Project 6 Conversion of Biomass into Bioenergy and Bioproducts Roger Ruan, Petter Hieronumus Heyerdahl, and Lanny Schmidt, Robert Walker, Elisabet Fjermestad Hagen How new technologies can provide sustainable solutions Staur, Norway, August 15th – 18th, 2004 Outline Biomass facts New biomass conversion technologies – Total liquefaction process – Microwave pyrolysis – Refining – Product and market possibilities Joint collaboration proposal resulted from last year’s meeting and our recent discussion Biomass characteristics Lot of biomass available, such as agricultural and forestry byproducts, MSW, and industrial wastes Low bulk density and distributed resource Low energy density New biomass conversion technologies Total liquefaction process Microwave pyrolysis Refining Zero Emission! Biomass Total Liquefaction Process Biopolymers, Biochemicals, Biofuels Example of Biomass pineapple pulp corn stover meal starch Liquefaction apparatus Liquefying agents Catalysts Medium temperature Atmospheric pressure Fossil Oil Like Biopolyols Unlimited Possibilities • Millions of years work in hours • Can be implemented on or near farms to convert bulky biomass to easily managed pumpable liquids for transport to refineries Product Possibilities Fuels Biopolymers – Polyurethane (soft and rigid foam) – Polyesters (sheet, film) – Adhesives Paints High strength pressed articles (e.g., fiber board) Fibers Feedstock for other processes Research at CFB Polyester + DGG Composite Sample Products Polyester film Polyester + fibers Composite Polyurethane foam Wood Adhesive Biodiesel Collaboration on Microwave Technology for Biomass Conversion Microwave as alternative heating method for biomass liquefaction: – Expected advantages: • Fast and uniform heating • Enhanced efficiency • Reduced undesirable localized burning or carbonization • Better temperature control Biogas Methane, hydrogen, CO ++ Microwaves Microwave Pyrolysis Heats biomass in oxygen free atemosphere. Biomass Bio-oils Organic acids Thermochemical decomposition. Carbon and inert Pyrolysis Reactor at Agricultural University of Norway (10-60kg/hr) Factory produces elect., gas, oil, organic acids and carbon Biooil from microwave pyrolysis Biooil Refining System at Center for Biorefining Biooils, Biopolyols to Hydrogen and other Products Biomass Bio-oil Preprocessing Liquefaction Biopolyol and biooil injector Purification Waste Solvent Recycle Gas and/or water Heating tape Catalysts Gases H2, Syngas, Condensables Modified Pyrolysis Condensation Separation Joint collaboration proposals Combined Biomass Refining Scheme Clean Biomass Total Liquefaction Process Difficult Biomass Ind.Waste MSW Microwave Pyrolysis Biorefining: Oxidation, Separation, Condensation and Distillation, Etc. Biooils Syngas Biopolymers Coke Biochemicals Etc. Thank you! Questions?