GCSE Business Studies Production Objectives • To understand the three main methods of production that a business can use to produce goods • To consider the advantages and disadvantages of each method of production Methods of Production There are three types of production: • Job production • Batch production • Flow production You own a business – you cannot eat your products – this does not generate any profit! Resources Raw Materials: • A range of different coloured Smarties • Plastic bags Activity: Job Production • You are going to produce bags of Smarties that have 8 Smarties in each bag. The colour of Smarties you put in each bag will depend on your customer orders. • You have 2 minutes. Your group must take an order from THREE other pairs in the room. Each pair in the group gets ONE order each. Find out what colour Smarties they would like in their bag and write down the orders on your record sheet. Produce the bags of Smarties as ordered. DO NOT EAT THE SMARTIES! Job Production • Producing a “bespoke” product • Each product is made for one individual customer Examples: Making a wedding dress: Selling ice cream cornets with a choice of fillings: Activity: Batch Production Using the Smarties provided, produce the following bags of Smarties. Each bag will have 8 Smarties in it. Stop after the first batch and wait for the order to make the second batch. 1. Two bags – each bag containing 4 red/pink Smarties and 4 blue Smarties 2. Two bags – each bag containing 4 green Smarties and 4 purple/brown Smarties 3. Two bags – each bag containing a mixture of colours You have TWO MINTUES Batch Production • A group of identical products are produced, then the production process is stopped and reorganised in order to produce another “batch” • Products are produced “in bulk” but production is not continuous Examples: Cadbury’s Factory, Birmingham Seabrooks Crisp Factory, Bradford Activity: Flow Production • In a group of four, you must produce as many bags as possible in 2 minutes. You must produce at least 8 bags. Organise your production process as follows: • You must pass the Smarties along your production line to the “bagger” Flow Production • Production is continuous and does not stop • Mass production of a product Examples: Toothpaste factory in Beijing TV Factory in Mexico Flow Production: Car Manufacturing The First Modern Day Mass Producer • Henry Ford • 1903: Ford Motor Company • 1908: Model T car “Customers can have any colour they like, as long as it is black” Test Your Knowledge … Which method of production? • A group of identical products are produced, then the production process is stopped and re-organised in order to produce another “batch” • Production is continuous and does not stop • Producing a “bespoke” product and each product is made for one individual customer Types of Production: Job, Batch, Flow In which of the three methods would you most likely … • Get a very satisfied customer? • Be able to charge the cheapest price? • Charge the highest price? • Be able to be flexible as to what you produced – thus matching production to demand? • Be able to produce the most products per day? • Have a large amount of capital investment to set up the process? • Have the cheapest “start-up costs”? TASK Methods of Production Using the information provided, make notes on the advantages and disadvantages of the different types of production Now you can eat your Smarties … Job Production • Customer gets exactly what they want because the product has a unique design – customer satisfaction is maximised • Tends to be “labour intensive” – requires a large number of employee hours and often skilled labour • Tends to be time consuming to make and therefore you cannot produce on a large scale • Price charged per product is normally high because they are expensive to make Batch Production • More products can be produced compared to job production because you do not have to consult your individual customers • Production is more efficient because the same product is made for a large number of customers – time is saved • Price is normally cheaper than “bespoke” products • Products are produced in limited quantities Flow Production • Tends to be “capital intensive” – uses machinery rather than employees to make the product. This can have very expensive start-up costs • Production is continuous – workers work shifts so that the product is made 24 hours a day • Production is much quicker than job/batch production – more can be produced in one day • In flow production, firms can take advantage of “economies of scale” Methods of Production Method of Production Advantages Disadvantages Job Production Will all the products be sold? Will the customer be satisfied? Quick or slow? Will employee wages be high? Will the price be high? Batch Production Can small amounts be Will all the products be sold? made at one time? Will time be wasted between Quicker or slower than job? batches? Flow Production Quick or slow? Will employee wages be low? Is production continuous? Will all the products be sold? Will machinery be expensive? Test Your Knowledge … Which method of production should be used in the following examples? a) Making t-shirts of varying colours and styles b) Making tins of baked beans c) Making luxury cruise ships to order, so each ship is a different design Complete the Case Studies: Gillian Windsor Website Creator and Manager Stephen Brown Algram Engineering A Level Text Book, Page 574