Supply Chain Management; Beyond Acquisitioning Cobus Rossouw, 13 October 2008 Definitions of Supply Chain Management “Supply Chain Management is the integration of key business processes from end user though original supplier that provides products, services and information that adds value for customers and other stakeholders” The Eight Essential Supply Chain Management Processes” by Douglas M. Lambert, “Supply Chain Management is an integrating function with primary responsibility for linking major business functions and processes within and across companies into a cohesive and high-performing business model.” Council for Supply Chain Management Professionals (CSCMP) SCM; Beyond Acquisitioning - GSCPS Midrand Cobus Rossouw, 13 Oct 2008 Page 2 Supply Chain Integration Distribution Sales Low stock High availability of Stock Few change overs & long run lengths LowestPurchase Price Min No of Vendors Stable plans Beneficiation Natural Resources Production Ingredients Conversion Min Distn. cost Conversion (High service levels) Wholesale / Retail Packaging EXISTS FOR THE SOLE PURPOSE OF SATISFYING CONSUMER DEMAND SCM; Beyond Acquisitioning - GSCPS Midrand Cobus Rossouw, 13 Oct 2008 Page 3 CONSUMER Materials Asset Centric Supply Chain Labour Natural Resources Maintenance CONVERSION Utilities EXISTS FOR THE SOLE PURPOSE OF MAXIMISING UTILISATION Service Delivery Channel Ingredients & Packaging Service Interface Conversion into Products Supporting Service SERVICE BENEFICIARY Service Delivery Supply Chains EXISTS FOR THE SOLE PURPOSE OF SUPPORTING SERVICE DEMAND SCM; Beyond Acquisitioning - GSCPS Midrand Cobus Rossouw, 13 Oct 2008 Page 4 Demand-driven Supply Networks – AMR Research Framework SCM; Beyond Acquisitioning - GSCPS Midrand Cobus Rossouw, 13 Oct 2008 Page 5 Supply Chain Reference Model SCM; Beyond Acquisitioning - GSCPS Midrand Cobus Rossouw, 13 Oct 2008 Page 6 Business Functions & Processes Function Process Outputs Inputs Controls Mechanisms Integration Conflicting measures Functions Processes Marketing Marketing CRM Marketing Plan & Resources CSM Prioritization of Customers DM Competitor’s initiative OF Role of LS in Marketing mix Sales Account Management R&D Technology Capabilities Technical Service Competing plan in Cust. space Process Requirements Forecasting Knowledge of Cust. Requirements Environmental Requirements Network Planning Differentiation Prospects from MC Knowledge of Cust. Requirements Design for Manufacturability SRM Capabilities needed for Viable Positioning Sales Growth Opportunities Material Specifications PDC Product/Service Gaps in market Customer Opportunities Customer Knowledge Knowledge in Marketing Programs Logistics Capabilities Knowledge of Customer Op’s MFM RM Logistics Alignment of Logistics Activities Prioritization Criteria Production Purchasing Finance Manufacturing Capabilities Source Capabilities Customer Profitability Coordinated Execution Priority Assessment Cost to Serve Manufacturing Capabilities Made to Order Source Capabilities Material Constraints Tradeoff Analysis Distribution Costs Production Planning Integrated Supply Manufacturing Costs Inbound Material Flow Integrated Planning Supplier Capabilities Total Delivered Cost Product Design Logistics Requirements Process Specifications Material Specifications R&D Cost Product Design Reverse logistics capabilities Remanufacturing Material Specifications Revenue & Costs Information Architecture, Data Base Strategy, Information Visibility Note: Process sponsorship and ownership must be established to drive the attainment of the supply chain vision and eliminate the functional barriers that artificially separate the flow process Source: “Supply Chain Management: A Key to Achieving Business Excellence in the 21st Century” by Douglas M. Lambert SCM; Beyond Acquisitioning - GSCPS Midrand Cobus Rossouw, 13 Oct 2008 Page 7 CUSTOMERS Organisational unit Specialist outputs Common skills pool Well-defined objectives Career paths Group mindset SUPPLIERS Functional Involvement in the Supply Chain Management Process Supply Chain Management Process Model GLOBAL SUPPLY CHAIN FORUM: BUSINESS PROCESS MODEL * Products / Services Demand Management Order Fulfillment Returns Management Customer Service Management CUSTOMERS Manufacturing Flow Management Supplier Relationship Management SUPPLIERS