Refrigeration & Air Conditioning Contents • Definition • Introduction • Vapour Compression Refrigeration • Vapour Absorption Refrigeration • Domestic Refrigerator Definition Refrigeration is the science of providing and maintaining temperature below that of the surrounding atmosphere. Air conditioning refers to maintaining a space for the human comfort i.e. temperature, humidity and ventilation are the parameters to be controlled. Equipment used for removing the heat continuously for maintaining low temperature in a space is called ‘refrigerator’. Cycles on which it operates are called ‘refrigeration cycles’. The working fluids used for carrying away heat are called ‘refrigerants’ which are used in both refrigeration and air conditioning equipment. Equipment used for air conditioning are called air conditioners. Refrigeration is extensively used for increasing the storage life of perishable items specially food products, vegetables, fruits, milk, beverages, chilling of water, ice formation etc. Industrial applications include chemical manufacturing, petroleum refinery, petrochemical plants, paper and pulp industry etc. Methods for Refrigeration • Refrigeration by evaporation • Refrigeration by ice • Refrigeration by expansion of air • Refrigeration by throttling process • Refrigeration by dry ice • Vapour Refrigeration system Performance Parameter Unit of Refrigeration Refrigeration effect is the amount of heat extracted by refrigerator from the refrigerated space. Higher the capacity of refrigerator means higher shall be the refrigeration effect. This refrigeration effect is defined by the unit of refrigeration called ‘Ton’ of refrigeration. “One ‘Ton’ of refrigeration can be defined as the refrigerating effect produced by melting 0f 1 tonne of ice from and at 0 degrees in 24 hrs. 1 Tonne of refrigeration (TR) = (336x1000)/ 24 = 14000 KJ/hr CARNOT REFRIGERATION CYCLE Different processes in reversed Carnot cycle are, 1–2 Reversible adiabatic compression 2–3 Reversible isothermal heat rejection, Qh at temperature, Th 3–4 Reversible adiabatic expansion 4–1 Reversible isothermal heat absorption, Ql at temperature, Tl Bell-Coleman Cycle Refrigeration cycles using air as refrigerant are termed as air refrigeration cycles Bell-Coleman cycle is one such cycle running on air as refrigerant. Bell-Coleman cycle is modified form of reversed Carnot cycle in order to make it feasible cycle. Here isothermal heat addition and release are replaced by isobaric processes VAPOUR COMPRESSION CYCLE Refrigerant is gas or vapour Refrigerant is compressed compressor from state 1 to 2. isentropically in High pressure and high temperature refrigerant enters the condenser at state 2 where its condensation occurs and refrigerant is available in liquid form at state 3. Refrigerant in the form of saturated liquid at high pressure is passed through expansion valve where isenthalpic expansion occurs Refrigerant leaving expansion valve at state 4 is in the form of low pressure wet mixture of liquid and vapour Low pressure liquid-vapour mixture is passed through evaporator section in which refrigerant picks up heat from surroundings thereby showing refrigeration effect. As a result of this heat absorption the liquidvapour mixture refrigerant gets transformed into dry gaseous refrigerant in case of dry compression. Wet compression is also possible, that is refrigerant is in wet state i.e. liquid-vapour mixture at inlet of compressor. Merits of Vapour compression system over Airrefrigeration system Thermodynamic cycle involved in vapour compression system is very close to Carnot cycle hence its COP is quite high of the order of 3–4 while for air refrigeration COP is generally lesser. Refrigerant required is smaller in vapour compression system because the heat is carried away by latent heat of vapour and so the amount of liquid refrigerant circulated per ton is less. Also size of evaporator is small. Operating cost of vapour compression system is very less as compared to air refrigeration system on ground. Refrigerated space temperature can be easily regulated by controlling the throttle valve. Demerits of Vapour Compression System Over Airrefrigeration System Initial investment is too large as compared to air refrigeration system. There are chances of leakage of refrigerant as large pressure differential exists throughout the cycle. Air leakage into refrigerant offers reduced performance of vapour compression system and so it should be prevented. VAPOUR ABSORPTION CYCLE The Solubility of ammonia in water at low temperature and pressure is higher than it is at higher temperature and pressure. Specific volume of vapour/gas is more than liquid More work is required to increase the pressure for gas Compressor is being replaced by pump, as the refrigerant is in liquid form at the beginning of compressor in vapour absorption system Ammonia works as refrigerant and water acts as carrier for refrigerant in this cycle. Ammonia vapour leaving evaporator enter the absorber where ammonia vapours are released through perforated pipe into water for getting absorbed in