i BIDDING DOCUMENT for Procurement of Power Transformers for Primary Substation 132/33kV, 66/11kV, 33/11kV ICB No: KP1/6E/2/A23 KENYA ENERGY SECTOR RECOVERY PROJECT MAY 2012 iii Summary PART 1 – BIDDING PROCEDURES Section I. Instructions to Bidders (ITB) This Section provides information to help Bidders prepare their bids. Information is also provided on the submission, opening, and evaluation of bids and on the award of Contracts. Section I contains provisions that are to be used without modification. Section II. Bidding Data Sheet (BDS) This Section includes provisions that are specific to each procurement and that supplement Section I, Instructions to Bidders. Section III. Evaluation and Qualification Criteria This Section specifies the criteria to be used to determine the lowest evaluated bid, and the Bidder’s qualification requirements to perform the contract. Section IV. Bidding Forms This Section includes the forms for the Bid Submission, Price Schedules, Bid Security, and the Manufacturer’s Authorization to be submitted with the Bid. Section V. Eligible Countries This Section contains information regarding eligible countries. PART 2 – SUPPLY REQUIREMENTS Section VI. Schedule of Requirements This Section includes the List of Goods and Related Services, the Delivery and Completion Schedules, the Technical Specifications and the Drawings that describe the Goods and Related Services to be procured. PART 3 – CONTRACT Section VII. General Conditions of Contract (GCC) This Section includes the general clauses to be applied in all contracts. The text of the clauses in this Section shall not be modified. iv Section VIII. Summary Description Special Conditions of Contract (SCC) This Section includes clauses specific to each contract that modify or supplement Section VII, General Conditions of Contract. Section IX: Contract Forms This Section includes the form for the Agreement, which, once completed, incorporates corrections or modifications to the accepted bid that are permitted under the Instructions to Bidders, the General Conditions of Contract, and the Special Conditions of Contract. The forms for Performance Security and Advance Payment Security, when required, shall only be completed by the successful Bidder after contract award. Attachment: Invitation for Bids An “Invitation for Bids” form is provided at the end of the Bidding Documents for information. v Table of Contents PART 1 – Bidding Procedures ............................................................................................... 1 Section I. Instructions to Bidders ..............................................................................................3 Section II. Bidding Data Sheet (BDS) ....................................................................................29 Section III. Evaluation and Qualification Criteria ..................................................................35 Section IV. Bidding Forms .....................................................................................................39 Section V. Eligible Countries .................................................................................................51 PART 2 – Supply Requirements .......................................................................................... 53 Section VI. Schedule of Requirements ...................................................................................54 TECHNICAL SPECIFICATION FOR POWER TRANSFORMERS ............................. 3 PART 3 - Contract .............................................................................................................. 112 Section VII. General Conditions of Contract ........................................................................113 Section VIII. Special Conditions of Contract .......................................................................133 Section IX. Contract Forms ..................................................................................................139 Invitation for Bids (IFB) ........................................................................................................145 1 PART 1 – Bidding Procedures 3 Section I. Instructions to Bidders Table of Clauses General ..................................................................................................................................... 5 Scope of Bid ...............................................................................................................................5 Source of Funds .........................................................................................................................5 Fraud and Corruption .................................................................................................................5 Eligible Bidders .........................................................................................................................7 Eligible Goods and Related Services .........................................................................................8 Contents of Bidding Documents ............................................................................................ 9 Sections of Bidding Documents.................................................................................................9 Clarification of Bidding Documents ........................................................................................10 Amendment of Bidding Documents ........................................................................................10 Preparation of Bids ............................................................................................................... 10 Cost of Bidding ........................................................................................................................10 Language of Bid .......................................................................................................................10 Documents Comprising the Bid ...............................................................................................10 Bid Submission Form and Price Schedules .............................................................................11 Alternative Bids .......................................................................................................................11 Bid Prices and Discounts .........................................................................................................11 Currencies of Bid .....................................................................................................................14 Documents Establishing the Eligibility of the Bidder .............................................................14 Documents Establishing the Eligibility of the Goods and Related Services ...........................14 Documents Establishing the Conformity of the Goods and Related Services .........................14 Documents Establishing the Qualifications of the Bidder .......................................................15 Period of Validity of Bids ........................................................................................................16 Bid Security .............................................................................................................................16 Format and Signing of Bid .......................................................................................................18 Submission and Opening of Bids ......................................................................................... 18 Submission, Sealing and Marking of Bids ...............................................................................18 Deadline for Submission of Bids .............................................................................................19 Late Bids ..................................................................................................................................19 Withdrawal, Substitution, and Modification of Bids ...............................................................19 Bid Opening .............................................................................................................................19 Evaluation and Comparison of Bids ................................................................................... 20 Confidentiality .........................................................................................................................21 Clarification of Bids .................................................................................................................21 4 Section I Instructions to Bidders Responsiveness of Bids............................................................................................................21 Nonconformities, Errors, and Omissions .................................................................................22 Preliminary Examination of Bids.............................................................................................22 Examination of Terms and Conditions; Technical Evaluation ................................................23 Conversion to Single Currency ................................................................................................23 Domestic Preference ................................................................................................................23 Evaluation of Bids....................................................................................................................23 Comparison of Bids .................................................................................................................24 Postqualification of the Bidder ................................................................................................24 Purchaser’s Right to Accept Any Bid, and to Reject Any or All Bids ....................................25 Award of Contract ................................................................................................................ 25 Award Criteria .........................................................................................................................25 Purchaser’s Right to Vary Quantities at Time of Award .........................................................25 Notification of Award ..............................................................................................................25 Signing of Contract ..................................................................................................................26 Performance Security ...............................................................................................................26 Section I Instructions to Bidders 5 Section I. Instructions to Bidders General Scope of Bid Source of Funds Fraud and Corruption 1.1 The Purchaser indicated in the Bidding Data Sheet (BDS), issues these Bidding Documents for the supply of Goods and Related Services incidental thereto as specified in Section VI, Schedule of Requirements. The name and identification number of this International Competitive Bidding (ICB) procurement are specified in the BDS. The name, identification, and number of lots of are provided in the BDS. 1.2 Throughout these Bidding Documents: (a) the term “in writing” means communicated in written form (e.g. by mail, e-mail, fax, telex) with proof of receipt; (b) if the context so requires, “singular” means “plural” and vice versa; and (c) “day” means calendar day. 2.1 The Borrower or Recipient (hereinafter called “Borrower”) specified in the BDS has applied for or received financing (hereinafter called “funds”) from the International Bank for Reconstruction and Development or the International Development Association (hereinafter called “the Bank”) toward the cost of the project named in the BDS. The Borrower intends to apply a portion of the funds to eligible payments under the contract for which these Bidding Documents are issued. 2.2 Payments by the Bank will be made only at the request of the Borrower and upon approval by the Bank in accordance with the terms and conditions of the financing agreement between the Borrower and the Bank (hereinafter called the Loan Agreement), and will be subject in all respects to the terms and conditions of that Loan Agreement. The Loan Agreement prohibits a withdrawal from the loan account for the purpose of any payment to persons or entities, or for any import of goods, if such payment or import, to the knowledge of the Bank, is prohibited by decision of the United Nations Security Council taken under Chapter VII of the Charter of the United Nations. No party other than the Borrower shall derive any rights from the Loan Agreement or have any claim to the funds. 3.1 It is the Bank’s policy to require that Borrowers (including beneficiaries of Bank loans), as well as bidders, suppliers, and 6 Section I Instructions to Bidders contractors and their agents (whether declared or not), personnel, subcontractors, sub-consultants, service providers and suppliers under Bank-financed contracts, observe the highest standard of ethics during the procurement and execution of such contracts.1 In pursuance of this policy, the Bank: (a) defines, for the purposes of this provision, the terms set forth below as follows: (i) “corrupt practice” is the offering, giving, receiving or soliciting, directly or indirectly, of anything of value to influence improperly the actions of another party2; (ii) “fraudulent practice” is any act or omission, including a misrepresentation, that knowingly or recklessly misleads, or attempts to mislead, a party to obtain a financial or other benefit or to avoid an obligation3; (iii) “collusive practice” is an arrangement between two or more parties4 designed to achieve an improper purpose, including to influence improperly the actions of another party; (iv) “coercive practice” is impairing or harming, or threatening to impair or harm, directly or indirectly, any party or the property of the party to influence improperly the actions of a party5; (v) “obstructive practice” is (aa) deliberately destroying, falsifying, altering or concealing of evidence material to the investigation or making false statements to investigators in order to materially impede a Bank investigation into allegations of a corrupt, fraudulent, coercive or collusive practice; and/or threatening, harassing or intimidating any party to prevent it from disclosing its knowledge of matters relevant to the investigation or from 1 In this context, any action taken by a bidder, supplier, contractor, or any of its personnel, agents, subcontractors, sub-consultants, service providers, suppliers and/or their employees to influence the procurement process or contract execution for undue advantage is improper. 2 “Another party” refers to a public official acting in relation to the procurement process or contract execution. In this context, “public official” includes World Bank staff and employees of other organizations taking or reviewing procurement decisions. 3 “Party” refers to a public official; the terms “benefit” and “obligation” relate to the procurement process or contract execution; and the “act or omission” is intended to influence the procurement process or contract execution. 4 “Parties” refers to participants in the procurement process (including public officials) attempting to establish bid prices at artificial, non- competitive levels. 5 “Party” refers to a participant in the procurement process or contract execution. Section I Instructions to Bidders 7 pursuing the investigation; or (bb) acts intended to materially impede the exercise of the Bank’s inspection and audit rights provided for under sub-clause 3.1 (e) below. (b) will reject a proposal for award if it determines that the bidder recommended for award has, directly or through an agent, engaged in corrupt, fraudulent, collusive, coercive or obstructive practices in competing for the contract in question; (c) will cancel the portion of the loan allocated to a contract if it determines at any time that representatives of the Borrower or of a beneficiary of the loan engaged in corrupt, fraudulent, collusive, or coercive practices during the procurement or the execution of that contract, without the Borrower having taken timely and appropriate action satisfactory to the Bank to address such practices when they occur; and (d) will sanction a firm or an individual, at any time, in accordance with prevailing Bank’s sanctions proceduresa, including by publicly declaring such firm or individual ineligible, either indefinitely or for a stated period of time:(i) to be awarded a Bank-financed contract; and (ii) to be a nominatedb subcontractor, consultant, manufacturer or supplier, or service provider of an otherwise eligible firm being awarded a Bank-financed contract. 3.2 In further pursuance of this policy, Bidders shall permit the Bank to inspect any accounts and records and other documents relating to the Bid submission and contract performance, and to have them audited by auditors appointed by the Bank. 3.3 Furthermore, Bidders shall be aware of the provision stated in Sub-Clause 35.1 (a) (iii) of the General Conditions of Contract. Eligible Bidders 4.1 A Bidder, and all parties constituting the Bidder, may have the nationality of any country, subject to the restrictions specified in a A firm or an individual may be declared ineligible to be awarded a Bank-financed contract upon completion of the Bank’s sanctions proceedings as per its sanctions procedures, including inter alia: (i) temporary suspension in connection with an ongoing sanctions proceeding; (ii) cross-debarment as agreed with other International Financial Institutions, including Multilateral Development Banks; and (iii) the World Bank Group corporate administrative procurement sanctions procedures for fraud and corruption. b A nominated sub-contractor, consultant, manufacturer or supplier, or service provider (different names are used depending on the particular bidding document) is one which either has been: (i) included by the bidder in its pre-qualification application or bid because it brings specific and critical experience and know-how that are accounted for in the evaluation of the bidder’s pre-qualification application or the bid; or (ii) appointed by the Borrower. 8 Section I Instructions to Bidders Section V, Eligible Countries. A Bidder shall be deemed to have the nationality of a country if the Bidder is a citizen or is constituted, incorporated, or registered and operates in conformity with the provisions of the laws of that country. This criterion shall also apply to the determination of the nationality of proposed subcontractors or suppliers for any part of the Contract including Related Services. 