Midbrook, Inc.

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Midbrook, Inc.
Minority owned providers of
part cleaning systems
custom metal fabrications
and production cleaning
services
Form a Partnership with Midbrook
Your full service factory for hire.
Your cleaning process developer
Your designer and builder of custom
cleaning equipment
Your provider of production services
Introduction to Midbrook
Registered Minority Business Enterprise
Over 100 employees
Design and build custom metal fabrications
Design & build industrial, high production washers with over 5,000
machines in service
Production Services include:
 Dunnage Washing
 High Pressure Deburring & Low Pressure Part Cleaning
 Light Machining and assembly
 Sorting and Inspection
 Storage
Midbrook services OEM Automotive manufacturers, Tier 1, 2 & 3
Automotive suppliers, Aerospace, Medical and General
Manufacturing markets.
Brief History
1976 – Founded as a custom metal fabrication house
1978 - Offered aqueous-based cleaning systems under the
brand name Hurricane with focus on process parameters and
material handling methods to provide proper part orientation.
1987 – Installed first custom, production cleaning unit in a Big 3
automotive plant
1997 – Build and Support High Pressure Deburring Equipment
1998 – Offer contract production cleaning services to customers
who do not wish to Purchase Equipment.
2002 – Offer Cyclone line of low cost, standard, aqueous
cleaning equipment.
2003 – Becomes builder of Cap Snap Water Bottling Equipment
2006 – Becomes North American distributor of Mac-Dry line of
sealed solvent systems for critical clean applications.
2006 – Introduces The Tempest to clean items in the Central
Processing area of hospitals.
Client Base Includes
General Motors
Ford Motor Company
DaimlerChrysler
TRW Automotive
Visteon Automotive
Delphi Automotive
Metaldyne
Borg Warner
Benteler Automotive
Aisin
Toyota
Viking
American Axle
Dana Corporation
SPX Contech
Siemens
Midbrook Quality Achievements
Ford Q1
achieved – 07/96
ISO-9001 certification
achieved – 08/98
QS-9000-TE supplement
achieved – 02/00
ISO-14001
achieved – 07/03
Registered Minority Company
ISO-9001-2000
07/03
achieved – 12/06
Steps to your Cleaning Solution
Midbrook investigates your manufacturing process and tests
possible cleaning methodologies in our technology center to find
the one combination best suited to your production needs.
We then take your requirements and design a system in
AutoCAD® and/or 3D Solidworks® for approval.
We use state of the art laser cutting techniques and CNC
machining tools to make repeatable, highest quality finished
products.
Midbrook has over 160,000 square feet of manufacturing floor
space, where our assembly team will build and run off the
equipment to assure it meets the criteria expected.
Just Some Parts we have Washed Before
Bearings
Stampings
Brake Calipers
Flywheel covers
Reaction Plates
Cam Shafts
Connecting Rods
Cooling bodies
Intrument Panels
Crankcases
Cylinders
Die Sets
Door Frames
Totes
Dunnage
Engine Blocks
Steering knuckles
Engine Heads
Bearing Cups
Clutch Plates
Shafts
Exhaust Manifolds
Fuel Adapters
Hubs
Nuts, Bolts, Washers
Solvent Canisters
Hand Tools
Steering Wheels
Channel Plates
Carrier Plates
Converter Housings
Solar Panel
Injector Bodies
Oil Filter Cans
Oil Rails
Pins
Rotors
Refrigerator Doors
Valve Bodies
Slip Yokes
Splines
Sprinkler Heads
Stampings
Transmission Parts
Wheel Drums
Pinion, Annulus,
Planetary and Transfer
Gears
Midbrook-Hurricane® Equipment Types
Immersion Systems
Ultrasonic
Conveyor Systems
Indexing Units
Auger Drums
Return to Operator
Cabinet Cleaning Systems
Many systems are a combination of some
or all of the above systems.
Hurricane® Equipment
Hurricane® washers can be configured with
many material handling options, including:
1
2
Belt Conveyor
Indexing Fixture
Rotary Drum
3
4
Rotating Table
Rotating Basket
Carousal
6
5
Continued……
Hurricane® Equipment
Material Handling Continued
Agitation Tank
Overhead Monorail
Push / Pull
3
Pick & Place
High Pressure
Ultrasonics
5
2
1
4
6
Industrial Parts Cleaning Systems
Industrial Parts Cleaning Systems
Industrial Parts Cleaning Systems
Belt Conveying Systems
Benefits –
Modular in design
Excellent flexibility in terms of parts, part orientation
and material handling.
Simple, reliable material handling.
Drawbacks –
Contact time correlates to increased length.
Spray pattern difficult to focus while part in constant
motion.
Rotary/Auger Drum Systems
BenefitsContinuous or batch operation
Excellent cleaning due to combination spray &
immersion
Simple load/unload features
Excellent for small parts
DrawbacksPossible part damage due to part-on-part contact
Lack of Lot Integrity
Indexing System
Benefits –
• Allows for precision cleaning of complex parts.
• Opens the entire part surface to cleaning action.
• Excellent flexibility in terms of part orientation
and material handling.
• Reduced footprint.
Drawbacks –
• Must be fixtured.
• Requires more sophisticated (or labor intensive)
material handling.
• Can not handle multiple parts.
Cabinet Cleaning System
Benefits –
•
•
•
•
Single point load/unload.
Typically smaller system footprint.
Works well in low production environment.
Can handle baskets and large parts.
Drawbacks –
• Multiple stage cleaning requires sophisticated controls,
• Tends to cross-contaminate solutions.
• Batch process
Equipment Considerations
Stainless steel
construction
Sloped bottom tank
Marine clean-out doors
Easy nozzle area access
Automated water and
compound make-up
Insulation
Power Exhaust
Mist Collection
Heat Package

