UNIVERSITY OF GAZIANTEP FACULTY OF ENGINEERING DEPARTMENT OF INDUSTRIAL ENGINEERING New Product Service & Business Development IE 435 15.11.2013 SUBMITTED TO : MURAT DURUCU SUBMITTED BY : BURÇİN AĞAN / 200961013 MESUT KORKUT / 200961046 SABRİ DÖNMEZ / 200961038 SEDA LEBLEBİCİ / 200961053 Table of Content 1. What is Project Management? ........................................................................................................ 4 2. Project Management Today ............................................................................................................ 5 3. Characteristics of Project ................................................................................................................ 6 4. Scope of Project............................................................................................................................... 7 5. Application to new product development ...................................................................................... 7 5.1. Work Breakdown Structure ..................................................................................................... 9 5.2. Milestone Checklist ............................................................................................................... 10 5.3. Gantt Chart ............................................................................................................................ 11 ........................................................................................................................................................... 11 5.4. Critical Path Analysis(CPA), Network Diagram ...................................................................... 11 5.5. PERT(Program Evaluation and Review Techniques).............................................................. 13 6. Risk Identification .......................................................................................................................... 14 6.1. Brainstorming ........................................................................................................................ 14 6.2. Delphi Technique ................................................................................................................... 14 6.3. Interviewing........................................................................................................................... 14 6.4. SWOT Analysis ....................................................................................................................... 15 7. Risk Register .................................................................................................................................. 15 8. Qualitative Risk Analysis ................................................................................................................ 15 8.1. Probability/Impact Matrix ..................................................................................................... 16 8.2. Top Ten Risk Item Tracking.................................................................................................... 16 8.3. Expert Judgment.................................................................................................................... 17 9. Quantitative Risk Analysis ............................................................................................................. 17 9.1. Decision Trees and Expected Monetary Value (EMV) ........................................................... 17 9.2. Simulation.............................................................................................................................. 18 9.3. Sensitivity Analysis ................................................................................................................ 19 10. General Risk Mitigation Strategies for Technical, Cost, and Schedule Risks ............................. 19 11. From Risk Management to Enterprise Risk Management ........................................................ 20 12. COSO-ERM Cube ........................................................................................................................ 20 13. Risks in New Product Development .......................................................................................... 21 Figure 1 : The Project Lifecycle (phases) ................................................................................................. 4 Figure 2 : Project Management Tools and Techniques ........................................................................... 6 Figure 3: The Triple Constraints .............................................................................................................. 7 Figure 4:Work Breakdown Structure..................................................................................................... 10 Figure 5: Example of Milestone Checklist ............................................................................................. 10 Figure 6 : Gantt Chart Example ............................................................................................................. 11 Figure 7: Critical Path Method (CPM).................................................................................................... 12 Figure 8 : Arrow Diagram Method......................................................................................................... 13 Figure 9: Precedence Diagram Method................................................................................................. 