water. Dissolving of NH3 in water result in strong aquaammonia solution Mixing of ammonia into water is more when temp of water mixing is low This solution is pumped using a pump to generator at high pressure. Generator is used for separating out NH3 vapour For driving out ammonia from strong-aqua ammonia solution heat is added to generator. heat addition is done using burners. Ammonia vapours leaving generator at high pressure are sent to condenser at state 2. Condensation of ammonia takes place yielding high pressure ammonia in liquid form at state 3. High pressure ammonia liquid is passed through expansion valve from state 3 to 4. The combination of absorber, pump and generator helps in getting high pressure refrigerant (ammonia) without using compressor. Low pressure ammonia leaving expansion valve may be pure liquid or liquid-vapour mixture for being sent to evaporator at state 4. Ammonia leaving evaporator after picking up heat from refrigerating space gets transformed into vapour at 1. Merits Of Vapour Absorption System Over Vapour Compression System Vapour absorption system has no moving component throughout cycle, so it works quietly and less maintenance is requirement. Lesser work input is required for pump as compared to compression in vapour compression system. Vapour absorption system may be run with some installation rejecting waste heat, which may be used to run generator, thus energy conservation. Vapour absorption system is well suited for large refrigeration capacity applications such as even above 1000 tons, which is difficult in vapour compression systems. Demerits Of Vapour Absorption System Over Vapour Compression System Size of absorption system is large and is bulky to handle. If heating source (such as electric heating) is costly then the vapour absorption system becomes costly than vapour compression system. At very high loads the COP of vapour compression system is more than that of vapour absorption system. REFRIGERANTS Refrigerant is the working fluid used in refrigeration/air conditioning equipment Capable of carrying heat/rejecting heat in the form of sensible heat or latent heat. Examples: Ammonia, CO2, SO2, methyl chloride, ice, solid CO2 Desirable Properties: Thermodynamic properties: • Low boiling point • Low freezing point • High latent heat of vaporisation Chemical properties: • Non toxic • Non flammable and non explosive • Non corrosive to metal Physical properties: • Low specific volume of vapour • Low specific heat • Low viscosity Other properties: • Ease of leakage location • Availability and low cost • High COP Domestic Refrigeration Air Conditioning PSYCHROMETRY Psychrometry or Psychometrics refers to the study of system involving dry air and water. Properties of mixture of air and water are called psychometric properties. Dry air: Atmospheric air having 79% nitrogen and 21% oxygen by volume is considered dry air. Moist air: Moist air is the mixture of dry air and water vapour. Humidity ratio or Specific Humidity: This is given by the ratio of the mass of water vapour to the mass of dry air. Dry bulb temperature: Dry bulb temperature refers to the temperature of air measured with ordinary thermometer having its bulb open. Relative Humidity: It is the ratio of the partial pressure of the water vapour in the mixture to the saturated partial pressure at the dry bulb temperature. AIR CONDITIONING SYSTEMS Air conditioning systems require basic arrangement for getting refrigeration effect through cooling coil followed by subsequent humidification/dehumidification and heating etc. in order to provide air conditioned space with air at desired temperature and humidity. Air conditioning systems require different arrangements depending upon the atmospheric air condition and comfort condition requirement. summer air conditioning systems and winter air conditioning systems The comfort conditions in summer may require delivery of air to air-conditioned space at about 25ºC DBT and 60% relative humidity where the outdoor conditions may be up to 40–44º C DBT and 20% relative humidity in Indian conditions. air blower which blows air across the air filter between (1) and (2). Air coming out from filter passes over cooling coils and is subsequently sent for humidification between states (3) and (4). Large size water particles carried by air are retained by water eliminator. Air finally coming out at state (5) is sent to air conditioned space. Winter air conditioning has slightly different arrangement as compared to summer air conditioning. Let us assume air from atmosphere to be available at 10ºC and 80% relative humidity while comfort conditions are 25ºC DBT and 60% relative humidity Here atmospheric air is blown into air filter and it comes out at (2). Air is passed across heating coil for being heated. Hot air at (3) passes through humidifier section where its humidity increases. It is further passed through water eliminator to retain large sized water particles. Air may again be passed through heating coil section so as to compensate for temperature reduction in humidifier section and attain desired temperature.