ME 6405 Student Lecture: Transistors Chester Ong Ajeya Karajgikar Emanuel Jones Thursday September 30, 2010 Georgia Institute of Technology Presentation Outline 1 Transistor Fundamentals 2 Bipolar Junction Transistors 3 Power Transistors 4 Field Effect Transistors 5 Applications of Transistor Chester Ong Ajeya Karajgikar Ajeya Karajgikar Emanuel Jones (covered by each speaker in respective topic) Transistors Transistors of various type & size First Transistor Model, 1947 Used in all modern electronics BJT (PNP) Electrical Diagram Representation FET Transistor BJT Transistor Understanding Transistors (conceptually) 1. What is a Transistor? • • • • Basic Purpose of a Transistor Recognize Transistor Role in Modern Electronics Understand Reason(s) for its Invention Comparison to its “predecessor,” the Vacuum Tube 2. How are transistors made? • • • “Doping” Manufacturing Process Effect of Doping on Semiconductors Creation of a P-N Junction via Doping 3. How do transistors work? • • • • Depletion Region of a P-N Junction How to Control Current through a Depletion Region How a P-N Junction can act as an Electrical Switch Combination of P-N Junctions -> Transistors What is a Transistor? Basic Purpose [1] To amplify signals [2] To electronically switch (no moving parts) a signal on or off (high/low) Role in Modern Electronics • Basic building blocks for all modern electronics • Microprocessors, Microcontrollers, Computers, Digital watches, Digital Logic Circuits, Cell Phones…. Microprocessor PC & Cell Phones Motor Controllers Headphones Reason for Transistor’s Invention: Early 20th century, vacuum tube was used for signal amplifier & switch. Vacuum Tube Radios ENIAC : 17, 468 vacuum tubes Use of vacuum tube* resulted in extremely large, fragile, energy inefficient, and expensive electronics. Evolution of electronics required device that was small, light weight, robust, reliable, cheap to manufacture, energy efficient: *Vacuum tube advantages: operation at higher voltages (10K region vs. 1K region of transistors); high power, high frequency operation (over-the-air TV broadcasting) better suited for vacuum tubes; and silicon transistors more vulnerable to electromagnetic pulses than vacuum tubes …and the TRANSISTOR was born! Invention In 1947, John Bardeen, Walter Brattain, and William Schockly, researchers at Bell Lab, invented Transistor. They found Transistor Effect: “when electrical contacts were applied to a crystal of germanium, the output power was larger than the input.” John Bardeen, Walter Brattain, and William Schockly Awarded the Nobel Prize in physics (1956) Transistor is a semiconductor device commonly used to amplify or switch electronic signals. First model of Transistor, 1947 Historical Development 1941, Vacuum Tube 1948, the first (Germanium) TR John Bardeen, Walter Brattain, and William Schockly 1954, Silicon TR At TI Lab, Ease of processing, lower cost, greater power handling, more stable temperature characteristics 1958, Integrated Circuit Individual electronic components were soldered on to printed circuit boards. Sep 2009, 22nm silicon wafer Intel CEO Paul Otellini, Sep 23 2009 more than 2.9 billion transistors is packed into an area of fingernail IC placed all components in one chip. Transistor Categories and Types Transistor are categorized by • Semiconductor material: germanium, silicon, gallium arsenide, etc. • Structure: BJT, FET, IGFET (MOSFET), IGBT • Polarity: NPN, PNP (BJTs); N-channel, P-channel (FETs) • Maximum power rating: low, medium, high • Maximum operating frequency: low, medium, high • Application: switch, audio, high voltage, etc. • Physical packaging: through hole, surface mount, ball grid array, etc. • Amplification factor Various Types of Transistor: http://en.wikipedia.org/wiki/Category:Transistor_types Various Types of Transistors • Bipolar Junction Transistor (BJT) • Field Effect Transistors (FET) • Power Transistors Understanding Transistors (conceptually) 1. What is a Transistor? • • • • Basic Purpose of a Transistor Recognize Transistor Role in Modern Electronics Understand Reason(s) for its Invention Comparison to its “predecessor,” the Vacuum Tube 2. How are transistors made? • • • “Doping” Manufacturing Process Effect of Doping on Semiconductors Creation of a P-N Junction via Doping 3. How do transistors work? • • • • Depletion Region of a P-N Junction How to Control Current through a Depletion Region How a P-N Junction can act as an Electrical Switch Combination of P-N Junctions -> Transistors Doping Manufacturing Process Doping: “Process of introducing impure elements (dopants) into semiconductor wafers to form regions of differing electrical conductivity.” Two Main Manufacturing Processes: [1] High-temperature furnace diffuse a solid layer of “dopant” onto wafer surface. [2] Ion implanter: gaseous dopants are ionized (stripped of electrons); accelerated using an electric field; and deposited in a silicon wafer. High-Temp Furnace “Pure” Wafers “Doped” Wafers Ion Implanter Wafer Refinement Effect of Doping on Semi-Conductors(1/3) General Characteristics of Semiconductors: • Possesses an electrical conductivity somewhere between insulators & conductors • Typical material composition is either silicon or germanium • Semiconductors are more “insulators” than “conductors,” since semiconductors possess few free electrons (as opposed to conductors, which have many free electrons) Doping impurities into a “pure”semiconductor will increase conductivity. Doping results in an “N-Type” or “P-Type” semiconductor. Effect of Doping on Semi-Conductors(2/3) P-Type Semiconductors : Positively charged Semiconductor Dopant Material: Boron, Aluminum, Gallium Effect of Dopant: •“takes away” weakly-bound outer orbit electrons from semiconductor atom. •Semiconductor now has “missing” electron or “hole” in its lattice structure. •Overall material is now positively charged , because material has fewer electrons but still wants to accept electrons to fill holes in its lattice structure Effect of Doping on Semi-Conductors(3/3) N-Type Semiconductors : Negatively charged Semiconductor Dopant Material: Phosphorous, Arsenic, Antimony (Sb) Effect of Dopant: •“adds” electrons to semiconductor atom •Semiconductor is now negatively charged, because of electron abundance •Overall material (semiconductor + dopant) wants to donate “extra” electrons to make lattice structure at its lowest energy state Creation of P-N Junction via Doping Remember: Doping introduces impurities into semiconductor material Remember: Dopant is added to same piece of semiconductor material Resulting Material: Single, solid material called “P-N Junction” Example: Boron (P-Type) to side A and Antimony (N-Type) to side B Positively-charged P-type Side Negatively-charged N-type Side Lattice structure wants electrons to fill “holes” Lattice structure has too many electrons What happens at the point of contact or “junction? Understanding Transistors (conceptually) 1. What is a Transistor? • • • • Basic Purpose of a Transistor Recognize Transistor Role in Modern Electronics Understand Reason(s) for its Invention Comparison to its “predecessor,” the Vacuum Tube 2. How are transistors made? • • • “Doping” Manufacturing Process Effect of Doping on Semiconductors Creation of a P-N Junction via Doping 3. How do transistors work? • • • • Depletion Region of a P-N Junction How to Control Current through a Depletion Region How a P-N Junction can act as an Electrical Switch Combination of P-N Junctions -> Transistors Depletion Region of P-N Junction At equilibrium with no external voltage, a thin and constant-thickness “depletion region” forms between P-type and N-type semiconductors. In depletion region, free electrons from N-type will “fill” the electron holes in the P-type