Accounting Systems for Manufacturing Businesses Chapter 10 Managerial Accounting • Focuses on recording and reporting information for use by a company’s management in decision making. • It helps the management to make decisions such as: • What should be the selling price of a product? • Which alternative should the company choose? • What is the cost of manufacturing a product? Financial and Managerial Accounting Differences Nature of Manufacturing Businesses • Service firms earn revenue from providing services. • Merchandising firms earn revenue from selling merchandise inventory. • Manufacturing firms– Earn revenue from manufacturing and selling finished goods. – Have three inventories: materials, work in process, and finished goods. – Have manufacturing and nonmanufacturing costs Manufacturing Costs Direct Materials Direct Labor The Product Manufacturing Overhead Prime and Conversion Costs • Prime Costs: direct material, direct labor costs • Conversion Costs: direct labor and factory overhead costs Nonmanufacturing Costs Marketing and Selling Cost Administrative Cost R&D Costs necessary to get the order and deliver the product. All executive, organizational, and clerical costs. Product Costs Versus Period Costs Product costs include direct materials, direct labor, and manufacturing overhead. Cost of Good Sold Inventory Period costs are not included in product costs. They are expensed on the income statement. Expense Sale Balance Sheet Income Statement Income Statement Indicate whether each of the following costs of the Proctor & Gamble Company would be classified as direct materials cost, direct labor cost, or factory overhead cost: a. b. c. d. e. f. g. h. i. j. Depreciation on the St. Bernard (Cincinnati) soap plant. Wages paid to Packing Department employees. Maintenance supplies. Packaging materials. Plant manager salary of the Lima, Ohio, liquid soap plant. Pulp for towel and tissue products. Wages of Making Department employees. Scents and fragrances. Depreciation on disposable diaper converting machines. Salary of process engineers. Which of the following items are properly classified as part of factory overhead for John Deere & Co.? a. Plant manager’s salary at Greeneville, Tennessee, turf care products plant. b. Depreciation on Moline, Illinois, headquarters building. c. Property taxes on Klemme, Iowa, components plant. d. Chief financial officer’s salary. e. Steel plate. f. Sales incentive fees to dealers. g. Amortization of patents on a new welding process. h. Interest expense on debt. i. Consultant fees for surveying production employee morale. j. Factory supplies used in the Kenersville, North Carolina, hydraulic excavator factory. Classify the following costs for Ford Motor Company as either a product cost or a period cost: a. b. c. d. e. f. g. h. i. j. k. l. m. n. o. p. Advertising. Tires. Assembly employees wages. Salary of marketing executive. Depreciation of Dearborn, Michigan, executive building. CEO’s salary. Plant manager’s salary. Depreciation on Atlanta, Georgia, assembly plant. Maintenance supplies. Glass. Property taxes on Kansas City, Missouri, assembly plant. Shipping costs. Travel costs used by sales personnel. Utility costs used in executive building. Stamping Department employee wages. Steel. Manufacturing Cost Flows Costs Material Purchases Direct Labor Balance Sheet Inventories Raw Material Work in Process Manufacturing Overhead Finished Goods Selling and Administrative Income Statement Expenses Period Expenses Cost of Goods Sold Selling and Administrative Balance Sheet Merchandiser Current assets – – – – Cash Receivables Prepaid expenses Merchandise inventory Manufacturer Current Assets Cash Receivables Prepaid Expenses Inventories Raw Materials Work in Process Finished Goods Pop Quiz Beginning raw materials inventory was $32,000. During the month, $276,000 of raw material was purchased. A count at the end of the month revealed that $28,000 of raw material was still present. What is the cost of direct material used? A. $276,000 B. $272,000 C. $280,000 D. $ 2,000 Pop Quiz Direct materials used in production totaled $280,000. Direct labor was $375,000 and factory overhead was $180,000. What were total manufacturing costs incurred for the month? A. $555,000 B. $835,000 C. $655,000 D. Cannot be determined. Pop Quiz Beginning work in process was $125,000. Manufacturing costs incurred for the month were $835,000. There were $200,000 of partially finished goods remaining in work in process inventory at the end of the month. What was the cost of goods manufactured during the month? A. $1,160,000 B. $ 910,000 C. $ 