4.2 A Bidder shall not have a conflict of interest. All bidders found to have conflict of interest shall be disqualified. Bidders may be considered to have a conflict of interest with one or more parties in this bidding process, if they: (a) are or have been associated in the past, with a firm or any of its affiliates which have been engaged by the Purchaser to provide consulting services for the preparation of the design, specifications, and other documents to be used for the procurement of the goods to be purchased under these Bidding Documents ; or (b) submit more than one bid in this bidding process, except for alternative offers permitted under ITB Clause 13. However, this does not limit the participation of subcontractors in more than one bid; 4.3-4.4 A firm that has been sanctioned by the Bank in accordance with the above ITB Clause 3.1 (d), or in accordance with the Bank’s Guidelines on Preventing and Combating Fraud and Corruption in Projects Financed by IBRD Loans and IDA Credits and Grants, shall be ineligible to be awarded a Bank-financed contract, or benefit from a Bank-financed contract, financially or otherwise, during such period of time as the Bank shall determine. The list of debarred firms is available at the electronic address specified in the BDS. Eligible Goods and Related Services 4.5 Government-owned enterprises in the Borrower’s Country shall be eligible only if they can establish that they (i) are legally and financially autonomous, (ii) operate under commercial law, and (iii) are not a dependent agency of the Purchaser. 4.6 Bidders shall provide such evidence of their continued eligibility satisfactory to the Purchaser, as the Purchaser shall reasonably request. 5.1 All the Goods and Related Services to be supplied under the Contract and financed by the Bank may have their origin in any country in accordance with Section V, Eligible Countries. Section I Instructions to Bidders 9 5.2 For purposes of this Clause, the term “goods” includes commodities, raw material, machinery, equipment, and industrial plants; and “related services” includes services such as insurance, installation, training, and initial maintenance. 5.3 The term “origin” means the country where the goods have been mined, grown, cultivated, produced, manufactured or processed; or, through manufacture, processing, or assembly, another commercially recognized article results that differs substantially in its basic characteristics from its components. Contents of Bidding Documents Sections of Bidding Documents 6.1 The Bidding Documents consist of Parts 1, 2, and 3, which include all the Sections indicated below, and should be read in conjunction with any Addendum issued in accordance with ITB Clause 8. PART 1 Bidding Procedures Section I. Instructions to Bidders (ITB) Section II. Bidding Data Sheet (BDS) Section III. Evaluation and Qualification Criteria Section IV. Bidding Forms Section V. Eligible Countries PART 2 Supply Requirements Section VI. Schedule of Requirements PART 3 Contract Section VII. General Conditions of Contract (GCC) Section VIII. Special Conditions of Contract (SCC) Section IX. Contract Forms 6.2 The Invitation for Bids issued by the Purchaser is not part of the Bidding Documents. 6.3 The Purchaser is not responsible for the completeness of the Bidding Documents and their addendum, if they were not obtained directly from the Purchaser. 6.4 The Bidder is expected to examine all instructions, forms, terms, and specifications in the Bidding Documents. Failure to furnish 10 Section I Instructions to Bidders all information or documentation required by the Bidding Documents may result in the rejection of the bid. Clarification of Bidding Documents 7.1 A prospective Bidder requiring any clarification of the Bidding Documents shall contact the Purchaser in writing at the Purchaser’s address specified in the BDS. The Purchaser will respond in writing to any request for clarification, provided that such request is received no later than twenty-one (21) days prior to the deadline for submission of bids. The Purchaser shall forward copies of its response to all those who have acquired the Bidding Documents directly from it, including a description of the inquiry but without identifying its source. Should the Purchaser deem it necessary to amend the Bidding Documents as a result of a clarification, it shall do so following the procedure under ITB Clause 8 and ITB Sub-Clause 24.2. Amendment of Bidding Documents 8.1 At any time prior to the deadline for submission of bids, the Purchaser may amend the Bidding Documents by issuing addendum. 8.2 Any addendum issued shall be part of the Bidding Documents and shall be communicated in writing to all who have obtained the Bidding Documents directly from the Purchaser. 8.3 To give prospective Bidders reasonable time in which to take an addendum into account in preparing their bids, the Purchaser may, at its discretion, extend the deadline for the submission of bids, pursuant to ITB Sub-Clause 24.2 Preparation of Bids Cost of Bidding 9.1 The Bidder shall bear all costs associated with the preparation and submission of its bid, and the Purchaser shall not be responsible or liable for those costs, regardless of the conduct or outcome of the bidding process. Language of Bid 10.1 The Bid, as well as all correspondence and documents relating to the bid exchanged by the Bidder and the Purchaser, shall be written in the language specified in the BDS. Supporting documents and printed literature that are part of the Bid may be in another language provided they are accompanied by an accurate translation of the relevant passages into the language specified in the BDS, in which case, for purposes of interpretation of the Bid, such translation shall govern. Documents Comprising the Bid 11.1 The Bid shall comprise the following: (a) Bid Submission Form and the applicable Price Schedules, Section I Instructions to Bidders 11 in accordance with ITB Clauses 12, 14, and 15; Bid Submission Form and Price Schedules (b) Bid Security or Bid-Securing Declaration, in accordance with ITB Clause 21, if required; (c) written confirmation authorizing the signatory of the Bid to commit the Bidder, in accordance with ITB Clause 22; (d) documentary evidence in accordance with ITB Clause 16 establishing the Bidder’s eligibility to bid; (e) documentary evidence in accordance with ITB Clause 17, that the Goods and Related Services to be supplied by the Bidder are of eligible origin; (f) documentary evidence in accordance with ITB Clauses 18 and 30, that the Goods and Related Services conform to the Bidding Documents; (g) documentary evidence in accordance with ITB Clause 19 establishing the Bidder’s qualifications to perform the contract if its bid is accepted; and (h) any other document required in the BDS. 12.1 The Bidder shall submit the Bid Submission Form using the form furnished in Section IV, Bidding Forms. This form must be completed without any alterations to its format, and no substitutes shall be accepted. All blank spaces shall be filled in with the information requested. 12.2 The Bidder shall submit the Price Schedules for Goods and Related Services, according to their origin as appropriate, using the forms furnished in Section IV, Bidding Forms Alternative Bids 13.1 Unless otherwise specified in the BDS, alternative bids shall not be considered. Bid Prices and Discounts 14.1 The prices and discounts quoted by the Bidder in the Bid Submission Form and in the Price Schedules shall conform to the requirements specified below. 14.2 All lots and items must be listed and priced separately in the Price Schedules. 14.3 The price to be quoted in the Bid Submission Form shall be the total price of the bid, excluding any discounts offered. 14.4 The Bidder shall quote any unconditional discounts and indicate the method for their application in the Bid Submission Form. 12 Section I Instructions to Bidders 14.5 The terms EXW, CIP, and other similar terms shall be governed by the rules prescribed in the current edition of Incoterms, published by The International Chamber of Commerce, as specified in the BDS. 14.6 Prices shall be quoted as specified in each Price Schedule included in Section IV, Bidding Forms. The dis-aggregation of price components is required solely for the purpose of facilitating the comparison of bids by the Purchaser. This shall not in any way limit the Purchaser’s right to contract on any of the terms offered. In quoting prices, the Bidder shall be free to use transportation through carriers registered in any eligible country, in accordance with Section V Eligible Countries. Similarly, the Bidder may obtain insurance services from any eligible country in accordance with Section V Eligible Countries. Prices shall be entered in the following manner: (a) (b) For Goods manufactured in the Purchaser’s Country: (i) the price of the Goods quoted EXW (ex works, ex factory, ex warehouse, ex showroom, or off-theshelf, as applicable), including all customs duties and sales and other taxes already paid or payable on the components and raw material used in the manufacture or assembly of the Goods; (ii) any Purchaser’s Country sales tax and other taxes which will be payable on the Goods if the contract is awarded to the Bidder; and (iii) the price for inland transportation, insurance, and other local services required to convey the Goods to their final destination (Project Site) specified in the BDS. For Goods manufactured outside the Purchaser’s Country, to be imported: (i) the price of the Goods, quoted CIP named place of destination, in the Purchaser’s Country, or CIF named port of destination, as specified in the BDS; (ii) the price for inland transportation, insurance, and other local services required to convey the Goods from the named place of destination to their final destination (Project Site) specified in the BDS; (iii) in addition to the CIP prices specified in (b)(i) above, the price of the Goods to be imported may be quoted FCA (named place of destination) or Section I Instructions to Bidders 13 CPT (named place of destination), if so specified in the BDS; (c) For Goods manufactured outside the Purchaser’s Country, already imported: [For previously imported Goods, the quoted price shall be distinguishable from the original import value of these Goods declared to customs and shall include any rebate or mark-up of the local agent or representative and all local costs except import duties and taxes, which have been and/or have to be paid by the Purchaser. For clarity the bidders are asked to quote the price including import duties, and additionally to provide the import duties and the price net of import duties which is the difference of those values.] (i) the price of the Goods, including the original import value of the Goods; plus any mark-up (or rebate); plus any other related local cost, and custom duties and other import taxes already paid or to be paid on the Goods already imported. (ii) the custom duties and other import taxes already paid (need to be supported with documentary evidence) or to be paid on the Goods already imported; (iii) the price of the Goods, obtained as the difference between (i) and (ii) above; (iv) any Purchaser’s Country sales and other taxes which will be payable on the Goods if the contract is awarded to the Bidder; and (v) (d) the price for inland transportation, insurance, and other local services required to convey the Goods from the named place of destination to their final destination (Project Site) specified in the BDS. for Related Services, other than inland transportation and other services required to convey the Goods to their final destination, whenever such Related Services are specified in the Schedule of Requirements: (i) the price of each item comprising the Related Services (inclusive of any applicable taxes). 14.7 Prices quoted by the Bidder shall be fixed during the Bidder’s performance of the Contract and not subject to variation on any 14 Section I Instructions to Bidders account, unless otherwise specified in the BDS. A Bid submitted with an adjustable price quotation shall be treated as non responsive and shall be rejected, pursuant to ITB Clause 30. However, if in accordance with the BDS, prices quoted by the Bidder shall be subject to adjustment during the performance of the Contract, a bid submitted with a fixed price quotation shall not be rejected, but the price adjustment shall be treated as zero. 14.8 If so indicated in ITB Sub-Clause 1.1, bids are being invited for individual contracts (lots) or for any combination of contracts (packages). Unless otherwise indicated in the BDS, prices quoted shall correspond to 100 % of the items specified for each lot and to 100% of the quantities specified for each item of a lot. Bidders wishing to offer any price reduction (discount) for the award of more than one Contract shall specify the applicable price reduction in accordance with ITB Sub-Clause 14.4 provided the bids for all lots are submitted and opened at the same time. Currencies of Bid 15.1 The Bidder shall quote in the currency of the Purchaser’s Country the portion of the bid price that corresponds to expenditures incurred in the currency of the Purchaser’s country, unless otherwise specified in the BDS. 15.2 The Bidder may express the bid price in the currency of any country in accordance with Section V, Eligible countries. If the Bidder wishes to be paid in a combination of amounts in different currencies, it may quote its price accordingly but shall use no more than three currencies in addition to the currency of the Purchaser’s Country. 16.1 To establish their eligibility in accordance with ITB Clause 4, Documents Bidders shall complete the Bid Submission Form, included in Establishing the Section IV, Bidding Forms. Eligibility of the Bidder 17.1 To establish the eligibility of the Goods and Related Services in Documents accordance with ITB Clause 5, Bidders shall complete the Establishing the country of origin declarations in the Price Schedule Forms, Eligibility of the included in Section IV, Bidding Forms. Goods and Related Services Documents Establishing the Conformity of the Goods and Related 18.1 To establish the conformity of the Goods and Related Services to the Bidding Documents, the Bidder shall furnish as part of its Bid the documentary evidence that the Goods conform to the technical specifications and standards specified in Section VI, Schedule of Requirements. Section I Instructions to Bidders Services 15 18.2 The documentary evidence may be in the form of literature, drawings or data, and shall consist of a detailed item by item description of the essential technical and performance characteristics of the Goods and Related Services, demonstrating substantial responsiveness of the Goods and Related Services to the technical specification, and if applicable, a statement of deviations and exceptions to the provisions of the Schedule of Requirements. 18.3 The Bidder shall also furnish a list giving full particulars, including available sources and current prices of spare parts, special tools, etc., necessary for the proper and continuing functioning of the Goods during the period specified in the BDS following commencement of the use of the goods by the Purchaser. 18.4 Standards for workmanship, process, material, and equipment, as well as references to brand names or catalogue numbers specified by the Purchaser in the Schedule of Requirements, are intended to be descriptive only and not restrictive. The Bidder may offer other standards of quality, brand names, and/or catalogue numbers, provided that it demonstrates, to the Purchaser’s satisfaction, that the substitutions ensure substantial equivalence or are superior to those specified in the Schedule of Requirements. Documents Establishing the Qualifications of the Bidder 19.1 The documentary evidence of the Bidder’s qualifications to perform the contract if its bid is accepted shall establish to the Purchaser’s satisfaction: (a) that, if required in the BDS, a Bidder that does not manufacture or produce the Goods it offers to supply shall submit the Manufacturer’s Authorization using the form included in Section IV, Bidding Forms to demonstrate that it has been duly authorized by the manufacturer or producer of the Goods to supply these Goods in the Purchaser’s Country; (b) that, if required in the BDS, in case of a Bidder not doing business within the Purchaser’s Country, the Bidder is or will be (if awarded the contract) represented by an Agent in the country equipped and able to carry out the Supplier’s maintenance, repair and spare parts-stocking obligations prescribed in the Conditions of Contract and/or Technical Specifications; and (c) that the Bidder meets each of the qualification criterion specified in Section III, Evaluation and Qualification 16 Section I Instructions to Bidders Criteria. Period of Validity of Bids 20.1 Bids shall remain valid for the period specified in the BDS after the bid submission deadline date prescribed by the Purchaser. A bid valid for a shorter period shall be rejected by the Purchaser as non responsive. 20.2 In exceptional circumstances, prior to the expiration of the bid validity period, the Purchaser may request bidders to extend the period of validity of their bids. The request and the responses shall be made in writing. If a Bid Security is requested in accordance with ITB Clause 21, it shall also be extended for a corresponding period. A Bidder may refuse the request without forfeiting its Bid Security. A Bidder granting the request shall not be required or permitted to modify its bid, except as provided in ITB Sub-Clause 20.3. 20.3 In the case of fixed price contracts, if the award is delayed by a period exceeding fifty-six (56) days beyond the expiry of the initial bid validity, the Contract price shall be adjusted as specified in the request for extension. Bid evaluation shall be based on the Bid Price without taking into consideration the above correction. Bid Security 21.1 The Bidder shall furnish as part of its bid, a Bid Security or a Bid-Securing Declaration, if required, as specified in the BDS. 21.2 The Bid Security shall be in the amount specified in the BDS and denominated in the currency of the Purchaser’s Country or a freely convertible currency, and shall: (a) at the bidder’s option, be in the form of either a letter of credit, or a bank guarantee from a banking institution, or a bond issued by a surety; (b) be issued by a reputable institution selected by the bidder and located in any eligible country. If the institution issuing the bond is located outside the Purchaser’s Country, it shall have a correspondent financial institution located in the Purchaser’s Country to make it enforceable. (c) be substantially in accordance with one of the forms of Bid Security included in Section IV, Bidding Forms, or other form approved by the Purchaser prior to bid submission; (d) be payable promptly upon written demand by the Purchaser in case the conditions listed in ITB Clause 21.5 are Section I Instructions to Bidders 17 invoked; (e) be submitted in its original form; copies will not be accepted; (f) remain valid for a period of 28 days beyond the validity period of the bids, as extended, if applicable, in accordance with ITB Clause 20.2; 21.3 If a Bid Security or a Bid- Securing Declaration is required in accordance with ITB Sub-Clause 21.1, any bid not accompanied by a substantially responsive Bid Security or Bid Securing Declaration in accordance with ITB Sub-Clause 21.1, shall be rejected by the Purchaser as non-responsive. 