EHP5 for SAP ERP
6.0
September 2011
English
Work-In-Process (WIP)
Batch (996)
Business Process Documentation
SAP AG
Dietmar-Hopp-Allee 16
69190 Walldorf
Germany
SAP Best Practices
Work-In-Process (WIP) Batch (996): BPD
Copyright
© 2011 SAP AG. All rights reserved.
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SAP Best Practices
Work-In-Process (WIP) Batch (996): BPD
Icons
Icon
Meaning
Caution
Example
Note
Recommendation
Syntax
External Process
Business Process Alternative/Decision Choice
Typographic Conventions
Type Style
Description
Example text
Words or characters that appear on the screen. These include field
names, screen titles, pushbuttons as well as menu names, paths and
options.
Cross-references to other documentation.
Example text
Emphasized words or phrases in body text, titles of graphics and tables.
EXAMPLE TEXT
Names of elements in the system. These include report names,
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example, SELECT and INCLUDE.
Example text
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messages, source code, names of variables and parameters as well as
names of installation, upgrade and database tools.
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© SAP AG
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SAP Best Practices
Work-In-Process (WIP) Batch (996): BPD
Contents
1
Purpose ................................................................................................................................. 5
2
Prerequisites ......................................................................................................................... 5
2.1
Master Data and Organizational Data ............................................................................. 5
2.2
Business Conditions ........................................................................................................ 6
2.3
Notes ................................................................................................................................ 6
2.4
Roles ................................................................................................................................ 6
2.4.1
2.5
Defining Queries for Personal Object Worklist (POWL) ........................................... 7
Preliminary Steps ............................................................................................................. 7
2.5.1
Assigning User Parameter CORUPROF to User Master Record ............................. 7
3
Process Overview Table ....................................................................................................... 8
4
Process Steps ....................................................................................................................... 9
4.1
Creating Process Order for Coloring PE granules ........................................................... 9
4.2
Material Staging From the Warehouse for WM-Managed Components ....................... 11
4.2.1
A) Creating Transfer Order ..................................................................................... 11
4.2.2
B) Confirming Transfer Order ................................................................................. 12
4.2.3
C) Bin Stock per Material ........................................................................................ 13
4.3
Creating WIP Batch (in Pre-mixing Phase) during Process Order Confirmation........... 14
4.3.1
Creating & Valuating WIP Batch for Component Materials in Pre-mixing Phase ... 14
4.4
Entering Goods Issue .................................................................................................... 15
4.5
Merging Component WIP Batches (in Mixing Phase) during Process Order
Confirmation ................................................................................................................... 16
4.5.1
4.6
Merging Component WIP Batches ......................................................................... 16
Batch Master for WIP Batch (Created in Mixing Phase) & Stock Overview .................. 18
4.6.1
Displaying WIP Batch Master ................................................................................. 18
4.6.2
Checking WIP Batch Stock ..................................................................................... 18
4.7
Creating WIP Batch (in Extrusion Phase) during Process Order Confirmation ............. 19
4.8
Creating Goods Receipt & Batch of Finished Material using WIP Batch ...................... 20
4.8.1
Creating Goods Receipt Batch and Post Production .............................................. 21
4.9
Entering Final Confirmation for Process Order .............................................................. 22
4.10
Batch Where Used List for Goods Receipt Batch and WIP Batches ............................. 23
5
Follow-up Processes........................................................................................................... 23
5.1
6
Period End Closing ........................................................................................................ 24
Appendix ............................................................................................................................. 24
6.1
Reversal of Process Steps............................................................................................. 24
© SAP AG
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SAP Best Practices
Work-In-Process (WIP) Batch (996): BPD
Work-In-Process (WIP) Batch
1
Purpose
Work-in-Process (WIP) Batch scenario describes the coloring of Polyethylene powder with green
pigment through an extruder. Polyethylene powder is premixed with green pigment in Extruder
feed vessel and later colored through the extruder. The resulting material from extruder is
defined as Green Polyethylene granules. The scenario shows enhanced product traceability and
tracking of WIP inventory between manufacturing operations / phases.
WIP batch in manufacturing represents intermediate status of the product in production at
different stages /operations. It helps to document WIP material being produced between different
steps in production process & also ascertain current properties of the material that is being
produced.
WIP batches can hence be used to execute following:


2
Work in process tracking on operation / phase level of a production or process order
Documentation of the actual characteristics / status of a product which is in production
Prerequisites
2.1 Master Data and Organizational Data
Default Values
Essential master and organizational data was created in your ERP system in the implementation
phase, such as the data that reflects the organizational structure of your company and master
data that suits its operational focus, for example, master data for materials, vendors, and
customers.
The business process is enabled with this organization-specific master data, examples are
provided in the next section.
Additional Default Values
You can test the scenario with other SAP Best Practices default values that have the
same characteristics.
Check your SAP ECC system to find out which other material master data exists.
Using Your Own Master Data
You can also use customized values for any material or organizational data for
which you have created master data. For more information on how to create master
data, see the Master Data Procedures documentation.
