FDOT Matrix Derived from Specification A676 Effective 02/12/2013 Rev 1.0 FDOT Traffic Engineering Research Laboratory (TERL) 552A Controller Cabinet Compliance Matrix Date: Click here to enter a date. Manufacturer: Applicant’s Name (print): Item, Model No.: Signature: Item Comply? (Yes/No) ID No Section Requirement The following compliance matrix criteria are for all cabinets 1 A676-1 Controller cabinet includes a generator panel. 2 3 4 5 6 7 8 9 A676-10.2.1 10 A676-10.3.1.1 By signing this form, the applicant declares that he/she has read and understands the provisions of Section A676 of the FDOT Minimum Specifications for Traffic Control Signals and Devices and all implemented modifications. The requirements listed on this matrix are derived from Section A676, and are the basis for determining a product’s compliance and its acceptability for use on Florida’s roads. Comments (Applicant must provide information as indicated) TERL Evaluation Method Applicant may provide comments in this field. Physical Inspection Generator panel consists of a manual transfer switch or an automatic transfer switch and a twist-lock connector for generator hookup. Transfer switch knob and twist-lock connector are located and labeled on a panel easily accessible behind a separate lockable door. Door has a tamper resistant stainless steel hinge and is weatherproof and dustproof. Applicant may provide comments in this field. Physical Inspection Applicant may provide comments in this field. Physical Inspection Door has a movable plate to cover the opening for the generator cable. Generator panel is located as close as possible to the AC main circuit breaker and is not located on the main cabinet or back doors. Connection to a generator or other external power source is waterproof and secure. Applicant may provide comments in this field. Physical Inspection Applicant may provide comments in this field. Physical Inspection Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection Connection allows authorized personnel to access, connect, and secure an external power source to the cabinet for power restoration within five minutes of arrival at the location. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection Equipment conforms to these specifications; the applicable requirements of the Underwriter's Laboratory Incorporated (UL); the Electronic Industries Association (EIA); the National Electric Code (NEC); the American Society for Testing and Materials (ASTM); the American National Standards Institute (ANSI); Institute Of Electrical and Electronic Engineers (IEEE), and other applicable standards and specifications. Cabinet is supplied with a removable base plate and provisions for a standard base mounting bolt pattern. Provide a statement of conformance in this field. Compliance Matrix Review Applicant may provide comments in this field. Physical Inspection Page 1 of 21 Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection FDOT Matrix Derived from Specification A676 Effective 02/12/2013 Rev 1.0 ID No 11 Section A676-10.3.1.2 12 A676-10.3.1.3 13 A676-10.3.1.4 14 15 A676-10.3.1.5 16 A676-10.3.1.6 17 A676-10.3.2.1 18 19 Requirement Cabinet assembly can be provided with a manual police push button on a coiled rubber cord, in conjunction with a manual/auto switch; when placed in the manual position, "stop time" is applied to the controller, and "recall" is applied to all phases; activation of the push button "advances" the controller; manual advancement cannot be performed during the yellow and red timing intervals. The output file is fabricated using a "hard wired" harness; output file is not fabricated using a printed board circuit board. Cabinet is provided with an aluminum shelf having a storage compartment in the rack below the controller; storage compartment has telescoping drawer guides for full extension and a plastic non-slip plastic laminate attached. An RS-232 connector is provided for communications to the C2S port. "Greens-Peds-Yellows" are provided with "dummy loads" consisting of a 4.7 kΩ resistor rated at 5 watts minimum; dummy loads are mounted on a terminal block in the rear of the output file; one side of each dummy load is wired to AC return and can be easily jumped to the outputs from the selected load switches. Each cabinet includes at least one fluorescent lighting fixture, with a 20 watt cool white lamp, that is mounted inside the top front portion of the cabinet; light is operated by a normal power factor UL-listed ballast; door actuated switches are installed to turn on the cabinet light when either the front or rear door is opened. Surge protector termination panels are provided and attached to the cabinet rack assembly. AC isolation terminals are on the same side of the cabinet as the AC service inputs; DC terminals and loop detector terminals are installed on the opposite side of the cabinet from the AC power lines, to reduce electromagnetic induction. Item Comply? (Yes/No) Comments (Applicant must provide information as indicated) Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Provide a statement of conformance in this field. TERL Evaluation Method Document Review and Functional Inspection Applicant may provide comments in this field. Compliance Matrix Review Physical Inspection Applicant may provide comments in this field. Physical Inspection Applicant may provide comments in this field. Physical Inspection Applicant may provide comments in this field. Physical Inspection Applicant may provide comments in this field. Physical Inspection Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Functional Inspection Applicant may provide comments in this field. Physical Inspection Provide a statement of conformance in this field. Compliance Matrix Review Provide a statement of conformance in this field. Compliance Matrix Review 22 Surge protector panels are designed to allow for adequate space for a wire connection and surge protector replacement; surge protection is provided for the full capacity of the cabinet Input File. The amperage capacity of the internal wiring and printed circuit board traces is not less than the protecting threshold of circuit breakers and surge protectors provided under any circumstance. The power distribution assembly of each controller cabinet includes a lightning/surge/transient protection unit on the AC service Input capable of reducing the effect of lightning transient voltages applied to the AC line. The protector is a two stage series/parallel device. Provide a statement of conformance in this field. 23 Protector maximum AC line voltage is 140 VAC Provide a statement of conformance in this field. 24 Protector has 20 pulses of peak current, each of which will rise in 8 microseconds and fall in 20 microseconds to one-half the peak: 20 000 amperes. Provide a statement of conformance in this field. Compliance Matrix Review Compliance Matrix Review Compliance Matrix Review 20 21 A676-10.3.2.2 Page 2 of 21 FDOT Matrix Derived from Specification A676 Effective 02/12/2013 Rev 1.0 ID No 25 Section 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 A676-10.3.2.3 Requirement Protector is provided main line (AC Line first stage terminal), main neutral (AC Neutral input terminals), equipment line out (AC Line second stage output terminal, 10 A), equipment neutral out (Neutral terminal to protected equipment), and ground (Earth connection) terminals. The main AC line in and the equipment line outer terminals are separated by a 200 microhenry (minimum) inductor rated to handle 10 amperes AC service. The first stage clamp is between Main Line and ground terminals. Item Comply? (Yes/No) Comments (Applicant must provide information as indicated) Applicant may provide comments in this field. TERL Evaluation Method Physical Inspection Provide a statement of conformance in this field. Compliance Matrix Review Provide a statement of conformance in this field. Compliance Matrix Review Compliance Matrix Review Document Review The second stage clamp is between Equipment Line Out and Equipment Neutral. The protector for the first and second stage clamp has a metal oxide varistor (MOV) or similar solid state device, is rated 20 kA, and is of a completely solid stage design (i.e. is not a gas discharge tube). Provide a statement of conformance in this field. The main neutral and equipment neutral output are connected together internally, and have an MOV (or similar solid state device, or gas discharge tubes) rated at 20 kA between main neutral and ground terminals. Peak clamp voltage, measured between equipment line out and equipment neutral out terminals, is 250V at 20 kA; current is applied between main line and ground terminals with ground and main neutral terminals externally tied together. Output voltage never exceeds 280 V. Provide a statement of conformance in this field. Compliance Matrix Review Provide a statement of conformance in this field. Compliance Matrix Review Provide a