2-1 Activity-Based Costing and Analysis Chapter 17 Wild, Shaw, and Chiappetta Financial & Managerial Accounting 6th Edition Copyright © 2016 McGraw-Hill Education. All rights reserved. No reproduction or distribution without the prior written consent of McGrawHill Education. 2-2 17-C1: Distinguish between the plantwide overhead rate method, the departmental overhead rate method, and the activitybased costing method. 2-3 Assigning Overhead Costs Indirect Materials Direct Indirect Factory Allocate Overhead Labor C1 Direct Goods in Process Finished Goods Cost of Goods Sold 17-3 2-4 Assigning Overhead Costs Overhead can be assigned to production in one of three ways: Single plantwide overhead rate Departmental overhead rates Activity-based costing C1 17-4 2-5 17-P1: Allocate overhead costs to products using the plantwide overhead rate method. 2-6 Plantwide Overhead Rate Method (Exhibit 17.2) Indirect Costs Overhead Cost Cost Allocation Base Single Plantwide Overhead Rate Cost Objects Product 1 Product 2 Product 3 P1 17-6 2-7 Plantwide Overhead Rate Method Illustration (exhibits 17.3 & 17.4) Exhibit 17.3 KartCo's Budgeted Direct Labor Hours Direct Total Number Labor Direct Labor of units Hours Hours Standard go-kart 5,000 X 15 = 75,000 Custom go-kart 1,000 X 25 = 25,000 Total 100,000 Exhibit 17.4 Kartco's Budgeted Overhead Costs P1 Indirect labor costs………………………………………………………… $4,000,000 Factory utilities……………………………………………………………… 800,000 Total budgeted overhead costs…………………………………………… $4,800,000 17-7 2-8 Plantwide Overhead Rate Method Illustration Plantwide Total budgeted overhead costs overhead = Total budgeted DLH rate P1 17-8 2-9 Plantwide Overhead Rate Method Illustration Plantwide overhead = rate = $4,800,000 100,000 DLH $48/DLH Overhead allocated to each unit produced = $48 x DLH per unit P1 17-9 2 - 10 Plantwide Overhead Rate Method Illustration Allocation of overhead cost to products Overhead Rate Per DLH Standard go-kart $48 X Custom go-kart $48 X DLH 15 25 Allocated Per Unit = $ 720 = $ 1,200 Total product cost per unit P1 Standard go-kart Custom go-kart Direct Materials $ 400 600 Direct Labor $ 350 500 Factory Overhead $ 720 1,200 Total Cost per Unit $ 1,470 2,300 17-10 2 - 11 17-P2: Allocate overhead costs to products using the departmental overhead rate method. 17-11 2 - 12 Departmental Overhead Rate Method (exhibit 17.5) Overhead Cost Department A Department A Overhead Rate P2 Product 1 Department B Department B Overhead Rate Product 2 Product 3 Indirect Costs Cost Pools Cost Allocation Base Cost Objects 17-12 2 - 13 Departmental Overhead Rate Method: First Step Overhead Cost $4,800,000 Machining Dept. $4,200,000 Assembly Dept. $600,000 P2 17-13 2 - 14 Departmental Overhead Rate Method: Second Step Machining Dept. Overhead Rate based on machine hours (MH) Product 1 Assembly Dept. Overhead Rate based on direct labor hours (DLH) Product 2 Product 3 P2 17-14 2 - 15 Departmental Overhead Rate Method: Second Step Exhibit 17.6 Allocation Information for Machining and Assembly Departments Machining Department Assembly Department Number of Hours per Total Hours per Units Unit Hours Unit Total Hours Standard go-kart Custom go-kart Totals 5,000 1,000 10 MH 20 MH 50,000 MH 20,000 MH 70,000 MH 5 DLH 5 DLH 25,000 DLH 5,000 DLH 30,000 DLH P2 17-15 2 - 16 Departmental Overhead Rate Method: Third Step (Exhibit 17.6) Departmental Overhead = Rate Total budgeted departmental overhead costs Total amount of departmental allocation base P2 17-16 2 - 17 Departmental Overhead Rate Method: Third Step Machining Department = Overhead Rate Assembly Department = Overhead Rate $4,200,000 = $60/MH 70,000 MH $600,000 = $20/DLH 30,000 DLH P2 17-17 2 - 18 Departmental Overhead Rate Method: Fourth Step Exhibit 17.7 