Actuator Bus System - ASAHI/America,Inc.

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Asahi/America
New Technology
Bus Systems
Electric & Pneumatic Actuation
•ABB Industrial Systems Inc.
•Accutech
•Advanced Distillatiom
Technology
•Applied Information Scienncr
•Asahi/America
•Automation Research
Institute of Ministry
of Metallurgical Industry
•Automax/Accord Controls
•Bailey Japan Co., Ltd.
•Baker Hughes INTEQ
•Bentley Nevada Corporation
•Boing
•BB Oil-Alliance Refinery
•Bray International, Inc.
•Chevron Research &
Technology
•Chinese Fieldbus Professional
Commission
•Chiyoda Corporation
•Chubu Electric Power Company
•City of Columbus Wastewater
Treatment
•Control System Integrators
Association
•Crouse hindes/CEAG-digi table
•Delta t
•DKK Corporation
•Dresser Industries
•Duke/Fluor Daniel
•du Pont Engineering Co.
•EL-O-MATIC BV
•Elsag Baily Process Automation
•Endress + Hauser GmbH + Co.
•Exxon Research & Engineering
•Co.
•Fieldbus Inc.
•FINT
•Fisher Controls International,
•Inc.
•Fisher-Rosemount Systems Inc.
•Fraunhofer Institute
•Fuji Electric Co., Ltd.
•GAXT Terminals Corp.
•Groupe Schneider
•Hartmann & Braun AG
•Hitachi, Ltd.
•Honeywell Inc.
•HuaKong Technology Co., Ltd.
•ICT, Inc.
•ifak
•Instrument Control Service, Inc.
•I&PCEA
•Intellution, Inc
•InterlinkBT
•Jet Propulsion Laboratory
•JGC Corp.
•K-Patents Oy
•Keneka Engineering Corp.
•Kinetics Technology
•International
•Knick Elektronische
•Meßgeräte GmbH &Co.
•Konsberg Simrad AS
•Koso Service Co., Ltd.
•KROHNE Messtechnik GmbH
•& Co.
•Kurihara Kogyo Co., Ltd
•Magnetrol International
•Measurement Technology Ltd.
•Micro Motion, Inc.
•Mitsubishi Electric
•Mobile Technology C
•Monsanto Company
•Moore Products Co.
•National Instruments Corp.
•NEC Corporation
•Neles-Jamesbury Oy
•NEMA
•Niigata Masoneilan Co., Ltd.
•Nippon Gear Co., Ltd.
•Norsk Hydro a.s.
•Ohkura Electric Co., Inc.
•Omni Flow Computers
•Oval Engineering Co., Ltd.
•PC&E
•PDVSA-Servicois
Automatizagion
•Pepperl+Fuchs
•PMV,Palmstiernas Instruments
•POHTO
•Praxair, Inc.
•Presys Instrumentos e
Sistemas Ltda.
•R. Stahl Schaltgeräte GmbH
•Relcom Inc.
•Research Reacto Institute of
Kioto University
•Richard Hirschmann Of
America, Inc.
•Rockwell Automation
•Rosemount Analytical, Inc.
•Rosemount Inc.
•Saudi Arabian Oil Company
•Shanoc, Inc.
•Shenyang Institue of Automation
•Shell Oil Company
•Shimadzu Corporation
•SHIP STAR Associates Inc.
•Siemens Energy & automation,
Inc.
•Sira Test & Certification, Ltd.
•SMAR
•Smar Research
•Softing GmbH
•SRC NIITEPLOPRIBOR
•SRI International
•Stone & Webster Engineering
Corp.
•StoneL Corporation
•The Foxboro
•Tokyo Keiso Co., Ltd.
•Toshiba Corporation
•VALTEK International
•VEGA Grieshaber KG
•Walsh Automation Inc.
•Westinghouse Electric
•Westlock Controls
•Wonderware Corporation
•WorldFIP Europe
•Yamaha Corporation
•Yamatake-Honeywell Co., Ltd.
•Yokogawa Electric Corporation
•Yokogawa Electronics Co., Ltd
Asahi/America
Bus Systems
Actuator Bus System
Asahi/America
Bus Systems
Allows two wire control / communications
with actuator for control and status
information.
Allows simple installation and results in
significant installation savings to the
customer over conventional control.
Asahi/America
Bus Systems
Customary Wiring Method
I/O Cabinet
PLC
Asahi/America
Bus Systems
Bus Wiring Method
PLC
Asahi/America
Bus Systems
Bus Wiring Method
Asahi/America
Bus Systems
Bus systems require only a two wire bus to
each valve (Plus power for electric actuators).
Solenoid valves for pneumatic actuators are
typically powered from the bus system.
Asahi/America
Bus Systems
Labor Costs
The utilization of a serial
communications field network
will greatly contribute to the
overall reduction of labor costs.
