Asahi/America New Technology Bus Systems Electric & Pneumatic Actuation •ABB Industrial Systems Inc. •Accutech •Advanced Distillatiom Technology •Applied Information Scienncr •Asahi/America •Automation Research Institute of Ministry of Metallurgical Industry •Automax/Accord Controls •Bailey Japan Co., Ltd. •Baker Hughes INTEQ •Bentley Nevada Corporation •Boing •BB Oil-Alliance Refinery •Bray International, Inc. •Chevron Research & Technology •Chinese Fieldbus Professional Commission •Chiyoda Corporation •Chubu Electric Power Company •City of Columbus Wastewater Treatment •Control System Integrators Association •Crouse hindes/CEAG-digi table •Delta t •DKK Corporation •Dresser Industries •Duke/Fluor Daniel •du Pont Engineering Co. •EL-O-MATIC BV •Elsag Baily Process Automation •Endress + Hauser GmbH + Co. •Exxon Research & Engineering •Co. •Fieldbus Inc. •FINT •Fisher Controls International, •Inc. •Fisher-Rosemount Systems Inc. •Fraunhofer Institute •Fuji Electric Co., Ltd. •GAXT Terminals Corp. •Groupe Schneider •Hartmann & Braun AG •Hitachi, Ltd. •Honeywell Inc. •HuaKong Technology Co., Ltd. •ICT, Inc. •ifak •Instrument Control Service, Inc. •I&PCEA •Intellution, Inc •InterlinkBT •Jet Propulsion Laboratory •JGC Corp. •K-Patents Oy •Keneka Engineering Corp. •Kinetics Technology •International •Knick Elektronische •Meßgeräte GmbH &Co. •Konsberg Simrad AS •Koso Service Co., Ltd. •KROHNE Messtechnik GmbH •& Co. •Kurihara Kogyo Co., Ltd •Magnetrol International •Measurement Technology Ltd. •Micro Motion, Inc. •Mitsubishi Electric •Mobile Technology C •Monsanto Company •Moore Products Co. •National Instruments Corp. •NEC Corporation •Neles-Jamesbury Oy •NEMA •Niigata Masoneilan Co., Ltd. •Nippon Gear Co., Ltd. •Norsk Hydro a.s. •Ohkura Electric Co., Inc. •Omni Flow Computers •Oval Engineering Co., Ltd. •PC&E •PDVSA-Servicois Automatizagion •Pepperl+Fuchs •PMV,Palmstiernas Instruments •POHTO •Praxair, Inc. •Presys Instrumentos e Sistemas Ltda. •R. Stahl Schaltgeräte GmbH •Relcom Inc. •Research Reacto Institute of Kioto University •Richard Hirschmann Of America, Inc. •Rockwell Automation •Rosemount Analytical, Inc. •Rosemount Inc. •Saudi Arabian Oil Company •Shanoc, Inc. •Shenyang Institue of Automation •Shell Oil Company •Shimadzu Corporation •SHIP STAR Associates Inc. •Siemens Energy & automation, Inc. •Sira Test & Certification, Ltd. •SMAR •Smar Research •Softing GmbH •SRC NIITEPLOPRIBOR •SRI International •Stone & Webster Engineering Corp. •StoneL Corporation •The Foxboro •Tokyo Keiso Co., Ltd. •Toshiba Corporation •VALTEK International •VEGA Grieshaber KG •Walsh Automation Inc. •Westinghouse Electric •Westlock Controls •Wonderware Corporation •WorldFIP Europe •Yamaha Corporation •Yamatake-Honeywell Co., Ltd. •Yokogawa Electric Corporation •Yokogawa Electronics Co., Ltd Asahi/America Bus Systems Actuator Bus System Asahi/America Bus Systems Allows two wire control / communications with actuator for control and status information. Allows simple installation and results in significant installation savings to the customer over conventional control. Asahi/America Bus Systems Customary Wiring Method I/O Cabinet PLC Asahi/America Bus Systems Bus Wiring Method PLC Asahi/America Bus Systems Bus Wiring Method Asahi/America Bus Systems Bus systems require only a two wire bus to each valve (Plus power for electric actuators). Solenoid valves for pneumatic actuators are typically powered from the bus system. Asahi/America Bus Systems Labor Costs The utilization of a serial communications field network will greatly contribute to the overall reduction of labor costs. Compared to the conventional hardwired system individual wires must be pulled through a protected conduit that is hundreds of feet long. Hardwired 180 valve system $223,905 Networked 