Establishing Benchmarks for the Fourth Industrial Fluid Properties Simulation Challenge James D. Olson The Dow Chemical Company November 8, 2007 11/8/2007 4th Challenge IFPSC 1 Overview The Fourth Challenge Three Categories of Benchmarks Benchmark Data Sources Literature and estimations from DIPPR and PPDS The 17 Benchmarks and Uncertainties Second virial coefficient Benchmark value was revised 11/8/2007 4th Challenge IFPSC 2 Acknowledgements – Data Reviewed by: Dan Friend – NIST Rob Chirico – NIST (TRC) Marcia Huber - NIST 11/8/2007 4th Challenge IFPSC 3 Industrial Fluid Properties Simulation Challenge Industrial use of molecular simulation: Qualitative use vs quantitative chemical use: Qualitative - explore structure and mechanisms at the molecular level, pico-sec time scale; e.g., to study formation and structure of surfactant micelles. Quantitative - produce process design data for state conditions not (easily) accessible to lab measurements. 11/8/2007 4th Challenge IFPSC 4 The Fourth Challenge The primary objective of the Fourth Industrial Fluid Properties Simulation Challenge is to test the transferability of methods and force fields to a wide variety of properties for a given small molecule. 11/8/2007 4th Challenge IFPSC 5 Three Categories of Benchmarks Category 1 (100 points total) Saturated liquid phase density at 375 K (11 points max) Saturated vapor phase density at 375 K (11 points max) Second virial coefficient at 375 K (11 points max) Vapor pressure at 375 K (11 points max) Heat of vaporization at 375 K (11 points max) Normal boiling temperature at 101.325 kPa (15 points max) Critical density (15 points max) Critical temperature (15 points max) 11/8/2007 4th Challenge IFPSC 6 Three Categories of Benchmarks Category 2 (100 points total) Saturated liquid phase heat capacity at 375 K (15 points max) Saturated vapor phase heat capacity at 375 K (15 points max) Saturated liquid phase isothermal compressibility at 375 K (20 points max) Saturated vapor phase isothermal compressibility at 375 K (20 points max) Surface tension at 375 K (30 points max) 11/8/2007 4th Challenge IFPSC 7 Three Categories of Benchmarks Category 3 (100 points total) Saturated liquid phase viscosity at 375 K (25 points max) Saturated vapor phase viscosity at 375 K (25 points max) Saturated liquid phase thermal conductivity at 375 K (25 points max) Saturated vapor phase thermal conductivity at 375 K (25 points max) 11/8/2007 4th Challenge IFPSC 8 Benchmark Data Sources The previous three Challenges used data measured specifically for the challenge, e.g., liquid viscosity of 2-propanol + nonane mixtures. No new experimental data were measured for the Fourth Challenge. Also, for several EO properties no data have ever been measured above 280 K. Appropriately larger uncertainties were assigned. 11/8/2007 4th Challenge IFPSC 9 Benchmark Data Source Strategy Three data sources were used (similar strategy to that used in an industrial process design): Data published in peer-reviewed scientific literature. Data from AICHE DIPPR Database – correlations fitted to experimental data where available or estimation methods. Data from Physical Properties Data Service (PPDS) – associated with UK NPL 11/8/2007 4th Challenge IFPSC 10 Max Benchmark Data - Fourth Challenge IFPSC Category 1 saturated liquid phase density (g/cm^3) saturated vapor phase density (g/cm^3) second virial coefficient (cm^3/g) vapor pressure (kPa) heat of vaporization (J/g) normal boiling temperature at 101.325 kPa (K) critical density (g/cm^3) critical temperature (K) Category 2 saturated