Compared to the conventional
hardwired system individual wires must be pulled
through a protected conduit that is hundreds of
feet long.
Hardwired 180 valve system $223,905
Networked 180 valve system $102,129
Asahi/America
Bus Systems
Material Costs
The amount of conduit, fittings, wire
and junction housings is greatly reduced.
When compared with conventional
systems, field networks eliminate a
substantial amount of field wiring and
the labor necessary to install it.
Hardwired 180 valve system $228,000.00
Networked 180 valve system $152,000.00
Asahi/America
Bus Systems
Maintenance Costs
Field networks create the
foundation for a plant wide
valve management system that
takes full responsibility for
monitoring and diagnosing
valve performance from
installation to predictive/
preventive maintenance scheduling.
Asahi/America
Bus Systems
A/A Plans to integrate two of the
many buses available into our
actuation products.
• First is the ASI System (Now Available)
• Second will be Foundation Fieldbus
• Both are internationally recognized
Asahi/America
Bus Systems
Chosen for high level flexibility
Recognized by Instrumentation,
Systems and Automation Society
(ISA)
Intended to replace 4-20mA
devices
High level of diagnostics can be
integrated into device package.
Asahi/America
Bus Systems
Manufactures Of Foundation Fieldbus Equipment.
Asahi/America
Bus Systems
AS-I Bus
Chosen for wide support and
simplicity.
AS-I is used in on/off
applications.(Which is the
Majority of Systems)
Interface cards are available
for Electric and Pneumatic
Actuators
Economically Priced
Asahi/America
Automated Bus Systems
Pneumatic Actuator Interface
Provides industry
standard NAMUR
mounting.
Nema 4X Enclosure
is resistant to most
acids, and salt
solutions.
Low Profile Design
Asahi/America
Bus Systems
Electric Actuator Interface
Provides
Open/Close relays
Open/Close
position feedback
via limit
switches
Interface to line
voltage electric
actuators.
Asahi/America
Bus Systems
Technical Specifications
Maximum Length of Wire Run:
100 meters (300 meters using repeaters/extenders)
Maximum Number of Devices per Network (Master):
31 (Each Device can have 4 inputs and outputs)
Cycle Time:
5ms or less with 31 Nodes
Control Current Consumption: (Pneumatic Actuators)
Less than 160ma (Solenoid De-energized)
Less than 185ma (Solenoid Energized)
Asahi/America
Bus Systems
Standard ASI Net Work
Maximum Length of 100 Meters
AS-i Controller
M
POWER
SUPPLY
AS-i PS
24VDC PS
100 m
Asahi/America
Bus Systems
ASI Network with Repeaters (Maximum of 2)
Total Length of Run is Now 300 Meters
MC
AS-I Repeater
POWER
SUPPLY
R
R
100 m
MC = Master Controller
AS-I PS = Power Supply
R = Repeater
AS-I PS
100 m
100 m
Asahi/America
Bus Systems
Ring Structure
Valves Still Operate
If Line is cut all valves will still function
Asahi/America
Bus Systems
Gateways allow interface with other systems.
It occupies the space of one node only on the
existing system.
Existing System
Gateway
ASI
31 Nodes can be added
Asahi/America
Bus Systems
Technical Specifications
Cable Requirements:
AS-I Yellow Cable
Any Cable with the following designations:
H05VV-F2X1.5 according to DIN VDE 0281
Connector Type:
M-12 (Pin1=Positive) (Pin2=Negative)
Addressing:
Each Node is assigned a unique address:
Assigned by the Master or a handheld device
Asahi/America
Bus Systems
Company Installations of Foundation Fieldbus In Japan
Asahi Engineering Co., Ltd.
Mitsubishi Chemical Corp.
Bureau of Waterworks
Mitsui Chemicals Corporation
Chubu Electric Power Co., Inc
Mitsui Petrochemicals Ind., Ltd.
Chiyoda Corporation Nitto
Nichigo Engineering Co., Ltd.
Dainippon Ink & Chemicals, Inc.
Nippon Shokubai Co., Ltd.
Idemitsu Engineering Co., Ltd.
Nippon Steel Corporation
Japan Energy Corporation
NITTETSU ELEX Co., Ltd.
JGC Corporation
Nitto Chemical Ind. Co., Ltd.
Kaneka Engineering Corp.
Osaka Gas Co., Ltd Sumitomo
Konica Corp.
Chemical Eng. Co.,Ltd.
Kuraray Engineering Co., Ltd.
Tohaku Electric Power Co., Ltd.
Kurihara Kogyo Co., Ltd.
Tokyo Metropolitan Government
Kyoto Petroleum Industries, Ltd
Toho Gas Co., Ltd.
Mitsubishi Chemical Corp.
Tokyo Gas Co., Ltd.
Asahi/America
Bus Systems
Company Installations of Foundation Fieldbus In the USA
Abbott
Abitibi Consolidated Sales
Corp.