until equilibrium. Negative and positive ions are subsequently created in depletion region. Ions exhibit a (Coulomb) force which inhibits further electron flow (i.e. current) across the P-N Junction unless a forward bias external voltage is applied. Current through a Depletion Region Remember: •Depletion region is created at equilibrium between P & N-type junction. •Positive & negative ions are created in depletion region. •Ions have a Coulomb force which impedes motion of electrons – essentially insulator property. Applying External Voltage… •…of Forward Biasing polarity facilitates motion of free electrons -> Coulomb force is overcome, electrons flow from N to P •…of Reverse Biasing polarity impedes motion of free electrons -> No current flow because of Coulomb force in depletion region Electrical Switching on P-N Junction Applying External Voltage… •…of Forward Biasing polarity facilitates motion of free electrons •…of Reverse Biasing polarity impedes motion of free electrons Forward Biasing •Circuit is “On” •Current is Flowing Reverse Biasing •Circuit is “Off” •Current not Flowing Finally – combining all concepts Semiconductor -> Doping -> P-N Junction -> Depletion Region -> Ions & Coulomb Force -> External Voltage -> Current on/off One P-N Junction can control current flow via an external voltage Two P-N junctions (bipolar junction transistor, BJT) can control current flow and amplify the current flow. Also, if a resistor is attached to the output, the resulting voltage output is much greater than the applied voltage, due to amplified current and I*R=V. Presentation Outline 1 Transistor Fundamentals 2 Bipolar Junction Transistors 3 Power Transistors 4 Field Effect Transistors 5 Applications of Transistor Chester Ong Ajeya Karajgikar Ajeya Karajgikar Emanuel Jones (covered by each speaker in respective topic) BJT introduction BJT = Bipolar Junction Transistor 3 Terminals Base (B) Collector (C) Emitter (E) BJT schematic NPN: BE forward biased BC reverse biased NPN PNP PNP: BE reverse biased BC forward biased BJT formulae NPN Current control iE iC iB iC iB VBE VB VE VCE VC VE β is the amplification factor and ranges from 20 to 200 It is dependent on temperature and voltage BJT formulae NPN Emitter is more heavily doped than the collector. Therefore, VC > VB > VE for NPN transistor BJT formulae NPN iC iE iB (1 )iE iC iB 1 α is the fraction of electrons that diffuse across the narrow base region 1 – α is the fraction of electrons that recombine with holes in the base region to create base current Common Emitter Transistor Circuit Emitter is grounded and input voltage is applied to Base Base-Emitter starts to conduct when VBE is about 0.6V, iC flows with iC= β.iB As iB further increases, VBE slowly increases to 0.7V, iC rises exponentially As iC rises, voltage drop across RC increases and VCE drops toward ground (transistor in saturation, no more linear relation between iC and iB) 27 Common Emitter Characteristics Collector current controlled by the collector circuit (Switch behavior) Collector current IC proportional to Base current IB In full saturation VCE=0.2V No current flows 28 BJT operating regions Operating Region Parameters Mode Cut Off VBE < Vcut-in VCE > Vsupply IB = IC = 0 Linear VBE = Vcut-in Vsat < VCE < Vsupply IC = β*IB Amplification Saturated VBE = Vcut-in, VCE < Vsat IB > IC,max, IC,max >0 Switch ON Switch OFF BJT as an amplifier Question: What is the minimum Vin that makes the transistor act as an amplifier? Given: • RB = 10 kΩ • RC = 1 kΩ • β = 100 • VSupply = 10 V • Vcut-in = 0.7 V • Vsat = 0.2 V I iC = (Vsupply – VCE) / RC Set VCE = Vsat = 0.2V iC = (10 – 0.2) / 1000 = 9.8mA iC = β . iB iB = iC / β = 0.0098/100 = 0.098mA RC II VSupply Vin Vsupply – iC . RC – VCE = 0 I Vin – iB . RB – VBE = 0 Vin = iB . RB + VBE Set VBE = Vcut-in = 0.7V RB Vin = (0.098) .(10-3).