Headquarters U.S. Air Force Integrity - Service - Excellence Program Title Air Force Review Board (AFRB) Date This template is for guidance and is not mandatory See Notes Page Rank, Name Office Symbol Date Updated: August 2015 FOR OFFICIAL USE ONLY – PRE-DECISIONAL 1 Briefing Outline – Key Items Bottom Line Up Front (BLUF) Program Description/Overview This template is for guidance CONOPS and is not mandatory Requirements APB-KPPs MS C Affordability Portfolio Perspective Affordability Template Should Cost Product Support Quad Chart Test and Evaluation Acquisition Strategy—Framing Assumptions Proposed Schedule and Schedule Assessment Business Strategy (Include Competitive Strategy) Product ion Rate Funding Program Risk and Risk Mitigation Industrial Base & Manufacturing Readiness Document Status Exit Criteria Recommendations for ADM Way ahead Back-up International Cooperation, Program Office Resources, Technical and Systems Engineering Assessment, Test and Eval, FMS, Other (eg., open actions from prior ADMs, Congressional concerns/funding cuts) Integrity - Service - Excellence 2 BLUF Purpose Decisions you are requesting (examples) Present Way Ahead for Program Discuss oversight and management plan for Program Approval Milestone C (or FRP or FDD) (if AF is MDA) Approval to proceed to OIPT and DAB (if OSD is MDA) Approve Applicable delegations/waivers List Outstanding Issues Issue 1--Integrated Test events 4 flight tests remaining Issue 2—Production funding Need FYxx Budget to begin LRIP – GAO report pending Integrity - Service - Excellence 3 Program Description/Overview Description 250-lb Class, Precision Guided, Air-to-Ground Munition Kill Mobile and Fixed Targets Through Weather from Standoff Uses Tri-Mode Seeker & Dual-Band Data Link (Link 16 + UHF) Services: USAF, DoN Threshold Platforms: AF--F-15E; USMC--F-35B; USN--F-35C ACAT Level: ID MDA: USD (AT&L) PEO: AFPEO (Weapons), Maj Gen Blaster PM: 918 ARSG/CC, Col Boomer Schedule Second Increment Miniature Munitions SDB I-Fixed Targets; SDB II-Adds Movers Required Funding Air Force TY$M CFY FY+1 FY+2 FY+3 FY+4 FY+5 Total AF RDT&E 86.4 79.2 165.6 FYxx PB RDTE 126.5 153.5 162.4 731.0 AF Proc 46.9 84.4 125.7 125.7 125.7 508.4 FYxx PB Proc 46.9 84.4 125.7 120.0 120.0 497.0 DoN TY$M DoN RDT&E 16.5 32.2 48.1 46.5 46.5 189.8 FYxx PB RDTE 43.7 44.2 74.9 37.6 37.6 238.0 DoN Proc 10.3 10.3 FYxx PB Proc 16.3 16.3 AF/DoN Committed to Service Cost Position Acquisition Strategy Evolutionary Acquisition Sole Source Production contract for LRIP Raytheon Missile Systems, Tucson The Boeing Company, St Louis LRIP-Fixed-Price Incentive Firm Target (FPI(F)) Production Lots 1-3 -- FPI(F) Lots 4-5 – Fixed-Price NTE w/ Economic Price Adjust Approved 21 Sept 09 4 CONCEPT OF OPERATIONS 5 See footnotes Interrelationships, Dependencies and Synchronization with Complementary Systems Aviation Platforms: KC-135 KC-10 AWACS H/MH-60 CV-22 MH-47 MH-6 CH-53 A/OA-10 Ground Teams: GAWS SF SEAL STS HC/MC-130 Recap Mission Planning PFPS JMPS Be sure to include CYBER links and infrastructure. C-130J: Indicate any issues/cybersecurity risks introduced by Aircraft Procurement program interconnection. LAIRCM & Block Upgrades Solid denotes current system Dash denotes future system Arrow to Recap denotes supports Recap Arrow from Recap denotes Recap supports Indicates program are interdependent 6 No known issues affecting inter-related programs Resolvable interface issues affecting programs Unresolvable interface issues affecting programs Integrity - Service - Excellence Requirements Operational Requirements When Approved (AOA, ICD/CDD/CPD, CONOPS) Key KPPs—fully identified and clearly stated? Incremental Requirements? How does the program baseline compare to validate requirements Operational Capabilities/Impacts Capabilities / missions (today & future) Relationship to established roadmap(s) / architecture(s) Family of Systems (FOS) / System of Systems (SOS) / Complementary Systems Example for E-10A: MP-RTIP, Global Hawk, MP-CDL, Army CGS AFSPC/AFMC/CC Attestation Statement (See notes) Integrity - Service - Excellence 7 APB Key Performance Parameters Characteristic