Overhead Allocation Using Departmental Overhead Rates Standard go-kart Machining Dept. Assembly Dept. Totals Departmental Hours per Overhead Overhead Rate Unit Allocated $60 per MH 10 MH per unit $600 $20 per DLH 5 DLH per unit 100 $700 Custom go-kart Hours per Overhead Unit Allocated 20 MH per Unit $ 1,200.00 5 DLH per unit $ 100.00 $ 1,300.00 Exhibit 17.8 Comparison of Plant wide OH Rate and Departmental OH Rate Methods: Overhead per unit using: Plantwide OH Rate Method Departmental OH Rate Method Standard go Kart $720 $700 Custom go-Kart $ 1,200 1,300 P2 17-18 2 - 19 NEED-TO-KNOW A manufacturer reports the following budgeted data for its two production departments. Manufacturing overhead costs Machine hours to be used (MH) Direct labor hours to be used (DLH) Machining $600,000 20,000 20,000 Assembly $300,000 0 5,000 1. What is the company’s single plantwide overhead rate based on direct labor hours? Total Plant Overhead Costs Total Direct Labor Hours $900,000 25,000 DLH $36 per DLH 2. What are the company’s departmental overhead rates if the machining department assigns overhead based on machine hours and the assembly department assigns overhead based on direct labor hours? Overhead Costs - Machining Dept. Machine Hours - Machining Dept. $600,000 20,000 MH $30 per MH Overhead Costs - Assembly Dept. Direct Labor Hours - Assembly Dept. $300,000 5,000 DLH $60 per DLH 3. Using the departmental overhead rates from part 2, how much overhead should be assigned to a job that uses 16 machine hours in the machining department and 5 direct labor hours in the assembly department? Overhead Costs - Machining Dept. Overhead Costs - Assembly Dept. Total Overhead Cost assigned to Job 16 MHs x $30 per MH = 5 DLHs x $60 per DLH = $480 300 $780 P2 17-19 2 - 20 17-A1: Identify and assess advantages and disadvantages of the plantwide overhead and departmental overhead rate methods. 17-20 2 - 21 Plantwide Overhead Rate Method Advantages and Disadvantages Advantages • Information is readily available • Easy to implement • Consistent with GAAP and can be used for external reporting needs Disadvantages • Overhead costs may not bear any relationship with direct labor hours • All products may not use overhead costs in the same proportion A1 17-21 2 - 22 Departmental Overhead Rate Method Advantages and Disadvantages Advantages Disadvantages •More accurate overhead allocations •Can distort product costs •More refined than the plantwide overhead rate method •Assumes that products are similar in volume, complexity, batch size •Assumes that departmental overhead costs are proportional to the allocation base A1 17-22 2 - 23 17-C2: Explain cost flows for activity-based costing. 17-23 2 - 24 Cost Flows Under Activity-Based Costing Method (Exhibit 17.9) Overhead Cost Activity Cost Pool X Activity Overhead rate Product 1 Activity Cost Pool Y Activity Overhead rate Product 2 Indirect Costs Activity Cost Pool Z Activity Overhead rate Product 3 Cost Pools Cost Allocation Base Cost Objects C2 17-24 2 - 25 17-P3: Allocate overhead costs to products using activity-based costing. 17-25 2 - 26 Applying Activity-Based Costing 4 STEPS: 1. Identify activities and the costs they cause. 2. Trace overhead costs to cost pools. 3. Determine activity rates. 