(10000 )+ 0.7V II Vin = 1.68V or greater. BJT as a switch • From exercise 3 • Turns on/off coils digitally Power Transistors Concerned with delivering high power Used in high voltage and high current application In general Fabrication process different in order to: Dissipate more heat Avoid breakdown Different types: Power BJTs, power MOSFETS, etc. Presentation Outline 1 Transistor Fundamentals 2 Bipolar Junction Transistors 3 Power Transistors 4 Field Effect Transistors 5 Applications of Transistor Chester Ong Ajeya Karajgikar Ajeya Karajgikar Emanuel Jones (covered by each speaker in respective topic) Presented by: Emanuel Jones • Semiconductor device that depends on electric field to control the current • Performs same functions as a BJT; amplifier, switch, etc. • Relies on PNP or NPN junctions to allow current flow • However, mechanism that controls current is different from the BJT • Remember the BJT is bipolar. The FET is sometimes called a unipolar transistor • One type of charge carrier • FETs have three main parts • Drain • Source • Gate •The body has contacts at the ends: the drain and source •Gate surrounds the body and can induce a channel to because of an electric field FET BJT Input voltage controls Input current controls output current output current Gate Drain Source Base Collector Emitter Controls flow of current Current goes out here Current comes in here No Voltage to Gate Source Voltage to Gate Drain Source Drain n n MOSFET shown here No current flow Simplified Notation “Short” allows current flow Types of Field-Effect Transistors Type Function Junction Field-Effect Transistor (JFET) Metal-Oxide-Semiconductor FET (MOSFET) Insulated Gate Bipolar Transistor (IGBT) Similar to MOSFET, but different main channel Organic Field-Effect Transistor (OFET) Uses organic semiconductor in its channel Nanoparticle Organic Memory FET (NOMFET) “DNAFET” Uses reversed biased p-n junction to separate gate from body Uses insulator (usu. SiO2) between gate and body Combines the organic transistor and gold nanoparticles Uses a gate made of single-strand DNA molecules MOSFET IGBT JFET A single channel of single doped SC material with terminals at end Gate surrounds channel with doping that is opposite of the channel, making the PNP or NPN type n-channel Uses reversed biased p-n junction to separate JFET gate from body Flow of current is similar to water flow through a garden hose Pinch the hose (decrease current channel width) to decrease flow Open the hose (increase channel width) to increase flow Also, the pressure differential from the front and back of the hose (synonymous with the voltage from drain to source) effects the flow p-channel JFET JFET analysis I–V characteristics and output plot of a JFET n-channel transistor. JFET analysis IDS : Drain current in saturation region VGS : Voltage at the gate Vth : Threshold voltage VDS : Voltage from drain to source VP : Pinch-off voltage [1] [1] - This "pinch-off voltage" varies considerably, even among devices of the same type. For example, VGS(off) for the Temic J201 device varies from -0.8V to -4V. Typical values vary from -0.3V to -10V. MOSFET Similar to JFET – remember… p-channel A single channel of single doped SC material with terminals at end Gate surrounds channel with doping that is opposite of the channel, making the PNP or NPN type BUT, the MOSFET uses an insulator to separate gate from body, while JFET uses a reverse-bias p-n junction n-channel MOSFET enhanced mode MOSFET depleted mode MOSFET FETs vary voltage to control current. This illustrates how that works MOSFET drain current vs. drain-to-source voltage for several values of VGS − Vth; the boundary between linear (Ohmic) and saturation (active) modes is indicated by the upward curving parabola. MOSFET Triode Mode/Linear Region Saturation/Active Mode VGS > Vth and VDS < ( VGS - Vth ) VGS > Vth and VDS > ( VGS - Vth ) VGS : Voltage at the gate Vth : Threshold voltage VDS : Voltage from drain to source μn: charge-carrier effective mobility W: gate width L: gate length Cox : gate oxide capacitance per unit area λ : channel-length modulation parameter Characteristics and Applications of FETs JFETs • • • • • • Simplest type of FET – easy to make High input resistance Low Capacitance High input impedance Slower speed in switching Uses? – Displacement sensor – High input impedance amplifier – Low-noise amplifier – Analog switch – Voltage controlled resistor Characteristics and Applications of FETs MOSFETs • • • • Oxide layer prevents DC current from flowing through gate • Reduces power consumption • High input impedance Rapid switching More noise than JFET Uses? • Again, switches and amplifiers in general • The MOSFET is used in digital CMOS logic, which uses p- and nchannel MOSFETs as building blocks • To aid in negating effects that cause discharge of batteries Use of MOSFET in battery protection circuit Presentation Summary 1 Transistor Fundamentals Chester Ong •Qualitative explanation of the what & how behind transistors •General application and history of transistors •“Physics” behind transistors : Doping Process, Effect on Semiconductors, & Formation of P-N Junction Electrical Properties of P-N Junction & using P-N to control / amplify current 2 Bipolar Junction Transistors Ajeya Karajgikar 3 Power Transistors Ajeya Karajgikar •Introduction & Formulae •Explain function and characteristics of common emitter transistor •Describe BJT operating regions •Applications of BJTs •Definition and Applications Field Effect Transistor Emanuel Jones 4 • Use of electric field to change the output current • JFETs and MOSFETs are most common, and accomplish similar goals as BJTs • Used for switches, amplification, applications for protecting electronics 5 Applications of Transistor (covered by each speaker in respective topic) References (32) 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. http://www.utdallas.edu/research/cleanroom/TystarFurnace.htm http://www.osha.gov/SLTC/semiconductors/definitions.html http://www.products.cvdequipment.com/applications/diffusion/1/ http://amath.colorado.edu/index.php?page=an-immersed-interface-method-for-modeling-semiconductor-devices http://www.extremetech.com/article2/0,2845,1938467,00.asp http://macao.communications.museum/eng/Exhibition/secondfloor/moreinfo/2_10_3_HowTransistorWorks.html http://fourier.eng.hmc.edu/e84/lectures/ch4/node3.html http://www.appliedmaterials.com/htmat/animated.html really good video! http://hyperphysics.phy-astr.gsu.edu/hbase/solids/dope.html#c3 http://www.tpub.com/neets/book7/25.htm http://esminfo.prenhall.com/engineering/wakerlyinfo/samples/BJT.pdf http://web.engr.oregonstate.edu/~traylor/ece112/lectures/bjt_reg_of_op.pdf http://www.me.gatech.edu/mechatronics_course/transistors_F09.ppt http://en.wikipedia.org/wiki/Bipolar_junction_transistor http://en.wikipedia.org/wiki/Common_emitter http://en.wikipedia.org/wiki/Diode http://www.kpsec.freeuk.com/trancirc.htm http://en.wikipedia.org/wiki/Field-effect_transistor http://en.wikipedia.org/wiki/JFET http://en.wikipedia.org/wiki/MOSFET http://www.slideshare.net/guest3b5d8a/fets http://www.rhopointcomponents.com/images/jfetapps.pdf http://cnx.org/content/m1030/latest/ http://www.play-hookey.com/semiconductors/enhancement_mode_mosfet.html http://www.youtube.com/watch?v=-aHnmHwa_6I&feature=related http://www.youtube.com/watch?v=v7J_snw0Eng&feature=related http://info.tuwien.ac.at/theochem/si-srtio3_interface/si-srtio3.html http://hyperphysics.phy-astr.gsu.edu/hbase/solids/dope.html#c4 http://inventors.about.com/library/inventors/blsolar5.htm http://thalia.spec.gmu.edu/~pparis/classes/notes_101/node100.html http://hyperphysics.phy-astr.gsu.edu/hbase/solids/pnjun.html#c3 http://science.jrank.org/pages/6925/Transistor.html - also really good explanation! Questions? Thank you!