21.4 The Bid Security of unsuccessful Bidders shall be returned as promptly as possible upon the successful Bidder’s furnishing of the Performance Security pursuant to ITB Clause 44. 21.5 The Bid Security may be forfeited or the Bid Securing Declaration executed: (a) if a Bidder withdraws its bid during the period of bid validity specified by the Bidder on the Bid Submission Form, except as provided in ITB Sub-Clause 20.2; or (b) if the successful Bidder fails to: (i) sign the Contract in accordance with ITB Clause 43; (ii) furnish a Performance Security in accordance with ITB Clause 44. 21.6 The Bid Security or Bid- Securing Declaration of a JV must be in the name of the JV that submits the bid. If the JV has not been legally constituted at the time of bidding, the Bid Security or Bid-Securing Declaration shall be in the names of all future partners as named in the letter of intent mentioned in Section IV “Bidding Forms,” Bidder Information Form Item 7. 21.7 If a bid security is not required in the BDS, and (a) if a Bidder withdraws its bid during the period of bid validity specified by the Bidder on the Letter of Bid Form, except as provided in ITB 20.2, or (b) if the successful Bidder fails to: sign the Contract in accordance with ITB 43; or furnish a performance security in accordance with ITB 44; 18 Section I Instructions to Bidders the Borrower may, if provided for in the BDS, declare the Bidder disqualified to be awarded a contract by the Purchaser for a period of time as stated in the BDS. Format and Signing of Bid 22.1 The Bidder shall prepare one original of the documents comprising the bid as described in ITB Clause 11 and clearly mark it “ORIGINAL.” In addition, the Bidder shall submit copies of the bid, in the number specified in the BDS and clearly mark them “COPY.” In the event of any discrepancy between the original and the copies, the original shall prevail. 22.2 The original and all copies of the bid shall be typed or written in indelible ink and shall be signed by a person duly authorized to sign on behalf of the Bidder. 22.3 Any interlineation, erasures, or overwriting shall be valid only if they are signed or initialed by the person signing the Bid. Submission and Opening of Bids Submission, Sealing and Marking of Bids 23.1 Bidders may always submit their bids by mail or by hand. When so specified in the BDS, bidders shall have the option of submitting their bids electronically. (a) Bidders submitting bids by mail or by hand, shall enclose the original and each copy of the Bid, including alternative bids, if permitted in accordance with ITB Clause 13, in separate sealed envelopes, duly marking the envelopes as “ORIGINAL” and “COPY.” These envelopes containing the original and the copies shall then be enclosed in one single envelope. The rest of the procedure shall be in accordance with ITB sub-Clauses 23.2 and 23.3. (b) Bidders submitting bids electronically shall follow the electronic bid submission procedures specified in the BDS. 23.2 The inner and outer envelopes shall: (a) Bear the name and address of the Bidder; (b) be addressed to the Purchaser in accordance with ITB SubClause 24.1; (c) bear the specific identification of this bidding process indicated in ITB 1.1 and any additional identification marks as specified in the BDS; and (d) bear a warning not to open before the time and date for bid opening, in accordance with ITB Sub-Clause 27.1. 23.3 If all envelopes are not sealed and marked as required, the Section I Instructions to Bidders 19 Purchaser will assume no responsibility for the misplacement or premature opening of the bid. Deadline for Submission of Bids 24.1 Bids must be received by the Purchaser at the address and no later than the date and time specified in the BDS. Late Bids 25.1 The Purchaser shall not consider any bid that arrives after the deadline for submission of bids, in accordance with ITB Clause 24. Any bid received by the Purchaser after the deadline for submission of bids shall be declared late, rejected, and returned unopened to the Bidder. Withdrawal, Substitution, and Modification of Bids 26.1 A Bidder may withdraw, substitute, or modify its Bid after it has been submitted by sending a written notice in accordance with ITB Clause 23, duly signed by an authorized representative, and shall include a copy of the authorization (the power of attorney) in accordance with ITB Sub-Clause 22.2, (except that no copies of the withdrawal notice are required). The corresponding substitution or modification of the bid must accompany the respective written notice. All notices must be: 24.2 The Purchaser may, at its discretion, extend the deadline for the submission of bids by amending the Bidding Documents in accordance with ITB Clause 8, in which case all rights and obligations of the Purchaser and Bidders previously subject to the deadline shall thereafter be subject to the deadline as extended. (a) submitted in accordance with ITB Clauses 22 and 23 (except that withdrawal notices do not require copies), and in addition, the respective envelopes shall be clearly marked “WITHDRAWAL,” “SUBSTITUTION,” or “MODIFICATION;” and (b) received by the Purchaser prior to the deadline prescribed for submission of bids, in accordance with ITB Clause 24. 26.2 Bids requested to be withdrawn in accordance with ITB SubClause 26.1 shall be returned unopened to the Bidders. 26.3 No bid may be withdrawn, substituted, or modified in the interval between the deadline for submission of bids and the expiration of the period of bid validity specified by the Bidder on the Bid Submission Form or any extension thereof. Bid Opening 27.1 The Purchaser shall conduct the bid opening in public at the address, date and time specified in the BDS. Any specific electronic bid opening procedures required if electronic bidding is permitted in accordance with ITB Sub-Clause 23.1, shall be as 20 Section I Instructions to Bidders specified in the BDS. 27.2 First, envelopes marked “WITHDRAWAL” shall be opened and read out and the envelope with the corresponding bid shall not be opened, but returned to the Bidder. If the withdrawal envelope does not contain a copy of the “power of attorney” confirming the signature as a person duly authorized to sign on behalf of the Bidder, the corresponding bid will be opened. No bid withdrawal shall be permitted unless the corresponding withdrawal notice contains a valid authorization to request the withdrawal and is read out at bid opening. Next, envelopes marked “SUBSTITUTION” shall be opened and read out and exchanged with the corresponding Bid being substituted, and the substituted Bid shall not be opened, but returned to the Bidder. No Bid substitution shall be permitted unless the corresponding substitution notice contains a valid authorization to request the substitution and is read out at bid opening. Envelopes marked “MODIFICATION” shall be opened and read out with the corresponding Bid. No Bid modification shall be permitted unless the corresponding modification notice contains a valid authorization to request the modification and is read out at Bid opening. Only envelopes that are opened and read out at Bid opening shall be considered further. 27.3 All other envelopes shall be opened one at a time, reading out: the name of the Bidder and whether there is a modification; the Bid Prices, including any discounts and alternative offers; the presence of a Bid Security or Bid-Securing Declaration, if required; and any other details as the Purchaser may consider appropriate. Only discounts and alternative offers read out at Bid opening shall be considered for evaluation. No Bid shall be rejected at Bid opening except for late bids, in accordance with ITB Sub-Clause 25.1. 27.4 The Purchaser shall prepare a record of the Bid opening that shall include, as a minimum: the name of the Bidder and whether there is a withdrawal, substitution, or modification; the Bid Price, per lot if applicable, including any discounts, and alternative offers if they were permitted; and the presence or absence of a Bid Security or Bid-Securing Declaration, if one was required. The Bidders’ representatives who are present shall be requested to sign the attendance sheet. A copy of the record shall be distributed to all Bidders who submitted bids in time, and posted online when electronic bidding is permitted. Evaluation and Comparison of Bids Section I Instructions to Bidders Confidentiality 21 28.1 Information relating to the examination, evaluation, comparison, and postqualification of bids, and recommendation of contract award, shall not be disclosed to bidders or any other persons not officially concerned with such process until publication of the Contract Award. 28.2 Any effort by a Bidder to influence the Purchaser in the examination, evaluation, comparison, and postqualification of the bids or contract award decisions may result in the rejection of its Bid. 28.3 Notwithstanding ITB Sub-Clause 28.2, from the time of bid opening to the time of Contract Award, if any Bidder wishes to contact the Purchaser on any matter related to the bidding process, it should do so in writing. Clarification of Bids 29.1 To assist in the examination, evaluation, comparison and postqualification of the bids, the Purchaser may, at its discretion, ask any Bidder for a clarification of its Bid. Any clarification submitted by a Bidder in respect to its Bid and that is not in response to a request by the Purchaser shall not be considered. The Purchaser’s request for clarification and the response shall be in writing. No change in the prices or substance of the Bid shall be sought, offered, or permitted, except to confirm the correction of arithmetic errors discovered by the Purchaser in the Evaluation of the bids, in accordance with ITB Clause 31. Responsiveness of Bids 30.1 The Purchaser’s determination of a bid’s responsiveness is to be based on the contents of the bid itself. 30.2 A substantially responsive Bid is one that conforms to all the terms, conditions, and specifications of the Bidding Documents without material deviation, reservation, or omission. A material deviation, reservation, or omission is one that: (a) affects in any substantial way the scope, quality, or performance of the Goods and Related Services specified in the Contract; or (b) limits in any substantial way, inconsistent with the Bidding Documents, the Purchaser’s rights or the Bidder’s obligations under the Contract; or (c) if rectified would unfairly affect the competitive position of other bidders presenting substantially responsive bids. 30.3 If a bid is not substantially responsive to the Bidding Documents, it shall be rejected by the Purchaser and may not subsequently be made responsive by the Bidder by correction of the material 22 Section I Instructions to Bidders deviation, reservation, or omission. Nonconformities, Errors, and Omissions 31.1 Provided that a Bid is substantially responsive, the Purchaser may waive any non-conformities or omissions in the Bid that do not constitute a material deviation. 31.2 Provided that a bid is substantially responsive, the Purchaser may request that the Bidder submit the necessary information or documentation, within a reasonable period of time, to rectify nonmaterial nonconformities or omissions in the bid related to documentation requirements. Such omission shall not be related to any aspect of the price of the Bid. Failure of the Bidder to comply with the request may result in the rejection of its Bid. 31.3 Provided that the Bid is substantially responsive, the Purchaser shall correct arithmetical errors on the following basis: (a) if there is a discrepancy between the unit price and the line item total that is obtained by multiplying the unit price by the quantity, the unit price shall prevail and the line item total shall be corrected, unless in the opinion of the Purchaser there is an obvious misplacement of the decimal point in the unit price, in which case the line item total as quoted shall govern and the unit price shall be corrected; (b) if there is an error in a total corresponding to the addition or subtraction of subtotals, the subtotals shall prevail and the total shall be corrected; and (c) if there is a discrepancy between words and figures, the amount in words shall prevail, unless the amount expressed in words is related to an arithmetic error, in which case the amount in figures shall prevail subject to (a) and (b) above. 31.4 If the Bidder that submitted the lowest evaluated Bid does not accept the correction of errors, its Bid shall be rejected. Preliminary Examination of Bids 32.1 The Purchaser shall examine the bids to confirm that all documents and technical documentation requested in ITB Clause 11 have been provided, and to determine the completeness of each document submitted. 32.2 The Purchaser shall confirm that the following documents and information have been provided in the Bid. If any of these documents or information is missing, the offer shall be rejected. (a) Bid Submission Form, in accordance with ITB Sub-Clause 12.1; Section I Instructions to Bidders Examination of Terms and Conditions; Technical Evaluation 23 (b) Price Schedules, in accordance with ITB Sub-Clause 12.2; (c) Bid Security or Bid Securing Declaration, in accordance with ITB Clause 21, if applicable. 33.1 The Purchaser shall examine the Bid to confirm that all terms and conditions specified in the GCC and the SCC have been accepted by the Bidder without any material deviation or reservation. 33.2 The Purchaser shall evaluate the technical aspects of the Bid submitted in accordance with ITB Clause 18, to confirm that all requirements specified in Section VI, Schedule of Requirements of the Bidding Documents have been met without any material deviation or reservation. 33.3 If, after the examination of the terms and conditions and the technical evaluation, the Purchaser determines that the Bid is not substantially responsive in accordance with ITB Clause 30, it shall reject the Bid. 34.1 For evaluation and comparison purposes, the Purchaser shall Conversion to convert all bid prices expressed in amounts in various currencies Single Currency into an amount in a single currency specified in the BDS, using the selling exchange rates established by the source and on the date specified in the BDS. Domestic Preference 35.1 Domestic preference shall not be a factor in bid evaluation, unless otherwise specified in the BDS. Evaluation of Bids 36.1 The Purchaser shall evaluate each bid that has been determined, up to this stage of the evaluation, to be substantially responsive. 36.2 To evaluate a Bid, the Purchaser shall only use all the factors, methodologies and criteria defined in ITB Clause 36. No other criteria or methodology shall be permitted. 36.3 To evaluate a Bid, the Purchaser shall consider the following: (a) evaluation will be done for Items or Lots, as specified in the BDS; and the Bid Price as quoted in accordance with clause 14; (b) price adjustment for correction of arithmetic errors in accordance with ITB Sub-Clause 31.3; (c) price adjustment due to discounts offered in accordance with ITB Sub-Clause 14.4; 24 Section I Instructions to Bidders (d) adjustments due to the application of the evaluation criteria specified in the BDS from amongst those set out in Section III, Evaluation and Qualification Criteria; (e) adjustments due to the application of a margin of preference, in accordance with ITB Clause 35 if applicable. 36.4 The Purchaser’s evaluation of a bid will exclude and not take into account: (a) In the case of Goods manufactured in the Purchaser’s Country, sales and other similar taxes, which will be payable on the goods if a contract is awarded to the Bidder; (b) in the case of Goods manufactured outside the Purchaser’s Country, already imported or to be imported, customs duties and other import taxes levied on the imported Good, sales and other similar taxes, which will be payable on the Goods if the contract is awarded to the Bidder; (c) any allowance for price adjustment during the period of execution of the contract, if provided in the bid. 36.5 The Purchaser’s evaluation of a bid may require the consideration of other factors, in addition to the Bid Price quoted in accordance with ITB Clause 14. These factors may be related to the characteristics, performance, and terms and conditions of purchase of the Goods and Related Services. The effect of the factors selected, if any, shall be expressed in monetary terms to facilitate comparison of bids, unless otherwise specified in Section III, Evaluation and Qualification Criteria. The factors, methodologies and criteria to be used shall be as specified in ITB 36.3 (d). 36.6 If so specified in the BDS, these Bidding Documents shall allow Bidders to quote separate prices for one or more lots, and shall allow the Purchaser to award one or multiple lots to more than one Bidder. The methodology of evaluation to determine the lowest-evaluated lot combinations, is specified in Section III, Evaluation and Qualification Criteria. Comparison of Bids 37.1 The Purchaser shall compare all substantially responsive bids to determine the lowest-evaluated bid, in accordance with ITB Clause 36. Postqualification of the Bidder 38.1 The Purchaser shall determine to its satisfaction whether the Bidder that is selected as having submitted the lowest evaluated and substantially responsive bid is qualified to perform the Contract satisfactorily. Section I Instructions to Bidders 25 38.2 The determination shall be based upon an examination of the documentary evidence of the Bidder’s qualifications submitted by the Bidder, pursuant to ITB Clause 19. 38.3 An affirmative determination shall be a prerequisite for award of the Contract to the Bidder. A negative determination shall result in disqualification of the bid, in which event the Purchaser shall proceed to the next lowest evaluated bid to make a similar determination of that Bidder’s capabilities to perform satisfactorily. Purchaser’s Right to Accept Any Bid, and to Reject Any or All Bids 39.1 The Purchaser reserves the right to accept or reject any bid, and to annul the bidding process and reject all bids at any time prior to contract award, without thereby incurring any liability to Bidders. Award of Contract Award Criteria 40.1 The Purchaser shall award the Contract to the Bidder whose offer has been determined to be the lowest evaluated bid and is substantially responsive to the Bidding Documents, provided further that the Bidder is determined to be qualified to perform the Contract satisfactorily. Purchaser’s Right to Vary Quantities at Time of Award 41.1 At the time the Contract is awarded, the Purchaser reserves the right to increase or decrease the quantity of Goods and Related Services originally specified in Section VI, Schedule of Requirements, provided this does not exceed the percentages specified in the BDS, and without any change in the unit prices or other terms and conditions of the bid and the Bidding Documents. Notification of Award 42.1 Prior to the expiration of the period of bid validity, the Purchaser shall notify the successful Bidder, in writing, that its Bid has been accepted. 