Accord Controls
Agrium c/o Agra-Monenco c/o
Agra-Monenco/FMC
Agrium U.S. Inc.
AK Steel Corp.
ALCO Chemical Co.
Allegheny Energy
Allegheny Power
Allied Signal
Alpha/Owens Corning
Amalgamated Sugar Co.
American Soda L.L.P.
Anheuser-Busch
Appleton Papers
Archimica Inc.
ARCO Alaska
Atlas Paper Mills
Aurora Energy, L.L.C.
Austin Utilities
B.I. Chemicals
Bayer Corporation
BCI Chemicals
Bonide Products
Borden Chemical
BP Alliance
BP AMOCO, Inc.
Bristol-Meyers Squibb
Bunge Corp.
Cabot Corp.
California Energy Geothermal
Callery Chemical Co.
Canandaigua Wine Co.
Cargill, Inc.
Asahi/America
Bus Systems
Company Installations of Foundation Fieldbus In the USA
.
Carriage Industries
Casco Bay Energy Co., L.L.C.
Celotex Corp.
Certainteed Corp.
Champion International Corp.
CIL Isotope Separations, Inc.
City Of Painseville, Municipal
Electric Plant
CK WITCO Corp.
Cognis Corp.
Condea Vista Chemical
Conoco, Inc.
Copland Industries
Corning Glass
Corning Inc.
Corning Inc.
Creanova Inc.
Daishowa America
Dare County Water
Department Of Chemical
Engineering
Donohue Industries
Dow-Agrosciences
Duke Energy
Duke Fluor Daniel
E.I. Du Pont De Nemours
Eastman Chemical Co.
Elf Atochem North America
Inc.
Eli Lilly & Co.
Engelhardt Corp.
Engineered Carbons, Inc.
Exxon Mobil
Firmenich
Flint Ink
Asahi/America
Bus Systems
Company Installations of Foundation Fieldbus In the USA
Flint Manders
FMC Corporation
Formosa Plastics Corp.
Franklin Heating
Fraser Paper
General Electric
Goodyear Tire & Rubber Co.
Great Lakes Chemical
Greif Bros. Corp.
GSE
GSI
Henkel Corp.
Holtrachem Manufacturing Co.
ICS Triplex
Ingomar Packing Co.
ISA
Ispat-Inland, Inc.
J & L Specialty Steel
J.R. Simplot Co.
Kaiser #2 FPL
Kaiser Aluminum & Chemical
Kerr Mc Gee
KN Energy, Inc.
Knolls Atomic Power Labs
KOSA
Kvaerner Process
K.V. MARK Corp.
Land O惻Lakes
Lee College
Louisiana State University
Massey
McWhorter Technologies
Mead Johnson Nutritional
Medical Area Total Energy Plant, Inc.
Merck & Co., Inc.
Minnesota Power
Asahi/America
Bus Systems
Company Installations of Foundation Fieldbus In the USA
MOBIL B & P
MOBIL Oil
Mohave Generation
Monsanto Company
Montana Dakota Utilities
Niacet
Nitram, Inc.
Northeast Wisconsin Technical College
Northfield Laboratories
Norton Coated Abrasives
Novartis Crop Protection
Nu-West Industries
Nylonge Corporation
Odyssey Manufacturing Company
Ormet Primary Aluminum Company
Osram Sylvania
Paktank
Parke-Davis
Penn State University
PetroLube / Condat
Phelps Dodge
Philip Morris
Pierce & Stevens Corp.
Plainwell Tissue
PPG Industries, Inc.
Purdue University
Quest Separation
Technologies
Regeneron Pharmaceuticals,
Inc.
Rhodia
Rittman Paper Board
Rock-Tenn Company
Rohm & Haas, Inc.
Seattle Steam
SIP, Inc.
Asahi/America
Bus Systems
Company Installations of Foundation Fieldbus In the USA
Solutia
Southern Edison
Specialty Industrial Products, Inc.
Sprague Paperboard
Sterling Chemical
Sulivan Park
Technical Specialties
USS Kennedy
Vanchem
Velsicol Chemical Corp.
Voith Sulzer, Inc.
Vulcan Chemicals
Waldron Engineering
Wausau-Mosinee
Western Research Corp.
Westinghouse Electric Co.
Westvaco Corporation
Weyerhaeuser
Wheeling Pittsburgh Steel Corp.
Worthington Generation L.L.C.
Wyckoff Chemical Company
Wyeth Ayerst Pharmaceutical
Asahi/America
Bus Systems
AS-I Manufacturers
Asahi/America
Bus Systems
AS-I Users
Over 10,000 nodes!!
Asahi/America
Markets
Bus Systems
Plants using 6 or more on/off valves
controlled from PLCs
Potable
Waste Water
Water
Oil
Industry
Aquariums
Breweries
Mining
Automotive
Treatment
Treatment
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