Use the following master data in the process steps described in this document:
Manufacturing / Trading
Production Plant
Master / Org. data
Value
Master / Org. data details
Comment
Material
CH-6450
GranuSAP Green
Finished Goods
Material
CH-2200
SAPulat
Bulk Material
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SAP Best Practices
Work-In-Process (WIP) Batch (996): BPD
Master / Org. data
Value
Master / Org. data details
Comment
Material
CH-1445
Pigment Green
Raw Material
Plant
1000
Plant 1
Bill of Material Structure
This overview shows the bill of material structure and the usage of each component.
Material
Level
Material
type
Unit
CH-6450
0
Finished Goods
KG
CH-2200
1
Bulk Material
KG
CH-1445
1
Raw Material
KG
Characteristic of material
2.2 Business Conditions
The business process described in this Business Process Documentation (BPD) is part of a
bigger chain of integrated business processes or scenarios. As a result, you must have
completed the following processes and fulfilled the following business conditions before you can
start any activities in this scenario:
Business condition
Document
Costing run needs to be carried out
Final Steps documentation
Check and change MM period to current period
Final Steps documentation
Initial stock postings and mark batch and unristricted
Final Steps documentation
2.3 Notes
The following SAP Notes must be implemented before you execute this scenario:
SAP
Note
Description
Component
Area
1251288
Goods receipt WIP batch: Error message
COWIPB 174
PP-SFC-EXEGM
Usage
Comment
2.4 Roles
Use
The following roles must have already been installed to test this scenario in the SAP NetWeaver
Business Client (NWBC). The roles in this Business Process Documentation must be assigned
to the user or users testing this scenario. You only need these roles if you are using the NWBC
interface. You do not need these roles if you are using the standard SAP GUI.
Prerequisites
The business roles have been assigned to the user who is testing this scenario.
Business role
Technical name
Process step
Production Planner
SAP_NBPR_PRODPLANNER_S
for example, Create
Process Order
Warehouse Clerk
SAP_NBPR_WAREHOUSECLERK_S
for example, Warehouse
Management
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SAP Best Practices
Work-In-Process (WIP) Batch (996): BPD
Business role
Technical name
Process step
Warehouse Manager
SAP_NBPR_WAREHOUSEMANAGER_M for example, Display WIP
batch
Shop Floor Specialist
SAP_NBPR_SHOPFLOOR_S
Operation confirmation
and WIP batch
IT Administrator
(Professional User)
SAP_NBPR_IT_ADMIN_S
Assign Parameter to
user
Engineering Specialist
SAP_NBPR_ENGINEER_S
Batch Where Used List
2.4.1
Defining Queries for Personal Object Worklist (POWL)
The following queries must be defined to test this scenario in the SAP NetWeaver Business
Client (NWBC). You only need these roles if you are using the NWBC interface. You do not need
these queries if you are using the standard SAP GUI.
The queries are necessary to access role specific worklists in the SAP NetWeaver Business
Client (NWBC).
For more information about the creation of queries, see the section Creation of
Queries in Personal Object Worklists (POWLs) in the Quick Guide to Implementing
the SAP Best Practices Chemicals Package (CN) document.
Business
Role
Application
Object
Type
Variant Name
Variant
Selections
Production
Planner
Worklist
Process
Order
Worklist
YB_PROCESS_H
Yes
Selection
Criteria
Query
Name
For
example,
Process
Order
Worklist
Result
You can now process this scenario
2.5 Preliminary Steps
2.5.1
Assigning User Parameter CORUPROF to User Master
Record
Use
In this step, you assign a profile to your user that defines the layout for the confirmation screen
for single screen entry.
Procedure
1. Access the transaction choosing one of the following navigation options:
Option 1: SAP Graphical User Interface (SAP GUI)
SAP ECC menu
Tools  Administration  User Maintenance  Users
Transaction code
SU01
Option 2: SAP NetWeaver Business Client (SAP NWBC) via Business Role
Business role
© SAP AG
IT Administrator (Professional User)
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SAP Best Practices
Work-In-Process (WIP) Batch (996): BPD
(SAP_NBPR_IT_ADMIN_S)
Business role menu
IT Administration  User Management  User Maintenance
2. On the User Maintenance: Initial Screen, make the following entry:
Field name
Description
User
User action and values
Comment
Enter your SAP-User
3. Choose Change.
4. On the Maintain User screen, choose the Parameters tab and make the following entries:
Field name
Description
User action and values
Parameter ID
CORUPROF
Parameter value
YQPI01
Comment
5. Save your entries.
6. Choose Back to return to the SAP Easy Access screen (SAP GUI).
Or
Choose Exit (Shift+F3) and confirm the Business client message with Yes to return to
SAPHome (SAP NetWeaver Business Client).
Result
The confirmation profile YQPI01 is assigned to your user.
