FDOT Matrix Derived from Specification A676 Effective 02/12/2013

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FDOT Matrix Derived from Specification A676 Effective 02/12/2013 Rev 1.0
FDOT Traffic Engineering Research Laboratory (TERL)
552A Controller Cabinet Compliance Matrix
Date:
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Manufacturer:
Applicant’s
Name (print):
Item, Model No.:
Signature:
Item
Comply?
(Yes/No)
ID
No
Section
Requirement
The following compliance matrix criteria are for all cabinets
1
A676-1
Controller cabinet includes a generator panel.
2
3
4
5
6
7
8
9
A676-10.2.1
10
A676-10.3.1.1
By signing this form, the applicant declares that he/she has read and
understands the provisions of Section A676 of the FDOT Minimum
Specifications for Traffic Control Signals and Devices and all implemented
modifications. The requirements listed on this matrix are derived from Section
A676, and are the basis for determining a product’s compliance and its
acceptability for use on Florida’s roads.
Comments
(Applicant must provide information as indicated)
TERL Evaluation
Method
Applicant may provide comments in this field.
Physical Inspection
Generator panel consists of a manual transfer switch or an
automatic transfer switch and a twist-lock connector for generator
hookup.
Transfer switch knob and twist-lock connector are located and
labeled on a panel easily accessible behind a separate lockable
door.
Door has a tamper resistant stainless steel hinge and is
weatherproof and dustproof.
Applicant may provide comments in this field.
Physical Inspection
Applicant may provide comments in this field.
Physical Inspection
Door has a movable plate to cover the opening for the generator
cable.
Generator panel is located as close as possible to the AC main
circuit breaker and is not located on the main cabinet or back
doors.
Connection to a generator or other external power source is
waterproof and secure.
Applicant may provide comments in this field.
Physical Inspection
Applicant may provide comments in this field.
Physical Inspection
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
Connection allows authorized personnel to access, connect, and
secure an external power source to the cabinet for power
restoration within five minutes of arrival at the location.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
Equipment conforms to these specifications; the applicable
requirements of the Underwriter's Laboratory Incorporated (UL);
the Electronic Industries Association (EIA); the National Electric
Code (NEC); the American Society for Testing and Materials
(ASTM); the American National Standards Institute (ANSI);
Institute Of Electrical and Electronic Engineers (IEEE), and other
applicable standards and specifications.
Cabinet is supplied with a removable base plate and provisions
for a standard base mounting bolt pattern.
Provide a statement of conformance in this field.
Compliance Matrix
Review
Applicant may provide comments in this field.
Physical Inspection
Page 1 of 21
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
FDOT Matrix Derived from Specification A676 Effective 02/12/2013 Rev 1.0
ID
No
11
Section
A676-10.3.1.2
12
A676-10.3.1.3
13
A676-10.3.1.4
14
15
A676-10.3.1.5
16
A676-10.3.1.6
17
A676-10.3.2.1
18
19
Requirement
Cabinet assembly can be provided with a manual police push
button on a coiled rubber cord, in conjunction with a manual/auto
switch; when placed in the manual position, "stop time" is applied
to the controller, and "recall" is applied to all phases; activation of
the push button "advances" the controller; manual advancement
cannot be performed during the yellow and red timing intervals.
The output file is fabricated using a "hard wired" harness; output
file is not fabricated using a printed board circuit board.
Cabinet is provided with an aluminum shelf having a storage
compartment in the rack below the controller; storage
compartment has telescoping drawer guides for full extension
and a plastic non-slip plastic laminate attached.
An RS-232 connector is provided for communications to the C2S
port.
"Greens-Peds-Yellows" are provided with "dummy loads"
consisting of a 4.7 kΩ resistor rated at 5 watts minimum; dummy
loads are mounted on a terminal block in the rear of the output
file; one side of each dummy load is wired to AC return and can
be easily jumped to the outputs from the selected load switches.
Each cabinet includes at least one fluorescent lighting fixture,
with a 20 watt cool white lamp, that is mounted inside the top
front portion of the cabinet; light is operated by a normal power
factor UL-listed ballast; door actuated switches are installed to
turn on the cabinet light when either the front or rear door is
opened.
Surge protector termination panels are provided and attached to
the cabinet rack assembly.
AC isolation terminals are on the same side of the cabinet as the
AC service inputs; DC terminals and loop detector terminals are
installed on the opposite side of the cabinet from the AC power
lines, to reduce electromagnetic induction.
Item
Comply?
(Yes/No)
Comments
(Applicant must provide information as indicated)
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Provide a statement of conformance in this field.
TERL Evaluation
Method
Document Review and
Functional Inspection
Applicant may provide comments in this field.
Compliance Matrix
Review
Physical Inspection
Applicant may provide comments in this field.
Physical Inspection
Applicant may provide comments in this field.
Physical Inspection
Applicant may provide comments in this field.
Physical Inspection
Applicant may provide comments in this field.
Physical Inspection
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Functional Inspection
Applicant may provide comments in this field.
Physical Inspection
Provide a statement of conformance in this field.
Compliance Matrix
Review
Provide a statement of conformance in this field.
Compliance Matrix
Review
22
Surge protector panels are designed to allow for adequate space
for a wire connection and surge protector replacement; surge
protection is provided for the full capacity of the cabinet Input
File.
The amperage capacity of the internal wiring and printed circuit
board traces is not less than the protecting threshold of circuit
breakers and surge protectors provided under any circumstance.
The power distribution assembly of each controller cabinet
includes a lightning/surge/transient protection unit on the AC
service Input capable of reducing the effect of lightning transient
voltages applied to the AC line.
The protector is a two stage series/parallel device.
Provide a statement of conformance in this field.
23
Protector maximum AC line voltage is 140 VAC
Provide a statement of conformance in this field.
24
Protector has 20 pulses of peak current, each of which will rise in
8 microseconds and fall in 20 microseconds to one-half the peak:
20 000 amperes.
Provide a statement of conformance in this field.
Compliance Matrix
Review
Compliance Matrix
Review
Compliance Matrix
Review
20
21
A676-10.3.2.2
Page 2 of 21
FDOT Matrix Derived from Specification A676 Effective 02/12/2013 Rev 1.0
ID
No
25
Section
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
A676-10.3.2.3
Requirement
Protector is provided main line (AC Line first stage terminal),
main neutral (AC Neutral input terminals), equipment line out (AC
Line second stage output terminal, 10 A), equipment neutral out
(Neutral terminal to protected equipment), and ground (Earth
connection) terminals.
The main AC line in and the equipment line outer terminals are
separated by a 200 microhenry (minimum) inductor rated to
handle 10 amperes AC service.
The first stage clamp is between Main Line and ground terminals.
Item
Comply?
(Yes/No)
Comments
(Applicant must provide information as indicated)
Applicant may provide comments in this field.
TERL Evaluation
Method
Physical Inspection
Provide a statement of conformance in this field.
Compliance Matrix
Review
Provide a statement of conformance in this field.
Compliance Matrix
Review
Compliance Matrix
Review
Document Review
The second stage clamp is between Equipment Line Out and
Equipment Neutral.
The protector for the first and second stage clamp has a metal
oxide varistor (MOV) or similar solid state device, is rated 20 kA,
and is of a completely solid stage design (i.e. is not a gas
discharge tube).
Provide a statement of conformance in this field.
The main neutral and equipment neutral output are connected
together internally, and have an MOV (or similar solid state
device, or gas discharge tubes) rated at 20 kA between main
neutral and ground terminals.
Peak clamp voltage, measured between equipment line out and
equipment neutral out terminals, is 250V at 20 kA; current is
applied between main line and ground terminals with ground and
main neutral terminals externally tied together.