4. Assign overhead costs to cost objects (products). P3 17-26 2 - 27 Step One: Identify Activities and the Costs They Cause Machine setup Machine repair Factory maintenance Engineer salaries Assembly line power Heating and lighting P3 17-27 2 - 28 Step One: Identify Activities and the Costs They Cause Exhibit 17.10 KartCo Overhead Cost Details Indirect Activity Labor Machine setup $ 700,000 Machine repair $ 1,300,000 Factory maintenance $ 800,000 Engineer salaries $ 1,200,000 Assembly line power Heating and lighting Totals $4,000,000 Factory Utilities $600,000 200,000 $800,000 Total Overhead $700,000 1,300,000 800,000 1,200,000 600,000 200,000 $4,800,000 P3 17-28 2 - 29 Step Two: Trace Overhead Costs to Cost Pools Overhead Cost Activity Cost Pool (Craftsmanship) Activity Cost Pool (Setup) Activity Cost Pool (Design Modification) Activity Cost Pool (Plant Services) P3 17-29 2 - 30 Step Two: Trace Overhead Cost to Cost Pools Exhibit 17.11 Assigning Overhead to Activity Cost Pools Activity Pools Activity Cost Pooled Cost Craftsmanship Assembly line power $600,000 $600,000 Set-up Machine setup 700,000 Machine repair 1,300,000 2,000,000 Design modification Engineer salaries 1,200,000 1,200,000 Plant services Factory maintenance 800,000 Heating and lighting 200,000 1,000,000 Total overhead cost $4,800,000 Activity Driver 30,000 DL hours 200 batches 10 designs 20,000 square feet P3 17-30 2 - 31 Step Three: Determine Activity Rates Activity Cost Pool (Craftsmanship) Activity Overhead rate ? Activity Cost Pool (Setup) Activity Overhead Rate ? Activity Cost Pool (Design Modification) Activity Overhead rate ? Activity Cost Pool (Plant Services) Activity Overhead rate ? Step 3 is to compute the activity rates used to assign overhead costs to final cost objects such as products. P3 17-31 2 - 32 Step Three: Determine Activity Rate Proper determination of activity rates depends on: Proper identification of the factor that drives the cost and Proper measures of activities P3 17-32 2 - 33 Step Three: Determine Activity Rate Cost Pool Activity Rate Overhead costs assigned to pool = Expected activity level For example: Craftsmanship cost pool activity rate= $600,000 / 30,000 DLH = $20 per DLH P3 17-33 2 - 34 Step Three: Determine Activity Rate Exhibit 17.12 Activity Rates for KartCo. Overhead Expected Activity Cost Activity Driver Costs Activity Activity Rate = Pools Chosen Assigned to Level Pool Craftsmanship DLH $600,000 30,000 DLH $20 per DLH Set-up Batches 2,000,000 200 batches $10,000 per batch Design Number of 1,200,000 10 designs $120,000 per design modification designs Plant services Square feet 1,000,000 20,000 sq. ft. $50 per sq. ft. P3 17-34 2 - 35 Step Four: Assign Overhead Costs to Cost Objects Activity Overhead rate Product 1 Activity Overhead rate Product 2 Activity Overhead rate Product 3 Step 4 is to assign overhead costs in each activity cost pool to final cost objects using activity rates. P3 17-35 2 - 36 Step Four: Assign Overhead Costs to Cost Objects • To illustrate, the overhead costs in the craftsmanship pool are allocated to standard go-karts as follows: Overhead allocated from craftsmanship pool to standard go-kart = Activities consumed X Activity rate 25,000 DLH x $20 per DLH = $500,000 P3 17-36 2 - 37 Step Four: Assign Overhead Costs to Cost Objects Exhibit 17.13 Overhead Allocated to Go-Karts for KartCo. Standard Go-karts Activities Activity Activity Cost Activities Consumed Rate Allocated Consumed Craftsmanship 25,000 DLH $20 per DLH $500,000 5,000 DLH $10,000 per Set-up 40 batches batch 400,000 160 batches Design $120,000 per modification 0 designs design 0 10 designs Plant services 12,000 sq. ft. $50 per sq. ft. $600,000 8,000 sq. ft. Total cost $1,500,000 Custom Go-karts Activity Rate $20 per DLH $10,000 per batch $120,000 per design $50 per sq. ft Activity Cost Allocated $100,000 $ 1,600,000 1,200,000 400,000 $3,300,000 P3 17-37 2 - 38 Step Four: Assign Overhead Costs to Cost Objects Exhibit 17.14 Overhead Cost per Unit for Go-Karts Using ABC (A) (B) (A/B) Total Overhead Units of Overhead cost cost allocated production per Unit Standard go-kart $ 1,500,000 5,000 units $300 per unit Custom go-kart $ 3,300,000 1,000 units $3,300 per unit P3 17-38 2 - 39 Comparison of Overhead Allocations by Method (Exhibit 17.15) Exhibit 17.15 Comparison of Overhead Allocations by Method Overhead Cost per Go-Kart Overhead Cost Allocation method Plantwide method……. Departmental method…… Activity-based costing…… Standard Custom $ 720 $ 1,200 700 1,300 300 3,300 P3 17-39 2 - 40 17-A2: Identify and assess advantages and disadvantages of activity-based costing. 