42.2 Until a formal Contract is prepared and executed, the notification of award shall constitute a binding Contract. 42.3 The Purchaser shall publish in UNDB online and in the dgMarket the results identifying the bid and lot numbers and the following information: (i) name of each Bidder who submitted a Bid; (ii) bid prices as read out at bid opening; (iii) name and evaluated prices of each Bid that was evaluated; (iv) name of bidders whose bids were rejected and the reasons for their rejection; and (v) name of the winning Bidder, and the price it offered, as well as the duration and summary scope of the contract awarded. After publication of the award, unsuccessful 26 Section I Instructions to Bidders bidders may request in writing to the Purchaser for a debriefing seeking explanations on the grounds on which their bids were not selected. The Purchaser shall promptly respond in writing to any unsuccessful Bidder who, after Publication of contract award, requests a debriefing. 42.4 Upon the successful Bidder’s furnishing of the signed Contract Form and performance security pursuant to ITB Clause 44, the Purchaser will promptly notify each unsuccessful Bidder and will discharge its bid security, pursuant to ITB Clause 21.4. Signing of Contract 43.1 Promptly after notification, the Purchaser shall send the successful Bidder the Agreement and the Special Conditions of Contract. 43.2 Within twenty-eight (28) days of receipt of the Agreement, the successful Bidder shall sign, date, and return it to the Purchaser. 43.3 Notwithstanding ITB 43.2 above, in case signing of the Contract Agreement is prevented by any export restrictions attributable to the Purchaser, to the country of the Purchaser, or to the use of the products/goods, systems or services to be supplied, where such export restrictions arise from trade regulations from a country supplying those products/goods, systems or services, the Bidder shall not be bound by its bid, always provided, always provided, however, that the Bidder can demonstrate to the satisfaction of the Purchaser and of the Bank that signing of the Contact Agreement has not been prevented by any lack of diligence on the part of the Bidder in completing any formalities, including applying for permits, authorizations and licenses necessary for the export of the products/goods, systems or services under the terms of the Contract. Performance Security 44.1 Within twenty eight (28) days of the receipt of notification of award from the Purchaser, the successful Bidder, if required, shall furnish the Performance Security in accordance with the GCC, using for that purpose the Performance Security Form included in Section IX Contract forms, or another Form acceptable to the Purchaser. The Purchaser shall promptly notify the name of the winning Bidder to each unsuccessful Bidder and discharge the Bid Securities of the unsuccessful bidders pursuant to ITB Sub-Clause 21.4. 44.2 Failure of the successful Bidder to submit the above-mentioned Performance Security or sign the Contract shall constitute sufficient grounds for the annulment of the award and forfeiture of the Bid Security or execution of the Bid-Securing Declaration. In that event the Purchaser may award the Contract to the next lowest evaluated Bidder, whose offer is substantially responsive Section I Instructions to Bidders 27 and is determined by the Purchaser to be qualified to perform the Contract satisfactorily. 29 Section II. Bidding Data Sheet (BDS) The following specific data for the goods to be procured shall complement, supplement, or amend the provisions in the Instructions to Bidders (ITB). Whenever there is a conflict, the provisions herein shall prevail over those in ITB. ITB Clause Reference A. General ITB 1.1 The Purchaser is: THE KENYA POWER AND LIGHTING CO. LTD ITB 1.1 The name and identification number of the ICB are: KP1/6E/2/A23 The number, identification and names of the lots comprising this ICB are: SUPPLY OF PRIMARY SUBSTATION POWER TRANSFORMERS ITB 2.1 The Borrower is: THE GOVERNMENT OF KENYA ITB 2.1 The name of the Project is: KENYA ENERGY SECTOR RECOVERY PROJECT. ITB 4.3-4.4 A list of debarred firms is available at http://www.worldbank.org/debarr B. Contents of Bidding Documents ITB 7.1 For Clarification of bid purposes only, the Purchaser’s address is: Attention: Eng. Stanley Mutwiri, Project Leader Energy Sector Recovery Project, The Kenya Power and Lighting Company Stima Sacco Building, Kolobot Road Second Floor P.O Box 00100-30099 Nairobi, Kenya Telephone:254-20-3201726 Facsimile Number:254-20-3201889 Electronic mail address: Smutwiri@kplc.co.ke C. Preparation of Bids ITB 10.1 The language of the bid is: ENGLISH 30 ITB 11.1 (h) Section II Bid Data Sheet The Bidder shall submit the following additional documents in its bid: (a) Copies of Type Test Reports of the Transformers as specified in accordance with the requirements of IEC 60076, latest editions. Copies of Type Test Reports shall meet the following requirements: i. Type Test Reports shall be carried out by a laboratory independent from the manufacturer. In case of the tests having been conducted by a National Testing Laboratory/Standards Authority, a copy of the accreditation certificate for the laboratory/standards authority shall also be submitted in accordance with IEC17025 requirements. Any translations of certificates and test reports into English language shall be signed and stamped by the Testing Authority ii. Testing materials and equipment in Type Test Reports shall have the same code/ country / manufacturer and technical parameters as offered materials and equipment. iii. Type Test Reports shall include all testing items, testing results to meet the requirements of applied standards as stipulated in Tender Documents. (b) Duly filled Technical schedules as per Annex A of the schedule of requirement (c) Construction and dimensional Drawings for the transformers, tap changer and other ancillaries. (d) Technical data for Automatic voltage regulation relays. ITB 13.1 Alternative Bids shall not be considered. ITB 14.5 The Incoterms edition is: Incoterms 2000. ITB 14.6 (b) (i) and (c) (iii) Place of Destination: CIP NAIROBI ITB 14.6 (a) (iii);(b)(ii) and (c)(v) “Final destination: KPLC Nairobi South Stores at Industrial Area Lunga Lunga Road, NAIROBI Section II Bid Data Sheet 31 ITB 14.6 (b) (iii) N/A ITB 14.7 The prices quoted by the Bidder shall not be adjustable. If prices shall be adjustable, the methodology is specified in Section III Evaluation and Qualification Criteria. ITB 14.8 Prices quoted shall correspond at least to 100 % of the items specified. Prices quoted for each item shall correspond at least to 100 % percent of the quantities specified for the item. ITB 15.1 The Bidder is required to quote in the currency of the Purchaser’s Country the portion of the bid price that corresponds to expenditures incurred in that currency. ITB 18.3 Period of time the Goods are expected to be functioning (for the purpose of spare parts): N/A ITB 19.1 (a) Manufacturer’s authorization is: required ITB 19.1 (b) After sales service is: required ITB 20.1 The bid validity period shall be 120 days. ITB 21.1 Bid shall include a Bid Security (issued by bank or surety) included in Section IV Bidding Forms. ITB 21.2 The amount of the Bid Security shall be as follows: USD 150,000 ITB 21.7 N/A ITB 22.1 In addition to the original of the bid, the number of copies is: 2 copies D. Submission and Opening of Bids ITB 23.1 Bidders shall not have the option of submitting their bids electronically. ITB 23.1 (b) N/A ITB 23.2 (c) The inner and outer envelopes shall bear the following additional 32 Section II Bid Data Sheet identification marks: Supply of Primary Substation Power Transformers - KP1/6E/2/A23 ITB 24.1 For bid submission purposes, the Purchaser’s address is: The Company Secretary The Kenya Power and Lighting Company Stima Plaza, Kolobot Road 7th Floor, Company Secretary’s Office P.O Box 00100-30099 Nairobi, Kenya Telephone:254-20-3201731 Facsimile Number:254-20-3201889 The deadline for the submission of bids is: Date: 17TH August 2012 Time: 10:00 a.m. ITB 27.1 The bid opening shall take place at: The Kenya Power and Lighting Company Stima Plaza Street Address: Kolobot Road, Parklands Floor: Ground Floor , Room number: Stima Plaza Auditorium City: Nairobi Country: Kenya Date: 17TH August 2012 Time: 10:00 a.m. E. Evaluation and Comparison of Bids ITB 34.1 Bid prices expressed in different currencies shall be converted in: KES The source of exchange rate shall be: The Central Bank of Kenya (Selling Exchange) Rate at the closing date of submission of bids. ITB 35.1 ITB 36.3(a) Domestic preference shall not be a bid evaluation factor. Bidders shall quote for all items as specified in the schedule of prices Section II Bid Data Sheet ITB 36.3(d) ITB 36.6 33 The adjustments shall be determined using the following criteria, from amongst those set out in Section III, Evaluation and Qualification Criteria: (a) Deviations in delivery schedule: “NO” consistent with Section III- clause 2 (b). (b) Deviation in payment schedule: Yes. N/A F. Award of Contract ITB 41.1 The maximum percentage by which quantities may be increased is: 10% The maximum percentage by which quantities may be decreased is: 10% 35 Section III. Evaluation and Qualification Criteria Contents 1. Domestic Preference (ITB 35.1) 2. Evaluation Criteria (ITB 36.3 (d)) 3. Multiple Contracts (ITB 36.6) 4. Postqualification Requirements (ITB 38.2) 36 Section IV Bidding Forms 1. Domestic Preference (ITB 35.1) N/A Section IV Bidding Forms 37 37 2. Evaluation Criteria (ITB 36.3 (d)) The Purchaser’s evaluation of a bid may take into account, in addition to the Bid Price quoted in accordance with ITB Clause 14.6, one or more of the following factors as specified in ITB Sub-Clause 36.3(d) and in BDS referring to ITB 36.3(d), using the following criteria and methodologies. (a) Delivery schedule. (as per Incoterms specified in the BDS) The Goods specified in the List of Goods are required to be delivered within the TIME specified in Section VI, Delivery Schedule. No credit will be given to deliveries before the earliest date, and bids offering delivery after the final date shall be treated as non responsive. (b) Deviation in payment schedule. Bidders shall state their bid price for the payment schedule outlined in the SCC. Bids shall be evaluated on the basis of this base price. Bidders are, however, permitted to state an alternative payment schedule and indicate the reduction in bid price they wish to offer for such alternative payment schedule. The Purchaser may consider the alternative payment schedule and the reduced bid price offered by the Bidder selected on the basis of the base price for the payment schedule outlined in the SCC. . 3. Multiple Contracts (ITB 36.6) N/A 38 Section IV Bidding Forms 4. Post Qualification Requirements (ITB 38.2) After determining the lowest-evaluated bid in accordance with ITB Sub-Clause 37.1, the Purchaser shall carry out the post qualification of the Bidder in accordance with ITB Clause 38, using only the requirements specified. Requirements not included in the text below shall not be used in the evaluation of the Bidder’s qualifications. 1) Financial Capability The Bidder shall furnish documentary evidence that it meets the following financial requirement(s): a) That it has access to credit or liquid assets of up to US$ 500,000. This may be in the form of a letter from the bidder’s bankers or audited financial statements for the last two (2) years. b) In the event of a joint venture all parties combined must meet the requirement in 1 (a) above. 2) Experience and Technical Capacity The Bidder shall furnish documentary evidence to demonstrate that the Power Transformer Manufacturer has supplied at least equal quantities of the same size and type of Transformer outside the country of manufacture in the last 5years.The following information will be required: (c) Details of the contracts: (i) The name of the project and its location. (ii) The client’s name, address and contact person. (iii) Project cost in US $ (d) Reference Letters (e) The bidder shall furnish documentary evidence to demonstrate that the Goods it offers have been manufactured in a facility which has a Valid ISO 9001 certificate or equivalent Quality Assurance Certification. 3) The Bidder shall furnish documentary evidence to demonstrate that the Goods it offers meet the (technical performance standards) following usage requirement: (a) Withstand extreme tropical conditions (b) Withstand heavy pollution. (c) Immunity to vandalism Section IV Bidding Forms 39 39 Section IV. Bidding Forms Table of Forms Bidder Information Form…………………………………………………………… 40 Joint Venture Partner Information Form……………………………………………. 41 Bid Submission Form………………………………………………………………….. 42 Price Schedule: Goods Manufactured Outside the Purchaser’s Country, to be Imported…………………………………………………………………………….. 47 Price Schedule: Goods Manufactured Outside the Purchaser’s Country, already imported……………………………………………………………………………… Error! Bookmark not defined. Price Schedule: Goods Manufactured in the Purchaser’s Country………………….. 46 Price and Completion Schedule - Related Services…………………………………… 47 Bid Security (Bank Guarantee)………………………………………………………. 48 Bid Security (Bid Bond)……………………………………………………………….. 48 Manufacturer’s Authorization………………………………………………………… 50 40 Section IV Bidding Forms Bidder Information Form [The Bidder shall fill in this Form in accordance with the instructions indicated below. No alterations to its format shall be permitted and no substitutions shall be accepted.] Date: [insert date (as day, month and year) of Bid Submission] ICB No.: [insert number of bidding process] Page ________ of_ ______ pages 1. Bidder’s Legal Name [insert Bidder’s legal name] 2. In case of JV, legal name of each party: [insert legal name of each party in JV] 3. Bidder’s actual or intended Country of Registration: [insert actual or intended Country of Registration] 4. Bidder’s Year of Registration: [insert Bidder’s year of registration] 5. Bidder’s Legal Address in Country of Registration: [insert Bidder’s legal address in country of registration] 6. Bidder’s Authorized Representative Information Name: [insert Authorized Representative’s name] Address: [insert Authorized Representative’s Address] Telephone/Fax numbers: [insert Authorized Representative’s telephone/fax numbers] Email Address: [insert Authorized Representative’s email address] 7. Attached are copies of original documents of: [check the box(es) of the attached original documents] Articles of Incorporation or Registration of firm named in 1, above, in accordance with ITB Sub-Clauses 4.1 and 4.2. In case of JV, letter of intent to form JV or JV agreement, in accordance with ITB SubClause 4.1. In case of government owned entity from the Purchaser’s country, documents establishing legal and financial autonomy and compliance with commercial law, in accordance with ITB Sub-Clause 4.5. Section IV Bidding Forms 41 41 Joint Venture Partner Information Form [The Bidder shall fill in this Form in accordance with the instructions indicated below]. Date: [insert date (as day, month and year) of Bid Submission] ICB No.: [insert number of bidding process] Page ________ of_ ______ pages 1. Bidder’s Legal Name: [insert Bidder’s legal name] 2. JV’s Party legal name: [insert JV’s Party legal name] 3. JV’s Party Country of Registration: [insert JV’s Party country of registration] 4. JV’s Party Year of Registration: [insert JV’s Part year of registration] 5. JV’s Party Legal Address in Country of Registration: [insert JV’s Party legal address in country of registration] 6. JV’s Party Authorized Representative Information Name: [insert name of JV’s Party authorized representative] Address: [insert address of JV’s Party authorized representative] Telephone/Fax numbers: [insert telephone/fax numbers of JV’s Party authorized representative] Email Address: [insert email address of JV’s Party authorized representative] 7. Attached are copies of original documents of: [check the box(es) of the attached original documents] Articles of Incorporation or Registration of firm named in 2, above, in accordance with ITB Sub-Clauses 4.1 and 4.2. In case of government owned entity from the Purchaser’s country, documents establishing legal and financial autonomy and compliance with commercial law, in accordance with ITB Sub-Clause 4.5. 