liquid phase heat capacity (Cp) (J/g K) saturated vapor phase heat capacity (Cp) (J/g K) saturated liquid phase isothermal compressibility saturated vapor phase isothermal compressibility surface tension (N/m) Category 3 saturated liquid phase viscosity (Pa s) saturated vapor phase viscosity (Pa s) saturated liquid phase thermal conductivity (W/m saturated vapor phase thermal conductivity (W/m 1/(10^6 kPa) 1/(10^6 kPa) K) K) Benchmark Benchmark Uncertainty (%) Allowed Deviation (%) 0.744 0.024 -7.59 1437.1 453 283.7 0.314 469.15 0.5 4.1 4.9 1.5 1.8 0.2 5.1 0.2 5.0 20.0 25.0 8.0 10.0 5.0 25.0 5.0 2.30 1.67 2.60 819.00 0.012 8.3 15.0 23.1 9.2 12.5 40.0 50.0 50.0 45.0 50.0 1.51E-04 1.24E-05 0.12 0.0204 13.2 6.5 25.0 14.7 50.0 30.0 50.0 50.0 Benchmark Benchmark Uncertainty (%) Max Allowed Deviation (%) 0.744 0.024 -7.59 1437.1 453 283.7 0.314 469.15 0.5 4.1 4.9 1.5 1.8 0.2 5.1 0.2 5.0 20.0 25.0 8.0 10.0 5.0 25.0 5.0 2.30 1.67 2.60 819.00 0.012 8.3 15.0 23.1 9.2 12.5 40.0 50.0 50.0 45.0 50.0 1.51E-04 1.24E-05 0.12 0.0204 13.2 6.5 25.0 14.7 50.0 30.0 50.0 50.0 Benchmark Data - Fourth Challenge IFPSC Category 1 saturated liquid phase density (g/cm^3) saturated vapor phase density (g/cm^3) second virial coefficient (cm^3/g) vapor pressure (kPa) heat of vaporization (J/g) normal boiling temperature at 101.325 kPa (K) critical density (g/cm^3) critical temperature (K) Category 2 saturated liquid phase heat capacity (Cp) (J/g K) saturated vapor phase heat capacity (Cp) (J/g K) saturated liquid phase isothermal compressibility 1/(10^6 kPa) saturated vapor phase isothermal compressibility 1/(10^6 kPa) surface tension (N/m) Category 3 saturated liquid phase viscosity (Pa s) saturated vapor phase viscosity (Pa s) saturated liquid phase thermal conductivity (W/m K) saturated vapor phase thermal conductivity (W/m K) Experimental studies that include 375 K Experimental data only up to 280 K No experimental data Maximum Allowed Deviation vs Benchmark Uncertainty Maximum Allowed Deviation (%) 60 50 40 30 20 10 0.0 0.0 5.0 10 15 20 25 Benchmark Uncertainty (%) 30 Second Virial Coefficient at 375 K Benchmark = -7.59 cm3/g Uncertainty = 4.9 % Maximum allowed Deviation = 25 % Benchmark taken as mean between the value derived from the Walters and Smith PVT data and the value derived from the Hurly sound speed data. Benchmark value was revised after discovery of Hurly sound speed data for ethylene oxide 11/8/2007 4th Challenge IFPSC 14 2nd Virial Coefficient of Ethylene Oxide -200 B(cm3/mole) -300 -400 -500 B derived from Walters and Smith PVT data NIST - Hurly; B derived from sound speed data -600 Stryjek data Revised Benchmark value and uncertainty -700 300 320 340 360 380 T(K) 400 420 440 Saturated Liquid-Phase Density at 375 K Benchmark = 0.744 g/cm3 Uncertainty = 0.5 % Maximum allowed Deviation = 5 % Benchmark taken from DIPPR density equation fitted to available experimental data. 11/8/2007 4th Challenge IFPSC 16 DIPPR Density Equation fitted to EO Density Data 1.00 Benchmark Density (g/cc) 0.90 0.80 0.70 Density - Experimental Data 0.60 Density - DIPPR Equation 105 0.50 0.40 200 250 300 350 T(K) 400 450 500 Saturated Vapor-Phase Density at 375 K Benchmark = 0.024 g/cm3 Uncertainty = 4.1 % Maximum allowed Deviation = 20 % Benchmark calculated from second virial equation – agrees within uncertainty with the PPDS value. 