3
Process Overview Table
Process Step
Business
Role
Transaction
Code
Expected
Results
Create
Process
Order for
Coloring PE
granules
Production
Planner
COR1
Process order for
coloring PE
granules is
created
Material
Staging from
the
Warehouse
for WMManaged
Components
Warehouse
Clerk
LP12, LT22,
LS24
Create WIP
Batch (in
Pre-Mixing
phase)
during
Process
order
confirmation
Shop Floor
Specialist
COR6N
Enter Goods
Issue
Movement
© SAP AG
External
Process
Reference
Business
Condition
MB11
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SAP Best Practices
Process Step
Work-In-Process (WIP) Batch (996): BPD
Business
Role
Transaction
Code
Merge WIP
batches ( in
mixing
phase)
during
Process
order
confirmation
Shop Floor
Specialist
COR6N
Merge
Component
WIP batches
Shop Floor
Specialist
COR6N
Display WIP
Batch Master
Warehouse
Manager
MSC3N
Check WIP
batch stock
Warehouse
Manager
MMBE
Create WIP
Batch (in
Extrusion
phase)
during
Process
order
confirmation
Shop Floor
Specialist
COR6N
Create
Goods
Receipt
Batch and
post
production
Shop Floor
Specialist
COR6N
Enter Final
Confirmation
for Process
order
Shop Floor
Specialist
COR6N
Batch
Where-used
List for
Goods
Receipt
Batch and
WIP batches
Shop Floor
Specialist
MB56
4
External
Process
Reference
Business
Condition
Expected
Results
Process Steps
4.1 Creating Process Order for Coloring PE granules
Use
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SAP Best Practices
Work-In-Process (WIP) Batch (996): BPD
The purpose of this activity is to create a process order (directly without MRP run) and to release
it.
Procedure
1. Access the transaction choosing one of the following navigation options:
Option 1: SAP Graphical User Interface (SAP GUI)
SAP ECC menu
Logistics  Production Process  Process Order  Process Order
 Create  With Material
Transaction code
COR1
2. On the Create Process Order: Initial Screen, make the following entries:
Field name
Description
User action and values
Material Number
CH-6450
Production plant
1000
Process order type
YQ41
Comment
3. Choose Enter.
4. On the Create Process Order : Header – General Data screen, make the following entries:
Field name
Description
User action and values
Quantities : Total qty
for example, 100 KG
Scheduling : Type
Current date
Comment
5. Choose Enter.
6. Choose Material list.
7. On the Create Process Order: Material List screen, choose Release. Batch determination for
non-WM-managed materials will be carried out automatically.
8. Choose Save.
9. Choose Back (F3) to the SAP Easy Access screen (SAP GUI)
Option 2: SAP NetWeaver Business Client (SAP NWBC) via Business Role
Business role
Production Planner
(SAP_NBPR_PRODPLANNER_S)
Business role menu
Production  Shop floor Control  Process Order  Process
Order Worklist
2. Select the Active Query: Process Order Worklist (created in step 2.4.1), choose refresh if
required.
3. Under section Process Order Worklist, choose Create Process Order.
4. A new window for Create Process Order: Initial Screen is created. Make the following entries
and choose enter:
Field name
Description
User action and values
Material no.
CH-6450
Production
plant
1000
Process
YQ41
© SAP AG
Comment
Process Order WIP
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SAP Best Practices
Field name
Work-In-Process (WIP) Batch (996): BPD
Description
User action and values
order type
Comment
Batch
5. Choose Enter.
6. On the Create Process Order: Header – General Data screen make the following entries:
Field name
Description
Comment
100 KG
Total qty
Type
User action and values
Scheduling type
4 Current date
In the Scheduling
section of the screen
7. Choose Enter.
7. Select the Material Lne items.
10. On the Create Process Order: Material List screen, choose Release. Batch determination for
non-WM-managed materials will be carried out automatically.
8. Choose Save.
9. Choose Exit (Shift+F3) and confirm the Business client message with Yes to return to SAP
Home (SAP NetWeaver Business Client).
Result
The process order was created, released & availability check will be carried out.
4.2 Material Staging From the Warehouse for WMManaged Components
Use
Request material from the warehouse for your process orders when you determine that the stock
of a component in the supply area is almost empty.
The following components of CH-6450 are defined as WM managed:

CH-1445 Pigment, green
Prerequisites
One or more process order(s) have been created. For the order release no automatic creation of
transfer requirements was configured in the production scheduling profile (see Work Scheduling
View of the material master).
Procedure
4.2.1
A) Creating Transfer Order
1. Access the transaction choosing one of the following navigation options:
Option 1: SAP Graphical User Interface (SAP GUI)
SAP ECC menu
LogisticsLogistics ExecutionOutbound ProcessGoods
Issue for Other TransactionsPrepare Production SupplyFor
Release Order Part
Transaction code
LP12
Option 2: SAP NetWeaver Business Client (SAP NWBC) via Business Role
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Work-In-Process (WIP) Batch (996): BPD
Business role
Warehouse Clerk
(SAP_NBPR_WAREHOUSECLERK_S)
Business role menu
Warehouse ManagementConsumption and TransfersStaging
release order parts (WM-PP)
1. Enter the required data on the WM Material Staging of Release Order Parts screen:
Field name
Description
User action and
values
Comment
Plant
1000
Supply Area
YQ_PVB
Material
CH-1445
Component materials
< order number >
Created in Previous step
Planned Date
<Date>
Date of planned execution of
transfer request
Planned Time
<Time>
Time of planned execution of
transfer request
TO Creation
Flag
Flag set
Order
Process Order
Number
2. Choose WM material staging and confirm upcoming message with Enter.
3. On the WM Material Staging of Release Order Parts screen select an item, enter the
appropriate quantity in the Requested Qty field and choose WM Material Staging. If
necessary repeat this step for every material which must be staged.