Objective Threshold Demonstrated Current Est. MFHBA (hrs) 35 24 26.7 50.6 MMH/FH (hrs) 3.6 4.3 2.8 3.2 Cruise Speed (kts) 165 135 138 138 Payload (Hot Day) (lbs) 3500 2500 3179 3179 6 4 4 4 Why they matter. . . AH-1Z Weapon Stations Universal Mounts Precision Guided Munitions 16 12 16 16 -0.5 to 2.5 -0.5 to 2.5 -0.5 to 2.79 -0.5 to 2.5 200 x 1 (Aux Fuel) 110 x 1 135nm x 1 135nm x 1 Yes Yes Yes Yes All Top Level IERs All Critical Top Level IERs All Critical Top Level IERs All Critical Top Level IERs MFHBA (hrs) 40.2 33.1 55.8 52.3 MMH/FH (hrs) 2.9 3.9 2.5 2.4 Cruise Speed (kts) 165 140 156 156 Payload (Hot Day) (lbs) 4500 2800 3079 3079 2 Univ. Mounts 2 Hard Mounts 2 Hard Mounts 2 Hard Mounts -0.5 to 2.3 -0.5 to 2.3 -0.5 to 2.3 -0.5 to 2.3 200 x 1 (Aux Fuel) 110 x 1 129nm x 1 129nm x 1 Maneuverability / Agility (G's) Mission Radius (nm) Shipboard Compatibility Interoperability UH-1Y Weapon Stations Maneuverability / Agility (G's) Mission Radius (nm) Shipboard Compatibility Interoperability Yes Yes Yes Yes All Top Level IERs All Critical Top Level IERs All Critical Top Level IERs All Critical Top Level IERs *AH-1Z Cruise Speed revised in CPD COLOR DEFINITIONS: Exceeds Objective Requirement Exceeds Threshold Requirement At risk of not meeting Threshold BREACH: Does not meet Threshold 8 FOUO Program X Requirements Top Cost Drivers Performance (KPPs & select KSAs) 1. Engine (link to KPP) 2. Seeker FPA, Warhead, Fuze, Extended Range KPP 2 MME Guidance & Control (link to KPP) KPP 3 25% 3. Production Support 4. Manufacturing 5. Fuel tanks & Valves, Superframes, Wings, Tail KPP 1 26% 18% KPP 4 Net Ready 7% KSA 1 Reliability 6% (link to KPP) * Analysis Mat. Availability* N – No Capability T – Threshold O - Objective Technology Readiness Assessment N T MS B Date: N/A MS C Date: Oct 10 Acquisition Program Baseline (APB)* Baseline (O) Critical Technologies Engine To Date Est. @ FRP 8 8 9 FMU 156/B Fuze 9 9 Low Observable 7 7* GPS 7 7* PAUC Cost Baseline (O) APUC (O) Sep 10 - MS C - Assets Avail. FOUO +15% $1.21M +10% $1.265M +15% G $1.1M Schedule +10% G $1.1M * Due to testing constraints TRLs meet LRIP entrance criteria Cost 9 Engine Lube System O $1.21M $1.265M (T) Dec 11 G (O) Apr 13 (T) Apr 14 G * Based on proposed APB 9 MS C Affordability Basic Questions: Portfolio Related: What adjustments are necessary to the existing portfolio to fit this program in? Program Related: What do you (PM/PEO) think are the cost drivers in your design and why? Are the largest drivers related to technical, schedule or other factors? Schedule impact on Affordability Cap Integrity - Service - Excellence 10 All Core Functions Affordable within Flat Budget Since the Sand Charts are classified, please provide sand charts on the SIPR net to the PEM to be provided separately to the SAE with a copy to SAF/AXQC Integrity - Service - Excellence 11 All Programs within Core Function Affordable Since the Sand Charts are classified, please provide sand charts on the SIPR net to the PEM to be provided separately to the SAE with a copy to SAF/AXQC Integrity - Service - Excellence 12 Affordable Acquisition Program Since the Sand Charts are classified, please provide sand charts on the SIPR net to the PEM to be provided separately to the SAE with a copy to SAF/AXQC Integrity - Service - Excellence 13 MS C AFFORDABILITY REQUIREMENT: NOTIONAL SYSTEM Cost Drivers & Trade Excursions Proposed Affordability Requirements Description APUC O&S Affordability Requirement $22.6M $32.9B Discussion Points: • #1 • #2 • #3 Current Estimate $24.4M $35.6B Description APUC PAUC RDT&E Proc. O&S Schedule Impact Original Cost Estimate $26.7 M $32.3 M $1.32 B $15.1 B $39.1 B N/A - Range Readjustment $0.3M $0.4M +$2M -$75M $100M None - Reliability Growth +$2.2 M +$2.3 M +$15 M +$50 M -$1.5B +6 Months - Engine Redesign $0.7M $1.1M +$4M $125M $75.0 M +3 Months - Prognostics & Health Management +$0.2 M $0.3M $0.0M $0.0M -$2.0B None - F/A-XY Avionics Reuse $1.9M $2.4M -$16M -$50M +$200 M -6 Months - Reduced Ordnance Load $1.8M $2.0M +$2M -$15M $0.0M None Current Cost Estimate $24.4 M $29.0 M $1.31 B $14.9 B $35.6 B N/A 14 Should Cost