Product Development & Commercialization Customer Relationship Management Cash Information •“The Eight Essential Supply Chain Management Processes” by Douglas M. Lambert, •Graphical Illustration developed based on understanding of process content SCM; Beyond Acquisitioning - GSCPS Midrand Cobus Rossouw, 13 Oct 2008 Page 8 Operational Demand Management SCM; Beyond Acquisitioning - GSCPS Midrand Cobus Rossouw, 13 Oct 2008 Page 9 SCM Legal Framework SCM; Beyond Acquisitioning - GSCPS Midrand Cobus Rossouw, 13 Oct 2008 Page 10 Supply Chain Management Concept SUPPLY CHAIN MANAGEMENT INFRASTRUCTURE (SYSTEMS) ACQUISITION LOGISTICS DISPOSAL SUPPLY CHAIN PERFORMANCE DATABASE/S SCM; Beyond Acquisitioning - GSCPS Midrand Cobus Rossouw, 13 Oct 2008 Page 11 GOVERNMENT’S PREFERENTIAL PROCUREMENT POLICY OBJECTIVES DEMAND Objectives of SCM Policy Guidelines Governance Efficiency Constitution Effectiveness PFMA / MFMA Cost Control Consistent Policies Systems Preferential Procurement Performance Measurement SCM; Beyond Acquisitioning - GSCPS Midrand Cobus Rossouw, 13 Oct 2008 Page 12 Provisioning Integrated Supply Chain Management Supply Chain Management Concept Strategy Operations Suppliers Customers Supply Chain Management Finance SCM; Beyond Acquisitioning - GSCPS Midrand Cobus Rossouw, 13 Oct 2008 Page 13 Supply Chain Management Concept Strategy Operations Suppliers Customers Supply Chain Management Finance Acquisition Management Logistics Management Demand Management Disposal Management Performance Management SCM; Beyond Acquisitioning - GSCPS Midrand Cobus Rossouw, 13 Oct 2008 Page 14 Thank you Supply Chain Management; Beyond Acquisitioning Cobus Rossouw, 13 October 2008 Supply Chain Management Concept Strategy Suppliers Operations Supply Chain Management Finance Performance Management SCM; Beyond Acquisitioning - GSCPS Midrand Cobus Rossouw, 13 Oct 2008 Page 16 Customers PFMA: Performance Measurement Retrospective Analysis >> Proper process being used >> Objectives being achieved Achievement of goals Compliance to norms and standards Savings generated Stores efficiency Cost variance Contract breach Cost efficiency of process Conformance to policy guidelines Best practice Cooperative governance Reduction of regional disparities SCM; Beyond Acquisitioning - GSCPS Midrand Cobus Rossouw, 13 Oct 2008 Page 17 Supply Chain Management Concept Strategy Operations Suppliers Customers Supply Chain Management Finance Demand Management SCM; Beyond Acquisitioning - GSCPS Midrand Cobus Rossouw, 13 Oct 2008 Page 18 PFMA: Demand Management Cross-Functional Process >> Supply Chain Professional Closer to Customer >> Achieving Maximum Value for Money Understanding future needs Identifying critical delivery dates The frequency of the need Linking the requirement to the budget Doing expenditure analysis Determining the specifications Doing a commodity analysis Doing industry analysis SCM; Beyond Acquisitioning - GSCPS Midrand Cobus Rossouw, 13 Oct 2008 Page 19 Framework for Supply Chain Management Policies “10. A supply chain management policy must provide for an effective system of demand management in order to What ? ensure that the resources required to support the strategic and operational commitments of the municipality or Why ? municipal entity, are delivered at the correct time, at the right price and at the right location, and that the quantity and quality satisfy the needs of municipality or entity.” How much ? Where ? How ? SCM; Beyond Acquisitioning - GSCPS Midrand Cobus Rossouw, 13 Oct 2008 Page 20 When ? Supply Chain Management Concept Strategy Operations Suppliers Customers Supply Chain Management Finance Acquisition Management SCM; Beyond Acquisitioning - GSCPS Midrand Cobus Rossouw, 13 Oct 2008 Page 21 PFMA: Acquisition Management Operational Procedures >> Governance of Supplier Interaction >> Achieving Lowest Total Cost of Ownership Preferential Policy Objectives Strategy on Approaching the Market Total Cost of Ownership Principles Bid Document, including detailed requirements Bid Evaluation Criteria Bid Evaluation and Recommendations Contract documents and agreements Contract administration Kick-start Logistics Management Process SCM; Beyond Acquisitioning - GSCPS Midrand Cobus Rossouw, 13 Oct 2008 Page 22 Framework for Supply Chain Management Policies “11. A supply chain