11/8/2007 4th Challenge IFPSC 18 Vapor Pressure at 375 K Benchmark = 1437 kPa Uncertainty = 1.5 % Maximum allowed Deviation = 8 % Benchmark taken from DIPPR vapor pressure equation fitted to available experimental data. 11/8/2007 4th Challenge IFPSC 19 Heat of Vaporization at 375 K Benchmark = 453 J/g Uncertainty = 1.8 % Maximum allowed Deviation = 10 % Benchmark taken from DIPPR heat of vaporization equation fitted to data derived from the vapor pressure via the Clapeyron equation. 11/8/2007 4th Challenge IFPSC 20 Normal Boiling Point at 101.325 kPa Benchmark = 283.7 K Uncertainty = 0.2 % Maximum allowed Deviation = 5 % Benchmark taken from data of Giauque and co-workers, J. Amer. Chem. Soc. (1949) 71, 2176 11/8/2007 4th Challenge IFPSC 21 Critical Density Benchmark = 0.314 g/cm3 Uncertainty = 5.1 % Maximum allowed Deviation = 25 % Benchmark taken from Ambrose & Townsend, "Vapor-Liquid Critical Properties“, National Physical Laboratory, Middlesex, United Kingdom (1977) 11/8/2007 4th Challenge IFPSC 22 Critical Temperature Benchmark = 469.15 K Uncertainty = 0.2 % Maximum allowed Deviation = 5 % Benchmark taken from Ambrose & Townsend, “Vapor-Liquid Critical Properties“, National Physical Laboratory, Middlesex, United Kingdom (1977) 11/8/2007 4th Challenge IFPSC 23 Saturated Liquid Heat Capacity at 375 K Benchmark = 2.30 J/[g-K] Uncertainty = 8.3 % Maximum allowed Deviation = 40 % Benchmark taken from an extrapolation of the measured data of Giauque and coworkers compared to PPDS and DIPPR 11/8/2007 4th Challenge IFPSC 24 Saturated Liquid Heat Capacity, J/[g-K] Ethylene Oxide Saturated Liquid Heat Capacity, J/[g-K] 2.5 2.4 2.3 DIPPR PPDS Experimental Data Benchmark Extrapolation 2.2 2.1 2.0 1.9 1.8 250 300 350 T(K) 400 Saturated Vapor Heat Capacity at 375 K Benchmark = 1.67 J/[g-K] Uncertainty = 15 % Maximum allowed Deviation = 50 % Benchmark taken from PPDS real gas correction to ideal gas heat capacity. 11/8/2007 4th Challenge IFPSC 26 Saturated Liquid Isothermal Compressibility at 375 K Benchmark = 2.60 [106 kPa]-1 Uncertainty = 23.1 % Maximum allowed Deviation = 50 % Benchmark calculated from BrelviO'Connell correlation. 11/8/2007 4th Challenge IFPSC 27 Saturated Vapor Isothermal Compressibility at 375 K Benchmark = 819 [106 kPa]-1 Uncertainty = 9.2 % Maximum allowed Deviation = 45 % Benchmark calculated from second virial equation. 11/8/2007 4th Challenge IFPSC 28 Surface Tension at 375 K Benchmark = 0.012 N/m Uncertainty = 12.5 % Maximum allowed Deviation = 50 % Benchmark taken from DIPPR surface tension equation fitted to data given by Jasper. 11/8/2007 4th Challenge IFPSC 29 Saturated Liquid Viscosity at 375 K Benchmark = 0.000151 Pa-s Uncertainty = 13.2 % Maximum allowed Deviation = 50 % Benchmark taken from DIPPR viscosity equation fitted to experimental data of Maass and Boomer. 11/8/2007 4th Challenge IFPSC 30 Saturated Liquid Viscosity, Pa-s Ethylene Oxide 0.00060 Saturated Liquid Viscosity, Pa-s DIPPR PPDS Experimental Data 0.00050 Benchmark Extrapolation 0.00040 0.00030 0.00020 0.00010 250 300 T(K) 350 400 Saturated Vapor Viscosity at 375 K Benchmark = 0.0000124 Pa-s Uncertainty = 6.5 % Maximum allowed Deviation = 30 % Benchmark taken from PPDS estimation. 11/8/2007 4th Challenge IFPSC 32 Saturated Liquid Thermal Conductivity at 375 K Benchmark = 0.12 W/[m-K] Uncertainty = 25 % Maximum allowed Deviation = 50 % Benchmark taken from DIPPR thermal conductivity equation fitted to data estimated by Missenard method (there are no experimental data at any temperature). 11/8/2007 4th Challenge IFPSC 33 Saturated Vapor Thermal Conductivity at 375 K Benchmark = 0.0204 W/[m-K] Uncertainty = 14.7 % Maximum allowed Deviation = 50 % Benchmark taken from DIPPR thermal conductivity equation fitted to data measured by Senftleben. 11/8/2007 4th Challenge IFPSC 34