Summary $M Total Acq Will Cost (ICE) FY12 Budget Authority 81.6 [Current Year] PB FY13 62.4 100.0 100.0 [Should Cost Initiative Title] Phase 1 Test Activities Phase 2 (Contract Award) Flight Body-2 Streamline Training Net Should Cost Savings Total Should Cost Estimate FY14 33.0 100.0 FY15 FY16 FY17 FY18 FY19 To Complete Total 1,090.7 198.4 213.5 207.9 153.7 97.3 42.9 100.0 100.0 100.0 100.0 100.0 500.0 800.0 (1.4) (11.0) (24.6) (22.5) (24.5) (1.4) (11.0) (70.3) (24.5) (26.0) (23.2) (26.0) 0.0 100.0 (12.4) 87.6 0.0 100.0 0.0 100.0 (24.6) 75.4 (47.0) 53.0 (49.2) 50.8 0.0 100.0 (133.2) 666.8 379.2 Realized Planned Realized • FY13: • FY13: $ 1.400M; EMD Phase 1 Aircraft Integration Ensure all Should Cost Initiatives are PEO-Approved in $11.000M; EMD Phase 1 Test Activities Planned • FY16-FY18: • FY 17: • FY18: $70.292M; EMD Phase 2 (Contract Award) Source Selection Savings $24.500M; Flight Body-2 $26.000M; EMD Phase 2 Test Activities CCaRS and values are consistent. Use Back-up slides to elaborate on each initiative. Integrity - Service - Excellence See Notes Page SAMPLE PROGRAM: “ABC” Date: Product Support Strategy Sustainment Approach Current (initial CLS covering total system) Future (sub-system based PBL contracts) Shortfall in O&M funding in FYDP Reliability and availability estimates are below goals LCSP requires update before DAB Resolution POM request for O&M restoration submitted Reliability improvement plan with clear RAM goals up for final signature LCSP in draft Original Goal Current Goal Current Estimate/ Actual Materiel Availability 76% 80% 77% 71% Materiel Reliability 37 hrs 50 hrs 50.5 hrs 48 hrs Ownership Cost 245.6B 385.5B 395.1B 395.1B Mean Down Time 12 hrs 20 hrs 18 hrs 15 hrs * Test or fielding event data derived from _______ Notes: Sustainment Schedule Today MS B Antecedent Actual Metric Issues Metrics Data MS C IOC FRP BCA FOC BCA O&S Data Sustainment BCA BCA PBL Recompete LCSP LRIP Contract Award Avionics PBL CLS Start PBL Recompete Antecedent Cost ABC Original Baseline ABC Current Cost 1.0 Unit-Level Manpower 3.952 5.144 5.750 2.0 Unit Operations 6.052 6.851 6.852 3.0 Maintenance 0.739 0.605 0.688 4.0 Sustaining Support 2.298 2.401 2.401 5.0 Continuing System Improvements 0.129 0.025 0.035 6.0 Indirect Support 1.846 1.925 1.956 15.046 16.951 17.682 Cost Element Total Depot Standup Blended Partnership Startup ATTACHMENT Cost based on average annual cost per squadron Total O&S Costs Antecedent ABC Base Year $M 102,995.2 184,011.9 Then Year $M 245,665.3 395,147.2 16 Sample Program Schedule FISCAL YEAR 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 NEED TO ADD TOP LEVEL CRITICAL PATH F-15E Integration F-15E APG-70 GMTT Dev & Test AOA JROC DT Normal attack OA EOA 1998-2000 MS-C SDB-II Development Timeline* *Will be updated after contract award F-35B & C Integration BRU-61/A 1st AUR Avail RISK REDUCTION EMD 2 COMPETITIVE CONTRACTS SRR PDR CTV GTV SVR MS-C 2017 59 mos DT CAM/SAL F-15E Full Capability IT OT CAM/SAL OTRR PCA IPR 2018 83 mos F-15E F-15E RAA RAA Normal Attack OTRR IT OT F-15E Suite 7E OFP Note: Due to delay of MS B, shaded blue region will move right accordingly 2016 To Complete FY19-FY23 12,966 SVR FRP PRODUCTION CA/Lot LRIP 1 LRIP 2 LRIP 3 LRIP 4 FRP 1 FRP 2 Quantity 1050 144 250 390 550 CDR Post-CDR 83 mos Report F-35 Block 3.X OFP F-35B/C F-35B & F-35C Initial Fielding F-35B OTRR DT IT OT Dual Power BRU-61/A F-35C DT IT OT Delta Qual BRU-61/A for F-35 environment - Required Assets Available (RAA): SDB II RAA is the capability to arm twelve (12) F-15Es with two (2) fully loaded BRU-61/A carriage systems each for 1.5 sorties (144 assets total) - DoN Assets for Initial Fielding: Initial quantity of SDB II weapons required is 90 weapons and 22 carriage systems based upon one ten (10) plane squadron with two (2) fully loaded carriage systems each plus ten spare weapons. Integrity - Service - Excellence Sample Program X Schedule FY13 FY14 FY15 FY16 FY17 FY18 FY19 FY20 FY21 IOC MDD FY22 FY23 FY24 FY25 FDDR AFRB Milestones FOC RIT Requirements Review/Management Board ICD Requirements Annual X-Plan System/Architecture Studies Design & Integration Highlight critical path. Test & Evaluation Acquisition OUE OT&E Contracting CA Operations & Support Strategic & focused on Milestones and critical events between milestones. 