electric, gas, steam
Oil Removal




skimmers (disk, belt,
rope)
decant/weir systems
Coalescers
ultra/membrane
filtration
Particulate Filtration



chip screens
bag filters
cartridge/media
filtration
Sealed Solvent Degreasing
Batch Style
Hermetically sealed to reclaim nearly
100% of any solvent used.
Perchlorethlyne

Also known as PERC, is not banned and
has been used in precision parts cleaning
for more than 50 years. The Mac Dry unit
minimizes emissions and maximizes solvent
recovery making this a smart choice.
Sealed Solvent Systems
Production Services
Midbrook provides an alternative for those
companies who need to clean, debur or
assemble parts.
Midbrook supplies:
The equipment
The Labor
The Floor Space
Production Services Overview
High Pressure Deburring
Robotic Deflashing of Cast Parts
Single Piece Flow Spray Impingement
Single Piece Flow Ultrasonic Cleaning
Tumble Submersion Cleaning
Batch Style Sealed Solvent Degreasing
Laser Cutting of Production Parts
100% multiple inspection stations
Current Production Customers
General Motors (multiple plants)
TRW
Ford
Melling
Technical Automotive Compressor
Technology Center
Custom Cleaning Process Development
Cleanliness Testing to Assure Consistent
Cleaning is being Achieved During
Production.
Midbrook Technology Center
Cleanliness Verification Techniques
Millipore Testing
Particle Counting
CCD Camera (UV Photography)
Black light test (Ultraviolet testing)
Microscopy
Visual, White Glove Analysis
Factory for Hire
Custom Metal Fabricator
Midbrook Provides design assistance
Midbrook Builds to a client print
Fabricated Assemblies include
Stairs
Machine Tool Guarding
Racks
Cabinets
Hoppers
Conveyors
Tanks
Platforms
Laser Cutting
4-axis capability precise to .005”
Computerized Repeatability
Excellent Prototype Opportunities
Quick Cuts up to ½” thickness
Laser Cut Materials
Carbon Steel
Tool Steel
Stainless Steel
Titanium
Aluminum
Alloy Steel
Lexan
Assorted Plastics
Wood
Plexiglas
Cap Snap Water Bottler
Water bottling equipment made to the highest standards.
Automated bottling systems for washing, sanitizing, filling and
capping 3 or 5 gallon bottles.
Automated Systems range from 150 to 3,000 bottles per hour.
All Cap Snap equipment meets or exceeds CE, IBWA, EBWA and
FDA standards.
The Tempest Medical Washer
A fully automated
Large capacity
Floor loading cleaning system
Intended for the Central Processing Unit
in hospitals of all sizes and specialties.
The Tempest Medical Washer
The Tempest provides a timed cycle of spray
cleaning, rinsing, sanitizing and drying of:
Case carts
Stretchers
Stands,
Containers,
Utensils
Any other large reusable healthcare items.
Make Midbrook your Partner
Custom Metal Fabrications
Production Factory for Hire
Aqueous Washing
Solvent Cleaning
Hospital Central Processing
Water Bottling
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