statement of conformance in this field. The protection device is epoxy-encapsulated in a flame retardant material. Continuous service current is 10 A at 120 VAC RMS. Provide a statement of conformance in this field. The equipment line out provides power to the Type 170E controller and to the 24 V power supply. Each inductive loop detector input channel is protected by an external surge protection device (SPD). SPD is a three-terminal device, two of which are connected across the signal inputs of the detector; the third terminal is connected to chassis ground to protect against common mode damage. SPD instantly clamps differential mode surges (induced voltage across the loop detector input terminals) via a semiconductor array; the array is designed to appear as a very low capacitance to the detector. SPD clamps common mode, surges (induced voltage between the loop leads and ground) via solid state clamping devices. Peak surge current meets the following characteristics: differential mode is 400 A (8 by 20 µs); common mode is 1000 A (8 by 20 µs); estimated occurrences are 500 @ 200 A; response Provide a statement of conformance in this field. Compliance Matrix Review Compliance Matrix Review Compliance Matrix Review Compliance Matrix Review Compliance Matrix Review Compliance Matrix Review Page 3 of 21 Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Provide a statement of conformance in this field. Provide a statement of conformance in this field. Provide a statement of conformance in this field. Provide a statement of conformance in this field. Compliance Matrix Review Provide a statement of conformance in this field. Compliance Matrix Review Document Review Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. FDOT Matrix Derived from Specification A676 Effective 02/12/2013 Rev 1.0 ID No 41 Section A676-10.3.2.4 42 43 A676-10.3.2.5 44 45 46 47 A676-10.3.2.6 48 49 50 51 52 A676-10.3.2.7 Requirement time is 40 ns; input capacitance is 35 pF typical; temperature range is -40 to +85 °C (-40 to 185 °F); mounting is M5 x 0.8 x 10 (10-32 by 3/8 inch long shank) bolt; clamp voltage @400 A differential mode is 30 V maximum and @1000 A common mode is 30 V maximum. The outputs of each switch-pack in the output file are provided with a MOV connected from the AC positive field terminal to the chassis ground. MOV is rated 150 VAC and is a V150LA20A. Item Comply? (Yes/No) Comments (Applicant must provide information as indicated) Indicate location of requested information in submittal. TERL Evaluation Method Provide a statement of conformance in this field. Compliance Matrix Review Provide a statement of conformance in this field. Compliance Matrix Review Compliance Matrix Review Document Review Each low voltage communication input is protected as it enters the cabinet with a surge protection unit. Surge protection unit meets the following requirements: • dual pair (four wire) module with a printed circuit board connector, double-sided and gold-plated for reliability; • mate and installed in a ten-circuit Buchannan connector P.N. PCBlB-10A; • utilized as two independent signal pairs; the data circuits pass through the protection in a serial fashion and is a hybrid two-stage unit. Peak surge current is as follows: peak surge current is 10 (8 by 20 µs waveshape); occurrences at 2000 A are greater than 100; response time is <1 ns; voltage clamp 3 is 0 V maximum; series resistance is >15 S per line; temperature range is -40 °C to +85 °C (-40 to 185 °F); the primary protector is a three element gas tube 10k 8 by 20 µs, per side; and the secondary protector is rugged solid state clamps rated at 1.5 kW minimum. The line side of the surge protection unit is connected to the communication field wires; the load side is connected to the C2S connector of the 170E controller; and the ground terminal is connected to chassis ground. Each DC input is protected by an external surge protection device. Surge protection device is a five terminal device; two terminals are connected to the line side of the low voltage pair, two terminals are connected to the input file side, and the fifth terminal is connected to chassis ground. Peak surge current is as follows: peak surge current is 2 kA 8 by 20 µs Wave-shape; occurrence at peak current is 100 typical; response time is 5 to 30 ns; withstands shock of a 3 m (10 foot) drop on concrete; voltage clamp is 30 V; series resistance is 15 S each conductor; and temperature rating is -20 to +85 °C (-4 to 185 °F). Each preemption or AC signaling input channel is protected by an external surge protection device. Surge protection device is a three terminal device. Provide a statement of conformance in this field. Peak surge current is as follows: peak surge current is 2000A (8 by 20 µs waveshape); occurrences at peak current are 25 minimum; response time is <200 nanoseconds; withstands shock Provide a third party test report that demonstrates compliance with this requirement. The test report must meet the requirements of FDOT PCH, section 7.2. Page 4 of 21 Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Provide a third party test report that demonstrates compliance with this requirement. The test report must meet the requirements of FDOT Product Certification Handbook (PCH), section 7.2. Indicate location of requested information in submittal. Document Review Provide a statement of conformance in this field. Compliance Matrix Review Provide a statement of conformance in this field. Compliance Matrix Review Compliance Matrix Review Provide a statement of conformance in this field. Provide a third party test report that demonstrates compliance with this requirement. The test report must meet the requirements of FDOT PCH, section 7.2. Indicate location of requested information in submittal. Document Review Provide a statement of conformance in this field. Compliance Matrix Review Physical Inspection Applicant may provide comments in this field. Document Review FDOT Matrix Derived from Specification A676 Effective 02/12/2013 Rev 1.0 ID No Section 53 A676-10.4.4 54 A676-11 55 A676-11.1 Requirement of a 3 m (10 foot) drop on concrete; peak surge trip point is < 890 V nominal; and temperature rating is -40 to +85 °C (-40 to 185 °F). Model 552A cabinet is a Model 336 assembly modified with a "swing out" chassis assembly for maintenance in restrictive areas where access from the rear is not possible and meets the criteria detailed in Section 676-11 of this specification. Item Comply? (Yes/No) Comments (Applicant must provide information as indicated) Indicate location of requested information in submittal. TERL Evaluation Method Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection Cabinet design incorporates a pullout and rotatable rack assembly meeting the criteria in Section A676-11.3.7. The power supply assembly, power distribution assembly, input file, output file, controller unit, and storage compartment can be removed from the cabinet without removing any other equipment using only a slotted or Phillips screwdriver. All fuses, circuit breakers, switches (except police panel/technician panel switches; fan fuse), and indicators are readily visible and accessible when the cabinet front door is open. All equipment and panels in the cabinet, when required, are clearly and permanently labeled by the silk screen method. Resistor-capacitor transient suppression is provided on all AC relay sockets (across relay coil) except for the flash transfer relay (FTR) in the output files where one suppression device may be common for all. Provide a statement of conformance in this field. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection 59 A leakage resistor, which permits a small amount of current to pass through the heavy duty coil, is installed across the terminals at relay sockets to overcome the residual magnetism. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection 60 Assembly of the file depth dimension includes terminal blocks. Applicant may provide comments in this field. Physical Inspection 61 All assemblies and files allow air circulation through its top and bottom unless specifically called out otherwise. The input file is hardwired; printed circuit motherboards are not used. Socket types for the following equipment are as follows: switch pack socket is BEAU S-5412; transfer relay is BEAU S-5408; flasher unit & power supply module is BEAU S-5406; conflictvoltage monitor is PCB 28/56S; and current monitor is harness #09-03-096-32-14. Connector sockets for the flasher unit, power supply, and switch pack modules are mounted with their front face 7½ inches deep from assembly or file front plane (Note: output file exception). Guides (top and bottom) are provided for switch pack modules, flasher units, conflict-voltage monitor unit, watchdog time module, and power supply module (bottom only); the guides begin 1.0 ±0.5 inches in from front panel surface and extend to within 0.5 inches from the connector socket face. Applicant may provide comments in this field. Physical Inspection Applicant may provide comments in this field. Physical Inspection 56 57 58 62 63 64 65 Page 5 of 21 Applicant may provide comments in this field. Compliance Matrix Review Physical Inspection Applicant may provide comments in this field. Physical Inspection Applicant may provide comments in this field. Physical Inspection Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Applicant may provide comments in this field. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection Physical Inspection Document Review and Physical Inspection FDOT Matrix Derived from Specification A676 Effective 02/12/2013 Rev 1.0 ID No 66 67 Section A676-11.3 68 69 70 71 72 73 74 75 A676-11.3.1 76 A676-11.3.2 77 Requirement Assemblies and files are fabricated of 0.060-inch minimum thickness aluminum or stainless steel sheet; the metal surface is treated with clear chromate. Item Comply? (Yes/No) Comments (Applicant must provide information as indicated) Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. TERL Evaluation Method Document Review and Physical Inspection Cabinet is constructed of domestic sheet aluminum alloy 5052, with a minimum thickness of 3.2 mm (0.125 inches). The cabinet surface has a smooth finish and is free of rivet holes, visible scratches, and gouges. The cabinet interior and exterior is powder coat painted with the exception of the rods assembly which has a natural aluminum finish as detailed in Section A676-11.6. Exposed edges are broken, free of burrs and bit marks. Provide a statement of conformance in this field. All welds are neatly formed and free of cracks, blow holes, and other irregularities; corner and flat tack welds show good flow characteristics; weld finish is smooth and free of residual discoloration along the edges and from black smut caused by inadequate gas shielding; all welds are made by the Heliarc welding method and all welding conforms to applicable standards and procedures published by the American welding society (AWS). Rivets are not used. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Applicant may provide comments in this field. Physical Inspection All welds, especially those at eye level, are done internally when possible; external welding is only used when required. Cabinet has neoprene sponge gaskets permanently secured on all doors to exclude dust and moisture; cabinets are constructed so water will not enter under any weather condition. Applicant may provide comments in this field. Physical Inspection Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection Cabinet meets the mechanical dimensions and layout as detailed in the following illustrations: Figure 676- 1: Cabinet Front View; Figure 676- 2: Cabinet Interior Front View; Figure 676- 3: Interior View of Front Cabinet Door; Figure 676- 4: Interior View of Rear Cabinet Door; Figure 676- 5: Cabinet Side View; Figure 676- 6: Cross Section A-A: Cabinet with Rotated Rack Assembly; Figure 676- 7: Cross Section B-B: Cabinet with Police/Technician Panels (Top View); Figure 676- 8: Cross Section B1-B1: Cabinet with Police/Technician Panels (Side View); Figure 676- 9: Details A and B: Door Mounting Details; Figure 676-10: Cross Section C-C: Cabinet with Cabinet Bottom View; Figure 676-11: Cross Section D-D: Interior View of Right Cabinet Wall; and Figure 67612: Cross Section E-E: Interior Wall of Left Cabinet Wall with Rack Assembly. Cabinet is equipped with two vent fans and two aluminum framemounted removable dust filters. The fan is mounted at the top of the cabinet and capable of moving a minimum of 0.047 m3/s (100 cubic feet per minute) of still air when at sea level pressure of 101.3 kPa (14.7 psi) and in free air. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection Page 6 of 21 Applicant may provide comments in this field. Compliance Matrix Review Physical Inspection Provide a statement of conformance in this field. Compliance Matrix Review Applicant may provide comments in this field. Physical Inspection Applicant may provide comments in this field. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection Physical Inspection Document Review and Physical Inspection FDOT Matrix Derived from Specification A676 Effective 02/12/2013 Rev 1.0 ID No 78 Section 79 80 81 82 Requirement Fans are rated for continuous duty and a lifetime of at least three years. Fans circulate the air through the intake at the bottom of the cabinet and exhaust the air through opening at the top of the cabinet. Fans are equipped with a thermostat which has a minimum adjustable range between 21°C (70°F) and 52°C (125°F); the maximum operating temperature inside the cabinet is 74°C (165°F) for all the furnished cabinets. Thermostats are set to allow one fan to turn on first; if the temperature continues to rise, the second fan turns on. Item Comply? (Yes/No) Comments (Applicant must provide information as indicated) Applicant may provide comments in this field. TERL Evaluation Method Physical Inspection Applicant may provide comments in this field. Physical Inspection Applicant may provide comments in this field. Physical Inspection Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection Cabinet air filter is reusable and washable aluminum type with dimensions of 12 by 16 by 1 inch. Filter bottom rests in an aluminum channel and has a captive clamp mounted above the top edge of the filter to secure the filter in place. Filter is installed, positioned, and firmly held in place so that all intake air is filtered with no bypassing permitted through clearance spaces or gaps. A separate aluminum water deflecting ventilation panel is located on the inside of the cabinet door securing the filter to the door as detailed in Figures 676-3 and 676-4. Vent fan operation meets the criteria as detailed in Figure 67613. All cabinets have hinged rain-tight and dust-tight front and rear main doors. Applicant may provide comments in this field. Physical Inspection Applicant may provide comments in this field. Physical Inspection Applicant may provide comments in this field. Physical Inspection Applicant may provide comments in this field. Physical Inspection 88 The main cabinet doors are NEMA-type with a neoprene gasket in the door. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection 89 Hinges are made of 14 gauge stainless steel and are continuous the full length of the doors. Provide statement of conformance from hardware supplier that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection 90 Cabinet hardware (bolts, nuts, etc.) is stainless steel. Provide statement of conformance from hardware supplier that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review 91 Cabinet is furnished with a three-point locking system for the main cabinet doors as detailed in Figure 676-14. The three-point locking system consists of: 1) center of cabinetlock unit operated by cabinet key and removable door handle, two handles are provided per cabinet; 2) top of cabinet operated by the removable handle; and 3) bottom of the cabinet operated by the removable door handle. Applicant may provide comments in this field. Physical Inspection 83 84 85 86 87 92 A676-11.3.3 Page 7 of 21 Provide a statement of conformance in this field. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Compliance Matrix Review Document Review and Physical Inspection Document Review and Physical Inspection FDOT Matrix Derived from Specification A676 Effective 02/12/2013 Rev 1.0 ID No 93 Section 94 95 96 97 Requirement Security points 2 (top of cabinet) and 3 (bottom of cabinet) are designed so they remain in the unlocked position when the main cabinet lock is unlocked. Item Comply? (Yes/No) Comments (Applicant must provide information as indicated) Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. TERL Evaluation Method Document Review and Physical Inspection Cabinet door is furnished with a door stop with a minimum of two positions as detailed in Figure 676-15. Door stop is internally mounted and secured at the bottom of the cabinet and holds the door open at 90 degrees and at the full open position (minimum of 120 degrees). Door stop is designed to lock into position and withstand the force of a 48km/h (30 mi/h) wind. Applicant may provide comments in this field. Physical Inspection Applicant may provide comments in this field. Physical Inspection Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection The main cabinet doors are supplied with PPB-1 Corbin locks and two sets of keys. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection The following compliance matrix criteria are for 552A cabinets with police door 98 The police door is equipped with a #2 Corbin lock and two sets of keys; no other locks are used. 99 A676-11.3.4 The NEMA-type police door location is as shown on the detail drawing for the 552-A cabinet per Figures 676-1, 676-3, 676-5, 676-8, and 676-16. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection 100 A676-11.3.4.1 Police panel has two switches located as detailed in Figure 67617 and wired per the schematic in Figure 676-18. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection 101 The Auto/Flash toggle switch control will: 1) place the intersection on FLASH immediately; 2) maintain power to the controller and interface panel; and 3) remove AC power from the load switches. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Functional Inspection 102 The flash circuit is designed such that: 1) flashing operation continues with any or all electronic units disconnected; and 2) a command signal from the computer through the interface controller adapter (auxiliary equipment) places the intersection on FLASH immediately. The Auto/Manual toggle switch allows the controller to be operated manually through all intervals, except for vehicle clearance; all vehicle clearance intervals are timed by the controller unit and cannot be terminated by actuation from the manual push-button switch; this circuit is routed through the controller adapter; terminals are provided so that a jumper can easily be installed to eliminate this disabling feature. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Functional Inspection Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Functional Inspection 103 Page 8 of 21 FDOT Matrix Derived from Specification A676 Effective 02/12/2013 Rev 1.0 ID No 104 Section A676-11.3.4.2 105 106 Requirement The cabinet is wired for, and includes, a hand control to permit manual operation of the controller. The hand control is wired through a jack and is accessible via the police door. The manual push-button assembly consists of a manual pushbutton with a neoprene retractable power cord; the retractile power cord is service vacuum with oil-resistant jacket (SVO), two-conductor Belden #8601. Item Comply? (Yes/No) Comments (Applicant must provide information as indicated) Applicant may provide comments in this field. TERL Evaluation Method Physical Inspection Applicant may provide comments in this field. Physical Inspection Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection Document Review and Physical Inspection 107 The retracted length of the cord is one foot with a practical extended length of six feet; the manual push-button is encased in a neoprene rubber housing with a diameter of one inch, and a minimum length of four inches long and is waterproof. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. 108 The push-button jack is wired behind the police/technician panels to a two position Cinch 140B terminal strip as detailed in Figure 676-18. The switches located in the police panel are labeled with silk screen directly on the police panel as follows: 1) Auto/Flash; and 2) Auto/Manual. Applicant may provide comments in this field. 109 A676-11.3.4.3 Physical Inspection Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection The internal clearance timing is silk screened on the inside of the police door, notifying the police officer that the yellow and all red clearance intervals are timed internally; this has a red background with natural aluminum finish for the lettering and reads as shown in Detail "A" of Figure 676-20. The following compliance matrix criteria are for all 552A cabinets 111 A676-11.3.5 Cabinet is provided with a technician service panel mounted on the back side of the police panel (inside the main cabinet front door), as shown in Figures 676-3 and 676-7. 112 A676-11.3.5.1 The technician service panel has two switches located as shown in Figure 676-19 that are wired per the electrical schematic in Figure 676-20. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection 113 The uniform code flash (UCF) toggle switch will: 1) place the intersection on FLASH only after completing the requirements as specified under UCF requirements in Section A676-11.5.7; and 2) after meeting the UCF requirements, all power is removed immediately from signal load switches. The Signal On/Off toggle switch disconnects all power to the signal lights through the use of a contact switch as detailed in Section A676-11.4.1.3. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection The switches located on the technician service panel are clearly marked as to function via silk screen. The 552-A cabinet has a pullout and rotatable rack assembly; the rack assembly houses the 170E Controller, Input File, Output File #1, PDA #2, and a storage compartment. Applicant may provide comments in this field. 110 114 115 A676-11.3.5.2 116 A676-11.3.6.1 Page 9 of 21 Applicant may provide comments in this field. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Physical Inspection Physical Inspection Document Review and Physical Inspection FDOT Matrix Derived from Specification A676 Effective 02/12/2013 Rev 1.0 ID No Section 117 Item Comply? (Yes/No) Requirement Comments (Applicant must provide information as indicated) Indicate location of requested information in submittal. TERL Evaluation Method The Interface Panel is mounted on the top of the rack assembly attached to the top shelf. The 170E Controller, Input File, Output File #1, PDA #2, and storage compartment are arranged and mounted by the manufacturer/vendor as shown in Figure 676-23. The rack assembly is constructed per Figures 676-6, 676-12, 676-21, and 676-22. The rack and slide/hinged mounting brackets can be pulled out with one hand with complete ease of operation including rotation of the assembly when fully loaded. The fully loaded rack assembly, when pulled out of the cabinet at any point from its resting position (inside cabinet) to its full extension and rotation, does not cause any member of the assembly to bend, warp, or bind; no increase in friction is applied to the roller guides, extension brackets, etc; the maximum deflection of the entire rack assembly (with all equipment installed) does not exceed 3 mm (1/8 inch). The rack assembly has 12 technician test switches (eight vehicle and four pedestrian) mounted to the interface frame assembly; technician test switches are of the momentary type. Applicant may provide comments in this field. Physical Inspection Applicant may provide comments in this field. Physical Inspection Applicant may provide comments in this field. Physical Inspection Applicant may provide comments in this field. Physical Inspection The rack assembly has a spring-loaded latch mechanism to secure the rack assembly inside the cabinet while in the "rest" position. The rack is made of 25.4-mm (one-inch) square aluminum tubing with welded joints. Applicant may provide comments in this field. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection 125 Rack assembly is constructed to house components designed to be installed in a standard EIA 483-mm (19-inch) rack; clearance between the mounting rails is 451 mm (17 ¾ inches). Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection 126 The front of the rack assembly is tapped with 10-30 threads and has EIA universal spacing for 483-mm (19-inch) electrical equipment racks. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection 127 The rack assembly is attached to the left cabinet wall through combination slide/hinged mounting brackets. The slide/hinged mounting brackets are aluminum and/or stainless steel. Applicant may provide comments in this field. Physical Inspection Provide statement of conformance from hardware supplier that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review The mounting bracket guides utilize 22-mm (7/8") stainless steel ball bearing rollers for easy pullout operation of the rack assembly. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection 118 119 120 121 122 123 124 128 129 A676-11.3.6.2 Page 10 of 21 Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection Physical Inspection FDOT Matrix Derived from Specification A676 Effective 02/12/2013 Rev 1.0 ID No 130 Section 131 132 A676-11.3.6.3 Requirement The rack assembly can rotate 210 degrees from its rest position after full extension from the cabinet. Rack assembly has an aluminum rack stop rod 11 mm (7/16") Ø attached to the inside left cabinet wall from the left side of the rack assembly to lock the rack into final position. Item Comply? (Yes/No) Comments (Applicant must provide information as indicated) Applicant may provide comments in this field. TERL Evaluation Method Physical Inspection Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection An aluminum storage compartment, as shown in Figure 676-23, is mounted in the rack assembly. The storage compartment has telescoping drawer guides for full extension of drawer from rack assembly as detailed in Figures 676-24, 676-25, and 676-26. Compartment has a continuous front lip for opening the compartment top for storage. Compartment top has a plastic non-slip (rough texture) plastic laminate attached. An ACIA port is installed on the right hand side of the drawer at the front for connecting the field transportable unit to the controller; the ACIA port is connected to the communications port C2S of the Model 170E controller unit via the C2A harness. Applicant may provide comments in this field. Physical Inspection Applicant may provide comments in this field. Physical Inspection Applicant may provide comments in this field. Physical Inspection Applicant may provide comments in this field. Physical Inspection Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection The cabinet has four cabinet rails for mounting miscellaneous wiring panels and various mounting brackets which are spaced as shown in Figures 676-11 and 676-12. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection 138 The rails extend the length of the cabinet right side 610 mm (24 inches) and start from the bottom of the cabinet. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection 139 The length of the rails on the cabinet left side are 559 mm (22 inches) in length and start from the bottom of the cabinet. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection 140 Rails are keyhole design and have slots 50.8 mm (2 inches) on center with a top opening diameter of 16 mm (5/8 inch) to allow the insertion of a 5/8-inch by 1-inch carriage bolt. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection 141 The rails are 38 to 50 mm (1½ to 2 inches) wide by 13 mm (½ inch) deep; uni-struts or other rails are not used. The cabinet has two aluminum plates welded inside for anchoring it to a concrete or composite type base; the plates are aluminum alloy 5052, 100 mm (4 inches) wide by 3.2 mm (1/8 inch) thick and have four 25-mm (1-inch) diameter holes as shown in Figure 676-10. Cabinet provided with a 250 by 350 mm (10 by 14-inch) durable multi-ply neoprene plastic pouch with zip lock located inside the storage compartment. Applicant may provide comments in this field. 133 134 135 136 137 A676-11.3.7 142 A676-11.3.8 143 A676-11.3.9.1 Page 11 of 21 Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Applicant may provide comments in this field. Physical Inspection Document Review and Physical Inspection Physical Inspection FDOT Matrix Derived from Specification A676 Effective 02/12/2013 Rev 1.0 ID No 144 Section A676-11.3.9.2 145 146 147 Comments (Applicant must provide information as indicated) Applicant may provide comments in this field. TERL Evaluation Method Physical Inspection Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection Applicant may provide comments in this field. Physical Inspection Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection The surge protector is rated at 20 kiloamperes (minimum) and 8 by 20 microsecond wave shape with terminals defined as: 1) Main Line (AC line first stage terminal); 2) Main Neutral (AC neutral input terminal); 3) Equipment Line In (AC line second stage input terminal, 10 A); 4) Equipment Line In (AC line second stage output terminal, 10 A); 5) Equipment Neutral Out (neutral terminal to protected equipment); and 6) Ground (earth connection). The inductor in the second state does not saturate with 10 A, 120 VAC, continuous service current applied; the first stage clamp is between the mainline and ground terminals. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection 150 The second stage clamp is between the equipment line out and equipment neutral; main neutral and equipment neutral out are connected internally and have a gas charged tube rated at 20 kiloamperes between main neutral and ground terminals. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection 151 The filter circuit meets the MIL-STD-220 loss test and spike test as listed in Figure 676-28. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection 152 With an input spike voltage of 700 volts (peak to peak), the maximum voltage excursion above/below sine wave at all phase angles from 0 to 180°, does not exceed ± 30 volts. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection 153 Main line and equipment line terminals are isolated internally; the first stage clamp is a solid state design and does not allow holdover current. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection 148 149 A676-11.4.1.1 Requirement The cabinet has two removable aluminum mounting brackets; each bracket is attached with 5/16-inch by 1¼-inch carriage bolts and hex nuts, grade 18-8 stainless steel as detailed in Figure 676-27. Cabinet will be delivered with the brackets attached in the upright position as shown in Figure 676-11; each mounting bracket can support a weight load of 227 kg (500 pounds) and is fabricated from 6.3 mm (¼-inch) thick 6061-T6 extruded aluminum rectangular bar. The manufacturer's name does not appear on the outside of the cabinet, but does appear on the inside of the cabinet front door, along with the month and year of manufacture; the labeling is done by a moisture resistant label. The controller cabinet AC service has a series of hybrid type elements to protect the unit including: primary clamp, secondary clamp, and radio frequency interference (RFI) filter. Item Comply? (Yes/No) Page 12 of 21 FDOT Matrix Derived from Specification A676 Effective 02/12/2013 Rev 1.0 ID No 154 Section 155 156 A676-11.4.1.2 157 158 Item Comply? (Yes/No) Comments (Applicant must provide information as indicated) Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. TERL Evaluation Method Document Review and Physical Inspection The protector response time is such that the voltage never exceeds 250 volts during surges. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection The signal head output terminals are protected by a transient protection device or circuit to reduce the effect of transient voltages applied to the output terminal circuits. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection The protection device or circuit rating at minimum is: a) recurrent peak AC voltage of 212 volts; b) energy rating of 20 joules; c) average power dissipation of 0.85 watts; d) peak current rating of 2 kiloamperes for pulses less than 6 microseconds; and e) standby current less than 1 milliampere. Transient protection device meets the criteria as shown in Figure 676-29. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection Document Review and Physical Inspection Requirement Peak clamp voltage is 250 volts at 20 kiloamperes; the unit is encapsulated in flame retardant epoxy with a continuous service current of 10 A at 120 VAC RMS. 159 A676-11.4.1.3 A 60 A contact switch is placed in series with the load switch packs to provide for disconnection of AC+ light inputs to all switch packs during flash operation. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. 160 A676-11.4.1.4 Applicant may provide comments in this field. Physical Inspection 161 A676-11.4.1.5 Applicant may provide comments in this field. Physical Inspection 162 A676-11.4.1.6 A 30 A circuit breaker is included in the cabinet as protection to control equipment and disconnect for the AC power. One ground fault circuit interrupter (GFI) type receptacle is mounted in the power distribution assembly (PDA) #2 and is fused by a 15 ampere circuit breaker that can be reset separately from the main circuit breaker. The cabinet has two main cabinet door light switches, one for the front and one for the rear main doors, located on the door switch brackets; these switches control the interior light as shown in Figure 676-30. The switches are double pole single through (DPST) type and the second pole is wired for use in giving an indicator for "cabinet door open." Applicant may provide comments in this field. Physical Inspection Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection The second pole is wired to the interface panel terminal labeled "door open"; both circuits are wired such that either door opened will cause the respective circuits to activate. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection 163 164 Page 13 of 21 FDOT Matrix Derived from Specification A676 Effective 02/12/2013 Rev 1.0 ID No 165 Section A676-11.5 166 A676-11.5.1 167 A676-11.5.2.1 168 169 170 171 172 173 A676-11.5.2.2 174 A676-11.5.2.3 175 A676-11.5.3.1 176 A676-11.5.3.2 177 178 Requirement The nomenclature used to define signal heads, vehicular movements and pedestrian movements in the cabinet wiring, and on wiring diagrams is in accordance with figure 676-31 and the signal operating plan (SOP). Printed circuit boards are not used in any controller cabinet subsystem file or panel, including, but not limited to: a) output file (except for the "Red Monitor Program Board"); b) Field Service Panel; c) Auxiliary Filed Service Panel; d) Interface Panel; and e) Input File. The wiring in the cabinet conforms to the latest applicable NEC requirements. All wires are cut to a proper length before assembly; no wire is doubled back to take up slack. Wires are neatly laced into cables with nylon lacing; cables are secured with nylon cable clamps. The position of cables between the components is such that when the door is closed, it does not press against the cables or force the cables against the various components inside the controller cabinet. Ground buss bars are fabricated of a copper alloy material compatible with copper wire and have at least two positions where a #6 AWG stranded copper wire can be attached; one 152-mm (6-inch) ground buss bar with screw terminals is mounted on both bottom flanges on each side of the cabinet, for connection of AC neutral wires and chassis ground wires (total of two buss bars). A flexible ground strap is attached between the left side ground buss bar and the left side bottom rear of the rack assembly. Conductors are soldered to terminal lugs, alternately, they may be crimped, provided a calibrated ratchet type crimping tool is used; the cabinet wiring and controller equipment and terminals are arranged within the cabinet so they will not conflict with the entrance, training, and connection of the incoming conductors, and will be easily traceable without entanglement. The wiring for the C1S, C2S, C11S, and T-1 connector harnesses meet the criteria provided in figure 676-32. The field service panel consists of terminal strips, circuit breakers, transient protection devices, load resistors, capacitors, cable tie mounts, and associated wiring for making all field wiring connections and meets the design in figure 676-33. Item Comply? (Yes/No) The field service panel is mounted on the lower right exterior wall as shown in figure 676-34. All components can be accessed from the front of the panel. No components or wires are mounted/attached behind the panel. The panel board is aluminum with the following dimensions: 610 mm (24 inches) height; 457 mm (18 inches) width; and 3.2 to 4.8 mm (1/8 to 3/16 inch) thick. Page 14 of 21 Comments (Applicant must provide information as indicated) Applicant may provide comments in this field. TERL Evaluation Method Physical Inspection Provide a statement of conformance in this field. Compliance Matrix Review Provide a statement of conformance in this field. Applicant may provide comments in this field. Compliance Matrix Review Physical Inspection Applicant may provide comments in this field. Physical Inspection Applicant may provide comments in this field. Physical Inspection Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Applicant may provide comments in this field. Document Review and Physical Inspection Physical Inspection Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection Provide a statement of conformance in this field. Compliance Matrix Review Document Review and Physical Inspection Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Applicant may provide comments in this field. Physical Inspection Applicant may provide comments in this field. Physical Inspection Applicant may provide comments in this field. Physical Inspection FDOT Matrix Derived from Specification A676 Effective 02/12/2013 Rev 1.0 ID No 179 Section A676-11.5.3.3 180 181 A676-11.5.3.4 182 183 184 185 A676-11.5.3.5 186 A676-11.5.3.6 187 A676-11.5.3.7 188 A676-11.5.3.8 189 A676-11.5.4.1 Requirement The field service panel provides the necessary interconnecting junction points between the rack assembly and cabinet for the field service wires; the panel wiring meets the design as referenced in Figure 676-35 and provides all the necessary wiring information. The panel is grouped for: a) internal connections (jumpers) between terminals boards; b) wiring from the panel to the rack assembly; and c) wiring from the panel to the cabinet. The wiring harness has flexible wire covered by a flexible nonmetallic conduit from the field service panel to: a) power distribution assembly (PDA), b) output file, and c) interface panel. The harness is long enough to reach from the field service panel to the PDA after the rack assembly is fully extended and rotated to its maximum limit, with some degree of slack in the harness, but is not excessive in length to bind or crimp to the wires when the rack assembly is in its "rest" position inside the cabinet. The harness has a metal clamp with a rubber grommet center attached to the field service panel to secure the harness to the panel for proper orientation of the harness with the rack assembly. Item Comply? (Yes/No) Comments (Applicant must provide information as indicated) Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. TERL Evaluation Method Document Review and Physical Inspection Applicant may provide comments in this field. Physical Inspection Applicant may provide comments in this field. Physical Inspection Applicant may provide comments in this field. Physical Inspection Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection The panel wire size is #18 AWG (minimum), except for those listed in Figure 676-36. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection The terminal strips for the panel are: a) TBS1 - Marathon 1103 or approved equal; b) TBS2 - Cinch 16-140B or approved equal; c) TBS3 - Cinch 20-140B or approved equal; and d) TBS4 &TBS5 Cinch 12-141B or approved equal. The panel has a main cabinet circuit breaker rated at 30 A and a cabinet accessory circuit breaker rated at 15 A (for cabinet fans and light); circuit breakers are mounted near the back cabinet door on the panel to provide an easily accessible quick disconnect for the AC power and protect the control equipment. Load resistors are provided for all walk, green, green arrow, yellow, and yellow arrow switch pack outputs to keep the conflictvoltage monitor from going into "Flash" due to a failed signal lamp; load resistors are 2 kS, 10 watt. Provide a statement of conformance in this field. Compliance Matrix Review Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection Metal oxide varistors (MOV) are physically tied to one side of each terminal on TBS4 and TBS5 and physically secured to a field service panel with a 6-32 screw as detailed in Figure 67633. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection The auxiliary field service panel consists of, at a minimum, four terminal strips, 18 detector surge protectors, and one pedestrian button isolation board assembly; auxiliary field service panel meets the design as provided in figure 676-37 and the pedestrian button isolation board meets the design as shown in figure 67639; the pedestrian button isolation board is mounted on the auxiliary field service panel as shown in figure 676-38. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection Page 15 of 21 FDOT Matrix Derived from Specification A676 Effective 02/12/2013 Rev 1.0 ID No 190 Section A676-11.5.4.2 191 192 193 A676-11.5.4.3 194 A676-11.5.4.4 195 A676-11.5.4.5 196 197 198 A676-11.5.4.6 199 A676-11.5.5.1 200 A676-11.5.5.2 201 202 Requirement The auxiliary field service panel is on the lower left interior cabinet wall as shown in figure 676-34. All components are accessible from the front of the panel; no components or wires are mounted/attached behind the panel. The panel board is aluminum with the following dimensions: 508 mm (20 inches) height; 457 mm (18 inches) width; and 3.2 to 4.8 mm (1/8 to 3/16 inch) thick. The harness is long enough to reach from the auxiliary field service panel to the input file (through flexible conduit) after the rack assembly is fully extended and rotated to its maximum limit, with some degree of slack in the harness, but is not excessive in the length to bind or crimp the wires when the rack assembly is in its "rest" position inside the cabinet; the auxiliary field service panel is wired per figure 676-37. The four terminal strips for the panel are Cinch 20-141B or approved equivalent and mounted on the auxiliary field service panel. Item Comply? (Yes/No) Comments (Applicant must provide information as indicated) Applicant may provide comments in this field. TERL Evaluation Method Physical Inspection Applicant may provide comments in this field. Physical Inspection Applicant may provide comments in this field. Physical Inspection Applicant may provide comments in this field. Physical Inspection Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection A four-button pedestrian isolation board is installed on the auxiliary field service panel to provide for the connection of the pedestrian buttons on phases 2, 4, 6, and 8. The pedestrian isolation board provides electrical isolation of the field wiring to the internal cabinet wiring; the inputs are wired to terminal block TBA5 for hookup to the field terminals and the outputs of this board are carried through the harness to the input file to the proper wires that go to the interface extension panel of the controller. The pedestrian isolation board consists of a PC board mounted on an aluminum panel with the following minimum dimensions: 50 mm (2 inches) height; 203 mm (8 inches) width; and 3.2 to 4.8 mm (1/8 to 3/16 inch) thick. The 18 surge protectors are three-terminal devices, two terminals are connected across the signal inputs of the detector for differential mode protection and the third terminal is grounded to protect against common mode damage. Applicant may provide comments in this field. The interface panel consists of eight terminal strips; one telephone line suppressor and mounting fixture; two 24 VDC relays and mounting fixtures, and associated wiring for connecting all the required interface equipment modules; the interface panel meets the criteria as provided in Figure 676-41. The interface panel is mounted as shown in Figures 676-21 and 676-22. All components are accessible from the front of the panel; no components are mounted behind the panel. The panel board is aluminum with the following dimensions: 109 mm (7½ inches) heigh; 356 mm (14 inches) width; and 3.2 to 4.8 mm (1/8 to 3/16 inch) thick as detailed in Figure 676-42. Applicant may provide comments in this field. Physical Inspection Applicant may provide comments in this field. Physical Inspection Applicant may provide comments in this field. Physical Inspection Applicant may provide comments in this field. Physical Inspection Page 16 of 21 Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Applicant may provide comments in this field. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Physical Inspection Document Review and Physical Inspection Physical Inspection Document Review and Physical Inspection FDOT Matrix Derived from Specification A676 Effective 02/12/2013 Rev 1.0 ID No 203 Section 204 205 A676-11.5.5.3 206 207 Requirement The front panel is covered by a clear plexiglass sheet 6.3 mm (¼ inch) thick and is supported from the panel by four 38 mm (1½ inch) separators as shown on panel layout drawing; panels are secured to the separators using wing nuts which are removable without the use of tools. The plexiglass cover has a 13-mm (½-inch) slot, centered over each of the terminal strips for easy access of test probes; all covers and panels are interchangeable; the plexiglass cover meets the details as shown in Figure 676-43. The panel wiring provides the necessary interconnecting junction points between interface equipment cable harnesses and controller/cabinet input and output signal. The panel wiring provides the functional wiring information for connecting the interface equipment in the cabinet; the wiring assignments between the interface panel and various terminal panels meet the details as listed in Figure 676-44. Item Comply? (Yes/No) Comments (Applicant must provide information as indicated) Applicant may provide comments in this field. TERL Evaluation Method Physical Inspection Applicant may provide comments in this field. Physical Inspection Applicant may provide comments in this field. Physical Inspection Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection The panel wiring is grouped for: a) internal connections (jumpers between terminal boards); and b) wiring from controller and related cabinet functions to the terminal boards on the interface panel. Panel wire size is #18 AWG (minimum), except for ground, rated at 1kV, 105 °C (221 °F), Type C insulation with nylon jacket meeting MIL SPEC. 16878 D. Applicant may provide comments in this field. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection 209 Ground wires are #14 AWG, or equivalent, wire. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection 210 All wires are cut to proper length before assembly with no wire doubled back to take up slack. Wires are neatly tied into cables with nylon cable ties; cables are secured with nylon cable clamps and placed such that they will not interfere with the placement of external cables. The internal harnesses are located between TB1, TB2, and TB3; the external and internal wiring is located outside of TB1 and TB4, between TB2 and TB3. Terminal strips are Cinch 140 series, barrier type or approved equivalent and have brass screws nickel/cadmium plated; the terminal strip locations are located as indicated on the panel layout drawing, figure 676-41. Applicant may provide comments in this field. Physical Inspection Applicant may provide comments in this field. Physical Inspection Applicant may provide comments in this field. Physical Inspection All terminal board terminals and surge suppressors and their holders are clearly identified on the panel by the use of appropriate characters and silk-screened onto the panel. The K1P and K2F relays are Potter Bromfield K10P11D1524 and Sockets 27E487 with hold-down spring 20C297 or approved equivalent; all screws are brass with nickel/cadmium plating; the socket locations are located as shown on the panel layout drawing in figure 676-41. Applicant may provide comments in this field. 208 A676-11.5.5.4 211 212 213 A676-11.5.5.5 214 A676-11.5.5.6 215 A676-11.5.5.7 Page 17 of 21 Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Physical Inspection Document Review and Physical Inspection Physical Inspection Document Review and Physical Inspection FDOT Matrix Derived from Specification A676 Effective 02/12/2013 Rev 1.0 ID No 216 Section A676-11.5.6 217 A676-11.5.7.1 218 219 220 A676-11.5.7.2 221 222 A676-11.5.7.3 223 224 A676-11.6 225 A676-11.6.1.1 Requirement The supplied cabinet is completely wired including all internal equipment connections; the interface panel layout and panel location layout meet the criteria as shown in Figures 676-41 and 676-22; interconnection wiring is done neatly and in accordance with figure 676-44. Non-emergency flashing operation is performed by the UCF format, which can be implemented through: a) UCF flash switch a switch located on the technician service panel for Traffic Signal Technicians/Engineers (See Section A676-11.3.5); b) time base coordination flash - an integral part of the 170E controller unit used for pre-programmed flashing operation; and c) time switch an auxiliary unit (when required) in the controller cabinet provided for pre-prom flashing operation. When non-emergency flashing operation is selected, the controller assembly transfers from normal operation to flashing operation only at the end of the common major street red interval, the common minor street yellow interval, or the all red interval. UCF is an internal function of the controller unit; it is not inhibited by the hold command and external logic is not used to provide this function. Item Comply? (Yes/No) Comments (Applicant must provide information as indicated) Provide a statement of conformance in this field. TERL Evaluation Method Compliance Matrix Review Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection When emergency flashing operation is implemented, the controller assembly immediately places the intersection on flash; emergency flash can be selected by: a) auto/flash switch - a switch located on the police panel for police or traffic signal technicians/engineers (Section A676-11.3.5); and b) conflictvoltage monitor - auxiliary unit in the controller cabinet senses a conflicting indication or voltage problem (Subsection A678-8.1). When flashing operation is selected by the auto/flash switch in the police panel, the system's remote flash command, or by the conflict-voltage monitor, the controller assembly immediately transfers to flashing operation. The transfer of the controller assembly from flashing operation to normal operation causes the controller unit to revert to its start-up sequence unless the conflict-voltage monitor has transferred the controller assembly to flashing operation. If flashing operation was implemented by the conflict-voltage monitor, the controller assembly remains in flashing operation until the monitor unit is reset and automatic operation can be implemented through the normal start-up sequence. The entire cabinet has a painted finish done by the powder coat method. Applicant may provide comments in this field. Functional Inspection Applicant may provide comments in this field. Functional Inspection Applicant may provide comments in this field. Functional Inspection Applicant may provide comments in this field. Functional Inspection Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection Prior to painting, the controller cabinet (inside and outside) including all aluminum components (i.e., rack assembly, door rods and bars, panels and etc.) is cleaned according to ASTM B Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Document Review and Physical Inspection Page 18 of 21 FDOT Matrix Derived from Specification A676 Effective 02/12/2013 Rev 1.0 ID No Item Comply? (Yes/No) TERL Evaluation Method 117. Comments (Applicant must provide information as indicated) Indicate location of requested information in submittal. 226 Cleaning is performed by immersion in inhibited alkaline cleaner, such as Fremont 767, for 2-½ minutes at a temperature of 60°C (140°F); cleaner concentration is approximately three percent by volume. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection 227 All components are rinsed in cold water with a constant overflow. Provide a statement of conformance in this field. 228 All components are etched in a solution, such as sodium hydroxide ELDORADO ALK-205, for 2-½ to 5 minutes with a concentration approximately 13 percent and the temperature 60°C (140°F). Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Compliance Matrix Review Document Review and Physical Inspection 229 All components are rinsed again in cold water with a constant overflow. Components are de-smutted in a 50 percent by volume chromic acid solution, such as ELDORADO D-3, by immersion for 2-½ to 5 minutes; immersion process is performed with the D-3 dissolved in water with the strength of the D-3 mixture having 47 to 94 milliliters per liter (6 to 12 ounces per U.S. liquid gallon). All components are rinsed again in cold water with a constant overflow. All components have Yellow Chromate by immersion in chromic acid mixture, such as Parker + Amchem Alodine 1200; components remain in tank 2-½ to 5 minutes with the solution concentration 1.2 to 2.2 pH at normal temperature. Provide a statement of conformance in this field. All components are rinsed a final time in cold water with a constant overflow. Care is taken to prevent overspray of powder coat from one surface color to another through standard industry practices. Powder coat is applied to the entire cabinet walls, roof, and doors, both inside and out, and is performed according to American architectural manufacturers association (AAMA)-260302 specifications. Provide a statement of conformance in this field. Powder is applied electrostatically with TGIC polyester powder, Fuller O'Brien Coating, or approved equivalent, to a thickness of 50 to 100 Fm (two to three mils). Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection All components are baked in an oven at 190°C (375° F) for 20 minutes. Paint test is performed for adhesion, cure and film thickness on test panels. Provide a statement of conformance in this field. Compliance Matrix Review Document Review and Physical Inspection Cabinet is painted beige, Fuller O'Brien; paint number: PFT-401S6 "camel", or approved equivalent. Provide a statement of conformance in this field. Section 230 231 232 233 234 A676-11.6.1.2 235 A676-11.6.2 236 A676-11.6.2.1 237 238 239 A676-11.6.3 Requirement Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Provide a statement of conformance in this field. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Provide a statement of conformance in this field. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Page 19 of 21 Compliance Matrix Review Document Review and Physical Inspection Compliance Matrix Review Document Review and Physical Inspection Compliance Matrix Review Compliance Matrix Review Document Review and Physical Inspection Compliance Matrix Review FDOT Matrix Derived from Specification A676 Effective 02/12/2013 Rev 1.0 ID No 240 241 242 243 244 245 Section A676-12 Requirement Cabinet has provisions for connecting an external power source, such as a portable generator, through a weatherproof, waterresistant, secure interface. Connection allows authorized personnel to access, connect, and secure an external power source to the cabinet in order to restore power (within 5 minutes of arrival) at the controller cabinet. Controller cabinet provided with a transfer switch rated equal to or higher than the design load of the cabinet’s main breaker and the generator input twist-lock connector rating; the transfer switch provides a means of switching between normal utility power and auxiliary backup generator power, the switching time between sources is no longer than 250 milliseconds. The transfer switch is permanently mounted inside the cabinet and meets UL Standard 1008. Transfer switch does not allow simultaneous active power from two sources and does not allow generator backflow into normal utility AC circuits; manual transfer switch is a two-position switch; the switch positions are labeled “Generator Power” and “Utility Power.” Transfer switch equipped with a “Utility-on” indicator, which illuminates when normal utility power service is available and the switch is in the “Generator Power” position; the indicator turns off when the transfer switch is moved to the “Utility Power” position. Item Comply? (Yes/No) 246 The utility-on indicator is clearly visible outside the cabinet, in bright sunlight, and the indicator’s on/off state can be visually determined from a distance of 30 feet. The following compliance matrix criteria are for cabinets with an automatic transfer switch 247 Automatic transfer switch has indicators that display the status of connected power sources and indicate which power source is actively energizing the cabinet. 248 If a relay circuit is used to provide switching, the normally closed circuits are connected to normal utility power; the relay is energized only by the generator, not by the electric utility service. 249 When energized, the relay breaks the connection to normal utility power and makes connection to the generator power input. 250 Automatic transfer switch or relay operated switch includes a bypass switch that permits the automatic switching function to be disabled and permits manual selection of the power sources connected to the cabinet. The following compliance matrix criteria are for all cabinets 251 A generator connection panel is included and consists of the manual transfer switch, or an automatic transfer switch where required, and a three-prong, minimum 30-amp twist-lock connector for generator hookup. Page 20 of 21 Comments (Applicant must provide information as indicated) Applicant may provide comments in this field. TERL Evaluation Method Physical Inspection Applicant may provide comments in this field. Physical Inspection Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection Provide a statement of conformance in this field. Compliance Matrix Review Document Review and Physical Inspection Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Document Review and Physical Inspection Applicant may provide comments in this field. Physical Inspection Applicant may provide comments in this field. Physical Inspection Provide a statement of conformance in this field. Compliance Matrix Review Applicant may provide comments in this field. Functional Inspection Applicant may provide comments in this field. Functional Inspection Applicant may provide comments in this field. Physical Inspection FDOT Matrix Derived from Specification A676 Effective 02/12/2013 Rev 1.0 ID No 252 253 Section Item Comply? (Yes/No) Requirement The transfer switch and twist-lock connector are located on a panel easily accessible behind a lockable exterior door; the access door is labeled as “Generator Access Door,” equipped with a tamper-resistant hinge, and the door assembly is weatherproof and dustproof. The access door is provided with a #2 lock. 254 The access door is provided with a weatherproof opening for the generator cable. 255 The generator hookup compartment itself is recessed into the cabinet and is deep enough to allow closing and locking of the access door when the generator cable is connected; the generator hookup compartment and access panel’s intrusion into the cabinet interior is not more than six inches and does not block access to any other equipment in the cabinet. 256 The generator access panel is located as close as possible to the main AC circuit breaker; the bottom of the access panel is no less than 24 inches above the bottom of the cabinet and is not located on the main cabinet door or back door. 257 Wiring from the cabinet AC+ Input Terminal is connected to the transfer switch; the alternate power source’s wiring on the transfer switch is connected to a receptacle that can accept a 120 VAC generator cord; a power service wire is installed between the transfer switch and the existing power distribution panel in the cabinet. The following compliance matrix criteria are for cabinets with an automatic transfer switch 258 Automatic transfer switch does not transfer as soon as utility power is restored; a delay is used to make sure the utility power is stable before transferring. Page 21 of 21 Comments (Applicant must provide information as indicated) Applicant may provide comments in this field. TERL Evaluation Method Physical Inspection Applicant may provide comments in this field. Physical Inspection Applicant may provide comments in this field. Physical Inspection Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Applicant may provide comments in this field. Provide product literature, specifications, user manual, or similar information that shows the product meets this requirement. Indicate location of requested information in submittal. Applicant may provide comments in this field. Document Review and Physical Inspection Physical Inspection Document Review and Physical Inspection Functional Inspection