17-40 2 - 41 Activity-Based Costing Advantages and Disadvantages Advantages: •Advantages (Continued) •More accurate overhead cost allocation •Costs of Quality •More effective overhead cost control Disadvantages: •Focus on relevant factors •Costs to implement and maintain •Better management of activities •Uncertainty with decisions remains A2 17-41 2 - 42 NEED-TO-KNOW A manufacturer makes two types of snowmobiles, Basic and Deluxe, and reports the following data to be used in applying activity-based costing. The company budgets production of 6,000 Basic snowmobiles and 2,000 Deluxe snowmobiles. Activity Cost Pool Machine setup Materials handling Machine depreciation Activity Cost Driver Cost Assigned to Pool Basic Number of setups $150,000 200 setups Number of parts 250,000 10 parts per unit Machine hours (MH) 720,000 1 MH per unit $1,120,000 Deluxe 300 setups 20 parts per unit 1.5 MH per unit 1. Compute overhead activity rates for each cost pool using ABC. Machine setup costs Number of setups (200 + 300) $150,000 500 setups $300.00 per setup Materials handling costs Number of parts (6,000 x 10) + (2,000 x 20) $250,000 100,000 parts $2.50 per part Depreciation cost Number of MHs (6,000 x 1) + (2,000 x 1.5) $720,000 9,000 MHs $80.00 per MH 2. Compute the total amount of overhead cost to be allocated to each of the company’s product lines using ABC. Activity Cost Pool Machine setup Materials handling Machine depreciation Totals Activity Pool Rate $300 per setup $2.50 per part $80 per MH Basic Deluxe 200 setups x $300 $60,000 300 setups x $300 $90,000 60,000 parts x $2.50 150,000 40,000 parts x $2.50 100,000 6,000 MHs x $80 480,000 3,000 MHs x $80 240,000 $690,000 $430,000 A2 17-42 2 - 43 NEED-TO-KNOW A manufacturer makes two types of snowmobiles, Basic and Deluxe, and reports the following data to be used in applying activity-based costing. The company budgets production of 6,000 Basic snowmobiles and 2,000 Deluxe snowmobiles. 3. Compute the overhead cost per unit for each product line using ABC. Activity Cost Pool Machine setup Materials handling Machine depreciation Totals Activity Pool Rate $300 per setup $2.50 per part $80 per MH Basic Deluxe 200 setups x $300 $60,000 300 setups x $300 $90,000 60,000 parts x $2.50 150,000 40,000 parts x $2.50 100,000 6,000 MHs x $80 480,000 3,000 MHs x $80 240,000 $690,000 $430,000 Units produced 6,000 2,000 Cost per unit $115/unit $215/unit A2 17-43 2 - 44 17-C3: Describe the four types of activities that cause overhead costs. 17-44 2 - 45 Four types of activities that cause overhead costs Unit-level Batch-level Product-level C3 Facility-level 17-45 2 - 46 Levels of Activities Unit-level Unit-level activities are performed on each product unit; for example, providing electricity to power machinery in the machining department is needed to produce each unit of product. C3 17-46 2 - 47 Levels of Activities Batch-level Batch-level activities are performed only on each batch or group of units. C3 17-47 2 - 48 Levels of Activities Product-level Product-level activities are performed on each product line and are not affected by either numbers of units or batches. C3 17-48 2 - 49 Levels of Activities Facility-level Facility-level activities are performed to sustain facility capacity as a whole and are not caused by any specific product. C3 17-49 2 - 50 End of Chapter 17 17-50