18 I n t Must e g r i communicate t y - S e r v i c schedule e - E x c echanges llence Test and Evaluation Describe the Strategy for T&E and how it supports the acquisition, requirements, and cyber security strategies Describe any disconnects between these 4 strategies Any OSD issues with TEMP or IOT&E plan approval? Time constraints Funding constraints Test article and test facility/range constraints Qualified T&E personnel shortfalls Has the system been certified ready for dedicated operational testing? Are all Critical Operational Issues (COI), Critical Technical Parameters (CTP), and Measures of Effectiveness (MOE) linked and covered? What problems and deficiencies remain unresolved from DT&E? Address negative Test results Address DT&E issues remaining Integrity - Service - Excellence 19 “PRE-DECISIONAL – NOT FOR RELEASE” SAMPLE APT Framing Assumption #1 Purpose-built will be competitive with existing designs Framing Assumption Implications Expectations Basic aircraft and training system designs will be complete through vendor-conducted CDRs Enter at MS B Limited EMD of “deltas” to meet spec PDR and competitive prototype waivers applicable* Best-value source selection must consider risk Contractor flight data to validate performance Single step to full capability Single award for EMD, Prod and ICS RAA in 2023 FOC in 2031 *Air Force will still conduct comprehensive PDR and Critical Design Review (CDR) events post-contract award in support of Better Buying Power (BBP) 3.0 “Strengthen organic engineering capabilities” and SAF/AQ’s OTB Initiative. Integrity - Service - Excellence 20 “PRE-DECISIONAL – NOT FOR RELEASE” Sample APT Framing Assumption #2 APT requirements only Framing Assumption Implications Expectations Mature technologies and systems available Single step, limited EMD, waivers etc. AETC sole customer Separate PPBE process for other T-38 owners Integrity - Service - Excellence Separate Planning Programming Budgeting and Execution (PPBE) process for APT derivative use capabilities IOC 2023 21 Alt Sample Framing Assumptions Assumption* Implications** Expectations*** Design is Mature Production Schedule to IOC will be concurrency possible achieved Threat levels Capability changes will not change unlikely much in the next 5 years Costs to Commercial demand will reduce unit cost No additional funding needed nor cost growth Production cost Est is realistic Metric**** Schedule growth below historical median See Notes pages for information Integrity - Service - Excellence 22 Business Strategy • Competition Strategy – How will competition be established and maintained through all phases of the acquisition (to include spares and depot repair) ? – How does the competition strategy facilitate the acquisition strategy? – What is the competition strategy for the upcoming acquisition phase? – How do the results of the last acquisition phase impact the strategy for the upcoming phase? • For Each Contract – – – – – – – What is the purpose, type and value of the contract? How is the contract aligned with the acquisition/competition strategies? What is the incentive structure and how will the incentives foster contractor behavior resulting in favorable cost, schedule and performance outcomes? What criteria will be used to select the winning bidder? How do those criteria emphasize what is most important to the government? Will warranties be employed? How will they benefit the government? Does the contract anticipate the acquisition of technical data? Are you able to buy in economic ordering quantities? Integrity - Service - Excellence 23 Acquisition to O&S Cost Ratio Total Req'd Acq (BYXX$M): 4,456 Total Req'd O&S (BYXX$M): 10,358 Program Funding & Quantities ($ in Millions / Then Year) RDT&E Prior $ (PB 16) Current $ (POM 17) Delta $ (Current - Prior) Required1 $ Delta $ (Current - Required) Prior FY16 FY17 FY18 FY19 (BY yyyy) PAUC: APUC: FY20 FY21 Curr Est D Current 55.7M +4.6% 50.4M -3.2% D