Output voltage never exceeds 280 V.
Provide a statement of conformance in this field.
Compliance Matrix
Review
Provide a statement of conformance in this field.
Compliance Matrix
Review
Provide a statement of conformance in this field.
The protection device is epoxy-encapsulated in a flame retardant
material.
Continuous service current is 10 A at 120 VAC RMS.
Provide a statement of conformance in this field.
The equipment line out provides power to the Type 170E
controller and to the 24 V power supply.
Each inductive loop detector input channel is protected by an
external surge protection device (SPD).
SPD is a three-terminal device, two of which are connected
across the signal inputs of the detector; the third terminal is
connected to chassis ground to protect against common mode
damage.
SPD instantly clamps differential mode surges (induced voltage
across the loop detector input terminals) via a semiconductor
array; the array is designed to appear as a very low capacitance
to the detector.
SPD clamps common mode, surges (induced voltage between
the loop leads and ground) via solid state clamping devices.
Peak surge current meets the following characteristics:
differential mode is 400 A (8 by 20 µs); common mode is 1000 A
(8 by 20 µs); estimated occurrences are 500 @ 200 A; response
Provide a statement of conformance in this field.
Compliance Matrix
Review
Compliance Matrix
Review
Compliance Matrix
Review
Compliance Matrix
Review
Compliance Matrix
Review
Compliance Matrix
Review
Page 3 of 21
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Provide a statement of conformance in this field.
Provide a statement of conformance in this field.
Provide a statement of conformance in this field.
Provide a statement of conformance in this field.
Compliance Matrix
Review
Provide a statement of conformance in this field.
Compliance Matrix
Review
Document Review
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
FDOT Matrix Derived from Specification A676 Effective 02/12/2013 Rev 1.0
ID
No
41
Section
A676-10.3.2.4
42
43
A676-10.3.2.5
44
45
46
47
A676-10.3.2.6
48
49
50
51
52
A676-10.3.2.7
Requirement
time is 40 ns; input capacitance is 35 pF typical; temperature
range is -40 to +85 °C (-40 to 185 °F); mounting is M5 x 0.8 x 10
(10-32 by 3/8 inch long shank) bolt; clamp voltage @400 A
differential mode is 30 V maximum and @1000 A common mode
is 30 V maximum.
The outputs of each switch-pack in the output file are provided
with a MOV connected from the AC positive field terminal to the
chassis ground.
MOV is rated 150 VAC and is a V150LA20A.
Item
Comply?
(Yes/No)
Comments
(Applicant must provide information as indicated)
Indicate location of requested information in submittal.
TERL Evaluation
Method
Provide a statement of conformance in this field.
Compliance Matrix
Review
Provide a statement of conformance in this field.
Compliance Matrix
Review
Compliance Matrix
Review
Document Review
Each low voltage communication input is protected as it enters
the cabinet with a surge protection unit.
Surge protection unit meets the following requirements: • dual
pair (four wire) module with a printed circuit board connector,
double-sided and gold-plated for reliability; • mate and installed in
a ten-circuit Buchannan connector P.N. PCBlB-10A; • utilized as
two independent signal pairs; the data circuits pass through the
protection in a serial fashion and is a hybrid two-stage unit.
Peak surge current is as follows: peak surge current is 10 (8 by
20 µs waveshape); occurrences at 2000 A are greater than 100;
response time is <1 ns; voltage clamp 3 is 0 V maximum; series
resistance is >15 S per line; temperature range is -40 °C to +85
°C (-40 to 185 °F); the primary protector is a three element gas
tube 10k 8 by 20 µs, per side; and the secondary protector is
rugged solid state clamps rated at 1.5 kW minimum.
The line side of the surge protection unit is connected to the
communication field wires; the load side is connected to the C2S
connector of the 170E controller; and the ground terminal is
connected to chassis ground.
Each DC input is protected by an external surge protection
device.
Surge protection device is a five terminal device; two terminals
are connected to the line side of the low voltage pair, two
terminals are connected to the input file side, and the fifth
terminal is connected to chassis ground.
Peak surge current is as follows: peak surge current is 2 kA 8 by
20 µs Wave-shape; occurrence at peak current is 100 typical;
response time is 5 to 30 ns; withstands shock of a 3 m (10 foot)
drop on concrete; voltage clamp is 30 V; series resistance is 15
S each conductor; and temperature rating is -20 to +85 °C (-4 to
185 °F).
Each preemption or AC signaling input channel is protected by
an external surge protection device.
Surge protection device is a three terminal device.
Provide a statement of conformance in this field.
Peak surge current is as follows: peak surge current is 2000A (8
by 20 µs waveshape); occurrences at peak current are 25
minimum; response time is <200 nanoseconds; withstands shock
Provide a third party test report that demonstrates
compliance with this requirement. The test report must
meet the requirements of FDOT PCH, section 7.2.
Page 4 of 21
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Provide a third party test report that demonstrates
compliance with this requirement. The test report must
meet the requirements of FDOT Product Certification
Handbook (PCH), section 7.2.
Indicate location of requested information in submittal.
Document Review
Provide a statement of conformance in this field.
Compliance Matrix
Review
Provide a statement of conformance in this field.
Compliance Matrix
Review
Compliance Matrix
Review
Provide a statement of conformance in this field.
Provide a third party test report that demonstrates
compliance with this requirement. The test report must
meet the requirements of FDOT PCH, section 7.2.
Indicate location of requested information in submittal.
Document Review
Provide a statement of conformance in this field.
Compliance Matrix
Review
Physical Inspection
Applicant may provide comments in this field.
Document Review
FDOT Matrix Derived from Specification A676 Effective 02/12/2013 Rev 1.0
ID
No
Section
53
A676-10.4.4
54
A676-11
55
A676-11.1
Requirement
of a 3 m (10 foot) drop on concrete; peak surge trip point is < 890
V nominal; and temperature rating is -40 to +85 °C (-40 to 185
°F).
Model 552A cabinet is a Model 336 assembly modified with a
"swing out" chassis assembly for maintenance in restrictive areas
where access from the rear is not possible and meets the criteria
detailed in Section 676-11 of this specification.
Item
Comply?
(Yes/No)
Comments
(Applicant must provide information as indicated)
Indicate location of requested information in submittal.
TERL Evaluation
Method
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
Cabinet design incorporates a pullout and rotatable rack
assembly meeting the criteria in Section A676-11.3.7.
The power supply assembly, power distribution assembly, input
file, output file, controller unit, and storage compartment can be
removed from the cabinet without removing any other equipment
using only a slotted or Phillips screwdriver.
All fuses, circuit breakers, switches (except police
panel/technician panel switches; fan fuse), and indicators are
readily visible and accessible when the cabinet front door is
open.
All equipment and panels in the cabinet, when required, are
clearly and permanently labeled by the silk screen method.
Resistor-capacitor transient suppression is provided on all AC
relay sockets (across relay coil) except for the flash transfer relay
(FTR) in the output files where one suppression device may be
common for all.
Provide a statement of conformance in this field.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
59
A leakage resistor, which permits a small amount of current to
pass through the heavy duty coil, is installed across the terminals
at relay sockets to overcome the residual magnetism.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
60
Assembly of the file depth dimension includes terminal blocks.
Applicant may provide comments in this field.
Physical Inspection
61
All assemblies and files allow air circulation through its top and
bottom unless specifically called out otherwise.
The input file is hardwired; printed circuit motherboards are not
used.
Socket types for the following equipment are as follows: switch
pack socket is BEAU S-5412; transfer relay is BEAU S-5408;
flasher unit & power supply module is BEAU S-5406; conflictvoltage monitor is PCB 28/56S; and current monitor is harness
#09-03-096-32-14.