760,000 D. Cannot be determined. Pop Quiz Beginning finished goods inventory was $130,000. The cost of goods manufactured for the month was $760,000. And the ending finished goods inventory was $150,000. What was the cost of goods sold for the month? A. $ 20,000. B. $740,000. C. $780,000. D. $760,000. Types of Product Costing Systems Process Costing Job-order Costing A company produces many units of a single product. One unit of product is indistinguishable from other units of product. The identical nature of each unit of product enables assigning the same average cost per unit. Types of Product Costing Systems Process Costing Job-order Costing Many different products are produced each period. Products are manufactured to order. The unique nature of each order requires tracing or allocating costs to each job, and maintaining cost records for each job. Materials Requisition Form Employee Time Ticket Job Cost Sheet Application of Overhead • In a job-order costing system, the cost of a job consists of: 1. Actual direct material costs traced to the job. 2. Actual direct labor costs traced to the job. 3. Manufacturing overhead applied to the job using a predetermined overhead rate. Actual overhead costs are not assigned to jobs. Predetermined Overhead Rate Formula The formula for computing a predetermined overhead rate is: Predetermined = Estimated total manufacturing overhead cost overhead rate Estimated total amount of the allocation base Predetermined Overhead Rate Formula The company in the preceding example applies overhead costs to jobs on the basis of direct labor-hours. In other words, direct laborhours is the allocation base. At the beginning of the year the company estimated that it would incur $320,000 in manufacturing overhead costs and would work 40,000 direct labor-hours. The company’s predetermined overhead rate is: $320,000 = $8 per DLH 40,000 DLHs Application of Overhead to Jobs The process of assigning overhead to jobs is known as applying overhead. In the preceding example, Job 2B47 required 27 direct labor-hours. Therefore, $216 of overhead cost was applied to the job as follows: Predetermined overhead rate .................... Direct labor-hours required for Job 2B47.... Overhead applied to Job 2B47................... $8 per DLH × 27 DLHs $216 Practice with Overhead Actual manufacturing overhead Budgeted machine hours Budgeted direct labor hours Budgeted direct labor rate Budgeted manufacturing oh Actual machine hours Actual direct labor hours Actual direct labor rate POHR - Machine hours POHR - direct labor hours POHR - direct labor dollars $340,000 10,000 20,000 $14 $364,000 11,000 18,000 $15 Pop Quiz Job WR53 at NW Fab, Inc. required $200 of direct materials and 10 direct labor hours at $15 per hour. Estimated total overhead for the year was $760,000 and estimated direct labor hours were 20,000. What would be recorded as the cost of job WR53? a. $200. b. $350. c. $380. d. $730. An Example Goodwell Printers Goodwell Printers, a producer of textbooks, has two jobs in process during December, the last month of its fiscal year. Job 71, a special order of 1,000 textbooks titled American History, was started during November. By the end of November, $3,000 in manufacturing costs had been recorded for the job. Job 71 was the only job in process at the end of November. Job 72, an order for 4,000 textbooks titled Algebra, was started in December. Goodwell Printers (cont) a) On December 1, Goodwell Printers had $6,500 in raw materials inventory. During the month the company purchased an additional $10,500 in raw materials on account. b) During December, $13,000 in raw materials was requisitioned from the storeroom for use in production. $2,000 of the direct materials requisitioned was used in Job 71, and $11,000 in Job 72. c) During December, Goodwell Printers incurred 850 direct labor hours on Jobs 71 (350 hours) and 72 (500 hours). The direct labor costs were $11,000, divided into $3,500 for Job 71 and $7,500 for Job 72. d) The following factory overhead costs were incurred in December: Utilities (heat, water and power) $ 900 Indirect Material 500 Indirect Labor 2,000 Total $3,400 Goodwell Printers (cont) e) Goodwell recorded depreciation on factory equipment in the amount of $1,200 in December. f) Goodwell Printers applies manufacturing overhead to jobs on the basis of direct labor hours. Prior to the beginning of this fiscal year, Goodwell had estimated its total manufacturing overhead for the year to be $50,000 and its total direct labor hours for the same period to be 10,000. g) Goodwell incurred Selling and Administrative salaries expenses in the amount of $3,500 in December. There were no other S&A expenses during the month. h) Goodwell Printers completed Job 71 during December. The beginning Finished goods inventory was $20,000, and consisted of 2,000 textbooks of Engineering Mechanics. i) The 2,000 textbooks of Engineering Mechanics were sold to customers by the end of December at $14 each. Goodwell Printers (cont) Required 1. Prepare accounting entries to record the transactions for the month. 