13 Figure 10 . Sample Risk Register ............................................................................................................ 15 Figure 11: Risk Map ............................................................................................................................... 16 Figure 12 : Example of Top Ten Risk Item Tracking ............................................................................... 17 Figure 13: Decision Tree ........................................................................................................................ 18 Figure 14: Sensivity Analysis .................................................................................................................. 19 Figure 15: Types of Risks ....................................................................................................................... 19 1. What is Project Management? Project management is the application of knowledge, skills, tools, and techniques to project activities in order to meet or exceed stakeholder needs and expectations. Figure 1 : The Project Lifecycle (phases) Example: Project Phases on a Large Multinational Project A United States construction company won a contract to design and build the first copper mine in northern Argentina. There was no existing infrastructure for either the mining industry or large construction projects in this part of South America. During the initiation phase of the project, the project manager focused on defining and finding a project leadership team with the knowledge, skills, and experience to manage a large complex project in a remote area of the globe. The project team set up three offices. One was in Chile, where large mining construction project infrastructure existed. The other two were in Argentina. One was in Buenos Aries to establish relationships and Argentinean expertise, and the second was in Catamarca—the largest town close to the mine site. With offices in place, the project start-up team began developing procedures for getting work done, acquiring the appropriate permits, and developing relationships with Chilean and Argentine partners. During the planning phase, the project team developed an integrated project schedule that coordinated the activities of the design, procurement, and construction teams. The project controls team also developed a detailed budget that enabled the project team to track project expenditures against the expected expenses. The project design team built on the conceptual design and developed detailed drawings for use by the procurement team. The procurement team used the drawings to begin ordering equipment and materials for the construction team; to develop labor projections; to refine the construction schedule; and to set up the construction site. Although planning is a never-ending process on a project, the planning phase focused on developing sufficient details to allow various parts of the project team to coordinate their work and to allow the project management team to make priority decisions. The execution phase represents the work done to meet the requirements of the scope of work and fulfill the charter. During the execution phase, the project team accomplished the work defined in the plan and made adjustments when the project factors changed. Equipment and materials were delivered to the work site, labor was hired and trained, a construction site was built, and all the construction activities, from the arrival of the first dozer to the installation of the final light switch, were accomplished. The closeout phase included turning over the newly constructed plant to the operations team of the client. A punch list of a few remaining construction items was developed and those items completed. The office in Catamarca was closed, the office in Buenos Aries archived all the project documents, and the Chilean office was already working on the next project. The accounting books were reconciled and closed, final reports written and distributed, and the project manager started on a new project. 2. Project Management Today Today, Modern Project Management has emerged as a premier solution in business operations. Large and small organizations recognize that a structured approach to planning and controlling projects is a necessary core competency for success. International organizations such as the Project Management Institute(PMI) and the International Project Management Association (IPMA) promote project management by providing professional development . Figure 2 : Project Management Tools and Techniques 3. Characteristics of Project Projects have a purpose: Projects have clearly-defined aims and set out to produce clearlydefined results. Their purpose is to solve a "problem”, and this involves analyzing needs beforehand. Suggesting one or more solutions, a project aims at lasting social change. Projects are realistic: Their aims must be achievable, and this means taking account both of requirements and of the financial and human resources available. Projects are limited in time and space: They have a beginning and an end and are implemented in (a) specific place(s) and context. Projects are complex: Projects call on various planning and implementation skills and involve various partners and players. Projects are collective: Projects are the product of collective endeavours. They involve teamwork and various partners and cater for the needs of others. Projects are unique: Projects stem from new ideas. They provide a specific response to a need (problem) in a specific context. They are innovative. Projects are an