Connector sockets for the flasher unit, power supply, and switch
pack modules are mounted with their front face 7½ inches deep
from assembly or file front plane (Note: output file exception).
Guides (top and bottom) are provided for switch pack modules,
flasher units, conflict-voltage monitor unit, watchdog time
module, and power supply module (bottom only); the guides
begin 1.0 ±0.5 inches in from front panel surface and extend to
within 0.5 inches from the connector socket face.
Applicant may provide comments in this field.
Physical Inspection
Applicant may provide comments in this field.
Physical Inspection
56
57
58
62
63
64
65
Page 5 of 21
Applicant may provide comments in this field.
Compliance Matrix
Review
Physical Inspection
Applicant may provide comments in this field.
Physical Inspection
Applicant may provide comments in this field.
Physical Inspection
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Applicant may provide comments in this field.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
Physical Inspection
Document Review and
Physical Inspection
FDOT Matrix Derived from Specification A676 Effective 02/12/2013 Rev 1.0
ID
No
66
67
Section
A676-11.3
68
69
70
71
72
73
74
75
A676-11.3.1
76
A676-11.3.2
77
Requirement
Assemblies and files are fabricated of 0.060-inch minimum
thickness aluminum or stainless steel sheet; the metal surface is
treated with clear chromate.
Item
Comply?
(Yes/No)
Comments
(Applicant must provide information as indicated)
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
TERL Evaluation
Method
Document Review and
Physical Inspection
Cabinet is constructed of domestic sheet aluminum alloy 5052,
with a minimum thickness of 3.2 mm (0.125 inches).
The cabinet surface has a smooth finish and is free of rivet holes,
visible scratches, and gouges.
The cabinet interior and exterior is powder coat painted with the
exception of the rods assembly which has a natural aluminum
finish as detailed in Section A676-11.6.
Exposed edges are broken, free of burrs and bit marks.
Provide a statement of conformance in this field.
All welds are neatly formed and free of cracks, blow holes, and
other irregularities; corner and flat tack welds show good flow
characteristics; weld finish is smooth and free of residual
discoloration along the edges and from black smut caused by
inadequate gas shielding; all welds are made by the Heliarc
welding method and all welding conforms to applicable standards
and procedures published by the American welding society
(AWS).
Rivets are not used.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Applicant may provide comments in this field.
Physical Inspection
All welds, especially those at eye level, are done internally when
possible; external welding is only used when required.
Cabinet has neoprene sponge gaskets permanently secured on
all doors to exclude dust and moisture; cabinets are constructed
so water will not enter under any weather condition.
Applicant may provide comments in this field.
Physical Inspection
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
Cabinet meets the mechanical dimensions and layout as detailed
in the following illustrations: Figure 676- 1: Cabinet Front View;
Figure 676- 2: Cabinet Interior Front View; Figure 676- 3: Interior
View of Front Cabinet Door; Figure 676- 4: Interior View of Rear
Cabinet Door; Figure 676- 5: Cabinet Side View; Figure 676- 6:
Cross Section A-A: Cabinet with Rotated Rack Assembly; Figure
676- 7: Cross Section B-B: Cabinet with Police/Technician
Panels (Top View); Figure 676- 8: Cross Section B1-B1: Cabinet
with Police/Technician Panels (Side View); Figure 676- 9: Details
A and B: Door Mounting Details; Figure 676-10: Cross Section
C-C: Cabinet with Cabinet Bottom View; Figure 676-11: Cross
Section D-D: Interior View of Right Cabinet Wall; and Figure 67612: Cross Section E-E: Interior Wall of Left Cabinet Wall with
Rack Assembly.
Cabinet is equipped with two vent fans and two aluminum framemounted removable dust filters.
The fan is mounted at the top of the cabinet and capable of
moving a minimum of 0.047 m3/s (100 cubic feet per minute) of
still air when at sea level pressure of 101.3 kPa (14.7 psi) and in
free air.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
Page 6 of 21
Applicant may provide comments in this field.
Compliance Matrix
Review
Physical Inspection
Provide a statement of conformance in this field.
Compliance Matrix
Review
Applicant may provide comments in this field.
Physical Inspection
Applicant may provide comments in this field.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
Physical Inspection
Document Review and
Physical Inspection
FDOT Matrix Derived from Specification A676 Effective 02/12/2013 Rev 1.0
ID
No
78
Section
79
80
81
82
Requirement
Fans are rated for continuous duty and a lifetime of at least three
years.
Fans circulate the air through the intake at the bottom of the
cabinet and exhaust the air through opening at the top of the
cabinet.
Fans are equipped with a thermostat which has a minimum
adjustable range between 21°C (70°F) and 52°C (125°F); the
maximum operating temperature inside the cabinet is 74°C
(165°F) for all the furnished cabinets.
Thermostats are set to allow one fan to turn on first; if the
temperature continues to rise, the second fan turns on.
Item
Comply?
(Yes/No)
Comments
(Applicant must provide information as indicated)
Applicant may provide comments in this field.
TERL Evaluation
Method
Physical Inspection
Applicant may provide comments in this field.
Physical Inspection
Applicant may provide comments in this field.
Physical Inspection
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
Cabinet air filter is reusable and washable aluminum type with
dimensions of 12 by 16 by 1 inch.
Filter bottom rests in an aluminum channel and has a captive
clamp mounted above the top edge of the filter to secure the filter
in place.
Filter is installed, positioned, and firmly held in place so that all
intake air is filtered with no bypassing permitted through
clearance spaces or gaps.
A separate aluminum water deflecting ventilation panel is located
on the inside of the cabinet door securing the filter to the door as
detailed in Figures 676-3 and 676-4.
Vent fan operation meets the criteria as detailed in Figure 67613.
All cabinets have hinged rain-tight and dust-tight front and rear
main doors.
Applicant may provide comments in this field.
Physical Inspection
Applicant may provide comments in this field.
Physical Inspection
Applicant may provide comments in this field.
Physical Inspection
Applicant may provide comments in this field.
Physical Inspection
88
The main cabinet doors are NEMA-type with a neoprene gasket
in the door.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
89
Hinges are made of 14 gauge stainless steel and are continuous
the full length of the doors.
Provide statement of conformance from hardware
supplier that shows the product meets this requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
90
Cabinet hardware (bolts, nuts, etc.) is stainless steel.
Provide statement of conformance from hardware
supplier that shows the product meets this requirement.
Indicate location of requested information in submittal.
Document Review
91
Cabinet is furnished with a three-point locking system for the
main cabinet doors as detailed in Figure 676-14.
The three-point locking system consists of: 1) center of cabinetlock unit operated by cabinet key and removable door handle,
two handles are provided per cabinet; 2) top of cabinet operated by the removable handle; and 3) bottom of the cabinet operated by the removable door handle.
Applicant may provide comments in this field.
Physical Inspection
83
84
85
86
87
92
A676-11.3.3
Page 7 of 21
Provide a statement of conformance in this field.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Compliance Matrix
Review
Document Review and
Physical Inspection
Document Review and
Physical Inspection
FDOT Matrix Derived from Specification A676 Effective 02/12/2013 Rev 1.0
ID
No
93
Section
94
95
96
97
Requirement
Security points 2 (top of cabinet) and 3 (bottom of cabinet) are
designed so they remain in the unlocked position when the main
cabinet lock is unlocked.
Item
Comply?
(Yes/No)
Comments
(Applicant must provide information as indicated)
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
TERL Evaluation
Method
Document Review and
Physical Inspection
Cabinet door is furnished with a door stop with a minimum of two
positions as detailed in Figure 676-15.
Door stop is internally mounted and secured at the bottom of the
cabinet and holds the door open at 90 degrees and at the full
open position (minimum of 120 degrees).