2. Calculate the actual overhead and the over applied/under applied for December. 3. Prepare an accounting entry to close the over applied/under applied into cost of goods sold, assuming that the Factory Overhead account had a negative balance of $200 through November. 4. Prepare an income statement for Goodwell Printers for the month ending December 31. 5. Compute an ending balance in each inventory account. Overhead Application Example RoseCo applies overhead based on direct- labor hours. Total estimated overhead for the year is $640,000. Total estimated labor cost is $1,400,000 and total estimated labor hours are 160,000. What is RoseCo’s predetermined overhead rate? Overhead Application Example RoseCo’s actual overhead for the year was $650,000 and a total of 170,000 direct-labor hours were worked. Using RoseCo’s predetermined overhead rate of $4.00 per directlabor hour, how much overhead was applied to all of RoseCo’s jobs during the year? Overapplied and Underapplied Manufacturing Overhead - Summary If Manufacturing Overhead is . . . Close to Cost of Goods Sold UNDERAPPLIED INCREASE Cost of Goods Sold (Applied OH is less than actual OH) OVERAPPLIED (Applied OH is greater than actual OH) DECREASE Cost of Goods Sold Pop Quiz Tiger, Inc. had actual manufacturing overhead costs of $1,210,000 and a predetermined overhead rate of $4.00 per machine hour. Tiger, Inc. worked 290,000 machine hours during the period. Tiger’s manufacturing overhead is a. $50,000 overapplied. b. $50,000 underapplied. c. $60,000 overapplied. d. $60,000 underapplied. Cost Evaluation and Control • Job order cost systems can be used to evaluate an organization’s cost performance • Job 63 used 100 more board feet of wood to manufacture the same number of guitars. Why? Comparing Data from Job Cost Sheets Cost Evaluation and Control (cont) • Possible reasons for the extra use of materials for Job 63: – Inexperienced labor – Poor quality materials – Cutting tools needed repair – Carelessness – Incorrect instructions Job Order Costing in a Service Business John Meyer, CPA, does tax and audit work. He estimates his overhead costs for the current year will be: Wages paid to receptionist Supplies Depreciation on office equipment Advertising Rent and utilities $17,000 8,000 2,000 1,300 4,000 $32,300 John uses direct labor hours to allocate overhead costs to jobs performed for clients. He estimates that he will work 1,900 hours conducting audits and preparing tax returns this year. John uses $25 per hour for his wage rate when computing the cost of any work performed for a client. John spent 12 hours preparing a tax return for Sharon Ward. What was the cost to prepare Sharon’s return? Activity-Based Costing (ABC) • Uses multiple overhead rates to allocate factory overhead more accurately than using a single, plant-wide rate. • Costs are initially accounted for in cost pools – each cost pool has its own rate. Activity Cost/ Budget / Estimated Activity Admitting $720,000 / 4,000 admissions = $ 180 Radiological testing $960,000 / 3,000 images = 320 $1,600,000 / 8,000 hours = 200 Pathological testing $600,000 / 5,000 specimens = 120 Dietary and laundry $3,000,000 / 20,000 days = 150 Operating room Activity = Rate Cost Pools and Rates for Hopewell Hospital MARY WILSON Activity Admitting ActivityBase Usage Activity Rate 1 admission $180 per admission Activity = Cost = $ 180 Radiological testing 2 images 320 per image = 640 Operating room 4 hours 200 per hour = 800 Pathological testing 1 specimen 120 per specimen = 120 Dietary and laundry 7 days 150 per day = 1,050 Total $2,790 HOPEWELL HOSPITAL Customer (Patient) Profitability Report For the Period Ending December 31, 2004 Adcock, Kim Revenues Birini, Brian Conway, Don Wilson, Mary $9,500 $21,400 $5,050 $3,300 $ 400 $1,000 $ 300 $ 200 180 180 180 180 Radiological testing 1,280 2,560 1,280 640 Operating room 2,400 6,400 1,600 800 Pathological testing 240 600 120 120 Dietary and laundry 4,200 14,700 1,050 1,050 Total patient costs $8,700 $25,440 $4,530 $2,990 $ 800 $(4,040) $ 520 $ 310 10-44 Less patient costs: Drugs and supplies Admitting Income from operations