4. Confirm upcoming message with Enter.
5. Choose Save.
6. Choose Back (F3) to the SAP Easy Access screen (SAP GUI).
Or
Choose Exit (Shift+F3) and confirm the Business client message with Yes to return to SAP
Home (SAP NetWeaver Business Client).
Result
The transfer order is created.
If TO number is requested for some reason use transaction LT24. In this case use
material number of the components.
4.2.2
B) Confirming Transfer Order
1. Access the transaction choosing one of the following navigation options:
Option 1: SAP Graphical User Interface (SAP GUI)
SAP ECC menu
LogisticsLogistics ExecutionOutbound ProcessGoods
Issue for Other TransactionsPickingDisplay Transfer
OrderFor Storage Type
Transaction code
LT22
Option 2: SAP NetWeaver Business Client (SAP NWBC) via Business Role
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Work-In-Process (WIP) Batch (996): BPD
Business role
Warehouse Clerk
(SAP_NBPR_WAREHOUSECLERK_S)
Business role menu
Warehouse ManagementConsumption and TransfersDisplay
Transfer Order / Stor. Type
2. On the Transfer orders for Storage type screen, enter the necessary data:
Field name
Description
User action and
values
Warehouse
number
Warehouse number
Y01
Stor.ty.
Storage Type
D10
Production Supply
Set Flag
Default
Only open TO
items
Comment
Src
Source Storage Type
Set Flag
Reference – stor.type
selection
Dest.
Destination Storage
Type
Set Flag
Reference – stor.type
selection
3. Choose Execute (F8).
4. On the Transfer Orders: List by Storage Type screen (The stock have to be the same
quantity like the TO) select the appropriate transfer order and choose Confirmation in
Background (Ctrl.+Shift+F9).
5. Choose Back (F3) to the SAP Easy Access screen (SAP GUI).
Or
Choose Exit (Shift+F3) and confirm the Business client message with Yes to return to SAP
Home (SAP NetWeaver Business Client).
Result
The transfer order is confirmed (see message below) and signed with a green point.
4.2.3
C) Bin Stock per Material
1. Access the transaction choosing one of the following navigation options:
Option 1: SAP Graphical User Interface (SAP GUI)
SAP ECC menu
LogisticsLogistics ExecutionInternal Whse
ProcessesBins and StockDisplayBin Stock per Material
Transaction code
LS24
Option 2: SAP NetWeaver Business Client (SAP NWBC) via Business Role
Business role
Warehouse Clerk
(SAP_NBPR_WAREHOUSECLERK_S)
Business role menu
Warehouse ManagementConsumption and TransfersDisplay
Quants for Material
2. On the Stock per Material screen, enter the necessary data:
Field name
Description
User action and values
Warehouse number
Warehouse number
Y01
© SAP AG
Comment
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SAP Best Practices
Material
Work-In-Process (WIP) Batch (996): BPD
Material Number
CH-1445
Storage Location
1070
Plant
1000
3. Choose Enter.
4. On the Stock per Material screen, double-click an existing Storage Bin.
5. Storage bin details are displayed on the Display Storage Bin screen.
6. On the Display Storage Bin screen, select the material line in the Stock per storage bin area
and choose Quant.
7. Details will be displayed on the Display Quant screen.
8. Record the batch number _________________.
9. Choose Back (F3) to the SAP Easy Access screen (SAP GUI).
Or
Choose Exit (Shift+F3) and confirm the Business client message with Yes to return to SAP
Home (SAP NetWeaver Business Client).
Result
The stock is posted at the storage type 100 Production Supply. The production can use the
material. The material stock was checked with transaction LS24.
4.3 Creating WIP Batch (in Pre-mixing Phase) during
Process Order Confirmation
Use
WIP batches are created during Process order confirmation entries at phase level. WIP Batches
can be created as either:



With reference to an input batch
With reference to an order item
Without reference
In this scenario we will create WIP batch with reference to input materials and batches.
Procedure
4.3.1
Creating & Valuating WIP Batch for Component
Materials in Pre-mixing Phase
1. Access the transaction choosing one of the following navigation options
Option 1: SAP Graphical User Interface (SAP GUI)
SAP ECC menu
LogisticsProduction- ProcessProcess
OrderConfirmationEnter for PhaseTime Ticket
Transaction code
COR6N
Option 2: SAP NetWeaver Business Client (SAP NWBC) via Business Role
Business role
Shop Floor Specialist
(SAP_NBPR_SHOPFLOOR_S)
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SAP Best Practices
Work-In-Process (WIP) Batch (996): BPD
Business role menu
Shop Floor  Process  Order Processing  Process Order
Worklist
2. Select the Active Query: Process Order Worklist (created in step 2.4.1), choose refresh if
required.
3. Under section Process Order Worklist, select the Process Order that needs to be confirmed
and choose the Confirm  Time Ticket for Process Order
4. On the Enter Time Ticket for Process Order screen, enter the necessary data:
Field name
Description
Order
Process order
number
Phase
Phase
Confirm.
Type
Confirmation Type
User action and
values
Comment
Enter process order
number
< phase >
0020 for Pre-mixing phase
Select Partial confirmation
3. Choose Enter, and Select Propose Actual Data (Shift+F1)
4. In the section WIP Batch Goods Issue, Select a component like CH-2200 and choose WIP
Batch Create.