Door stop is designed to lock into position and withstand the
force of a 48km/h (30 mi/h) wind.
Applicant may provide comments in this field.
Physical Inspection
Applicant may provide comments in this field.
Physical Inspection
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
The main cabinet doors are supplied with PPB-1 Corbin locks
and two sets of keys.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
The following compliance matrix criteria are for 552A cabinets with police door
98
The police door is equipped with a #2 Corbin lock and two sets of
keys; no other locks are used.
99
A676-11.3.4
The NEMA-type police door location is as shown on the detail
drawing for the 552-A cabinet per Figures 676-1, 676-3, 676-5,
676-8, and 676-16.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
100
A676-11.3.4.1
Police panel has two switches located as detailed in Figure 67617 and wired per the schematic in Figure 676-18.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
101
The Auto/Flash toggle switch control will: 1) place the
intersection on FLASH immediately; 2) maintain power to the
controller and interface panel; and 3) remove AC power from the
load switches.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Functional Inspection
102
The flash circuit is designed such that: 1) flashing operation
continues with any or all electronic units disconnected; and 2) a
command signal from the computer through the interface
controller adapter (auxiliary equipment) places the intersection
on FLASH immediately.
The Auto/Manual toggle switch allows the controller to be
operated manually through all intervals, except for vehicle
clearance; all vehicle clearance intervals are timed by the
controller unit and cannot be terminated by actuation from the
manual push-button switch; this circuit is routed through the
controller adapter; terminals are provided so that a jumper can
easily be installed to eliminate this disabling feature.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Functional Inspection
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Functional Inspection
103
Page 8 of 21
FDOT Matrix Derived from Specification A676 Effective 02/12/2013 Rev 1.0
ID
No
104
Section
A676-11.3.4.2
105
106
Requirement
The cabinet is wired for, and includes, a hand control to permit
manual operation of the controller.
The hand control is wired through a jack and is accessible via the
police door.
The manual push-button assembly consists of a manual pushbutton with a neoprene retractable power cord; the retractile
power cord is service vacuum with oil-resistant jacket (SVO),
two-conductor Belden #8601.
Item
Comply?
(Yes/No)
Comments
(Applicant must provide information as indicated)
Applicant may provide comments in this field.
TERL Evaluation
Method
Physical Inspection
Applicant may provide comments in this field.
Physical Inspection
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
Document Review and
Physical Inspection
107
The retracted length of the cord is one foot with a practical
extended length of six feet; the manual push-button is encased in
a neoprene rubber housing with a diameter of one inch, and a
minimum length of four inches long and is waterproof.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
108
The push-button jack is wired behind the police/technician panels
to a two position Cinch 140B terminal strip as detailed in Figure
676-18.
The switches located in the police panel are labeled with silk
screen directly on the police panel as follows: 1) Auto/Flash; and
2) Auto/Manual.
Applicant may provide comments in this field.
109
A676-11.3.4.3
Physical Inspection
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
The internal clearance timing is silk screened on the inside of the
police door, notifying the police officer that the yellow and all red
clearance intervals are timed internally; this has a red
background with natural aluminum finish for the lettering and
reads as shown in Detail "A" of Figure 676-20.
The following compliance matrix criteria are for all 552A cabinets
111 A676-11.3.5
Cabinet is provided with a technician service panel mounted on
the back side of the police panel (inside the main cabinet front
door), as shown in Figures 676-3 and 676-7.
112 A676-11.3.5.1
The technician service panel has two switches located as shown
in Figure 676-19 that are wired per the electrical schematic in
Figure 676-20.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
113
The uniform code flash (UCF) toggle switch will: 1) place the
intersection on FLASH only after completing the requirements as
specified under UCF requirements in Section A676-11.5.7; and
2) after meeting the UCF requirements, all power is removed
immediately from signal load switches.
The Signal On/Off toggle switch disconnects all power to the
signal lights through the use of a contact switch as detailed in
Section A676-11.4.1.3.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
The switches located on the technician service panel are clearly
marked as to function via silk screen.
The 552-A cabinet has a pullout and rotatable rack assembly; the
rack assembly houses the 170E Controller, Input File, Output File
#1, PDA #2, and a storage compartment.
Applicant may provide comments in this field.
110
114
115
A676-11.3.5.2
116
A676-11.3.6.1
Page 9 of 21
Applicant may provide comments in this field.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Physical Inspection
Physical Inspection
Document Review and
Physical Inspection
FDOT Matrix Derived from Specification A676 Effective 02/12/2013 Rev 1.0
ID
No
Section
117
Item
Comply?
(Yes/No)
Requirement
Comments
(Applicant must provide information as indicated)
Indicate location of requested information in submittal.
TERL Evaluation
Method
The Interface Panel is mounted on the top of the rack assembly
attached to the top shelf.
The 170E Controller, Input File, Output File #1, PDA #2, and
storage compartment are arranged and mounted by the
manufacturer/vendor as shown in Figure 676-23.
The rack assembly is constructed per Figures 676-6, 676-12,
676-21, and 676-22.
The rack and slide/hinged mounting brackets can be pulled out
with one hand with complete ease of operation including rotation
of the assembly when fully loaded.
The fully loaded rack assembly, when pulled out of the cabinet at
any point from its resting position (inside cabinet) to its full
extension and rotation, does not cause any member of the
assembly to bend, warp, or bind; no increase in friction is applied
to the roller guides, extension brackets, etc; the maximum
deflection of the entire rack assembly (with all equipment
installed) does not exceed 3 mm (1/8 inch).
The rack assembly has 12 technician test switches (eight vehicle
and four pedestrian) mounted to the interface frame assembly;
technician test switches are of the momentary type.
Applicant may provide comments in this field.
Physical Inspection
Applicant may provide comments in this field.
Physical Inspection
Applicant may provide comments in this field.
Physical Inspection
Applicant may provide comments in this field.
Physical Inspection
The rack assembly has a spring-loaded latch mechanism to
secure the rack assembly inside the cabinet while in the "rest"
position.
The rack is made of 25.4-mm (one-inch) square aluminum tubing
with welded joints.
Applicant may provide comments in this field.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
125
Rack assembly is constructed to house components designed to
be installed in a standard EIA 483-mm (19-inch) rack; clearance
between the mounting rails is 451 mm (17 ¾ inches).
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
126
The front of the rack assembly is tapped with 10-30 threads and
has EIA universal spacing for 483-mm (19-inch) electrical
equipment racks.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
127
The rack assembly is attached to the left cabinet wall through
combination slide/hinged mounting brackets.
The slide/hinged mounting brackets are aluminum and/or
stainless steel.
Applicant may provide comments in this field.
Physical Inspection
Provide statement of conformance from hardware
supplier that shows the product meets this requirement.
Indicate location of requested information in submittal.
Document Review
The mounting bracket guides utilize 22-mm (7/8") stainless steel
ball bearing rollers for easy pullout operation of the rack
assembly.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
118
119
120
121
122
123
124
128
129
A676-11.3.6.2
Page 10 of 21
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
Physical Inspection
FDOT Matrix Derived from Specification A676 Effective 02/12/2013 Rev 1.0
ID
No
130
Section
131
132
A676-11.3.6.3
Requirement
The rack assembly can rotate 210 degrees from its rest position
after full extension from the cabinet.
Rack assembly has an aluminum rack stop rod 11 mm (7/16") Ø
attached to the inside left cabinet wall from the left side of the
rack assembly to lock the rack into final position.
Item
Comply?
(Yes/No)
Comments
(Applicant must provide information as indicated)
Applicant may provide comments in this field.
TERL Evaluation
Method
Physical Inspection
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
An aluminum storage compartment, as shown in Figure 676-23,
is mounted in the rack assembly.