management policy must provide for an effective system of acquisition management in order to ensure that: What ? Goods and services are procured in accordance with authorised processes only That Expenditure is incurred in terms of approved budgets Threshold values for different processes are complied with How ? Bid documentation, adjudication and evaluation criteria and general conditions of the contract is in accordance with applicable legislation Treasury guidelines are properly taken into account SCM; Beyond Acquisitioning - GSCPS Midrand Cobus Rossouw, 13 Oct 2008 Page 23 How much ? “Standard” Procurement Process Demand Management Define sourcing needs 1 Scope the Need 2 Specify required outcomes 3 Choose & define the Sourcing Strategy 4 Specify Evaluation Criteria 5 Predetermine Potential Suppliers Obtain Suitable Supply 6 Fulfill Group Collaboration 7 Engage & screen Supplier 8 Obtain Quotations 9 Evaluate& Choose best Option 10 Negotiate Contractual terms & SLA 11 Finalise Contract Logistics Management SCM; Beyond Acquisitioning - GSCPS Midrand Cobus Rossouw, 13 Oct 2008 Page 24 S T R A T E G I C Supply Chain Management Concept Strategy Operations Suppliers Supply Chain Management Finance Logistics Management SCM; Beyond Acquisitioning - GSCPS Midrand Cobus Rossouw, 13 Oct 2008 Page 25 Customers PFMA: Logistics Management Control of Assets >> Working Capital: Stock / Inventory >> Fixed Assets: Projects & Immovable Property Coding of Items Setting of Inventory Levels Placing of Orders Receiving and Distribution of Material Stores / Warehouse Management Expediting Orders Transportation Management Vendor Performance Management SCM; Beyond Acquisitioning - GSCPS Midrand Cobus Rossouw, 13 Oct 2008 Page 26 Logistics Management CSCMP Definitions Logistics Management “Logistics Management is that part of Supply Chain Management that plans, implements, and controls the efficient, effective flow forward and reverse flow and storage of goods, services and related information between the point of origin and the point of consumption in order to meet customers’ requirements.” Boundaries & Relationships “Logistics Management activities typically include inbound and outbound transportation management, fleet management, warehousing, materials handling, order fulfillment, logistics network design, inventory management, supply/demand planning, and management of third-party logistics service providers. To varying degrees, the logistics function also includes sourcing and procurement, production planning and scheduling, packaging and assembly, and customer service. It is involved in all levels of planning and execution – strategic, operational and tactical. Logistics Management is an integrating function, which coordinates and optimizes all logistics activities, as well as integrates logistics activities with other functions, including marketing, sales, manufacturing, finance and information technology.” SCM; Beyond Acquisitioning - GSCPS Midrand Cobus Rossouw, 13 Oct 2008 Page 27 “Standard” Procurement Process Acquisition Management Demand Management Execute Operational Procurement Process 12 Operational User Requisition 13 Initiate Order 14 Perform receipt Of goods Stock, Warehousing & Transportation Management Execute Operational Payment Process 15 Collate Invoices 16 Execute Payment Logistics Management SCM; Beyond Acquisitioning - GSCPS Midrand Cobus Rossouw, 13 Oct 2008 Page 28 17 Evaluate Contract & Supplier Performance Disposal Management O P E R A T I O N A L Inventory Targets This is only true if the right inventory is carried. Service level Total inventory cost Cost Percentage Inventory carrying cost Order cost Inventory Units SCM; Beyond Acquisitioning - GSCPS Midrand Cobus Rossouw, 13 Oct 2008 Page 29 Supply Chain Management Concept Strategy Operations Suppliers Customers Supply Chain Management Finance Disposal Management SCM; Beyond Acquisitioning - GSCPS Midrand Cobus Rossouw, 13 Oct 2008 Page 30 PFMA: Disposal Management End of Life-cycle Stage >> Working Capital: Stock / Inventory >> Fixed Assets: Depreciation & Replacement Obsolescence Planning Database of Redundant Material Inspection for Potential Re-use Strategy for Disposal Execution Physical Disposal Replacement Planning SCM; Beyond Acquisitioning - GSCPS Midrand Cobus Rossouw, 13 Oct 2008 Page 31