5. This will open a dialog box titled Create WIP Batch. Enter WIP Batch Number For example,
the order number is 1000202, the WIP batch number is 1000202_1 and press Enter.
6. A dialog box titled Classification will open to valuate characteristics of WIP batch. Enter
appropriate characteristics ,for example Density select F4 and enter value between 0.93 0.95 for example 0.94 g/cm3 in first line and enter. Repeat the same for MFI with character
value between 0.27 – 0.29 for example 0.28 g/10 min .and Back (F3)
7. Select newly create WIP Batch and click on Call up detail screen and in tab Goods
Movement. Enter a quantity and a storage location 10Q7 and quantity for example 95 to
create goods movement with movement type 521 and select Post Goods Receipt and
choose enter.
8. Create & valuate another WIP Batch (for example if order is 1000202, the WIP batch number
is 1000202_2) with reference to other component – CH-1445 (as mentioned in Steps 4, 5,6,
7 & 8).
If you see the batch is blank for Material CH-1445, select bach as per step 4.2.3
(Warehouse Management)
9. Save the data entered.
10. Choose Back (F3) to the SAP Easy Access screen (SAP GUI).
Or
Choose Exit (Shift+F3) and confirm the Business client message with Yes to return to SAP
Home (SAP NetWeaver Business Client).
Result
WIP batches with reference to input materials are created and valuated. These WIP batches
represent materials being mixed in the mixing vessel.
4.4 Entering Goods Issue
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SAP Best Practices
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Use
This step is used for Goods Issue
Procedure
1. Access the transaction choosing one of the following navigation options:
Option 1: SAP Graphical User Interface (SAP GUI)
SAP ECC menu
Logistics  Plant Maintenance  Maintenance Processing 
Completion Confirmation  Goods Movement  Goods Movement
Transaction code
MB11
Option 2: SAP NetWeaver Business Client (SAP NWBC) via Business Role
Business Role
Warehouse Clerk
(SAP_NBPR_WAREHOUSECLERK_S)
Business role menu
Warehouse Management  Consumption and Transfers  Goods
Movement
2. On the Enter goods movement: Initial screen, select To Order and Reference: Order and
Enter.
3. On the Enter goods movement: selection screen, select item 1 and 2 and enter the batch for
material CH-1445 (recorded in step 4.2.3).
4. Select Adopt + Details (F6).
5. On the Enter goods movement: New Item 001, select Adopt (F5) and Repeat the step for
next material.
6. On Enter Goods Movement Overview screen Choose Save.
7. Choose Back (F3) to the SAP Easy Access screen (SAP GUI).
Or
Choose Exit (Shift+F3) and confirm the Business client message with Yes to return to SAP
Home (SAP NetWeaver Business Client).
Result
Goods Issue is posted for the Order.
4.5 Merging Component WIP Batches (in Mixing Phase)
during Process Order Confirmation
Use
WIP batches are created during Process order confirmation entries at phase level.
In this process step, WIP batches created during pre-mixing phase are merged to create a new
WIP batch. This WIP batch will represent premixed PE powder with green pigment and will be
input batch / material to Extruder.
4.5.1
Merging Component WIP Batches
1. Access the transaction choosing one of the following navigation options
Option 1: SAP Graphical User Interface (SAP GUI)
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SAP Best Practices
Work-In-Process (WIP) Batch (996): BPD
SAP ECC menu
LogisticsProduction- ProcessProcess
OrderConfirmationEnter for PhaseTime Ticket
Transaction code
COR6N
Option 2: SAP NetWeaver Business Client (SAP NWBC) via Business Role
Business role
Shop Floor Specialist
(SAP_NBPR_SHOPFLOOR_S)
Business role menu
Shop Floor  Process  Order Processing  Process Order
Worklist
2. Select the Active Query: Process Order Worklist (created in step 2.4.1), choose refresh if
required.
3. Under section Process Order Worklist, select the Process Order that needs to be confirmed
and choose the Confirm  Time Ticket for Process Order.
4. On the Enter Time Ticket for Process Order screen, make the following entries:
Field name
Description
Order
Process order
number
Phase
Phase
Confirm.
Type
Confirmation Type
User action and
values
Comment
Enter process order
number
< phase >
30 for mixing phase
Select Partial confirmation
5. Choose Enter and Select Propose Actual Data (Shift+F1)
6. In the section WIP Batch Entry, Select rows containing WIP batches created with reference
to input materials (CH-2200 & Ch-1445) and choose Merge.
7. This will open a dialog box titled Create WIP Batch. Enter (Merged material) WIP Batch
Number. For example, the order number is 1000202, the WIP batch number is 1000202_3
and press Enter.
8. A dialog box titled Classification will open to valuate characteristics of WIP batch. Enter
appropriate characteristics for example Density select F4 and enter value between 0.93 0.95 for example 0.94 g/cm3 in first line and enter. Repeat the same for MFI with character
value between 0.27 – 0.29 for example 0.28 g/10 min .and Back (F3).
9. Select newly create WIP Batch row and Call up detail screen and in tab Goods Movement
Enter a quantity for example 100 and a storage location 10Q7 to create goods movement
with movement type 521 and select Post Goods Receipt and choose enter.