The storage compartment has telescoping drawer guides for full
extension of drawer from rack assembly as detailed in Figures
676-24, 676-25, and 676-26.
Compartment has a continuous front lip for opening the
compartment top for storage.
Compartment top has a plastic non-slip (rough texture) plastic
laminate attached.
An ACIA port is installed on the right hand side of the drawer at
the front for connecting the field transportable unit to the
controller; the ACIA port is connected to the communications port
C2S of the Model 170E controller unit via the C2A harness.
Applicant may provide comments in this field.
Physical Inspection
Applicant may provide comments in this field.
Physical Inspection
Applicant may provide comments in this field.
Physical Inspection
Applicant may provide comments in this field.
Physical Inspection
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
The cabinet has four cabinet rails for mounting miscellaneous
wiring panels and various mounting brackets which are spaced
as shown in Figures 676-11 and 676-12.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
138
The rails extend the length of the cabinet right side 610 mm (24
inches) and start from the bottom of the cabinet.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
139
The length of the rails on the cabinet left side are 559 mm (22
inches) in length and start from the bottom of the cabinet.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
140
Rails are keyhole design and have slots 50.8 mm (2 inches) on
center with a top opening diameter of 16 mm (5/8 inch) to allow
the insertion of a 5/8-inch by 1-inch carriage bolt.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
141
The rails are 38 to 50 mm (1½ to 2 inches) wide by 13 mm (½
inch) deep; uni-struts or other rails are not used.
The cabinet has two aluminum plates welded inside for
anchoring it to a concrete or composite type base; the plates are
aluminum alloy 5052, 100 mm (4 inches) wide by 3.2 mm (1/8
inch) thick and have four 25-mm (1-inch) diameter holes as
shown in Figure 676-10.
Cabinet provided with a 250 by 350 mm (10 by 14-inch) durable
multi-ply neoprene plastic pouch with zip lock located inside the
storage compartment.
Applicant may provide comments in this field.
133
134
135
136
137
A676-11.3.7
142
A676-11.3.8
143
A676-11.3.9.1
Page 11 of 21
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Applicant may provide comments in this field.
Physical Inspection
Document Review and
Physical Inspection
Physical Inspection
FDOT Matrix Derived from Specification A676 Effective 02/12/2013 Rev 1.0
ID
No
144
Section
A676-11.3.9.2
145
146
147
Comments
(Applicant must provide information as indicated)
Applicant may provide comments in this field.
TERL Evaluation
Method
Physical Inspection
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
Applicant may provide comments in this field.
Physical Inspection
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
The surge protector is rated at 20 kiloamperes (minimum) and 8
by 20 microsecond wave shape with terminals defined as: 1)
Main Line (AC line first stage terminal); 2) Main Neutral (AC
neutral input terminal); 3) Equipment Line In (AC line second
stage input terminal, 10 A); 4) Equipment Line In (AC line second
stage output terminal, 10 A); 5) Equipment Neutral Out (neutral
terminal to protected equipment); and 6) Ground (earth
connection).
The inductor in the second state does not saturate with 10 A, 120
VAC, continuous service current applied; the first stage clamp is
between the mainline and ground terminals.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
150
The second stage clamp is between the equipment line out and
equipment neutral; main neutral and equipment neutral out are
connected internally and have a gas charged tube rated at 20
kiloamperes between main neutral and ground terminals.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
151
The filter circuit meets the MIL-STD-220 loss test and spike test
as listed in Figure 676-28.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
152
With an input spike voltage of 700 volts (peak to peak), the
maximum voltage excursion above/below sine wave at all phase
angles from 0 to 180°, does not exceed ± 30 volts.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
153
Main line and equipment line terminals are isolated internally; the
first stage clamp is a solid state design and does not allow
holdover current.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
148
149
A676-11.4.1.1
Requirement
The cabinet has two removable aluminum mounting brackets;
each bracket is attached with 5/16-inch by 1¼-inch carriage bolts
and hex nuts, grade 18-8 stainless steel as detailed in Figure
676-27.
Cabinet will be delivered with the brackets attached in the upright
position as shown in Figure 676-11; each mounting bracket can
support a weight load of 227 kg (500 pounds) and is fabricated
from 6.3 mm (¼-inch) thick 6061-T6 extruded aluminum
rectangular bar.
The manufacturer's name does not appear on the outside of the
cabinet, but does appear on the inside of the cabinet front door,
along with the month and year of manufacture; the labeling is
done by a moisture resistant label.
The controller cabinet AC service has a series of hybrid type
elements to protect the unit including: primary clamp, secondary
clamp, and radio frequency interference (RFI) filter.
Item
Comply?
(Yes/No)
Page 12 of 21
FDOT Matrix Derived from Specification A676 Effective 02/12/2013 Rev 1.0
ID
No
154
Section
155
156
A676-11.4.1.2
157
158
Item
Comply?
(Yes/No)
Comments
(Applicant must provide information as indicated)
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
TERL Evaluation
Method
Document Review and
Physical Inspection
The protector response time is such that the voltage never
exceeds 250 volts during surges.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
The signal head output terminals are protected by a transient
protection device or circuit to reduce the effect of transient
voltages applied to the output terminal circuits.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
The protection device or circuit rating at minimum is: a) recurrent
peak AC voltage of 212 volts; b) energy rating of 20 joules; c)
average power dissipation of 0.85 watts; d) peak current rating of
2 kiloamperes for pulses less than 6 microseconds; and e)
standby current less than 1 milliampere.
Transient protection device meets the criteria as shown in Figure
676-29.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
Document Review and
Physical Inspection
Requirement
Peak clamp voltage is 250 volts at 20 kiloamperes; the unit is
encapsulated in flame retardant epoxy with a continuous service
current of 10 A at 120 VAC RMS.
159
A676-11.4.1.3
A 60 A contact switch is placed in series with the load switch
packs to provide for disconnection of AC+ light inputs to all
switch packs during flash operation.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
160
A676-11.4.1.4
Applicant may provide comments in this field.
Physical Inspection
161
A676-11.4.1.5
Applicant may provide comments in this field.
Physical Inspection
162
A676-11.4.1.6
A 30 A circuit breaker is included in the cabinet as protection to
control equipment and disconnect for the AC power.
One ground fault circuit interrupter (GFI) type receptacle is
mounted in the power distribution assembly (PDA) #2 and is
fused by a 15 ampere circuit breaker that can be reset separately
from the main circuit breaker.
The cabinet has two main cabinet door light switches, one for the
front and one for the rear main doors, located on the door switch
brackets; these switches control the interior light as shown in
Figure 676-30.
The switches are double pole single through (DPST) type and
the second pole is wired for use in giving an indicator for "cabinet
door open."
Applicant may provide comments in this field.
Physical Inspection
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
The second pole is wired to the interface panel terminal labeled
"door open"; both circuits are wired such that either door opened
will cause the respective circuits to activate.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
163
164
Page 13 of 21
FDOT Matrix Derived from Specification A676 Effective 02/12/2013 Rev 1.0
ID
No
165
Section
A676-11.5
166
A676-11.5.1
167
A676-11.5.2.1
168
169
170
171
172
173
A676-11.5.2.2
174
A676-11.5.2.3
175
A676-11.5.3.1
176
A676-11.5.3.2
177
178
Requirement
The nomenclature used to define signal heads, vehicular
movements and pedestrian movements in the cabinet wiring, and
on wiring diagrams is in accordance with figure 676-31 and the
signal operating plan (SOP).
Printed circuit boards are not used in any controller cabinet
subsystem file or panel, including, but not limited to: a) output file
(except for the "Red Monitor Program Board"); b) Field Service
Panel; c) Auxiliary Filed Service Panel; d) Interface Panel; and e)
Input File.