180 valve system $102,129 Asahi/America Bus Systems Material Costs The amount of conduit, fittings, wire and junction housings is greatly reduced. When compared with conventional systems, field networks eliminate a substantial amount of field wiring and the labor necessary to install it. Hardwired 180 valve system $228,000.00 Networked 180 valve system $152,000.00 Asahi/America Bus Systems Maintenance Costs Field networks create the foundation for a plant wide valve management system that takes full responsibility for monitoring and diagnosing valve performance from installation to predictive/ preventive maintenance scheduling. Asahi/America Bus Systems A/A Plans to integrate two of the many buses available into our actuation products. • First is the ASI System (Now Available) • Second will be Foundation Fieldbus • Both are internationally recognized Asahi/America Bus Systems Chosen for high level flexibility Recognized by Instrumentation, Systems and Automation Society (ISA) Intended to replace 4-20mA devices High level of diagnostics can be integrated into device package. Asahi/America Bus Systems Manufactures Of Foundation Fieldbus Equipment. Asahi/America Bus Systems AS-I Bus Chosen for wide support and simplicity. AS-I is used in on/off applications.(Which is the Majority of Systems) Interface cards are available for Electric and Pneumatic Actuators Economically Priced Asahi/America Automated Bus Systems Pneumatic Actuator Interface Provides industry standard NAMUR mounting. Nema 4X Enclosure is resistant to most acids, and salt solutions. Low Profile Design Asahi/America Bus Systems Electric Actuator Interface Provides Open/Close relays Open/Close position feedback via limit switches Interface to line voltage electric actuators. Asahi/America Bus Systems Technical Specifications Maximum Length of Wire Run: 100 meters (300 meters using repeaters/extenders) Maximum Number of Devices per Network (Master): 31 (Each Device can have 4 inputs and outputs) Cycle Time: 5ms or less with 31 Nodes Control Current Consumption: (Pneumatic Actuators) Less than 160ma (Solenoid De-energized) Less than 185ma (Solenoid Energized) Asahi/America Bus Systems Standard ASI Net Work Maximum Length of 100 Meters AS-i Controller M POWER SUPPLY AS-i PS 24VDC PS 100 m Asahi/America Bus Systems ASI Network with Repeaters (Maximum of 2) Total Length of Run is Now 300 Meters MC AS-I Repeater POWER SUPPLY R R 100 m MC = Master Controller AS-I PS = Power Supply R = Repeater AS-I PS 100 m 100 m Asahi/America Bus Systems Ring Structure Valves Still Operate If Line is cut all valves will still function Asahi/America Bus Systems Gateways allow interface with other systems. It occupies the space of one node only on the existing system. Existing System Gateway ASI 31 Nodes can be added Asahi/America Bus Systems Technical Specifications Cable Requirements: AS-I Yellow Cable Any Cable with the following designations: H05VV-F2X1.5 according to DIN VDE 0281 Connector Type: M-12 (Pin1=Positive) (Pin2=Negative) Addressing: Each Node is assigned a unique address: Assigned by the Master or a handheld device Asahi/America Bus Systems Company Installations of Foundation Fieldbus In Japan Asahi Engineering Co., Ltd. Mitsubishi Chemical Corp. Bureau of Waterworks Mitsui Chemicals Corporation Chubu Electric Power Co., Inc Mitsui Petrochemicals Ind., Ltd. Chiyoda Corporation Nitto Nichigo Engineering Co., Ltd. Dainippon Ink & Chemicals, Inc. Nippon Shokubai Co., Ltd. Idemitsu Engineering Co., Ltd. Nippon Steel Corporation Japan Energy Corporation NITTETSU ELEX Co., Ltd. JGC Corporation Nitto Chemical Ind. Co., Ltd. Kaneka Engineering Corp. Osaka Gas Co., Ltd Sumitomo Konica Corp. Chemical Eng. Co.,Ltd. Kuraray Engineering Co., Ltd. Tohaku Electric Power Co., Ltd. Kurihara