10. Choose Save.
11. Choose Back (F3) to the SAP Easy Access screen (SAP GUI).
Or
Choose Exit (Shift+F3) and confirm the Business client message with Yes to return to SAP
Home (SAP NetWeaver Business Client).
Result
A confirmation of phase mixing is saved and associated goods issue of WIP batches of individual
components and merged WIP batch goods receipt is posted.
New / Merged WIP batch number will represent premixed PE powder with green pigment and will
be input batch / material to Extruder.
© SAP AG
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SAP Best Practices
Work-In-Process (WIP) Batch (996): BPD
4.6 Batch Master for WIP Batch (Created in Mixing
Phase) & Stock Overview
Use
WIP batches are creating during Process order confirmation entries at phase level. WIP batch
master and stock overview illustrates enhanced production visibility & tracking between
manufacturing stages.
Procedure
4.6.1
Displaying WIP Batch Master
1. Access the transaction choosing one of the following navigation options:
Option 1: SAP Graphical User Interface (SAP GUI)
SAP ECC menu
Logistics  Central Functions  Batch Management  Batch 
Display
Transaction code
MSC3N
Option 2: SAP NetWeaver Business Client (SAP NWBC) via Business Role
Business role
Warehouse Manager
(SAP_NBPR_WAREHOUSEMANAGER_M)
Business role menu
Warehouse ManagementBatchDisplay Batch
2. On the Display Batch screen, make the following entries:
Field
name
Description
User action and
values
Material
Material
Number
Batch
WIP Batch
<WIP >
Plant
Plant
1000
Comment
WIP Batch Reference material CH8000
Merged WIP batch number from
previous step
3. Choose Enter.
4. In the Basic data 1 tab, check that entered WIP batch is created with the batch type Work in
process batch.
5. Choose Classification tab and check classification data entered during WIP batch creation.
6. Choose Back (F3) to the SAP Easy Access screen (SAP GUI).
Or
Choose Exit (Shift+F3) and confirm the Business client message with Yes to return to SAP
Home (SAP NetWeaver Business Client).
Result
WIP batch created / merged during Process order confirmation entry is created with WIP batch
type and other relevant details (like classification details) can be checked in the Batch master.
4.6.2
Checking WIP Batch Stock
1. Access the transaction choosing one of the following navigation options:
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SAP Best Practices
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Option 1: SAP Graphical User Interface (SAP GUI)
SAP ECC menu
Logistics  Materials management  Inventory management 
Environment  Stock  Stock overview
Transaction code
MMBE
Option 2: SAP NetWeaver Business Client (SAP NWBC) via Business Role
Business role
Warehouse Manager
(SAP_NBPR_WAREHOUSEMANAGER_M)
Business role menu
Warehouse Management  Inventory Control  Environment 
Stock Overview
2. On the Stock Overview : Company Code / Plant / Storage Location / batch screen, make the
following entries:
Field
name
Description
User action and
values
Material
Material
Number
Batch
WIP Batch
<WIP >
Plant
Plant
1000
Comment
WIP Batch Reference material CH8000
Merged WIP batch number
3. Choose Enter. or Execute (F8).
4. In the Stock Overview: Basic List screen, Stock details for the entered WIP batch are
displayed.
5. Choose Back (F3) to the SAP Easy Access screen (SAP GUI).
Or
Choose Exit (Shift+F3) and confirm the Business client message with Yes to return to SAP
Home (SAP NetWeaver Business Client).
Result
Stock overview of WIP batch created / merged during Process order confirmation entry is
displayed.
4.7 Creating WIP Batch (in Extrusion Phase) during
Process Order Confirmation
Use
WIP batches are creating during Process order confirmation entries at phase level.
Merged WIP Batch will be split to create a new WIP batch to represent operations during
extrusion phase.
By merging or copying or splitting WIP Batches we are assigning predecessor batches to newly
created WIP Batch such that at goods receipt of new WIP batch , goods issue of predecessor
merged or copied or splitted WIP batches is automatically executed.
Procedure
1. Access the transaction choosing one of the following navigation options
Option 1: SAP Graphical User Interface (SAP GUI)
© SAP AG
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SAP Best Practices
Work-In-Process (WIP) Batch (996): BPD
SAP ECC menu
LogisticsProduction- ProcessProcess
OrderConfirmationEnter for PhaseTime Ticket
Transaction code
COR6N
Option 2: SAP NetWeaver Business Client (SAP NWBC) via Business Role
Business role
Shop Floor Specialist
(SAP_NBPR_SHOPFLOOR_S)
Business role menu
Shop Floor  Process  Order Processing  Process Order
Worklist
2. Select the Active Query: Process Order Worklist (created in step 2.4.1), choose refresh if
required.
3. Under section Process Order Worklist, select the Process Order that needs to be confirmed
and choose the Confirm → Time Ticket for Process Order.
4. On the Enter Time Ticket for Process Order screen, make the following entries:
Field name
Description
Order
Process order
number
Phase
Phase
Confirm.