Original +10.2% +60.2% FY17-21 To Comp Prog Total Prim ary Line Item s: APPN 0400D - BA 7 - PE 1160403BB; APPN 1319N - BA 5 - PE 0604262N; APPN 3600F - BA 5 - PE 0401318F 108.0 108.0 108.0 - PROCUREMENT Prior $ (PB 16) Current $ (POM 17) Delta $ (Current - Prior) Required1 $ Delta $ (Current - Required) FY15 30% 70% 32.4 30.0 (2.4) 32.4 (2.4) 44.2 43.1 (1.1) 44.2 (1.1) 45.1 45.6 0.5 45.6 - 37.9 38.3 0.4 46.0 (7.7) 12.4 12.5 0.1 15.0 (2.5) 5.3 5.4 0.1 6.5 (1.1) 3.2 3.2 4.0 (0.8) 103.9 105.0 1.1 117.1 (12.1) - 288.5 286.1 (2.4) 301.7 (15.6) Prim ary Line Item s: APPN 0300D - BA 2 - BLI 1000CV2200; APPN 1506N - BA 1 - BLI 0164; APPN 3010F - BA 4 - BLI V022A0 - 99.9 99.5 (0.4) 99.9 (0.4) MILCON 150.4 148.2 (2.2) 150.4 (2.2) 200.2 203.1 2.9 203.1 - 304.8 309.2 4.4 312.3 (3.1) 618.6 522.9 (95.7) 528.1 (5.2) 627.6 530.5 (97.1) 535.8 (5.3) 360.1 538.1 178.0 543.5 (5.4) 2,111.3 2,103.8 (7.6) 2,122.8 (19.0) 2,257.3 1,954.5 (302.8) 1,974.1 (19.5) 4,618.9 4,306.0 (313.0) 4,347.1 (41.2) Prim ary Line Item s: APPN 0500D - BA 1 - PE 1140494BB; APPN 1205N - BA 1 - PE 0204696N Prior $ (PB 16) Current $ (POM 17) Delta $ (Current - Prior) Required1 $ Delta $ (Current - Required) - - - 6.1 6.1 6.1 - 2 SYSTEM O&M Prior $ (PB 16) Current $ (POM 17) Delta $ (Current - Prior) Required1 $ Delta $ (Current - Required) 1.3 1.4 0.1 1.4 - 1.6 1.7 0.1 1.7 - - 2.1 2.0 (0.1) 2.0 - 2.3 2.1 (0.2) 2.1 - 3.0 3.0 3.0 - 9.0 8.8 (0.2) 8.8 - 15.3 12.6 (2.7) 12.6 - 25.6 22.8 (2.8) 22.8 - Prim ary Line Item s: APPN 0100D - BA 1 - PE 1120172BB; APPN 1106N - BA 1 - PE 0206312M 8.3 8.3 8.3 - 10.4 11.4 1.0 11.4 - 26.5 29.2 2.7 29.2 - 37.8 41.6 3.8 41.6 - 55.0 60.5 5.5 60.5 - 91.4 98.6 7.2 98.6 - 221.1 241.2 20.1 241.2 - 5,904.8 (5,904.8) 235.5 255.6 20.1 6,160.4 (5,904.8) 257.3 261.8 4.5 261.8 - 369.2 376.6 7.4 387.4 (10.8) 670.9 579.0 (91.9) 586.7 (7.7) 690.2 598.5 (91.7) 604.9 (6.4) 457.7 642.9 185.2 649.1 (6.2) 2,445.3 2,458.8 13.5 2,489.9 (31.1) 2,272.6 1,967.1 (305.5) 7,891.4 (5,924.3) 5,168.5 4,870.5 (298.0) 10,832.0 (5,961.5) TOTAL Prior $ (PB 16) Current $ (POM 17) Delta $ (Current - Prior) Required1 $ Delta $ (Current - Required) 108.0 108.0 108.0 - 138.4 135.6 (2.8) 138.4 (2.8) 204.2 201.0 (3.2) 204.3 (3.3) QUANTITIES 3 Prior Qty (PB 16) 0 2 3 4 6 12 12 0 34 41 80 Current Qty (POM 17) 0 2 3 4 6 10 10 10 40 35 80 Delta Qty (Current - Prior) 0 0 0 0 0 (2) (2) 10 6 (6) 0 Required1 Qty 0 2 3 4 6 9 9 9 37 38 80 Delta Qty (Current - Required) 0 0 0 0 0 1 1 1 3 (3) 0 Note 1. Requirement Source: [e.g., OSD CAPE ICE, Nov 2014] Note 2. O&M requirement assumes [e.g., a service life to 2035; includes ctr field mx, petro/oil/lube, spare/repair parts, depot mx, sustaining engineering & software mx.] This line does not include $8.3M (FY17-21) of Acquisition-related O&M for program office expenses, nor does it include O&M-funded disposal costs. Note 3. Quantities in FY15-16 are funded with RDT&E. Version POM 17.0 Program Risks Insufficient funding to execute aircraft quantity requirements Sep 20xx Consequence Likelihood Driver: Two Forward Price Rate Agreement (FPRA) increases, Apr FPRA and Nov Forward Price Rate Recommendation (driven by a reduction in the base vs. predictions, erosion in the commercial business, efficiencies in production, a recent strike, and pension liabilities) and potential additional rate impacts due to Pension Protection Act compliance and projected business base loss in FY14 due to decreasing procurement of V-22s are creating additional budget pressure to execute yearly budgeted a/c quantities and pressurizing APB and Nunn-McCurdy acquisition thresholds. Mitigation Plan: Finalize technical evaluation and negotiation of the lot 7 contract {Leadership intervention as required} Assess potential future rate increases and impacts on budget across program fiscal years (ongoing) Pension Protection Act assessment (AIR 4.2 Lead) • Business base (DCMA lead) • Continue to Pursue cost reduction/control initiatives (ongoing; see affordability risk) Update program manager’s cost estimate Engage Service for funding resolution •Support PEO(A)/DCMA rate control initiative with Bell (ongoing) Date: Oct 10 (AH-1Z FRP decision) Ability to Achieve Affordability Targets to Meet Inventory Objectives Driver: Higher than anticipated costs due to Bell enterprise growth (overhead rates); raw materials; cabin; supplier performance; increased labor hours. Two rate increases, Apr Forward Price Rate Agreement and Nov Forward Price Rate Brochure (driven by a reduction in the base vs. predictions, erosion in the commercial business, efficiencies in production, a recent strike, and pension liabilities) have recently created additional budget pressure. Mitigation Plan: Establish Affordability plan Implement GFE CRIs (Engines, OTO) Obtain Advanced Procurement in FY10 Execute Long Term Agreements/Long Term Contracts Finalize SOF inspection requirements Implement cost growth control and cost reduction initiatives Assess impacts of PBxx Budget and rate increases with Lot 5 Production Proposal Include spares in production contract • Complete Business Case Analysis for MYP • If supported by BCA, ensure MYP budget approval/lay-in and implement MYP to begin in FY14 Date: On-going Failure to Meet Total Ownership Cost Reduction Goals Driver: Delayed I and D level standup, dynamic component DL&T disposition, extended interim support period, components not making reliability targets Mitigation Plan: Conduct BCA for long term logistics sustainment/PBL strategy • Stand up Organic Intermediate and Depot Level repair • NAVAIR approval of H-1 DL&T’s • Execute 5 year Interim Support Plan contract awards • CILR drives component redesign efforts/BCAs Date: Ongoing Bell Supply Chain Management to Support Increase to Full Rate Production Driver: Poor performance of key suppliers, long lead times (bearings, forgings, castings), LLT purchase orders, staffing, parts shortages, and limited capacity in critical suppliers Mitigation Plan: Obtain Advanced Procurement in FY10 Hire Govt Supply Chain Manager (V-22) Identify dual source for critical suppliers Rationalize supply base Place Bell reps on-site at critical suppliers Hire staffing to meet demand Utilize Bell gated process for outsourcing Award FY10 Long Lead Support Prime key supplier visits with government representation Production Readiness Review (support FRP decision) Date: COMPLETE Jul 10 (Risk will be closed/deleted next quarter) Integrity - Service - Excellence 25 Industrial Base Assessment Industry capabilities validated during EMD phase Group A and B kits produced for 7 a/c installs Production Readiness Reviews complete Supplier proposals / price quotes submitted for entire bill of materiel FPI option negotiated for LRIP & FRP Diminishing Manufacturing Sources (DMS) / Material Shortages (MS) issues identified and mitigated Proactive screening program to identify new issues as they emerge In place Life of Type (LOT) purchases provide mitigation 38 items identified and on-contract Integrity - Service - Excellence Manufacturing Readiness MRA Summary Assessed manufacturing readiness to manage risk while increasing ability to transition technology to weapon systems Status of Production Readiness Review (PRR) MRL 8 - Pilot line demonstrated ready for LRIP MRA Objectives: MRL 8 by Milestone C Identify items to watch during LRIP Bottom line: Program X contractor & suppliers have adequately demonstrated manufacturing maturity to proceed into LRIP All sub-systems have achieved MRL of 8 or higher See Footnotes Integrity - Service - Excellence 27 MS C Document Status Documentation S/R* Status 2366b Certification (if program initiation) S In OSD Coord Acquisition Decision Memorandum (ADM) R In draft form Acquisition Program Baseline (APB) S/R In-Work Acquisition Strategy (update) S/R Complete Affordability Analysis (update) R In Coord Analysis of Alternatives (AoA) (update) S Final Bandwidth Requirements Review (update) S Final Capability Production Document (CPD) R Final Clinger-Cohen Act Compliance S In-Work Concept of Operations/ Operational Mode Summary/ Mission Profile R Complete Comments Program Office will finalize after AFCAA In SAF 3-ltr Coord . To be completed prior to MS C DAB * S=Statutory, R=Regulatory Complete On-Track Minor Issues Major Issues 