adventure: Every project is different and ground-breaking; they always involve some uncertainty and risk. Projects can be assessed: Projects are planned and broken down into measurable aims, which must be open to evaluation. Projects are made up of stages: Projects have distinct, identifiable stages 4. Scope of Project Figure 3: The Triple Constraints In project management, the term scope has two distinct uses- Project Scope and Product Scope. Scope involves getting information required to start a project, and the features the product would have that would meet its stakeholders requirements. Project Scope The work that needs to be accomplished to deliver a product, service, or result with the specified features and functions. Product Scope The features and functions that characterize a product, service, or result. Notice that Project Scope is more work-oriented, (the hows,) while Product Scope is more oriented toward functional requirements. (the whats.) If requirements are not completely defined and described and if there is no effective change control in a project, scope or requirement creep may ensue. 5. Application to new product development Our purpose here is to outline a quick and dirty approach to selecting, organizing, and scheduling a new product project from scratch. The following process includes many of the traditional project planning and control steps, simplified and “demystifi ed” for practice use. Organizing a project from scratch involves five basic steps: 1. Work breakdown structure 2. Milestone checklist 3. Gantt chart schedule 4. Network diagram, Critical Path Analysis 5. PERT (Program Evalution and Review Techniques) Tablo 1: New Product Development 5.1. Work Breakdown Structure Before the process begins, the company defi nes a generic work breakdown structure (WBS). The generic WBS defi nes the company’s prescribed technical and project process cycle for a given family or programs of projects. This is the standard for every project life cycle designed to deliver product and services and includes a set of generic tasks, linkages, and defi nitions, which represents the company’s learning system based on past performance. First level: The deliverable. The fi rst step in defi ning the work necessary to produce the deliverable is to complete a work breakdown structure from the top (the deliverable) down to the third or fourth level of tasks. We will do this in outline form. The WBS is like an “organization chart of the work.” At the top is the product or output of the project, and everything below it builds “up” to the product. The product at the top represents the fi nal product or service outcome of the project, performing to specifi cation and accepted by the sponsor, client, and/or user. In our case, it is the building itself. The “building” at the top of the WBS implies a fi nished product accepted by the user or customer. Second level: Summary tasks. The second level across the organization chart of the deliverable includes the fi ve or six basic “chunks” of high-level work that serve as the basic components of the project, the summary tasks that are integrated at the end of the project to complete the job. For our building project, these chunks of work might include the architectural drawing, building supplies, ventilation systems, water, and electrical systems. (For a software project, these chunks might include hardware platform, software, interfaces, training program, and fi nancing. For a health management system, they might include the clinic population, health information system, medical personnel, space, and equipment.) Third level: Subtasks. The third level includes a breakdown of the summary tasks already outlined into two or more sub-tasks that would be necessary to complete to produce the second-level summary task. For our building project, under the summary task “architectural drawing,” this might include three tasks—get an architect, prepare preliminary blueprint, and check against standard blueprint template. Fourth level: Work package. The fourth level is another level of detail at the real tasking level—the work package. These are the individual tasks assigned to 116 Chapter Three team members. For instance, breaking down the summary task “get an architect” to the fourth level, we identify nine work packages: build list of candidate architects, develop criteria for selection, screen candidates, interview candidates, conduct reference checks, compile candidate information, distribute candidate information, convene meeting, and conduct process of selection. Figure 4:Work Breakdown Structure 5.2. Milestone Checklist This is one of the best tools the project manager can use to determine whether he or she is on track in terms of the project progress.The project manager does not have to use expensive software to track this. The project manager can use a simple Excel template to do this job. The milestone checklist should be a live document that should be updated once or twice a week. Figure 5: Example of Milestone Checklist 5.3. Gantt Chart A time chart devised by Henry Gantt in 1917, an American engineer. A Gantt chart is a horizontal bar chart used for project scheduling. Each activity or task is depicted as a block over time, actual performance is recorded in real time and compared to planned deadlines necessary for achieving completion. Figure 6 : Gantt Chart Example Use of Gantt Charts as a Tool Can be used to plan time scale for a project Can be used to estimate resources required Graphical illustration of a schedule of tasks to complete e.g. ideal wall chart for the office and easy to visualise and interpret at meetings Helps to plan, coordinate, and track specific tasks for a project Good for small projects when the number of tasks or activities are small and not complex e.g. good for simple projects. 