Type
Confirmation Type
User action and
values
Comment
Enter process order
number
< phase >
0050 for Extrusion phase
Select Partial confirmation
5. Choose Enter and Select Propose Actual Data (Shift+F1)
6. In the section WIP Batch Entry, Select row containing merged WIP batch and choose Split.
7. This will open a dialog box titled WIP batch split. Enter No. Of Splits as 1.
8. Subsequently a dialog box titled Create WIP Batch is opened. Enter (Split) WIP Batch
Number For example, the order number is 1000202, the WIP batch number is 1000202_4
and press Enter
9. A dialog box titled Classification will open to valuate characteristics of new (split) WIP batch.
Characteristic values from the predecessor batch are copied to the new (split) WIP batch.
Check & change as required. And select Back.
10. Select newly create (Split) Batch row and Call up detail screen and in tab Goods Movement
Enter a quantity for example 100 and a storage location 10Q7 to create goods movement
with movement type 521 and select Post Goods Receipt and Choose Enter.
11. Choose Save.
12. Choose Back (F3) to the SAP Easy Access screen (SAP GUI).
Or
Choose Exit (Shift+F3) and confirm the Business client message with Yes to return to SAP
Home (SAP NetWeaver Business Client).
Result
A confirmation of phase Extrusion is saved and associated goods issue of (merged) WIP batch
and splitted new WIP batch goods receipt is posted.
4.8 Creating Goods Receipt & Batch of Finished
© SAP AG
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SAP Best Practices
Work-In-Process (WIP) Batch (996): BPD
Material using WIP Batch
Use
After completion of production execution activities for coloring of Polyethylene powder with green
pigment, goods receipt of Green PE granules (CH-6450) is entered in process order confirmation
transaction. The goods receipt batch is created with reference to WIP batch (created in last
step).
This ensures creation of n:m (many-to-many) relationships between input and goods receipt
batch.
Procedure
4.8.1
Creating Goods Receipt Batch and Post Production
1. Access the transaction choosing one of the following navigation options
Option 1: SAP Graphical User Interface (SAP GUI)
SAP ECC menu
LogisticsProduction- ProcessProcess
OrderConfirmationEnter for PhaseTime Ticket
Transaction code
COR6N
Option 2: SAP NetWeaver Business Client (SAP NWBC) via Business Role
Business role
Shop Floor Specialist
(SAP_NBPR_SHOPFLOOR_S)
Business role menu
Shop Floor  Process  Order Processing  Process Order
Worklist
2. Select the Active Query: Process Order Worklist (created in step 2.4.1), choose refresh if
required.
3. Under section Process Order Worklist, select the Process Order that needs to be confirmed
and choose the Confirm → Time Ticket for Process Order
4. On the Enter Time Ticket for Process Order screen, enter the necessary data:
Field name
Description
Order
Process order
number
Phase
Phase
Confirm.
Type
Confirmation Type
User action and
values
Comment
Enter process order
number
< phase >
0050 for Extrusion phase
Select Partial
confirmation
5. Choose Enter. and Select Propose Actual Data (Shift+F1)
6. In the section WIP Batch Entry, Select row containing WIP batch and in section Goods
Receipt select the row containing goods receipt & then choose Assign WIP batch. This will
help to create relationship between Goods Receipt batch and WIP batches.
7. This will open a dialog box titled Create GR Batch. Enter GR Batch Number For example,
the order number is 1000202, the GR batch number is 1000202_5 or any other number and
press Enter.
8. A dialog box titled Classification will open to valuate characteristics of GR batch.
Characteristic values from the predecessor batch are copied to the GR batch. Check &
change as required and select Back.
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9. Enter Goods Receipt Quantity in WIP Goods Receipts section and date of Manufacturing if
required
10. Choose Save.
11. Choose Back (F3) to the SAP Easy Access screen (SAP GUI).
Or
Choose Exit (Shift+F3) and confirm the Business client message with Yes to return to SAP
Home (SAP NetWeaver Business Client).
Result
Goods Receipt of finished product and corresponding goods issue of WIP batch are exceuted
during process order confirmation transaction. By assigning WIP batch to goods receipt batch we
are ensuring tracking & visibility of material flow through different manufacturing stages.
4.9 Entering Final Confirmation for Process Order
Use
In this step you enter final confirmation for operation 0020 , 0030 and 0050
Procedure
1. Access the transaction choosing one of the following navigation options
Option 1: SAP Graphical User Interface (SAP GUI)
SAP ECC menu
LogisticsProduction- ProcessProcess
OrderConfirmationEnter for PhaseTime Ticket
Transaction code
COR6N
Option 2: SAP NetWeaver Business Client (SAP NWBC) via Business Role
Business role
Shop Floor Specialist
(SAP_NBPR_SHOPFLOOR_S)
Business role menu
Shop Floor  Process  Order Processing  Process Order
Worklist
2. Select the Active Query: Process Order Worklist (created in step 2.4.1), choose refresh if
required.
3. Under section Process Order Worklist, select the Process Order that needs to be confirmed
and choose the Confirm  Time Ticket for Process Order.
4. On the Enter Time Ticket for Process Order screen, make the following entries:
Field name
Description
Order
Process order
number
Phase
Phase
Confirm.