The wiring in the cabinet conforms to the latest applicable NEC
requirements.
All wires are cut to a proper length before assembly; no wire is
doubled back to take up slack.
Wires are neatly laced into cables with nylon lacing; cables are
secured with nylon cable clamps.
The position of cables between the components is such that
when the door is closed, it does not press against the cables or
force the cables against the various components inside the
controller cabinet.
Ground buss bars are fabricated of a copper alloy material
compatible with copper wire and have at least two positions
where a #6 AWG stranded copper wire can be attached; one
152-mm (6-inch) ground buss bar with screw terminals is
mounted on both bottom flanges on each side of the cabinet, for
connection of AC neutral wires and chassis ground wires (total of
two buss bars).
A flexible ground strap is attached between the left side ground
buss bar and the left side bottom rear of the rack assembly.
Conductors are soldered to terminal lugs, alternately, they may
be crimped, provided a calibrated ratchet type crimping tool is
used; the cabinet wiring and controller equipment and terminals
are arranged within the cabinet so they will not conflict with the
entrance, training, and connection of the incoming conductors,
and will be easily traceable without entanglement.
The wiring for the C1S, C2S, C11S, and T-1 connector
harnesses meet the criteria provided in figure 676-32.
The field service panel consists of terminal strips, circuit
breakers, transient protection devices, load resistors, capacitors,
cable tie mounts, and associated wiring for making all field wiring
connections and meets the design in figure 676-33.
Item
Comply?
(Yes/No)
The field service panel is mounted on the lower right exterior wall
as shown in figure 676-34.
All components can be accessed from the front of the panel. No
components or wires are mounted/attached behind the panel.
The panel board is aluminum with the following dimensions: 610
mm (24 inches) height; 457 mm (18 inches) width; and 3.2 to 4.8
mm (1/8 to 3/16 inch) thick.
Page 14 of 21
Comments
(Applicant must provide information as indicated)
Applicant may provide comments in this field.
TERL Evaluation
Method
Physical Inspection
Provide a statement of conformance in this field.
Compliance Matrix
Review
Provide a statement of conformance in this field.
Applicant may provide comments in this field.
Compliance Matrix
Review
Physical Inspection
Applicant may provide comments in this field.
Physical Inspection
Applicant may provide comments in this field.
Physical Inspection
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Applicant may provide comments in this field.
Document Review and
Physical Inspection
Physical Inspection
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
Provide a statement of conformance in this field.
Compliance Matrix
Review
Document Review and
Physical Inspection
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Applicant may provide comments in this field.
Physical Inspection
Applicant may provide comments in this field.
Physical Inspection
Applicant may provide comments in this field.
Physical Inspection
FDOT Matrix Derived from Specification A676 Effective 02/12/2013 Rev 1.0
ID
No
179
Section
A676-11.5.3.3
180
181
A676-11.5.3.4
182
183
184
185
A676-11.5.3.5
186
A676-11.5.3.6
187
A676-11.5.3.7
188
A676-11.5.3.8
189
A676-11.5.4.1
Requirement
The field service panel provides the necessary interconnecting
junction points between the rack assembly and cabinet for the
field service wires; the panel wiring meets the design as
referenced in Figure 676-35 and provides all the necessary
wiring information.
The panel is grouped for: a) internal connections (jumpers)
between terminals boards; b) wiring from the panel to the rack
assembly; and c) wiring from the panel to the cabinet.
The wiring harness has flexible wire covered by a flexible nonmetallic conduit from the field service panel to: a) power
distribution assembly (PDA), b) output file, and c) interface panel.
The harness is long enough to reach from the field service panel
to the PDA after the rack assembly is fully extended and rotated
to its maximum limit, with some degree of slack in the harness,
but is not excessive in length to bind or crimp to the wires when
the rack assembly is in its "rest" position inside the cabinet.
The harness has a metal clamp with a rubber grommet center
attached to the field service panel to secure the harness to the
panel for proper orientation of the harness with the rack
assembly.
Item
Comply?
(Yes/No)
Comments
(Applicant must provide information as indicated)
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
TERL Evaluation
Method
Document Review and
Physical Inspection
Applicant may provide comments in this field.
Physical Inspection
Applicant may provide comments in this field.
Physical Inspection
Applicant may provide comments in this field.
Physical Inspection
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
The panel wire size is #18 AWG (minimum), except for those
listed in Figure 676-36.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
The terminal strips for the panel are: a) TBS1 - Marathon 1103 or
approved equal; b) TBS2 - Cinch 16-140B or approved equal; c)
TBS3 - Cinch 20-140B or approved equal; and d) TBS4 &TBS5 Cinch 12-141B or approved equal.
The panel has a main cabinet circuit breaker rated at 30 A and a
cabinet accessory circuit breaker rated at 15 A (for cabinet fans
and light); circuit breakers are mounted near the back cabinet
door on the panel to provide an easily accessible quick
disconnect for the AC power and protect the control equipment.
Load resistors are provided for all walk, green, green arrow,
yellow, and yellow arrow switch pack outputs to keep the conflictvoltage monitor from going into "Flash" due to a failed signal
lamp; load resistors are 2 kS, 10 watt.
Provide a statement of conformance in this field.
Compliance Matrix
Review
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
Metal oxide varistors (MOV) are physically tied to one side of
each terminal on TBS4 and TBS5 and physically secured to a
field service panel with a 6-32 screw as detailed in Figure 67633.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
The auxiliary field service panel consists of, at a minimum, four
terminal strips, 18 detector surge protectors, and one pedestrian
button isolation board assembly; auxiliary field service panel
meets the design as provided in figure 676-37 and the pedestrian
button isolation board meets the design as shown in figure 67639; the pedestrian button isolation board is mounted on the
auxiliary field service panel as shown in figure 676-38.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
Page 15 of 21
FDOT Matrix Derived from Specification A676 Effective 02/12/2013 Rev 1.0
ID
No
190
Section
A676-11.5.4.2
191
192
193
A676-11.5.4.3
194
A676-11.5.4.4
195
A676-11.5.4.5
196
197
198
A676-11.5.4.6
199
A676-11.5.5.1
200
A676-11.5.5.2
201
202
Requirement
The auxiliary field service panel is on the lower left interior
cabinet wall as shown in figure 676-34.
All components are accessible from the front of the panel; no
components or wires are mounted/attached behind the panel.
The panel board is aluminum with the following dimensions: 508
mm (20 inches) height; 457 mm (18 inches) width; and 3.2 to 4.8
mm (1/8 to 3/16 inch) thick.
The harness is long enough to reach from the auxiliary field
service panel to the input file (through flexible conduit) after the
rack assembly is fully extended and rotated to its maximum limit,
with some degree of slack in the harness, but is not excessive in
the length to bind or crimp the wires when the rack assembly is in
its "rest" position inside the cabinet; the auxiliary field service
panel is wired per figure 676-37.
The four terminal strips for the panel are Cinch 20-141B or
approved equivalent and mounted on the auxiliary field service
panel.
Item
Comply?
(Yes/No)
Comments
(Applicant must provide information as indicated)
Applicant may provide comments in this field.
TERL Evaluation
Method
Physical Inspection
Applicant may provide comments in this field.
Physical Inspection
Applicant may provide comments in this field.
Physical Inspection
Applicant may provide comments in this field.
Physical Inspection
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
A four-button pedestrian isolation board is installed on the
auxiliary field service panel to provide for the connection of the
pedestrian buttons on phases 2, 4, 6, and 8.
The pedestrian isolation board provides electrical isolation of the
field wiring to the internal cabinet wiring; the inputs are wired to
terminal block TBA5 for hookup to the field terminals and the
outputs of this board are carried through the harness to the input
file to the proper wires that go to the interface extension panel of
the controller.