5.4. Critical Path Analysis(CPA), Network Diagram Gantt charts are a poor time management tools when projects are lengthy and complex. There often exists in large projects a high interdependency between various tasks e.g. some activities cannot start, until others have been completed first, therefore many activities are interrelated. Gantt charts in these circumstances are less desirable because they do not display or indicate interdependencies. Network (or critical path) analysis can display more logically the sequence and timing of each activity, they communicate interdependency and a more effective time management tool for large and complex projects. Critical Path Method (CPM) is a project management technique that analyzes what activities have the least amount of scheduling flexibility (i.e., are the most mission-critical) and then predicts project duratio schedule based on the activities that fall along the “critical path.” Activities that lie along the critical path cannot be delayed without delaying the finish time for the entire project. Figure 7: Critical Path Method (CPM) Advantages of critical path analysis (CPA) Identifies interrelationships between different tasks or activities Resources can be planned and allocated from using it e.g. staff planning Good communication and planning tool for time management Disadvantages of critical path analysis (CPA) Assumes a trade off between time and money but most staff cost could be a fixed not variable cost The complexity of the diagram will increase as more activities are included Key uncertainties often exist when estimating the duration for activities, therefore can be a poor prediction for elapsed time. Network Diagram Methods Arrow Diagram Method (Activity on arc) Figure 8 : Arrow Diagram Method Precedence Diagram Method (Activity on node) Figure 9: Precedence Diagram Method 5.5. PERT(Program Evaluation and Review Techniques) The technique of PERT helps give better time estimation for a project, by accounting for the uncertainty when predicting task durations. As an illustration, the project manager could estimate the worse, best and most probable duration of time for each activity and then determine an ‘average’ completion time. This can be undertaken by assigning probabilities to the three estimates and calculating an ‘expected value’. The average time of each activity would then be used to configure the elapsed time of the project. As a conlusion, a project manager cannot execute his/her job without a proper set of tools. These tools do not have to be renowned software or something, but it can pretty well be simple and proven techniques to manage project work. Having a solid set of project management tools always makes project managers' work pleasurable and productive. 6. Risk Identification Risk identification is the process of understanding what potential events might hurt or enhance a particular project. Risk identification tools and techniques include: Brainstorming The Delphi Technique Interviewing SWOT analysis 6.1. Brainstorming Brainstorming is a technique by which a group attempts to generate ideas or find a solution for a specific problem by amassing ideas spontaneously and without judgment. An experienced facilitator should run the brainstorming session. Be careful not to overuse or misuse brainstorming. Psychology literature shows that individuals produce a greater number of ideas working alone than they do through brainstorming in small, face-to-face groups. Group effects often inhibit idea generation. 6.2. Delphi Technique The Delphi Technique is used to derive a consensus among a panel of experts who make predictions about future developments. Provides independent and anonymous input regarding future events. Uses repeated rounds of questioning and written responses and avoids the biasing effects possible in oral methods, such as brainstorming. 6.3. Interviewing Interviewing is a fact-finding technique for collecting information in face-to-face, phone, email, or instant-messaging discussions. Interviewing people with similar project experience is an important tool for identifying potential risks. 6.4. SWOT Analysis SWOT analysis (strengths, weaknesses, opportunities, and threats) can also be used during risk identification. Helps identify the broad negative and positive risks that apply to a project. 7. Risk Register The main output of the risk identification process is a list of identified risks and other information needed to begin creating a risk register. A risk register is: A document that contains the results of various risk management processes and that is often displayed in a table or spreadsheet format. A tool for documenting potential risk events and related information. Risk events refer to specific, uncertain events that may occur to the detriment or enhancement of the project. Figure 10 . Sample Risk Register 8. Qualitative Risk Analysis Assess the likelihood and impact of identified risks to determine their magnitude and priority. Risk quantification tools and techniques include: Probability/impact matrixes The Top Ten Risk Item Tracking Expert judgment 8.1. Probability/Impact Matrix A probability/impact matrix or chart lists the relative probability of a risk occurring on one side of a matrix or axis on a chart and the relative