Type
Confirmation Type
User action and
values
Comment
Enter process order
number
< phase >
0020for Pre-Mixing phase
Select Final confirmation
5. Keep Yield Quantity and Time blank.
6. Choose Enter and Save.
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SAP Best Practices
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7. Repeat step 2 to 4 for operation 0030 (mixing) and 0050 (Extrusion)
8. Choose Back (F3) to the SAP Easy Access screen (SAP GUI)
Or
Choose Exit (Shift+F3) and confirm the Business client message with Yes to return to SAP
Home (SAP NetWeaver Business Client).
4.10 Batch Where Used List for Goods Receipt Batch
and WIP Batches
Procedure
1. Access the transaction choosing one of the following navigation options:
Option 1: SAP Graphical User Interface (SAP GUI)
SAP ECC menu
Logistics  Central Functions  Batch Management  Batch
Usage  Display
Transaction code
MB56
Option 2: SAP NetWeaver Business Client (SAP NWBC) via Business Role
Business role
Engineering Specialist
(SAP_NBPR_ENGINEER_S)
Business role menu
EngineeringBatch ManagementAnalyze batch where-used
list
2. On the Display Batch Where-Used List screen, enter the necessary data:
Field name
Description
Material
Number
Material
Number
Plant
Batch
User action and
values
Comment
Finished Product material number
CH-6450
1000
Batch Number
Goods Receipt batch
3. Choose Enter.
4. This will open Batch Where Used List, Top-Down Analysis for the batch entered.
5. To display relationships created between WIP Batches click at
a particular batch.
to expand batches listed for
6. Choose Back (F3) to the SAP Easy Access screen (SAP GUI).
Or
Choose Exit (Shift+F3) and confirm the Business client message with Yes to return to SAP
Home (SAP NetWeaver Business Client).
Result
The relationships between batches (Goods Receipt to WIP batches) displays.
5
Follow-up Processes
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SAP Best Practices
Work-In-Process (WIP) Batch (996): BPD
You have finished all activities that are part of the business process described in this document.
To accomplish subsequent activities of this business process, carry out the process steps
described in one or more of the following scenarios, using the master data from this document.
5.1 Period End Closing
Period End Closing General Plant (181)
Use
In this activity, you perform the period end financial accounting activities for the plant.
These are executed collectively as a part of month-end closing. For more information on the
month-end closing procedure, see the Business Process Documentation for period end closing
"general" Plant.
Month-end closing can only be executed once a month.
6
Appendix
6.1 Reversal of Process Steps
In the following section, you can find the most common reversal steps, which you can take to
reverse some of the activities described in this document.
Material Staging for Order
Transaction code (SAP GUI)
MF60
Reversal:
Cancel material document
Transaction code (SAP GUI)
MBST
Business role
Warehouse Clerk
(SAP_NBPR_WAREHOUSECLERK_S)
Business role menu
Warehouse ManagementConsumption and
TransfersCancel Material Document
Comment
The material posting of the material document is reversed.
The original document remains in the system’s database.
Process Order Confirmation
Transaction code (SAP GUI)
COR6N
Reversal:
Cancel process order confirmation
Transaction code (SAP GUI)
CORS
Business role
Shop Floor Specialist
(SAP_NBPR_SHOPFLOOR_S)
Business role menu
© SAP AG
Shop FloorProcessOrder ProcessingCancel
process order confirmation
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SAP Best Practices
Comment
Work-In-Process (WIP) Batch (996): BPD
None
Postprocessing Error Records from Goods Movements
Transaction code (SAP GUI)
COR6N
Reversal:
Postprocessing Error Records from Automatic Goods
Movements
Transaction code (SAP GUI)
COGI
Business role
Shop Floor Specialist
(SAP_NBPR_SHOPFLOOR_S)
Business role menu
Shop FloorProcessOrder ProcessingPostprocess
error record
Comment
None
Goods Issue
Transaction code (SAP GUI)
MB11
Reversal:
Cancel Material Document
Transaction code (SAP GUI)
MBST
Business role
Warehouse Clerk
(SAP_NBPR_WAREHOUSECLERK_S)
Business role menu
Wharehouse ManagementConsumpution and
TransfersCancel Material Document
Comment
Additional Information on confirmation cancellation when created with WIP batches
The system posts the confirmations for the operation/phase and for the WIP batches
individually. Hence during confirmation display you will see two items – one for
phase confirmation & other for WIP entries. It is also possible to enter yield during
WIP goods receipt. Therefore we need to cancel both – phase confirmation & WIP
batch entry confirmation or individually if we only want to cancel activities.
The system cancels the confirmed quantities and activities and the posted goods
receipts. However, the system does not reinstate the previous characteristic value
assignments of a WIP batch, revokes no assignments between WIP batches and
order items, and does not delete any WIP batches that were created in the
confirmation. If necessary, you must perform these actions manually to reinstate the
original status of the confirmation for your process order.
Create Inspection Lots manually
Transaction code (SAP GUI)
QA01
Reversal:
Change Inspection Lots
Transaction code (SAP GUI)
QA02
Business role
Quality Specialist
(SAP_BPR_QUALMGR_S)
Business role menu
© SAP AG
Quality Management  Quality Inspection  Change
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SAP Best Practices
Work-In-Process (WIP) Batch (996): BPD
Inspection Lot
Comment
© SAP AG
None
Page 26 of 26