - 0.414 4 TD 0.414 - 0.732 6 OH 0.732 - 1.0 8 ZnS (zincblende) cubic Purely geometrical argument NaCl (sodium chloride) CsCl (cesium chloride) Geometrical Derivation of Site Size Determine minimum rcation/ranion for OH site (C.N. = 6) 2ranion 2rcation = 2a a = 2ranion 2ranion 2rcation = 2 2ranion ranion rcation = 2ranion rcation = ( 2 1)ranion rcation = 0.414 ranion Site Selection II 2. Stoichiometry – If all of one type of site is full the remainder have to go into other types of sites. Ex: We know that an FCC unit cell has 4 OH and 8 TD sites. If for a specific ceramic each unit cell has 6 cations and the cations prefer OH sites, then 4 in OH 2 in TD Site Selection III 3. Bond Hybridization – significant covalent bonding – – the hybrid orbitals can have impact if significant covalent bond character present For example in SiC XSi = 1.8 and XC = 2.5 % ionic character = 100 {1 - exp[-0.25( X Si X C )2 ]} = 11.5% • 89% covalent bonding • both Si and C prefer sp3 hybridization • Therefore in SiC get TD sites Example: Predicting Structure of FeO • On the basis of ionic radii, what crystal structure would you predict for FeO? Cation Ionic radius (nm) Al 3+ 0.053 Fe 2+ 0.077 Fe 3+ 0.069 Ca 2+ 0.100 Anion O2Cl F- • Answer: rcation 0.077 = ranion 0.140 = 0.550 based on this ratio, --coord # = 6 --structure = NaCl 0.140 0.181 0.133 Rock Salt Structure Same concepts can be applied to ionic solids in general Example: NaCl (rock salt) structure rNa = 0.102 nm rCl = 0.181 nm rNa/rCl = 0.564 cations prefer OH sites AX Crystal Structure: equal number of Anion and Cation locations MgO and FeO MgO and FeO also have the Rock Salt structure O2- rO = 0.140 nm Mg2+ rMg = 0.072 nm rMg/rO = 0.514 cations prefer OH sites So each oxygen has 6 neighboring Mg2+ 2nd Type of AX Crystal Structure Cesium Chloride structure: rCs rCl = 0.170 = 0.939 0.181 cubic sites preferred So each Cs+ has 8 neighboring Cl- 3rd Type of AX Crystal Structures Zinc Blende structure rZn 2 rO 2 = 0.074 = 0.529 OH ?? 0.140 • Size arguments predict Zn2+ in OH sites, • In observed structure Zn2+ in TD sites • Why is Zn2+ in TD sites? – bonding hybridization of zinc favors TD sites So each Zn2+ has 4 neighboring S2Ex: ZnO, ZnS, SiC AX2 Crystal Structures Fluorite structure • Calcium Fluorite (CaF2) • Cations in cubic sites • UO2, ThO2, ZrO2, CeO2 antifluorite structure – cations and anions reversed rC/rA for CaF2 is about 0.8 – coordination number of 8 cubic structure But, stoichiometry calls for ½ as many Ca2+ as F- ions 8 cubes in unit cell ABX3 Crystal Structures Perovskite crystal structure Ex: Barium Titanate – BaTiO3 Temperatures above 120oF – cubic crystal structure Summary of Common Structures Close Packing of Anions Coordination = 4 Coordination = 6 Since Anions are commonly packed in FCC structure – we can talk about close packed planes of anions Can have both: FCC Stacking – ABCABC HCP Stacking – ABABAB Cl- form FCC Lattice Close packed planes are {111} Mechanical Properties Why are ceramics more brittle than metals? • Consider method of deformation – In metals we have dislocation motion along slip planes – Slip planes are the close packed planes • In ionic solids dislocation motion is very difficult – Why? Too much energy needed to move one anion past another anion