42 Section IV Bidding Forms Bid Submission Form [The Bidder shall fill in this Form in accordance with the instructions indicated No alterations to its format shall be permitted and no substitutions shall be accepted.] Date: [insert date (as day, month and year) of Bid Submission] ICB No.: [insert number of bidding process] Invitation for Bid No.: [insert No of IFB] Alternative No.: [insert identification No if this is a Bid for an alternative] To: [insert complete name of Purchaser] We, the undersigned, declare that: (a) We have examined and have no reservations to the Bidding Documents, including Addenda No.: ______________[insert the number and issuing date of each Addenda]; (b) We offer to supply in conformity with the Bidding Documents and in accordance with the Delivery Schedules specified in the Schedule of Requirements the following Goods and Related Services _______________________ [insert a brief description of the Goods and Related Services]; (c) The total price of our Bid, excluding any discounts offered in item (d) below, is: ______________________________[insert the total bid price in words and figures, indicating the various amounts and the respective currencies]; (d) The discounts offered and the methodology for their application are: Discounts. If our bid is accepted, the following discounts shall apply._______ [Specify in detail each discount offered and the specific item of the Schedule of Requirements to which it applies.] Methodology of Application of the Discounts. The discounts shall be applied using the following method:__________ [Specify in detail the method that shall be used to apply the discounts]; (e) Our bid shall be valid for the period of time specified in ITB Sub-Clause 20.1, from the date fixed for the bid submission deadline in accordance with ITB Sub-Clause 24.1, and it shall remain binding upon us and may be accepted at any time before the expiration of that period; (f) If our bid is accepted, we commit to obtain a performance security in accordance with ITB Clause 44 and GCC Clause 18 for the due performance of the Contract; Section IV Bidding Forms 43 43 (g) We, including any subcontractors or suppliers for any part of the contract, have nationality from eligible countries________ [insert the nationality of the Bidder, including that of all parties that comprise the Bidder, if the Bidder is a JV, and the nationality each subcontractor and supplier] (h) We have no conflict of interest in accordance with ITB Sub-Clause 4.2; (i) Our firm, its affiliates or subsidiaries—including any subcontractors or suppliers for any part of the contract—has not been declared ineligible by the Bank, under the Purchaser’s country laws or official regulations, in accordance with ITB Sub-Clause 4.3; (j) The following commissions, gratuities, or fees have been paid or are to be paid with respect to the bidding process or execution of the Contract: [insert complete name of each Recipient, its full address, the reason for which each commission or gratuity was paid and the amount and currency of each such commission or gratuity] Name of Recipient Address Reason Amount (If none has been paid or is to be paid, indicate “none.”) (k) We understand that this bid, together with your written acceptance thereof included in your notification of award, shall constitute a binding contract between us, until a formal contract is prepared and executed. (l) We understand that you are not bound to accept the lowest evaluated bid or any other bid that you may receive. Signed:_______________ [insert signature of person whose name and capacity are shown] In the capacity of _______[insert legal capacity of person signing the Bid Submission Form] Name:____________ [insert complete name of person signing the Bid Submission Form] Duly authorized to sign the bid for and on behalf of:_____ [insert complete name of Bidder] Dated on ____________ day of __________________, _______ [insert date of signing] 44 Section IV Bidding Forms Price Schedule Forms [The Bidder shall fill in these Price Schedule Forms in accordance with the instructions indicated. The list of line items in column 1 of the Price Schedules shall coincide with the List of Goods and Related Services specified by the Purchaser in the Schedule of Requirements.] Section IV Bidding Forms 45 Price Schedule: Goods Manufactured Outside the Purchaser’s Country, to be Imported Date:_________________________ ICB No: _____________________ (Group C bids, goods to be imported) Currencies in accordance with ITB Sub-Clause 15 1 2 3 Alternative No: ________________ Page N ______ of ______ 1 2 3 4 5 6 7 8 9 Line Item N Description of Goods Country of Origin Delivery Date as defined by Incoterms Quantity and physical unit Unit price CIF MOMBASA in accordance with ITB 14.6(b) (i) CIF Price per line item (Col. 5x6) Price per line item for inland transportation and other services required in the Purchaser’s country to convey the Goods to their final destination specified in BDS Total Price per Line item (Col. 7+8) 132KV/33KV Transformer, 45MVA 66KV/11KV, Transformer, 23MVA 7 33/11KV Transformer, 23MVA 2 8 Total CIP Price Nairobi Name of Bidder Signature of Bidder Date 46 Section IV Bidding Forms Price Schedule: Goods Manufactured in the Purchaser’s Country 1 2 3 Purchaser’s Country (Group A and B bids) ______________________ Currencies in accordance with ITB Sub-Clause 15 Date:_________________________ ICB No: _____________________ Alternative No: ________________ Page N ______ of ______ 1 2 3 4 5 6 7 8 9 10 Line Item N Description of Goods Delivery Date as defined by Incoterms Quantity and physical unit Unit price EXW Total EXW price per line item (Col. 45) Price per line item for inland transportation and other services required in the Purchaser’s Country to convey the Goods to their final destination Cost of local labor, raw materials and components from with origin in the Purchaser’s Country % of Col. 5 Sales and other taxes payable per line item if Contract is awarded (in accordance with ITB 14.6(a)(ii) Total Price per line item (Col. 6+7) 132KV/33KV Transformer, 45MVA 66KV/11KV, Transformer, 23MVA 7 33/11KV Transformer, 23MVA 2 8 Total Price Name of Bidder Signature of Bidder Date Section IV Bidding Forms 47 47 Price and Completion Schedule - Related Services Currencies in accordance with ITB Sub-Clause 15 1 2 3 4 5 Service N Description of Services (excludes inland transportation and other services required in the Purchaser’s country to convey the goods to their final destination) Country of Origin Delivery Date at place of Final destination Quantity and physical unit 1 132KV/33KV Transformer, 45MVA 7 2 66KV/11KV, Transformer, 23MVA 8 3 33/11KV Transformer, 23MVA 2 Total Bid Price Name of Bidder Signature of Bidder Date Date:_________________________ ICB No: _____________________ Alternative No: ________________ Page N ______ of ______ 6 7 Unit price Total Price per Service (Col. 5*6 or estimate) Section IV Bidding Forms 48 Bid Security (Bank Guarantee) _______________________________ [Bank’s Name, and Address of Issuing Branch or Office] Beneficiary: ___________________ [Name and Address of Purchaser] Date: ________________ BID GUARANTEE No.: _________________ We have been informed that (hereinafter called "the Bidder") has submitted to you its bid dated (hereinafter called "the Bid") for the execution of under Invitation for Bids No (“the IFB”). Furthermore, we understand that, according to your conditions, bids must be supported by a bid guarantee. At the request of the Bidder, we hereby irrevocably undertake to pay you any sum or sums not exceeding in total an amount of , ( (amount in words]) upon receipt by us of your first demand in writing accompanied by a written statement stating that the Bidder is in breach of its obligation(s) under the bid conditions, because the Bidder: (a) has withdrawn its Bid during the period of bid validity specified by the Bidder in the Form of Bid; or (b) having been notified of the acceptance of its Bid by the Purchaser during the period of bid validity, (i) fails or refuses to execute the Contract Form; or (ii) fails or refuses to furnish the performance security, if required, in accordance with the Instructions to Bidders. This guarantee will expire: (a) if the Bidder is the successful bidder, upon our receipt of copies of the contract signed by the Bidder and the performance security issued to you upon the instruction of the Bidder; or (b) if the Bidder is not the successful bidder, upon the earlier of (i) our receipt of a copy of your notification to the Bidder of the name of the successful bidder; or (ii) twenty-eight days after the expiration of the Bidder’s Bid. Consequently, any demand for payment under this guarantee must be received by us at the office on or before that date. This guarantee is subject to the Uniform Rules for Demand Guarantees, ICC Publication No. 458. _____________________________ [signature(s)] Section IV Bidding Forms 49 49 Bid Security (Bid Bond) [The Surety shall fill in this Bid Bond Form in accordance with the instructions indicated.] BOND NO. ______________________ BY THIS BOND [name of Bidder] as Principal (hereinafter called “the Principal”), and [name, legal title, and address of surety], authorized to transact business in [name of country of Purchaser], as Surety (hereinafter called “the Surety”), are held and firmly bound unto [name of Purchaser] as Obligee (hereinafter called “the Purchaser”) in the sum of [amount of Bond]6 [amount in words], for the payment of which sum, well and truly to be made, we, the said Principal and Surety, bind ourselves, our successors and assigns, jointly and severally, firmly by these presents. WHEREAS the Principal has submitted a written Bid to the Purchaser dated the ___ day of ______, 20__, for the construction of [name of Contract] (hereinafter called the “Bid”). NOW, THEREFORE, THE CONDITION OF THIS OBLIGATION is such that if the Principal: (a) withdraws its Bid during the period of bid validity specified in the Form of Bid; or (b) having been notified of the acceptance of its Bid by the Purchaser during the period of Bid validity; (i) fails or refuses to execute the Contract Form; or (ii) fails or refuses to furnish the Performance Security, if required, in accordance with the Instructions to Bidders. then the Surety undertakes to immediately pay to the Purchaser up to the above amount upon receipt of the Purchaser’s first written demand, without the Purchaser having to substantiate its demand, provided that in its demand the Purchaser shall state that the demand arises from the occurrence of any of the above events, specifying which event(s) has occurred. The Surety hereby agrees that its obligation will remain in full force and effect up to and including the date 28 days after the date of expiration of the Bid validity as stated in the Invitation to Bid or extended by the Purchaser at any time prior to this date, notice of which extension(s) to the Surety being hereby waived. IN TESTIMONY WHEREOF, the Principal and the Surety have caused these presents to be executed in their respective names this ____ day of ____________ 20__. Principal: _______________________ Surety: _____________________________ Corporate Seal (where appropriate) _______________________________ (Signature) (Printed name and title) ____________________________________ (Signature) (Printed name and title) 6 The amount of the Bond shall be denominated in the currency of the Purchaser’s country or the equivalent amount in a freely convertible currency. 50 Section IV Bidding Forms Manufacturer’s Authorization [The Bidder shall require the Manufacturer to fill in this Form in accordance with the instructions indicated. This letter of authorization should be on the letterhead of the Manufacturer and should be signed by a person with the proper authority to sign documents that are binding on the Manufacturer. The Bidder shall include it in its bid, if so indicated in the BDS.] Date: [insert date (as day, month and year) of Bid Submission] ICB No.: [insert number of bidding process] Alternative No.: [insert identification No if this is a Bid for an alternative] To: [insert complete name of Purchaser] WHEREAS We [insert complete name of Manufacturer], who are official manufacturers of [insert type of goods manufactured], having factories at [insert full address of Manufacturer’s factories], do hereby authorize [insert complete name of Bidder] to submit a bid the purpose of which is to provide the following Goods, manufactured by us [insert name and or brief description of the Goods], and to subsequently negotiate and sign the Contract. We hereby extend our full guarantee and warranty in accordance with Clause 28 of the General Conditions of Contract, with respect to the Goods offered by the above firm. Signed: [insert signature(s) of authorized representative(s) of the Manufacturer] Name: [insert complete name(s) of authorized representative(s) of the Manufacturer] Title: [insert title] Dated on ____________ day of __________________, _______ [insert date of signing] 51 Section V. Eligible Countries Eligibility for the Provision of Goods, Works and Services in Bank-Financed Procurement 1. In accordance with Para 1.8 of the Guidelines: Procurement under IBRD Loans and IDA Credits, dated May 2004, the Bank permits firms and individuals from all countries to offer goods, works and services for Bank-financed projects. As an exception, firms of a Country or goods manufactured in a Country may be excluded if: Para 1.8 (a) (i): as a matter of law or official regulation, the Borrower’s Country prohibits commercial relations with that Country, provided that the Bank is satisfied that such exclusion does not preclude effective competition for the supply of the Goods or Works required, or Para 1.8 (a) (ii): by an Act of Compliance with a Decision of the United Nations Security Council taken under Chapter VII of the Charter of the United Nations, the Borrower’s Country prohibits any import of goods from that Country or any payments to persons or entities in that Country. 2. For the information of bidders, at the present time firms, goods and services from the following countries are excluded from this bidding: (a) With reference to paragraph 1.8 (a) (i) of the Guidelines: None (b) With reference to paragraph 1.8 (a) (ii) of the Guidelines: None 53 PART 2 – Supply Requirements 54 Section VI. Schedule of Requirements Contents 1. List of Goods and Delivery Schedule ............................................................................. 55 2. List of Related Services and Completion Schedule ...................................................... 56 3. Technical Specifications .................................................................................................. 55 4. Drawings .......................................................................................................................... 56 5. Inspections and Tests ....................................................................................................... 55 55 1. List of Goods and Delivery Schedule Line Item N 1 2 3 Description of Goods Quantity Physical unit Final (Project Site) Destination as specified in BDS 132KV/33KV Transformer, 45MVA 66KV/11KV, Transformer, 23MVA 7 Nairobi 8 Nairobi 33/11KV Transformer, 23MVA 2 Nairobi Delivery (as per Incoterms) Date Latest Delivery Date 9 Months after date of contract signature 9 Months after date of contract signature 9 Months after date of contract signature Bidder’s offered Delivery date [to be provided by the bidder] 56 Section VI Schedule of Requirements 2. List of Related Services and Completion Schedule [This table shall be filled in by the Purchaser. The Required Completion Dates should be realistic, and consistent with the required Goods Delivery Dates (as per Incoterms)] Service [insert Service No] 1. If applicable Description of Service [insert description of Related Services] Quantity1 Physical Unit [insert quantity of items to be supplied] [insert physical unit for the items] Place where Services shall be performed [insert name of the Place] Final Completion Date(s) of Services [insert required Completion Date(s)] Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers THE KENYA POWER & LIGHTING COMPANY LIMITED SPECIFICATION for POWER TRANSFORMERS Page iKenya Power and Lighting Company Limited Substation Bidding Contract – April2012 3 Section VI. Schedule of Requirements TECHNICAL SPECIFICATION FOR POWER TRANSFORMERS General This Chapter of the Employer’s Requirements provides for design, engineering, manufacture, testing at the manufacturer’s works, delivery at site including all materials, accessories, spares, unloading, handling, 50 Hz, mineral oil-immersed, power transformers, suitable for outdoor installation under the service conditions mentioned herein. The transformers shall be of the conservator type, fitted with external coolers and an on load tap changer and other accessories as described herein and shall comply with IEC 60076 and with these Employer’s Requirements. The transformers shall be ONAN/ONAF.and shall be fitted with other accessories as described herein and shall comply with IEC 60076 and with these Employer’s Requirements. Location Voltage kV Rating MVA Tap Changer Altitude Number Required Vector group Lessos 132/33 18/23MVA ONAN/ONAF On-load 2200m One Dyn11 VOI 132/33 12/15MVA ONAN/ONAF On-load 2200m One YNynd1 Kamburu 132/33 18/23MVA ONAN/ONAF On-load 2200m One YDyn1 Meru 132/33 18/23MVA ONAN/ONAF On-load 2200m One Dyn1 Naivasha 132/33 18/23 ONAN/ONAF On-load 2200m One Dyn11 Lanet 132/33 18/23 ONAN/ONAF On-load 2200m One Dyn11 33/11KV 18/23 ONAN/ONAF On-load 2200m Two Ynynd1 132/33 18/23MVA ONAN/ONAF On-load 2400m One Dyn11 Diani Miritini Makutano , 4 Section VI Schedule of Requirements Location Voltage kV Rating MVA Tap Changer Altitude Number Required Vector group (1)Steel Billets, (2)Gigiri, (3)Syokimau, (4) Kabete 66/11KV 18/23 ONAN/ONAF On-load 2200m Eight Dyn1 (5) Matasia (6) Cianda (7) NSSF (8) EPZ The transformers shall be designed for not less than a 40 year lifetime under full load operation and supplied together with all ancillary equipment for complete installation and spare parts as recommended by the Contractor. The design of the Transformer shall match existing transformers in the respective locations in the following aspects; step voltages, number of taps and all other parameters required for parallel operation of the transformers. The voltage control scheme shall take into consideration this requirement. The designs shall be subject to approval of the employer. Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers Technical specifications for 132KV/33KV Transformers FOREWORD 1. SCOPE 2. REFERENCES 3. TERMS AND DEFINITIONS 4. REQUIREMENTS 5. TESTS AND INSPECTION 6. MARKING, LABELLING AND PACKING ANNEX A: Guaranteed Technical Particulars (to be filled and signed by the Manufacturer and submitted together with copies of manufacturer’s catalogues, brochures, drawings, technical data, sales records and copies of type test certificates and type test reports for tender evaluation) Page 5Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 6 1. Section VI Schedule of Requirements SCOPE This specification is for newly manufactured outdoor oil type power transformer as described below: 23MVA, 132000/33000 volts, 50 Hz, ONAN/ONAF three phase power transformer (the Vector Group shall be stated on the schedule of requirements in the tender). The specification also covers inspection and test of the transformer as well as schedule of Guaranteed Technical Particulars to be filled, signed by the manufacturer and submitted for tender evaluation. The specification stipulates the minimum requirements for 23MVA 132kV/33kV power transformer acceptable for use in the company and it shall be the responsibility of the Manufacturer to ensure adequacy of the design, good workmanship and good engineering practice in the manufacture of the transformer for KPLC. The specification does not purport to include all the necessary provisions of a contract. 2. REFERENCES The following standards contain provisions which, through reference in this text constitute provisions of this specification. Unless otherwise stated, the latest editions (including amendments) apply. ISO 1461: IEC 60076: Hot dip galvanized coatings on fabricated iron and steel articles – Specifications and test methods. Power transformers. IEC 60044: Instrument transformers. IEC 60296: Specification for unused mineral insulating oil for transformers and switchgear. IEC 60354: Loading guide for oil – immersed power transformers. Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers IEC 60214: Tap-changers - Part 1: Performance requirements and test methods, Part 2: Application guide. IEC 60512: Connectors for electronic equipment BS 171: Power transformers BS 381C: purposes Specification for colours for identification coding and special 3. TERMS AND DEFINITIONS 3.1 The terms and definitions given in the reference standards shall apply. 3.2 The term similar rating where used in this specification shall be for transformer ratings within the range 23MVA – 100MVA and primary voltage rating of 132kV – 400kV and secondary voltage of 33kV – 66kV. 4. REQUIREMENTS 4.1 Service Conditions 4.1.1 Operating conditions The transformer shall be suitable for continuous outdoor operation in tropical areas with the following conditions. (a) Altitude: Up to 2200 metres above sea level. (b) ºC Temperature: average of +30ºC with a minimum of -1ºC and max +40 (c) Humidity: up to 95%, (d) Pollution: Design pollution level to be taken as “Very Heavy” (Pollution level IV) according to IEC 815. (e) Isokeraunic level: 180 thunderstorm days per year 4.1.2 System characteristics a) The primary HV system is 132,000 volts, 3 phase, 3 wire, 50Hz, with neutral point solidly earthed. Page 7Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 8 Section VI Schedule of Requirements b) The secondary MV system is 33,000 volts, 3 phase, 3 wire, 50Hz, with neutral point solidly earthed. c) The Transformer shall be operated at a high loading factor. 