28 MS C Document Status Documentation S/R* Status Comments Core Logistics Determination/Core Logistics and Sustaining Workload Estimate S In-work AFMC should complete by end of June Component Cost Estimate R In-Work SCP in work to finalize 30 May. Affordability analysis to finalize after SCP numbers available Component Cost Position R In-work Cost Analysis Requirements Description (update) R Final Exit Criteria R Final Frequency Allocation Application (DD Form 1494) S Final Full Funding Certification R On-track Awaiting ICE Independent Cost Estimate S In-Work To be completed NLT 30 June (AFCAA coordinating with CAPE) Independent Logistics Assessment S Finished * S=Statutory, R=Regulatory Complete On-Track Minor Issues Major Issues 29 MS C Document Status Documentation S/R* Status Comments Information Support Plan • Net-Centric Data Strategy R Complete Life Cycle Mission Data (update) R In-Work Update to be complete by 30 June Life Cycle Support Plan (update) R On-track Awaiting AQD coordination Manpower Estimate Report (update) S Complete Preservation & Storage of Unique Tooling Plan S Complete Problem Statement (DBS) (Update) R Complete Program Environ.Safety and Occ Health Eval (update) S Complete Program Protection Plan (update) • Cybersecurity Strategy R Complete S * S=Statutory, R=Regulatory Complete On-Track Minor Issues Major Issues 30 MS C Document Status Documentation S/R* Status Should Cost Target R Complete Spectrum Supportability Risk Assessment R Complete Systems Engineering Plan (Update) • Item Unique ID implementation Plan • Corrosion Prevention Control Plan (Update) • Manufacturing Risk and Readiness R In-Work System Threat Assessment Report (Update) R Final Technology Readiness Assessment (as applicable) S Finished Test & Evaluation Master Plan (update) R In-work Waveform Assessment Application (Update) R Final Complete On-Track Minor Issues Major Issues Comments In work to finalize 30 May. In final coordination at DOT&E PEO signed 14 May * S=Statutory, R=Regulatory 31 Proposed LRIP Exit Criteria (sample) Element Criteria Technical Demonstrate system performance, effectiveness, software maturity and interoperability Manufacturing Validate production facilities are ready Supportability Demonstrate suitability and long-term sustainment strategy Cost Demonstrate production affordability 100% verification/validation of CPD-defined Key Performance Parameters Receipt of DOT&E beyond LRIP Report Classification of all DRs—no unfixed/unverified CAT 1 DRs Airworthiness approval Completion of Functional Configuration Audit and Physical Configuration Audits Completion of kit proofs Completion of manufacturing risk assessments MRL of 9 or manufacturing maturity plan in place Demonstrate a Full Rate Manufacturing capability 100% compliance w/CPD supportability/maintainability threshold requirements 100% organizational technical orders published Delivery of support equipment/spares Delivery of 1 Weapons System Trainer, 1 Avionics Part Task Trainer Demonstrate a Full Rate Manufacturing capability Demonstrate Reliability Updated production-cost estimate, based on LRIP actuals Budget must fully support fully funded estimate Integrity - Service - Excellence ADM Proposed language Proposed Acquisition Decision Memorandum language: I approve MS C and authorize entrance into Low Rate Initial Production phase Approval of MS C Acquisition Strategy LRIP quantity up to 250 missiles Delegation of MDA to AF (ACAT IC or IAC) I approve the proposed Exit Criteria XXX YYY ZZZ Integrity - Service - Excellence 33 Way Ahead Awaiting OSD approval of APB OIPT scheduled for XX Date DAB scheduled for XXX Date Integrity - Service - Excellence 34 BACKUP See Footnotes for additional information Integrity - Service - Excellence 35 International Cooperation Choose appropriate funding chart below *-from Spruill chart Cooperative Activities: (list cooperative partners, describe cooperative participation in the program, both current and planned, to include list of actual international agreements-- e.g., bilateral or multilateral discussions, loans of equipment, information exchanges, cooperative