The pedestrian isolation board consists of a PC board mounted
on an aluminum panel with the following minimum dimensions:
50 mm (2 inches) height; 203 mm (8 inches) width; and 3.2 to 4.8
mm (1/8 to 3/16 inch) thick.
The 18 surge protectors are three-terminal devices, two terminals
are connected across the signal inputs of the detector for
differential mode protection and the third terminal is grounded to
protect against common mode damage.
Applicant may provide comments in this field.
The interface panel consists of eight terminal strips; one
telephone line suppressor and mounting fixture; two 24 VDC
relays and mounting fixtures, and associated wiring for
connecting all the required interface equipment modules; the
interface panel meets the criteria as provided in Figure 676-41.
The interface panel is mounted as shown in Figures 676-21 and
676-22.
All components are accessible from the front of the panel; no
components are mounted behind the panel.
The panel board is aluminum with the following dimensions: 109
mm (7½ inches) heigh; 356 mm (14 inches) width; and 3.2 to 4.8
mm (1/8 to 3/16 inch) thick as detailed in Figure 676-42.
Applicant may provide comments in this field.
Physical Inspection
Applicant may provide comments in this field.
Physical Inspection
Applicant may provide comments in this field.
Physical Inspection
Applicant may provide comments in this field.
Physical Inspection
Page 16 of 21
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Applicant may provide comments in this field.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Physical Inspection
Document Review and
Physical Inspection
Physical Inspection
Document Review and
Physical Inspection
FDOT Matrix Derived from Specification A676 Effective 02/12/2013 Rev 1.0
ID
No
203
Section
204
205
A676-11.5.5.3
206
207
Requirement
The front panel is covered by a clear plexiglass sheet 6.3 mm (¼
inch) thick and is supported from the panel by four 38 mm (1½
inch) separators as shown on panel layout drawing; panels are
secured to the separators using wing nuts which are removable
without the use of tools.
The plexiglass cover has a 13-mm (½-inch) slot, centered over
each of the terminal strips for easy access of test probes; all
covers and panels are interchangeable; the plexiglass cover
meets the details as shown in Figure 676-43.
The panel wiring provides the necessary interconnecting junction
points between interface equipment cable harnesses and
controller/cabinet input and output signal.
The panel wiring provides the functional wiring information for
connecting the interface equipment in the cabinet; the wiring
assignments between the interface panel and various terminal
panels meet the details as listed in Figure 676-44.
Item
Comply?
(Yes/No)
Comments
(Applicant must provide information as indicated)
Applicant may provide comments in this field.
TERL Evaluation
Method
Physical Inspection
Applicant may provide comments in this field.
Physical Inspection
Applicant may provide comments in this field.
Physical Inspection
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
The panel wiring is grouped for: a) internal connections (jumpers
between terminal boards); and b) wiring from controller and
related cabinet functions to the terminal boards on the interface
panel.
Panel wire size is #18 AWG (minimum), except for ground, rated
at 1kV, 105 °C (221 °F), Type C insulation with nylon jacket
meeting MIL SPEC. 16878 D.
Applicant may provide comments in this field.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
209
Ground wires are #14 AWG, or equivalent, wire.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
210
All wires are cut to proper length before assembly with no wire
doubled back to take up slack.
Wires are neatly tied into cables with nylon cable ties; cables are
secured with nylon cable clamps and placed such that they will
not interfere with the placement of external cables.
The internal harnesses are located between TB1, TB2, and TB3;
the external and internal wiring is located outside of TB1 and
TB4, between TB2 and TB3.
Terminal strips are Cinch 140 series, barrier type or approved
equivalent and have brass screws nickel/cadmium plated; the
terminal strip locations are located as indicated on the panel
layout drawing, figure 676-41.
Applicant may provide comments in this field.
Physical Inspection
Applicant may provide comments in this field.
Physical Inspection
Applicant may provide comments in this field.
Physical Inspection
All terminal board terminals and surge suppressors and their
holders are clearly identified on the panel by the use of
appropriate characters and silk-screened onto the panel.
The K1P and K2F relays are Potter Bromfield K10P11D1524 and
Sockets 27E487 with hold-down spring 20C297 or approved
equivalent; all screws are brass with nickel/cadmium plating; the
socket locations are located as shown on the panel layout
drawing in figure 676-41.
Applicant may provide comments in this field.
208
A676-11.5.5.4
211
212
213
A676-11.5.5.5
214
A676-11.5.5.6
215
A676-11.5.5.7
Page 17 of 21
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Physical Inspection
Document Review and
Physical Inspection
Physical Inspection
Document Review and
Physical Inspection
FDOT Matrix Derived from Specification A676 Effective 02/12/2013 Rev 1.0
ID
No
216
Section
A676-11.5.6
217
A676-11.5.7.1
218
219
220
A676-11.5.7.2
221
222
A676-11.5.7.3
223
224
A676-11.6
225
A676-11.6.1.1
Requirement
The supplied cabinet is completely wired including all internal
equipment connections; the interface panel layout and panel
location layout meet the criteria as shown in Figures 676-41 and
676-22; interconnection wiring is done neatly and in accordance
with figure 676-44.
Non-emergency flashing operation is performed by the UCF
format, which can be implemented through: a) UCF flash switch a switch located on the technician service panel for Traffic Signal
Technicians/Engineers (See Section A676-11.3.5); b) time base
coordination flash - an integral part of the 170E controller unit
used for pre-programmed flashing operation; and c) time switch an auxiliary unit (when required) in the controller cabinet
provided for pre-prom flashing operation.
When non-emergency flashing operation is selected, the
controller assembly transfers from normal operation to flashing
operation only at the end of the common major street red
interval, the common minor street yellow interval, or the all red
interval.
UCF is an internal function of the controller unit; it is not inhibited
by the hold command and external logic is not used to provide
this function.
Item
Comply?
(Yes/No)
Comments
(Applicant must provide information as indicated)
Provide a statement of conformance in this field.
TERL Evaluation
Method
Compliance Matrix
Review
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
When emergency flashing operation is implemented, the
controller assembly immediately places the intersection on flash;
emergency flash can be selected by: a) auto/flash switch - a
switch located on the police panel for police or traffic signal
technicians/engineers (Section A676-11.3.5); and b) conflictvoltage monitor - auxiliary unit in the controller cabinet senses a
conflicting indication or voltage problem (Subsection A678-8.1).
When flashing operation is selected by the auto/flash switch in
the police panel, the system's remote flash command, or by the
conflict-voltage monitor, the controller assembly immediately
transfers to flashing operation.
The transfer of the controller assembly from flashing operation to
normal operation causes the controller unit to revert to its start-up
sequence unless the conflict-voltage monitor has transferred the
controller assembly to flashing operation.
If flashing operation was implemented by the conflict-voltage
monitor, the controller assembly remains in flashing operation
until the monitor unit is reset and automatic operation can be
implemented through the normal start-up sequence.
The entire cabinet has a painted finish done by the powder coat
method.
Applicant may provide comments in this field.
Functional Inspection
Applicant may provide comments in this field.
Functional Inspection
Applicant may provide comments in this field.
Functional Inspection
Applicant may provide comments in this field.
Functional Inspection
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
Prior to painting, the controller cabinet (inside and outside)
including all aluminum components (i.e., rack assembly, door
rods and bars, panels and etc.) is cleaned according to ASTM B
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Document Review and
Physical Inspection
Page 18 of 21
FDOT Matrix Derived from Specification A676 Effective 02/12/2013 Rev 1.0
ID
No
Item
Comply?
(Yes/No)
TERL Evaluation
Method
117.