impact of the risk occurring on the other. List the risks and then label each one as high, medium, or low in terms of its probability of occurrence and its impact if it did occur. Can also calculate risk factors: Numbers that represent the overall risk of specific events based on their probability of occurring and the consequences to the project if they do occur. Figure 11: Risk Map 8.2. Top Ten Risk Item Tracking Top Ten Risk Item Tracking is a qualitative risk analysis tool that helps to identify risks and maintain an awareness of risks throughout the life of a project. Establish a periodic review of the top ten project risk items. List the current ranking, previous ranking, number of times the risk appears on the list over a period of time, and a summary of progress made in resolving the risk item. Figure 12 : Example of Top Ten Risk Item Tracking 8.3. Expert Judgment Many organizations rely on the intuitive feelings and past experience of experts to help identify potential project risks. Experts can categorize risks as high, medium, or low with or without more sophisticated techniques. Can also help create and monitor a watch list, a list of risks that are low priority, but are still identified as potential risks. 9. Quantitative Risk Analysis Often follows qualitative risk analysis, but both can be done together. Large, complex projects involving leading edge technologies often require extensive quantitative risk analysis. Main techniques include: Decision tree analysis Simulation Sensitivity analysis 9.1.Decision Trees and Expected Monetary Value (EMV) A decision tree is a diagramming analysis technique used to help select the best course of action in situations in which future outcomes are uncertain. Estimated monetary value (EMV) is the product of a risk event probability and the risk event’s monetary value. You can draw a decision tree to help find the EMV. Figure 13: Decision Tree 9.2. Simulation Simulation uses a representation or model of a system to analyze the expected behavior or performance of the system. Monte Carlo analysis simulates a model’s outcome many times to provide a statistical distribution of the calculated results. To use a Monte Carlo simulation, you must have three estimates (most likely, pessimistic, and optimistic) plus an estimate of the likelihood of the estimate being between the most likely and optimistic values. 9.3. Sensitivity Analysis Sensitivity analysis is a technique used to show the effects of changing one or more variables on an outcome. Figure 14: Sensivity Analysis 10. General Risk Mitigation Strategies for Technical, Cost, and Schedule Risks Figure 15: Types of Risks 11. From Risk Management to Enterprise Risk Management 12. COSO-ERM Cube As shown in the COSO (Committee of Sponsoring Organizations) ERM cube, enterprise risk management (ERM) is a process to help achieve objectives across the enterprise: Strategic,operations, reporting, and compliance. Eight interrelated components are identified, and ERM is applied at all levels of the organization: entity, division, business unit, and subsidiary. 13. Risks in New Product Development This topic describes the development and applicability of a risk reference framework (RRF) for diagnosing risks in technological breakthrough projects. In contrast to existing risk identification strategies, the RRF centers on an integral perspective on risk (i.e. business, technological and organizational) and the assessment of risks in ongoing projects. The resulting RRF consists of 12 main risk categories and 142 connected critical innovation issues and has been developed for a globally operating company in the fast moving consumer goods industry. It was found that to some extent different project members identified the same risks and that saturation occurred in the number of new risk-issues brought to light. It is concluded that a formal risk-assessment is worthwhile to enhance the success of breakthrough innovation projects. Sources : 1. T-Kit Project Management published by the Council of Europe in cooperation with the European Union 2. http://bccampus.pressbooks.com/projectmanagement/chapter/chapter-7-the-projectlife-cycle-phases/ 3. http://en.wikipedia.org/wiki/Scope_(project_management) 4. A Guide to the Project Management Body of Knowledge 4th Edition, Project Management Institute Inc., © 2008 5. Risks in New Product Development Developing a Risk Reference Framework Jimme A. Keizer, Jan-Peter Vos & Johannes I.M. Halman 6. Bruce Barkley - Project Management in New Product Questions and Answers Question 1: Give examples to quantitative and qualitative risk management techniques. Question 2 : Why MS project is more important other project management softwares ? Question 3: What is the difference between CPM and PERT? Question 4: Which one of the following is not techniques of risk management? Answer 1 : Qualitative techniques: Probability/impact matrixes The Top Ten Risk Item Tracking Expert judgment Quantitative techniques: Decision tree analysis Simulation Sensitivity analysis Answer 2 : MS project is working with Windows operating system and Windows operating system is more common operating system all over the world. For this reason MS project is very important for managers. Answer 3: PERT and CPM are very similar in their approach; however one important distinction is usually made. CPM is only one estimation of duration time( but PERT is estimated three duration of time (best, worst and most probable duration of time) Answer 4: A) B) C) D) E) Avoidance Acceptance Transfer Reduction Divide the risk