Kogyo Co., Ltd. Tokyo Metropolitan Government Kyoto Petroleum Industries, Ltd Toho Gas Co., Ltd. Mitsubishi Chemical Corp. Tokyo Gas Co., Ltd. Asahi/America Bus Systems Company Installations of Foundation Fieldbus In the USA Abbott Abitibi Consolidated Sales Corp. Accord Controls Agrium c/o Agra-Monenco c/o Agra-Monenco/FMC Agrium U.S. Inc. AK Steel Corp. ALCO Chemical Co. Allegheny Energy Allegheny Power Allied Signal Alpha/Owens Corning Amalgamated Sugar Co. American Soda L.L.P. Anheuser-Busch Appleton Papers Archimica Inc. ARCO Alaska Atlas Paper Mills Aurora Energy, L.L.C. Austin Utilities B.I. Chemicals Bayer Corporation BCI Chemicals Bonide Products Borden Chemical BP Alliance BP AMOCO, Inc. Bristol-Meyers Squibb Bunge Corp. Cabot Corp. California Energy Geothermal Callery Chemical Co. Canandaigua Wine Co. Cargill, Inc. Asahi/America Bus Systems Company Installations of Foundation Fieldbus In the USA . Carriage Industries Casco Bay Energy Co., L.L.C. Celotex Corp. Certainteed Corp. Champion International Corp. CIL Isotope Separations, Inc. City Of Painseville, Municipal Electric Plant CK WITCO Corp. Cognis Corp. Condea Vista Chemical Conoco, Inc. Copland Industries Corning Glass Corning Inc. Corning Inc. Creanova Inc. Daishowa America Dare County Water Department Of Chemical Engineering Donohue Industries Dow-Agrosciences Duke Energy Duke Fluor Daniel E.I. Du Pont De Nemours Eastman Chemical Co. Elf Atochem North America Inc. Eli Lilly & Co. Engelhardt Corp. Engineered Carbons, Inc. Exxon Mobil Firmenich Flint Ink Asahi/America Bus Systems Company Installations of Foundation Fieldbus In the USA Flint Manders FMC Corporation Formosa Plastics Corp. Franklin Heating Fraser Paper General Electric Goodyear Tire & Rubber Co. Great Lakes Chemical Greif Bros. Corp. GSE GSI Henkel Corp. Holtrachem Manufacturing Co. ICS Triplex Ingomar Packing Co. ISA Ispat-Inland, Inc. J & L Specialty Steel J.R. Simplot Co. Kaiser #2 FPL Kaiser Aluminum & Chemical Kerr Mc Gee KN Energy, Inc. Knolls Atomic Power Labs KOSA Kvaerner Process K.V. MARK Corp. Land Oć»Lakes Lee College Louisiana State University Massey McWhorter Technologies Mead Johnson Nutritional Medical Area Total Energy Plant, Inc. Merck & Co., Inc. Minnesota Power Asahi/America Bus Systems Company Installations of Foundation Fieldbus In the USA MOBIL B & P MOBIL Oil Mohave Generation Monsanto Company Montana Dakota Utilities Niacet Nitram, Inc. Northeast Wisconsin Technical College Northfield Laboratories Norton Coated Abrasives Novartis Crop Protection Nu-West Industries Nylonge Corporation Odyssey Manufacturing Company Ormet Primary Aluminum Company Osram Sylvania Paktank Parke-Davis Penn State University PetroLube / Condat Phelps Dodge Philip Morris Pierce & Stevens Corp. Plainwell Tissue PPG Industries, Inc. Purdue University Quest Separation Technologies Regeneron Pharmaceuticals, Inc. Rhodia Rittman Paper Board Rock-Tenn Company Rohm & Haas, Inc. Seattle Steam SIP, Inc. Asahi/America Bus Systems Company Installations of Foundation Fieldbus In the USA Solutia Southern Edison Specialty Industrial Products, Inc. Sprague Paperboard Sterling Chemical Sulivan Park Technical Specialties USS Kennedy Vanchem Velsicol Chemical Corp. Voith Sulzer, Inc. Vulcan Chemicals Waldron Engineering Wausau-Mosinee Western Research Corp. Westinghouse Electric Co. Westvaco Corporation Weyerhaeuser Wheeling Pittsburgh Steel Corp. Worthington Generation L.L.C. Wyckoff Chemical Company Wyeth Ayerst Pharmaceutical Asahi/America Bus Systems AS-I Manufacturers Asahi/America Bus Systems AS-I Users Over 10,000 nodes!! Asahi/America Markets Bus Systems Plants using 6 or more on/off valves controlled from PLCs Potable Waste Water Water Oil Industry Aquariums Breweries Mining Automotive Treatment Treatment