4.2 4.2.1 General Requirements The transformer shall be outdoor, oil-immersed, of ONAN/ONAF classification and core type (lamination stackings). All offers shall comply with the requirements of IEC 60076. Any deviations/additional requirements shall be as stated in this specification. 4.2.2 The transformer shall be a three-phase integral unit. 4.2.3 The transformer shall be of the free breathing type. A dehydrating cobalt free breather of approved design shall be provided. 4.2.4 The transformer and accessories shall be designed to facilitate operation, inspection, maintenance and repairs. All apparatus shall be designed to ensure satisfactory operation under such sudden variations of load and voltage as may be met with under working conditions on the system, including those due to short circuits. 4.2.5 The design shall incorporate every reasonable precaution and provision for the safety of all those concerned in the operation and maintenance of the equipment keeping in view the regulatory requirements in Kenya. 4.2.6 All material used shall be new and of the best quality and of the class most suitable for working under the conditions specified in clause 4.1 and shall withstand the variations of temperatures and atmospheric conditions arising under working conditions without undue distortion or deterioration or the setting up of undue stresses in any part, and also without affecting the strength and suitability of the various parts for the work which they have to perform. 4.2.7 Corresponding parts liable to be replaced shall be interchangeable. 4.2.8 All outdoor apparatus, including bushings insulators with their mountings, shall be designed so as to avoid pockets in which water can collect. 4.2.9 All connections and contacts shall be of ample section and surface for carrying continuously the specified currents without undue heating and fixed connections shall be secured by bolts or set screws of ample size, adequately locked. Lock nuts shall be used on stud connections carrying current. All leads from the winding to the terminals and bushings shall be adequately Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers supported to prevent injury from vibration including a systematical pull under short circuit conditions. 4.2.10 All apparatus shall be designed to minimize the risk or accidental short-circuit caused by animals, birds or vermin. 4.2.11 In tank on-load-tap changers shall be located such that the space above the diverter switch chamber will be free of inter-connecting pipes etc. for lifting the diverter switch unit for inspection and maintenance purposes. 4.2.12 Galvanizing shall be applied by the hot-dipped process to ISO 1461 and for all parts other than steel wires shall consist of a thickness of zinc coating equivalent to not less than 610g of zinc per square meter of surface. The zinc coating shall be smooth, clean and of uniform thickness and free from defects. The preparation of galvanizing and the galvanizing itself shall not adversely affect the mechanical properties of the coated material. The quality will be established by tests as per ISO 1461. 4.2.13 All bolts, nuts, and washers exposed to atmosphere and in contact with nonferrous parts which carry current shall be of phosphor bronze. 4.2.14 If bolts and nuts are placed so that they are inaccessible by means of ordinary spanners, suitable special spanners shall be provided by the supplier. 4.2.15 Except for hardware, which may have to be removed at site, all external surfaces shall receive at least four coats of paint. The total dry film thickness shall be between 100 and 130 microns. 4.2.16 Descriptive labels for mounting indoors or inside cubicles and kiosks shall be of material that will ensure permanence of the lettering. A matt or satin finish shall be provided to avoid dazzle from reflected light. Labels mounted on dark surface shall have white lettering on a black background. Danger notices shall have red lettering on a white background. 4.2.17 All interior surfaces of chambers or kiosks that are in contact with air shall receive at least three coats of paint, of which the topcoat shall be of a light shade. 4.2.18 The design and all materials and processes used in the manufacture of the transformer, shall be such as to reduce to a minimum the risk of the development of acidity in the oil. 4.2.19 Every care shall be taken to ensure that the design and manufacture of the transformers and auxiliary plant shall be such to have minimum noise and Page 9Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 10 Section VI Schedule of Requirements vibration levels following good modern manufacturing practices. The maximum noise levels shall be stated in the bid. 4.3 Ratings 4.3.1 (a) The windings of the transformer shall be rated at 23MVA (ONAF), with a minimum ONAN rating of 18 MVA. These ratings shall be for the operating conditions stated in clause 4.1. (b) The rating specified in this clause shall be the continuous rating at the maximum ambient temperature and altitude given in clause 4.1. 4.3.2 (a) The transformer shall be capable of carrying its full normal rating continuously at any tap under the conditions stated in clause 4.3.1 without undue stress, overheating, or the temperature rise in the hottest region exceeding 55ºC and 60ºC in oil and windings respectively. (b) The loading capabilities shall be demonstrated by a temperature – rise test. This test shall be done in the presence of KPLC Representatives during factory visit. 4.3.3 The transformer shall be capable of withstanding the maximum fault level at its rated voltage and impedance for 2 seconds. The design should cater for the expected lifetime of the transformer. 4.3.4 The thermal ability to withstand short circuit shall be demonstrated by calculation as per IEC 60076-5 and the calculation shall be submitted with tender. The duration of the current to be used for the calculation of the thermal ability to withstand short circuit shall be 2 seconds while the maximum permissible value of the average temperature of each winding shall be as per IEC 60076-5. 4.3.5 The ability of the transformer to withstand the dynamic effects of short circuit shall be demonstrated by tests and complete test reports (including oscillograms and records of the condition of the transformer before and after the shortcircuit test) shall be submitted for tender evaluation. 4.4 Winding and Connections 4.4.1 The VECTOR GROUP shall be stated on the schedule of requirements in the tender. Typical vector groups used in KPLC include Dyn1, Dyn11 and YNyn0d11. Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers 4.4.2 The transformers shall be capable of operation without danger on any particular tapping at the rated MVA when the voltage may vary by ± 10% of the voltage corresponding to the tapping. 4.4.3 The windings and connections as well as the insulating material shall not soften, ooze, shrink or collapse during service. The materials shall be noncatalytic and chemically inactive in transformer oil during service. 4.4.4 No strip conductor wound on edge shall have a width exceeding six times its thickness. The conductors shall be transposed at sufficient intervals to minimize eddy currents and equalize the current and temperature distribution along the windings. 4.4.5 The windings and connections shall be properly braced to withstand shocks during transportation or due to short circuit and other transient conditions during service. 4.4.6 Adequate pre-shrinkage of the coil assembly using pre-compressed press board material having low moisture content for the radial spacer blocks shall be ensured by the manufacturers so that there is no displacement of the radial spacer blocks due to frequent short circuits on the transformers. 4.4.7 All windings after being wound and all fibrous hygroscopic materials used in the construction of the transformer shall be dried under vacuum and impregnated with hot oil. 4.4.8 The coil clamping rings wherever used shall preferably be of flat insulated steel laminations. 4.4.9 The radial spacer blocks must be made of pre-compressed pressboard material, which will not soften while in contact with oil or fray out into fibers or edges. The slots should be so dimensioned that the blocks will not come out of the slots. 4.4.10 All joints shall be brazed/crimped considering the vibrations due to short circuits and load fluctuations. 4.4.11 KPLC will inspect built-up winding for its quality, weight of copper, insulation and overall weight of coil assembly. The size of conductor used for different windings shall also be checked during stage inspection to check the current density. 4.4.12 The transformer shall be designed with particular attention to the suppression of harmonic voltage, especially the third and fifth, so as to eliminate waveform distortion and from any possibility of high frequency disturbances, Page 11Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 12 Section VI Schedule of Requirements inductive effects or of circulating currents between the neutral points at different transforming stations reaching such a magnitude as to cause interference with communication circuits. 4.4.13 The windings shall be designed to reduce to a minimum the out-of-balance forces in the transformer at all voltage ratios. 4.5 Tapping 4.5.1 Tapping Range The transformer shall be provided with tapping on the 132 kV winding for a variation of no load primary voltage for parallel operation, with Tap No. 1 having the highest voltage assignment, as follows: 132,000 volts + 8 1.67% - 8 1.67% 4.5.2. Tapping Method Tapping shall be carried out by means of an on-load tap changer as described in clause 4.12 below. 4.6 4.6.1 4.6.2 4.6.3 4.6.4 4.6.5 Core and Flux Density a) Core The core shall be constructed from the laminations of high grade cold rolled non-aging, grain oriented silicon steel known as M4 or superior grade CRGO steels of maximum 0.27mm or less lamination thickness especially suitable for transformer core. The grade of CRGO shall be stated in the bid. The design of the magnetic circuit shall be such as to avoid static discharges, development of short-circuit paths within itself or to the earthed or to the clamping structure and the production of flux components at right angles to the plane of the laminations which may cause local heating. Every care shall be exercised in the selection, treatment and handling of core steel to ensure that as far is practicable, the laminations are flat and the finally assembled core is free from distortion. Adequate oil ducts shall be provided in the core for cooling. Tinned copper strip bridging pieces shall be used for maintaining electrical continuity wherever the magnetic circuit is provided into pockets by such ducts or insulating material thicker than 0.25mm. There shall be no movement of the core assembly relative to the tank during transport, installation as well as in service due to sudden jerks caused by short circuits and fluctuating loads. Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers 4.6.6 All steel sections used for supporting the core shall be thoroughly sand blasted or shot blasted after cutting, drilling and welding. Any non-magnetic or high resistance alloy shall be of established quality. 4.6.7 Adequate lifting lugs shall be provided to enable core and winding to be lifted. 4.6.8 The supporting framework of the Cores shall be so designed as to avoid the presence of pockets which would prevent complete emptying of the tank through the drain valve, or cause trapping of air during filling. 4.6.9 The insulation structure for the core to bolts and core to clamp plate shall be such as to withstand a voltage of at least 2kV AC for one minute. (b) Flux Density 4.6.10 The primary voltage variation, which may affect the flux density at every tap, shall be kept in view while designing the transformer. 4.6.11 The transformer shall be so designed that the working flux density shall not exceed 1.6 Tesla at normal voltage, frequency & ratio. Tenders with higher flux density than specified shall not be considered. 4.6.12 Tenderers shall indicate the continuous allowable maximum flux for one minute and five seconds. 4.6.13 The limit of flux density at which core material used saturates shall also be stated in the tender. The name and grade of core material shall be stated in the tender. 4.6.14 The successful tenderer shall be required to furnish magnetization curve of the core material, design calculations and such other data/documents deemed fit by the purchaser for being satisfied that flux density is as desired. NOTE: The above flux density has been specified to meet with the over fluxing of the core due to temporary over voltage of the orders of 25% for one minute and 40% for five seconds that may appear in abnormal conditions such as the one obtained following sudden loss of large loads. 4.7 Losses, Regulation and Impendence 4.7.1 Losses of the transformer shall be stated and shall be subject to tolerances in accordance with IEC 60076. The fixed losses shall be as low as is consistent with good design, reliability and economical use of materials. 4.7.2 Voltage regulation from no-load to continuous rated output at unity power factor, at 0.8 lagging and 0.8 leading power factor with constant voltage across the higher voltage windings shall be stated in the bid. 4.7.3 The impedance voltage at extreme tappings and at principal tapping shall be stated and shall be subject to tolerances in accordance with IEC 60076. Typical values for existing transformers in KPLC at principal (nominal) tap are Page 13Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 14 Section VI Schedule of Requirements 9.8% - 10.1%. The minimum as per IEC 60076-5 for this size of transformer is 8.0%. 4.7.4 As a minimum, the short-circuit apparent power of the system shall be taken as 10,000MVA (as per IEC 60076-5) in order to obtain the value of the symmetrical short circuit current to be used for the design and tests. 4.8 Terminals: Arrangement & Bushings 4.8.1 The 33kV and 132kV windings shall be brought out separately through open bushings of outdoor, weatherproof design in accordance with IEC. 4.8.2 Bushings for 132kV terminals shall be of oil-filled condenser type construction, draw-out type and shall each have a capacitance test point. Bushings for 33kV terminals shall be of the solid porcelain type or condenser type (due to insulation withstand requirements). 4.8.3 The neutral bushing of the transformer shall be identical to the corresponding phase terminal bushings. 4.8.4 Spacing and air clearances shall be so co-ordinated as to render the probability of a flashover from the terminal of one winding to the terminal of another winding negligible. 4.8.5 Leakage distance of bushings shall not be less than 31mm/kV, based on operating phase to phase voltage. 4.8.6 Bushing terminals shall be clamp type suitable for both copper and aluminium Busbars of sizes upto 76mm diameter. 4.8.7 Each bushing of the 132kV windings shall be mounted on a turret. Each turret shall be suitable for accommodating at least two sets of current transformers. 4.8.8 Each bushing of the 33kV windings shall be mounted on a turret. Each turret shall be suitable for accommodating at least three sets of current transformers. 4.8.9 Terminal arrangement on the HV and LV sides shall be N, A, B, C and n, a, b, c respectively (this shall be indicated on drawings submitted for approval before manufacture). Note: Neutral (N) on primary applicable only to YNyn0 transformers. 4.9 Current Transformers to be Fitted 4.9.1. Current transformers shall be installed in the bushing turrets and shall be of the following quantities, ratios, ratings and class: Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers PHASE HV-side (132kV) A B C N LV-side (33kV) a b c n CORE BURDEN RATIO CLASS 1 2 1 2 3 1 2 - 15VA 15VA 15VA 15VA 10VA 15VA 15VA - 100/1A 100/1A 100/1A 100/1A 100/? 100/1A 100/1A - cl. 5P10 cl. X cl. 5P10 cl. X cl. 1 cl. 5P10 cl. X - 1 2 3 1 2 3 4 1 2 3 4 1 2 15VA 15VA 15VA 15VA 15VA 15VA 15VA 15VA 15VA 15VA 10VA 15VA 15VA 400/1A 400/1A 400/1A 400/1A 400/1A 400/1A 400/1A 400/1A 400/1A 400/1A 400/? 400/1A 400/1A cl. 0.5 cl. 5P10 cl. X cl. 0.5 cl. 5P10 cl. X cl 0.5 cl. 0.5 cl. 5P10 cl. X cl 1.0 cl. X cl. 5P10 4.9.2 Current transformers of suitable rating and class for winding temperature indicators shall be installed to adequately cover the transformer (HV & LV) as indicated above (as 100/? and 400/?) for guidance. 4.9.3 Current transformers shall also comply with the requirements of IEC 60044. 4.9.4 Full technical particulars of current transformers offered, including type test reports from an International reputable Testing Authority or a National Standards and Testing Authority of the country of manufacture, shall be submitted with tender. 4.10 AIR CLEARANCE 4.10.1 When totally assembled, as in service, electrical clearances in air shall be adequate to withstand the assigned impulse withstand test voltages. 4.10.2 Care shall be taken to ensure that all fittings are suitably positioned so as not to interfere with the external connection to the bushing terminals. Page 15Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 16 Section VI Schedule of Requirements 4.10.3 Minimum external air clearances shall be as shown under. Nominal System Voltage between Phases 33kV 132 kV Minimum clearance phase-to-earth and phase-to-neutral mm 485 1475 Minimum clearance phase-to-phase between phases of the same winding mm 485 1475 Minimum clearance between a line terminal of the high voltage winding and a line terminal of a lower voltage winding mm 485 1475 Minimum clearance from live metal to oil pipe-work including conservator and pressure relief device mm 485 1630 4.11. INSULATION LEVELS The complete transformer arranged for service, shall be capable of withstanding the following voltages and shall comply fully with the requirements of IEC 60076 Part 3, including the latest amendments. Nominal system voltage Highest system voltage Lightning Impulse withstand voltage, dry Power frequency withstand voltage, wet (kV, rms) 33 132 (kV, rms) 36 145 (kV, peak) (kV, rms) 200 95 650/750 275/325 (internal/external (internal/externa ) l) 4.12. ON LOAD TAP CHANGER AND MECHANISM BOX 4.12.1 The transformer shall be complete with vacuum type on-load, electrically driven tap changing mechanism of the high-speed resistor transition type, and shall comply with the requirements of IEC 60214, 60512 and this specification. The equipment shall be suitable for remote operation from a control panel supplied with the transformer as well as for local operation from the Motor Drive Unit (MDU) mounted on the transformer body. 4.12.2 The mechanism shall be so designed as to ensure that when a tap change operation is in progress, it shall be able to complete the task independently irrespective of operation of any relays or switches. Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers 4.12.3 Adequate means shall be provided to safeguard the transformer and its auxiliary circuits from damage should a failure of the auxiliary supply or any other mal-operation occur during the progress of tap changing that may prevent it from completing its task. 4.12.4 Means shall be provided in the marshalling kiosk for mechanical isolation of the supply to the Motor Drive Unit, and a suitable thermal overload device (details to be submitted with tender) shall be provided in the MDU for the protection of the motor. The possibility of over-running the mechanism at each end of the voltage range shall be prevented by means of limit switches and mechanical stops. Other techniques used to prevent tap changer runaway shall be indicated. 4.12.5 A mechanically operated device shall be provided to indicate the tap position locally, and a suitable tap position transmitter shall be provided for the remote tap position indication. 4.12.6 A counter shall be provided on the tap changing mechanism box to indicate the total number of operations completed by the equipment. 4.12.7 Contactors and associated equipment for the control circuit for local/remote and manual operations of the tap changer mechanism shall be housed in the mechanism box. 4.12.8 The tap changer shall be housed in a separate compartment and shall be Vacuum Type. Sufficient documentation for the vacuum switch in form of manuals, instructions, drawings, technical characteristics, copies of type test certificates and type test reports (from an Independent and ISO/IEC 17025 accredited Testing Laboratory), manufacturing and export experience of the supplier shall be submitted with the tender for technical evaluation. The tap changer shall be of a design & make approved by KPLC. 4.12.9 The Motor Drive Unit shall have the following in addition to what has been stated above: (a) Isolating switch in the transformer marshalling box for the supply to the tap changer Motor Drive Unit, (b) Raise/lower contactors for tap changer motor operation, and associated single-phase protection/overload relay, (c) Switch for selection of local/remote tap changer control, (d) Switch or switches for local tap changer operation, Page 17Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 18 Section VI Schedule of Requirements (e) Provisions shall be made available for hand operation in the mechanism box. 4.12.10 The tap changer shall be of internationally reputable manufacture and proven reliability in service. Detailed documentation and copies of certificates shall be submitted with the tender for evaluation. 4.12.11 Remote Tap Changer Control Panel The remote tap changer control panel shall contain the following devices: Automatic Voltage Regulating Relay (to be of KPLC approved design and technical details shall be submitted with tender). Off/Manual/Automatic switch for the Relay. Raise /Lower control switch. Raise , Lower, ‘out of step’ and tap change in progress indication lamps Dial type Tap position indicator (technical details to be submitted with the tender). Master/Follower/Independent Scheme and selector switch. The Tap Changer shall employ, negative reactance or circulating current principle scheme for parallel operation with other three similar transformers but of different rating. Local /Remote switch KV meter (technical details to be submitted with the tender) Door operated lamp and anti-condensation heater. Heater switch ON/OFF to control anti-condensation heater Various control circuits controlled by Miniature Circuit Breakers 4.12.12 AUTOMATIC VOLTAGE REGULATING RELAY The relay shall be of KPLC approved make & design and shall, as a minimum, incorporate the following features: Rated voltage 110V AC. Rated Current 1 Amp. Initial time delay range 5-100 seconds, and ability to select Integrated delay or Definite time delay. Inter-tap delay 1-80 seconds Relay voltage setting, adjustable in steps of 1V from 85 - 130V Line drop compensation 0-20 V at rated current for both reactive and resistive setting Under voltage inhibit range 70%-90% & over current inhibit range 150%250% Bandwidth range 0.5-5 % of voltage level Over voltage inhibit Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers The AVR should have a selector switch with OFF/Manual/Auto Should be of Numeric Design. The Relay shall be Designed to employ both Circulating Current Compensation or Negative(Reverse) Reactance compounding to minimize circulating current for Parallel Transformer Operation. Tap changer Maintenance, by maintaining Tap Operation count. Tap Changer Mechanism Failure. Sufficient documentation in form of price, instruction manuals, drawings, technical characteristics and test certificates from international/national testing/standards laboratory of the country of manufacture shall be submitted with the tender to facilitate technical evaluation. 4.13. PARALLEL OPERATION 4.13.1 A scheme for operating this transformer in parallel with other similar units of different rating shall be provided and wired in the marshalling kiosk (box) by the manufacturer ready for interphasing. 4.13.2 The scheme shall maintain the transformers in stable parallel operation and limit circulating current to a minimum. 4.13.3 In the event of this transformer being disconnected from the system, its reconnection shall not result in its tap changer failing to operate automatically because of tapping discrepancy. 4.13.4 Suitable selector switch shall be provided, so that any one transformer of the group can at a time be selected as “Master”, “Follower” or “Independent”. 4.13.5 Necessary interlock blocking independent control when the units are in parallel shall be provided. 4.13.6 The scheme shall be such that only one transformer of a group can be selected as “Master”. 4.13.7 An out –of- step device shall be provided for each transformer which shall be arranged to prevent further tapchanging when transformers in a group operating in “Parallel control” are one tap out-of-step. 4.14. MARSHALLING KIOSK (Box) 4.14.1 The marshalling kiosk shall be of outdoor, IP 55, weatherproof, verminproof type with a hinged, lockable door fitted with a glass panel to facilitate reading of oil and winding temperature gauges without opening the door. The Page 19Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 20 Section VI Schedule of Requirements kiosk shall be mounted so that its window is approximately 1600mm above ground level; and shall accommodate at least the following items:a) Winding temperature indicator for both HV and MV with a maximum pointer drag hand type with a resetting knob and three separately adjustable mercury contacts for alarm, trip and operation of cooler control circuits as required. b) Oil temperature indicator with a maximum pointer drag hand type with a resetting knob and two separately adjustable mercury contacts for alarm and trip. c) Mechanical isolating switch for the incoming 3 phase, 4 wire, 415V 50Hz supply to the marshalling kiosk. 415 volts and 240 volts socket outlets (square pins) shall also be provided in the kiosk. d) A mechanical isolating switch for the outgoing 3 phase 4-wire 415V 50Hz supply to the OLTC Motor drive unit. e) Suitable starters for the cooling fan motors complete with thermal overload/single phase protection relay and normally-closed electrical auxiliary contacts for motor failure alarm/trip circuits. f) A selector switch with ‘OFF’, ‘HAND’ and AUTO positions for cooling fan motors g) An internal standard screw type illumination lamp and heater for the kiosk with respective switches. The lamp shall be door switch operated. h) Wiring, fuses, links, terminal boards and cable glands for bottom entry of multicore cables. i) Anti-condensation heater with a switch. j) Thermostat for anti-condensation heater control. k) Hygrostat for anti-condensation heater control. l) MCB control for each of the circuits. m) Phase sequence relay for detection of wrong phase rotation for the supply to the fans and the OLTC Motor Drive Unit. Detailed technical details, drawings, and schematics shall be submitted with the tender documents for evaluation. Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers 4.15. AUXILIARY SUPPLIES Equipment shall be rated for the following auxiliary power supplies: (a) Cooler control circuits: 240 V, single phase, 50Hz (b) Tap changer control: 240 V, single phase, 50Hz (c) Cooling fan motors: 415 V, three phase, 50Hz (d) Tap changer motor: 415 V, three phase, 50Hz 4.16. TRANSFORMER TANK AND TANK COVER 4.16.1 The tank shall be of top cover design and shall be constructed of mild steel plates of sufficient thickness and strength and shall be complete with all accessories. It shall be designed so as to allow the complete transformer when filled with oil to be lifted by crane or jacks, transported by road, rail or on water without overstraining any joints and without causing subsequent leakage of oil. The minimum thickness for sides, bottom and top cover shall be 8mm, 20mm and 20mm respectively. 4.16.2 The base of the tank shall be so designed that it shall be possible to move the complete transformer unit in any direction without injury when using rollers, and/or plates 4.16.3 The tank and its accessories shall be so designed as to prevent collecting or trapping of gases. Where this cannot be avoided, pipes shall be provided to vent the gas into the main expansion pipe. The vent shall have a minimum outside diameter of 19mm except for short pipes which may be 6.35mm minimum inside diameter. 4.16.4 All joints, other than those that may have to be broken shall be welded. Caulking of unsatisfactorily welded joints is forbidden. 4.16.5.The main tank body shall be pressure tested and a certificate issued by the national standards and testing laboratory ascertaining the soundness of all welded joints. A certified copy of the certificate shall be submitted with the tender for evaluation. 4.16.6 Tank shall be provided with lifting lugs suitable for lifting the complete transformer with oil. Further more, a minimum of four accessible jacking positions shall be provided to enable the complete transformer to be raised or lowered using jacks. Page 21Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 22 Section VI Schedule of Requirements 4.16.7 The transformer tank and all attachments normally under oil shall be capable of withstanding full vacuum. The oil conservator shall withstand at least 35% full Vacuum. 4.16.8 Tank cover shall be of such a design and construction as to prevent accumulation of water and shall be bolted to the flange on the tank top to form a weatherproof joint. 4.16.9 Inspection openings shall be provided as necessary to give easy access to bushings, tapping switch and for testing or general inspection. 4.16.10 Tank cover and inspection covers shall be provided with suitable lifting arrangements. Inspection covers shall not weigh more than 25 kg apiece. 4.16.11 The tank cover shall be fitted with isolated pockets for oil and winding temperature instrument bulbs. Protection shall be provided where necessary for each capillary tube. The pocket shall be fitted with a captive screwed cap to prevent the ingress of water. Detailed drawings shall be provided. 4.16.12 The pocket shall be located in a position of maximum oil temperature at continuous maximum rating and it shall be possible to insert and remove the instrument bulbs without lowering the oil in the tank. 4.16.13 Gaskets for weather and oil-tight joint faces shall be of synthetic rubber-andcork composition and shall have a minimum thickness of 5mm, except that where jointing faces are precision-machined thinner gaskets may be used. 4.17. PAINT WORK Cleaning and painting shall be in accordance with the following requirements. Any deviations in methodology shall be stated and may only be those that will produce demonstrably superior results. A test report issued by the national standards and testing laboratory shall be produced at the time of acceptance testing of the transformer. 4.17.1 Tanks and Accessories (a) External and internal surfaces of all transformer tanks and chambers and other fabricated steel items shall be cleaned of scale, rust and surface Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers dirt by blast cleaning or other suitable approved method. After cleaning, these surfaces should be immediately covered with paint. (b) The exterior shall be thoroughly cleaned by shot blasting or other approved method and given priming coat followed by two coats of contrasting colours of durable weather-resisting paint. The final coat shall be high gloss of shade No. 632 (Admiralty Grey) according to BS 381C. (c) The interior of all transformer tanks and other oil-filled chambers shall be cleaned of all scale and rust by shot blasting or other approved method. Hot oil resistant varnish on white synthetic enamel paint is to be used for painting the inside of all oil filled chambers, including transformer tanks and CT chambers & covers. The final coat shall be of a light-coloured anti-condensation finish. 4.17.2 Radiators (a) Radiators shall be thoroughly degreased and treated externally by phospating and/or other rust-inhibiting process. (b) Radiators shall be flood-painted with a primer and two coats of durable weather and oil resisting paint. The final external coat shall be high gloss of shade No. 632 (Admiralty Grey) according to BS 381C. The total paint thickness shall not be less than 85μm at any point. 4.18. COOLING SYSTEM 4.18.1 Radiators shall be supplied in banks as suitable. Each bank shall be fitted with gate valves with legible labelling for OPEN/CLOSED positions and used for full isolation from the main tank. Each radiator shall have a top and bottom isolating butterfly valve. The radiator design shall exclude accumulation of rainwater. 4.18.2 Radiator banks shall be mounted directly to the transformer main tank for best use of space. 4.18.3 Each radiator shall have a bleeding facility (to allow escape of air) on top. 4.18.4 Separately mounted a-c motor driven fans fitted with wire mesh guards shall be provided for the radiators. The fan motors shall be totally enclosed, weatherproof, outdoor type suitable for continuous operation and shall be fitted with terminal boxes and glands to accommodate multicore electric supply cables. Technical details of the fan motor shall be supplied with the tender. Page 23Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 24 Section VI Schedule of Requirements 4.18.5 Suitable starters, protection/warning devices, contactors and switches for the motors shall be provided as stipulated in clause 4.14 above. 4.18.6 Suitable lifting lugs shall be provided for removal and assembly of radiators. 4.18.7 The complete cooling system and the fittings shall be fully co-ordinated. Where necessary, the cooling fan motors shall be fired in designed groups and in such sequence as to achieve the desired control at maximum efficiency and safety. 4.19. FITTINGS 4.19.1 Conservator The transformer shall be provided with a conservator having a filling orifice, an isolating valve, a drain valve and a cobalt free dehydrating breather (with oil seal) which shall be accessible from ground level. The drain pipe shall be located at the lowest point in the conservator in its final installed position and welded such that it can drain all the sludge in the conservator. The conservator shall be partitioned proportionately to separate the main tank oil and the tapchanger oil. Each compartment to be fitted with a breather and an oil level indicator with electrical contacts for alarms. The conservator complete with drain valve shall be in such a position as not to obstruct the electrical connections to the transformer. An oil gauge shall be provided at one end of the conservator marked with oil levels that can be read by a person standing on the ground. Expansion joints may be provided in the inlet and outlet pipes to the transformer as necessary. 4.19.2 Gas and Oil Actuated Relay (Transformer main tank) Transformers shall be provided with a gas and oil actuated relay (Buchholz relay) of double float type with tripping contacts to detect accumulation of gas and sudden changes of oil pressure. Shut off valves and flange couplings shall be provided to facilitate easy removal of the relay without lowering oil level in the main tank. A bleed valve for gas venting, a test valve and a terminal box suitably wired to the marshalling kiosk shall also be provided. The gas venting pipe shall be brought down to a height reachable from ground level and shall be fitted with a gas sampling device at the end. Provision should be made on the relay for simulation of gas and oil surge for testing purposes. 4.19.3 Gas and Oil Actuated Relay (Tap changer compartment) Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers Tap changer compartment shall be provided with a gas and oil actuated relay (Buchholz relay) of double float type with tripping contacts to detect accumulation of gas and sudden changes of oil pressure. Shut off valves and flange couplings shall be provided to facilitate easy removal of the relay without lowering oil level in the tap changer compartment. A bleed valve for gas venting, a test valve and a terminal box suitably wired to the marshalling kiosk shall also be provided. The gas venting pipe shall be brought down to a height reachable from ground level and shall be fitted with a gas sampling device at the end. Provision should be made on the relay for simulation of gas and oil surge for testing purposes. 4.19.3 Pressure Relief Device A pressure relief device shall be provided for the main tank, complete with trip contacts suitably wired to the marshalling kiosk. The device shall be resettable after an operation. Details of the device shall be submitted with the offer. 4.19.4 Winding Temperature Indicator (a) The transformer shall be provided with winding temperature indicator, maximum indicator and associated current transformers. The temperature indicator shall have a scale ranging from 20°C to 150°C, preferably uniformly divided and its type to be stated in the bid. The indicator shall have two sets of independently adjustable contacts as follows: (i) Alarm Adjustable setting: 70°C to 150°C Fixed differential: Not more than 10°C (ii) Trip Adjustable setting: 70° to 150°C Fixed differential: Not more than 10°C (b) All contacts shall be adjustable to a scale and shall be accessible on removal of the cover for dial type devices. For purposes of (i) and (ii) above, the contacts shall be suitable for making or breaking 150VA between the limits of 30 and 250 V a.c. or d.c., and making 500 VA between the limits of the 110 and 250 V d.c. (c) Isolating and test links shall be provided in a control cubicle to allow for measuring the oil temperature and testing the heater coil. (d) The current transformer providing winding temperature indication shall be located at the discretion of the manufacturer, in the best position for the duty. Page 25Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 26 Section VI Schedule of Requirements (e) Calibration of indicator shall be related to the winding having the maximum temperature rise. (f) If the value on the winding temperature indicator varies by more than 3°C from the values derived from the tests specified in clause 5, then adjustments shall be made to the equipment to achieve these limits. 