Comments
(Applicant must provide information as indicated)
Indicate location of requested information in submittal.
226
Cleaning is performed by immersion in inhibited alkaline cleaner,
such as Fremont 767, for 2-½ minutes at a temperature of 60°C
(140°F); cleaner concentration is approximately three percent by
volume.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
227
All components are rinsed in cold water with a constant overflow.
Provide a statement of conformance in this field.
228
All components are etched in a solution, such as sodium
hydroxide ELDORADO ALK-205, for 2-½ to 5 minutes with a
concentration approximately 13 percent and the temperature
60°C (140°F).
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Compliance Matrix
Review
Document Review and
Physical Inspection
229
All components are rinsed again in cold water with a constant
overflow.
Components are de-smutted in a 50 percent by volume chromic
acid solution, such as ELDORADO D-3, by immersion for 2-½ to
5 minutes; immersion process is performed with the D-3
dissolved in water with the strength of the D-3 mixture having 47
to 94 milliliters per liter (6 to 12 ounces per U.S. liquid gallon).
All components are rinsed again in cold water with a constant
overflow.
All components have Yellow Chromate by immersion in chromic
acid mixture, such as Parker + Amchem Alodine 1200;
components remain in tank 2-½ to 5 minutes with the solution
concentration 1.2 to 2.2 pH at normal temperature.
Provide a statement of conformance in this field.
All components are rinsed a final time in cold water with a
constant overflow.
Care is taken to prevent overspray of powder coat from one
surface color to another through standard industry practices.
Powder coat is applied to the entire cabinet walls, roof, and
doors, both inside and out, and is performed according to
American architectural manufacturers association (AAMA)-260302 specifications.
Provide a statement of conformance in this field.
Powder is applied electrostatically with TGIC polyester powder,
Fuller O'Brien Coating, or approved equivalent, to a thickness of
50 to 100 Fm (two to three mils).
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
All components are baked in an oven at 190°C (375° F) for 20
minutes.
Paint test is performed for adhesion, cure and film thickness on
test panels.
Provide a statement of conformance in this field.
Compliance Matrix
Review
Document Review and
Physical Inspection
Cabinet is painted beige, Fuller O'Brien; paint number: PFT-401S6 "camel", or approved equivalent.
Provide a statement of conformance in this field.
Section
230
231
232
233
234
A676-11.6.1.2
235
A676-11.6.2
236
A676-11.6.2.1
237
238
239
A676-11.6.3
Requirement
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Provide a statement of conformance in this field.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Provide a statement of conformance in this field.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Page 19 of 21
Compliance Matrix
Review
Document Review and
Physical Inspection
Compliance Matrix
Review
Document Review and
Physical Inspection
Compliance Matrix
Review
Compliance Matrix
Review
Document Review and
Physical Inspection
Compliance Matrix
Review
FDOT Matrix Derived from Specification A676 Effective 02/12/2013 Rev 1.0
ID
No
240
241
242
243
244
245
Section
A676-12
Requirement
Cabinet has provisions for connecting an external power source,
such as a portable generator, through a weatherproof, waterresistant, secure interface.
Connection allows authorized personnel to access, connect, and
secure an external power source to the cabinet in order to
restore power (within 5 minutes of arrival) at the controller
cabinet.
Controller cabinet provided with a transfer switch rated equal to
or higher than the design load of the cabinet’s main breaker and
the generator input twist-lock connector rating; the transfer switch
provides a means of switching between normal utility power and
auxiliary backup generator power, the switching time between
sources is no longer than 250 milliseconds.
The transfer switch is permanently mounted inside the cabinet
and meets UL Standard 1008.
Transfer switch does not allow simultaneous active power from
two sources and does not allow generator backflow into normal
utility AC circuits; manual transfer switch is a two-position switch;
the switch positions are labeled “Generator Power” and “Utility
Power.”
Transfer switch equipped with a “Utility-on” indicator, which
illuminates when normal utility power service is available and the
switch is in the “Generator Power” position; the indicator turns off
when the transfer switch is moved to the “Utility Power” position.
Item
Comply?
(Yes/No)
246
The utility-on indicator is clearly visible outside the cabinet, in
bright sunlight, and the indicator’s on/off state can be visually
determined from a distance of 30 feet.
The following compliance matrix criteria are for cabinets with an automatic transfer switch
247
Automatic transfer switch has indicators that display the status of
connected power sources and indicate which power source is
actively energizing the cabinet.
248
If a relay circuit is used to provide switching, the normally closed
circuits are connected to normal utility power; the relay is
energized only by the generator, not by the electric utility service.
249
When energized, the relay breaks the connection to normal utility
power and makes connection to the generator power input.
250
Automatic transfer switch or relay operated switch includes a
bypass switch that permits the automatic switching function to be
disabled and permits manual selection of the power sources
connected to the cabinet.
The following compliance matrix criteria are for all cabinets
251
A generator connection panel is included and consists of the
manual transfer switch, or an automatic transfer switch where
required, and a three-prong, minimum 30-amp twist-lock
connector for generator hookup.
Page 20 of 21
Comments
(Applicant must provide information as indicated)
Applicant may provide comments in this field.
TERL Evaluation
Method
Physical Inspection
Applicant may provide comments in this field.
Physical Inspection
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
Provide a statement of conformance in this field.
Compliance Matrix
Review
Document Review and
Physical Inspection
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Document Review and
Physical Inspection
Applicant may provide comments in this field.
Physical Inspection
Applicant may provide comments in this field.
Physical Inspection
Provide a statement of conformance in this field.
Compliance Matrix
Review
Applicant may provide comments in this field.
Functional Inspection
Applicant may provide comments in this field.
Functional Inspection
Applicant may provide comments in this field.
Physical Inspection
FDOT Matrix Derived from Specification A676 Effective 02/12/2013 Rev 1.0
ID
No
252
253
Section
Item
Comply?
(Yes/No)
Requirement
The transfer switch and twist-lock connector are located on a
panel easily accessible behind a lockable exterior door; the
access door is labeled as “Generator Access Door,” equipped
with a tamper-resistant hinge, and the door assembly is
weatherproof and dustproof.
The access door is provided with a #2 lock.
254
The access door is provided with a weatherproof opening for the
generator cable.
255
The generator hookup compartment itself is recessed into the
cabinet and is deep enough to allow closing and locking of the
access door when the generator cable is connected; the
generator hookup compartment and access panel’s intrusion into
the cabinet interior is not more than six inches and does not
block access to any other equipment in the cabinet.
256
The generator access panel is located as close as possible to the
main AC circuit breaker; the bottom of the access panel is no
less than 24 inches above the bottom of the cabinet and is not
located on the main cabinet door or back door.
257
Wiring from the cabinet AC+ Input Terminal is connected to the
transfer switch; the alternate power source’s wiring on the
transfer switch is connected to a receptacle that can accept a
120 VAC generator cord; a power service wire is installed
between the transfer switch and the existing power distribution
panel in the cabinet.
The following compliance matrix criteria are for cabinets with an automatic transfer switch
258
Automatic transfer switch does not transfer as soon as utility
power is restored; a delay is used to make sure the utility power
is stable before transferring.
Page 21 of 21
Comments
(Applicant must provide information as indicated)
Applicant may provide comments in this field.
TERL Evaluation
Method
Physical Inspection
Applicant may provide comments in this field.
Physical Inspection
Applicant may provide comments in this field.
Physical Inspection
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Applicant may provide comments in this field.
Provide product literature, specifications, user manual,
or similar information that shows the product meets this
requirement.
Indicate location of requested information in submittal.
Applicant may provide comments in this field.
Document Review and
Physical Inspection
Physical Inspection
Document Review and
Physical Inspection
Functional Inspection
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