RDT&E, co-production DEA/IEAs in technology area, etc) Foreign sales: (list current or potential FMS or Direct Commercial Sales buyers) Interoperability Requirements: (list all international objective and threshold requirements in program documents (JCIDS and 5000 series); describe plan to achieve those requirements, to include which increment of a program they will be achieved) Foreign technology assessment: (from TDS and AoA; guidance in Deskbook Acquisition Guidebook, Section 2.3.6., identify how 10USC2350a statutory requirement has been met; assessment whether or not a project similar capability is in development or production in a partner nation that could be procured or modified to meet DoD needs) Key Technologies: (description of the technologies and CPI in the program) Anti-Tamper Analysis: (based on ATEA Guidance and Defense Exportability assessment) Differential Capability Analysis: (Assess potential need for development of differential capabilities for a range of anticipated coalition partners in view of the interoperability requirements, cooperative activities, and potential foreign sales efforts envisioned) Proposed Approach: (Describe how design and development of validated AT and Differential Capability requirements will be addressed in the program’s master schedule ) (Identify issues specific to international -- e.g., impact (cost, schedule, performance) of proposed cuts on partner(s)/buyer(s), updated APUC, status of negotiations and impact to US and partners under the relevant agreement(s) (MOU, MOA, LOA) 26 Program Office Resources Address Critical manpower positions / expertise (program office manning) & facilities Provide Organizational Structure (Org Chart) Resources Identify current DAWIA certification levels for all key government personnel (SPMs, PMs, etc.) Program Office Staffing and Support Contractor Resources Available to PM Identify any shortage of personnel Integrated Product Teams (IPTs) Integrity - Service - Excellence 37 SYSTEMS ENGINEERING ASSESSMENT:Snapshot Assessment H-1 Upgrade Example of Program FY2010 SE Issues PRR FY2011 MS III • Significant past engagement through numerous reviews • Program and contractor supported SE engagement • No further issues going forward • SE will remain engaged in the main rotor cuff/yoke redesign • Support MS III and transition to ACAT 1C Discussion of SE issues being worked 1. Systems Engineering SEP ready for approval; IUID held up 2. Design Maturity Mature; redesign of MR cuff/yoke 3. Reliability Excellent RAM numbers 4. Software No issues 5. Integration No issues 6. Manufacturing Mature processes; 7 LRIP lots 7. KPPs/KSAs 6 of 7 demonstrated, one on track 8. Others Summary of Risks, Mitigation Steps and Risks, Issues, Opportunities Issues/Opportunities *See notes section for rating criteria Mitigation Activities (Closure Dates) R1. Failure to meet TOC reduction goals may cause budget exceedance Continue current plan; expedite cuff/yoke redesign (Dec 2015) R2. Main rotor cuff/yoke redesign not complete in time for test Certification milestone plan developed and monitored by PM. (Jun 2011) Consequence Likelihood Technical Risks Comments Program Health R1 Benefit Technical Issues Continue focus on contractor’s SCM and make parts (ongoing) 2. Structural Repair Manual late to need Expedite approval of DL&T‘s (ongoing with NAVAIR) Opportunities O1. Capture lessons learned; best practices; store in command library Likelihood 1. Production parts; spares R2 O1 Low investment; great benefit for program and NAVAIR Note: Any item not rated green should be addressed in the issues section. If more space is required, to accommodate the technical risks, address the “technical issues” in the “SE Issues” or “Program Health” sections. Delete “Opportunities” if not applicable. 38 SAMPLE APB Summary Cost Baseline (TY$M) Objective RDT&E $282.5M N/A $9.4M N/A $0M N/A Total Acq Cost $291.9M N/A O&S $174.9M N/A Total Life Cycle Cost $466.8M N/A Schedule Baseline Objective Threshold MS B Feb 2008 Aug 2008 MS C Nov 2011 May 2012 FDD Nov 2012 May 2013 FD TBD* TBD* Procurement Acq O&M * FD date to be set at FDD Threshold