4.19.5 Oil Temperature Indicator Transformers shall be provided with an oil temperature indicator with a maximum pointer and contacts for alarm and trip signals, similar to winding temperature indicator above. 4.20. ACCESSORIES The following shall be provided: 4.20.1 Valves with blank flanges fitted at the top and bottom for oil filtration purposes, having the following features: (a) The valve located at the bottom of the tank shall also be suitable for draining oil from the transformer tank. (b) All valves shall close with a clockwise rotation. The main inlet and outlet valves shall be provided with “open” and “closed” position indicators, visible from ground level. (c) All valves shall have provision for padlocking in the open and closed position for operation purposes. The hole for the padlock shall have a clearance of not less than 8mm and not more than 10mm. Locking pin shall be of anti-rattle design to limit noise emissions. The locking padlocks shall be provided. (d) Closed/Open positions of all valves must be clearly marked. 4.20.2 Oil sampling device appropriately located to obtain samples of transformer oil from the top and bottom of the tank. 4.20.3 Two earthing terminals located at diagonally opposite corners of the tank. 4.20.4 Air release valves or plugs for the main tank, suitably located. 4.20.5 Non-deteriorating detailed diagram and rating plates. 4.20.6 Other Fittings/accessories Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers Diagram plate Plate of valves and oil piping. Motor drive electrical and protection diagram. Cooling control electrical and protection diagram. Electrical scheme for operating this in parallel with other similar units. Detailed list of the transformer equipment & fittings including their drawings, brochures & instruction manuals. Shipping data Detailed erection, installation, operation and maintenance manuals in English language. Testing Plan. Impact recorder for the whole duration of transit and a report provided afterwards. 2 Sets of keys for padlocking devices. (all control boxes as well as valves to be padlocked) 4.21. TRANSFORMER OIL The transformer and all associated oil immersed equipment shall be supplied oil filled. The oil shall comply with all the requirements of IEC 60296 (class 1: uninhibited oil). Tenderer shall provide the chemical composition and properties of the oil and the replacement cycle over the expected life of the transformer. 4.22. CAPITALIZATION 4.22.1 Transformer losses shall be capitalized at the following rates to facilitate evaluation and comparison of tenders. Total load losses, ONAF rating (copper loss + stray loss) at rated current at 750 C in KW, including auxiliary losses Total no load losses in KW (core loss + dielectric loss) US$ 1070/kW US$ 4300 Losses will be capitalized at the above rates and added to the bid price according to the formula below: Gep = Gbp + G($), where Gep = Bid evaluation price, Gbp = Bid price and G($) = Adjustment for the cost of the operation G($) is obtained by using the following formula: Page 27Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 28 Section VI Schedule of Requirements G($) = US$ 1070 X {Total load losses, ONAF rating (copper loss + stray loss) at rated current at 750 C in KW, including auxiliary losses} + US$ 4300 X {Total no load losses in KW (core loss + dielectric loss)}. 4.22.2 The guaranteed transformer losses used in the above capitalization formula shall be the maximum allowed and no plus tolerance shall be allowed during acceptance testing. 4.23. QUALITY MANAGEMENT SYSTEM 4.23.1 The bidder shall submit a quality assurance programme (QAP) that will be used to ensure that the transformer design, material, workmanship, tests, service capability, maintenance and documentation, will fulfil the requirements stated in the contract documents, standards, specifications and regulations. The QAP shall be based on and include relevant parts to fulfil the requirements of ISO 9001:2008. 4.23.2 The Manufacturer’s Declaration of Conformity to reference standards and copies of quality management certifications including copy of valid and relevant ISO 9001: 2008 certificate shall be submitted with the tender for evaluation. 4.23.3 The bidder shall indicate the delivery time of each type of transformer, manufacturer’s monthly & annual production capacity and experience in the production of the type and size of transformer being offered. A detailed list & contact addresses (including e-mail) of the manufacturer’s previous customers outside the country of manufacture for exact or similar rating of transformers sold in the last five years shall be submitted with the tender for evaluation. 5. TESTS AND INSPECTION 5.1 The transformer shall be inspected and tested in accordance with the requirements of IEC 60076 and this specification. It shall be the responsibility of the manufacturer to perform or to have performed all the tests specified. Tenderers shall confirm the manufacturer’s capabilities in this regard when submitting tenders. Any limitations shall be clearly specified. 5.2 Copies of Type Test Certificates and Type Test Reports issued by the relevant Independent International or National Testing/ Standards Authority of country of manufacture or ISO/IEC 17025 accredited and independent testing laboratory shall be submitted with the offer for evaluation (all in English Language). A copy of the accreditation certificate for the independent laboratory shall also be submitted. Any translations of certificates and test reports into English language shall be signed and stamped by the Testing Authority. Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers 1) Copies of type test certificates and type test reports for the transformer to be submitted for tender evaluation shall include: a) Dielectric tests to IEC 60076 (Lightning Impulse and Power Frequency Withstand Tests). b) Short circuit withstand test to IEC 60076. thermal ability of the transformer to withstand short circuit, ability of the transformer to withstand the dynamic effects of short circuit c) Temperature rise test to IEC 60076. Note: Temperature rise test to IEC 60076 if conducted at the manufacturer’s premises (factory) MUST be in the presence of representatives of ISO/IEC 17025 accredited and independent testing laboratory; who shall sign the certificates and test reports. 2) Copies of type test certificates and type test reports for the on load tap changer to be submitted for tender evaluation shall include: a) Dielectric tests (Lightning Impulse and Power Frequency Withstand Tests). b) Short circuit withstand test. c) Temperature rise test. d) Switching tests. e) Transition impedance test. f) Mechanical tests. 5.3 The transformer shall be subject to acceptance tests at the manufactures’ works before dispatch. Acceptance tests shall be witnessed by two Engineers appointed by The Kenya Power and Lighting Company Limited (KPLC) and shall include the following: 5.3.1 Routine tests to IEC 60076 (to be done during acceptance testing at factory) Measurement of winding resistance Ratio test Vector group Separate source voltage withstand test Induced over-voltage Insulation resistance Oil leakage test on fully assembled transformer for 12 hours Measurement of impedance voltage Page 29Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 30 Section VI Schedule of Requirements Magnetic balance Measurement of no-load loss and current Measurement of load loss (at normal & extreme taps) Tests on on-load tap-changer Tests on on-load tap-changer remote control panel Efficiency at 50%, 75%, 100% loading at unity p.f and rated terminal voltage (Corrected to 75C) Lightning impulse withstand test 5.3.2 Type Tests to IEC 60076 (to be done during acceptance testing at factory) Temperature rise test – To be performed on one unit during acceptance testing. Note: Lightning Impulse Withstand Test is required and is already listed under 5.3.1 Routine Tests as per IEC 60076. 5.3.3 Additional tests (to be done during acceptance testing at factory) 5.4 Visual Inspection (verification of auxiliaries, fittings & accessories, markings & nameplates, paintwork, workmanship and finish) Measurement of power taken by the fans Insulation dissipation factor Condenser bushing capacitance and tan delta DGA (dissolved gas analysis) of the insulating oil.- To be performed before and after temperature rise test Acoustic and sound level Insulation tests on the auxiliary wiring in the marshalling boxes Measurement of zero sequence impedance Measurement of harmonics no-load current CT ratio and polarity Measurement of zero phase sequence impedance Paint thickness Tank pressure test Testing Facility 5.4.1 The bidder shall provide current e-mail address, fax and telephone numbers and contact person at the Testing Authority where Type Tests and Special Tests to IEC 60076 were carried out. 5.4.2 All test and measuring equipment to be used during acceptance testing shall have been calibrated and copies of valid calibration certificates shall be Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers provided to KPLC Engineers. A detailed list of workshop tools, test/measuring equipment and list of tests to IEC 60076 that can be carried out by the manufacturer shall be submitted with the tender for evaluation. 5.5 Test reports for each transformer (including its individual components) shall be submitted to The Kenya Power and Lighting Company for approval before shipment. 5.6 On receipt of the transformer, KPLC will inspect it and may perform or have performed any of the relevant tests in order to verify compliance with the specification. The manufacturer shall replace/rectify without charge to KPLC, equipment which upon examination, test or use fail to meet any or all of the requirements in the specification. 6. MARKING, LABELLING AND PACKING 6.1 The transformer and associated components shall be packed in a manner as to protect it from any damage in transportation and handling. It shall be dispatched oil-filled and fully wired. All piping shall follow the contour of the transformer as closely as possible to avoid damage during transportation and handling. Auxilliary equipment and accessories/fittings shall be protected against mechanical damage and oil vandalism. 6.2 Each assembly and package of items associated with the transformer shall be suitably marked for ease of identification. 6.3 In addition to markings and labels required elsewhere in the tender & specification, each equipment and component shall be marked in accordance with the relevant IEC standard. Each transformer shall be provided with a rating plate of weatherproof material, fitted in a visible position, showing the appropriate details listed in IEC 60076. The entries on the plate shall be indelibly marked (either by etching, engraving or stamping). 6.4 In addition, the name plate shall include load and no load losses for the highest, lowest and principle tap positions, temperature class of insulation, connection diagram and the inscription 'PROPERTY OF THE KENYA POWER AND LIGHTING CO.' all marked indelibly as in 6.4. ----------THIS SPACE LEFT BLANK---------- Page 31Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 32 Section VI Schedule of Requirements Annex A SCHEDULE OF GUARANTEED TECHNICAL TRANSFORMER OFFERED No. Requirements 1. Name of the manufacturer and country of origin 2. Conforming to standard 3. Service (indoor/outdoor), altitude, temperature range, humidity and environment (pollution severity level) 4 Rating a) 1. With ONAN cooling, MVA 2. With ONAF cooling, MVA b) Rated no load voltage HV-kV LV-kV 5. Temperature rise of top oil (deg.C) 6. Temperature rise of winding measured by resistance. 7. i) With ONAN cooling (deg. C) ii) With ONAF cooling (deg. C) iii) load Period of operation of transformer at full without calculated winding hot spot temperature exceeding 140C and with a. 50% coolers off b. 100% coolers off Rated frequency (Hz) 8. No. of windings 9. Number of phases 10. Connection symbol & vector group 11. Tappings: i) ii) Type of tap changer Tap step (percent) PARTICULARS FOR BIDDER’S OFFER Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers iii) Total tap ranges - (+) percent to (-) percent iv) 12. Tappings provided at required) (HV-N Magnetization data at no load, at 90% rating, at 100% rating and at 110% rated voltage and load and frequency i) Current in Amps ii) Power factor iii) Total no load losses in KW (core loss + dielectric loss) 13. Total load losses (copper loss + stray loss) at rated current at 750 C in KW i) For ONAN Rating ii) For ONAF Rating (including auxiliary losses) iii) Auxiliary Losses 14. % impedance voltage at rated current and frequency at 750 C. i) Positive sequence at normal tap in % ii) Positive sequence at Max. Voltage tap in % iii) Positive sequence at Min. voltage tap in % iv) Minimum short-circuit apparent power v) symmetrical short circuit current 15. 16. Reactance per phase at rated frequency at normal tap on rated MVA base: HV to LV - % Resistance at 750 C of: HV Winding in ohms (at principle & extreme taps) LV Winding in ohms 17. Efficiency at 750 C taking in to account input of cooling plant loss: Page 33Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 34 Section VI Schedule of Requirements At Unity Power Factor and at 0.8 Power Factor Lagging: i) At 125% full load ii) At 100% full load iii) At 75% full load iv) At 50% full load 18. Regulation at full load & at 750 C i) ii) 19. At unity p.f. in % At 0.8 p.f. (lag) in % a) Short time thermal rating of HV winding in kA and duration in seconds b) Short time Thermal rating of LV winding in kA & duration in seconds 20. a) Overload capacity for 2 hours after continuous full load run b) Thermal time constant in hours 21. a) Test Voltages at factory: i) Lightning impulse kV (peak) ii) Power frequency voltage withstand kV (rms) ii) Altitude of factory b) Voltage to earth for which star point will be insulated. i) ii) Impulse kV (Peak) Power frequency (kV) 22. Noise level when energized at normal voltage and normal frequency at no load. 23. Approximate weights i) Core (kg) ii) Windings (kg) (Copper + Insulation) (separately) Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers iii) Tank & Fittings (kg) iv) v) Oil (kg) Total weight (kg) 24. Details of oil and quantity in liters 25. Net core area in sq. meters 26. Type of transformer (stacked core type required) 27. Material of Laminations 28. i. Grade of CRGO ii. Thickness of lamination iii. Stack-factor iv. Specific weight/m3 v. Specific loss watts/kg. Maximum flux density at rated voltage and frequency in Tesla/lines/cm2 Conductor area in sq. cm. and current density in Amps/Sq. cm. 29. HV LV Regulation winding. Type of windings 30. HV LV 31. Winding insulation type and class, graded or ungraded HV LV 32. a) Insulating material i) Turn insulation ii) HV side iii) LV side b) Between HV and LV as applicable. Page 35Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 36 Section VI Schedule of Requirements c) For core bolts, washers and end plates d) Tapping connection 33. i) Type of axial support:HV winding LV winding ii) 34. Type of Radial Coil support :HV winding LV winding Clearances in air Phase to phase HV - HV HV - LV LV - LV Phase to earth HV - E LV - E 35. Details of Tank i) ii) iii) 37. Type of the tank Thickness of sides in mm iv) Thickness of Bottom in mm v) Thickness of Cover in mm vi) 36. Material for tank Thickness of Radiators in mm Shipping details – List parts normally detached for transport and indicate protection against mechanical damage and oil vandals for entire transformer Details of Bushings (indicate details for each) i) Type ii) One minute dry withstand frequency voltage kV (rms) iii) One minute wet withstand power frequency voltage kV (rms) power iv) 1.2/50s lightning impulse voltage, dry (kVp) HV LV NEUTRAL Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers 38. v) Total creepage distance in Air (mm) vi) Weight of bushings (kg) vii) Phase to earth clearance in air of live parts at the top of bushings. viii) Maximum current rating of each bushing ix) Quantity of oil in the bushings in liters On load tap changer (OLTC) i) Manufacturer and Type & Model No. ii) Rating iii) Rated voltage kV iv) Rated current Amps v) Step voltage kV vi) No. of steps No. vii) Approximate over all dimensions (Width x Breadth x Depth) in mm viii) Approximate overall weight in kg. ix) Time to complete one tap change step in seconds x) List technical documents including type test certificates and type test reports, manufacturing experience, sales records, installation instructions and manuals and manufacturer’s authorization submitted for the OLTC offered. 39. Cooling System: i) Grade of oil ii) Quantity of oil in Transformer iii) Weight of oil in Transformer in litres in litres iv) Type and make of material used for radiators. v) Total radiating surface in m2 vii) No. of tubes/fins & copulate dimensions thereof. viii) Total weight of Radiators in kg. Page 37Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 38 Section VI Schedule of Requirements 40. Cooling Equipment : Fan motor i) ii) iv) Make and Type (Details) Number connected --(No.) Nos. in standby --(No.) Rated power --- v) Rated Voltage vi) Temp. at which control is adjustable vii) Capacity in Litres/Minute iii) 41. (kW) Overall dimensions of transformer including cooling gear, tap changing gear etc. a) Length mm b) Breadth mm c) Height mm d) Reference drawing No. 42. Type and size of oil temperature indicator. 43. Type of oil level indicator. 44. Type and size of Gas operated relay. Type & size of winding temperature indicators. 45. 47. Ratio and Type of CT used for winding temperature indicator Capacity of conservator vessel (Litres) 48. Type of oil preservative installed 49. Valve sizes and Numbers required/fitted 46. 50. 51. i) drain valves -mm- No. ii) filter valves -mm- No. iii) sampling valves -mm- No. Size of Rail gauge for installation in yard a) Longer axis b) Shorter axis a) Type and make of pressure relief device b) Minimum pressure at which the device operates (kPa) Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers 52. 53. Make & size of silica-gel breaker. Manufacturer’s Guarantee and Warranty 54. List catalogues, brochures, technical data, drawings submitted to support the offer. 55. Detailed list & contact addresses of the manufacturer’s previous customers outside the country of manufacture for exact or similar rating of transformers sold in the last five years submitted to support the offer. List Type Test Certificates and Type Test Reports submitted with tender (indicate test report numbers, date, Independent Testing Institution and contact addresses) a) Dielectric tests to IEC 60076 (Lightning Impulse and Power Frequency Withstand Tests). b) Short circuit withstand test to IEC 60076. thermal ability of the transformer to withstand short circuit, ability of the transformer to withstand the dynamic effects of short circuit. 56. 57. c) Temperature rise test to IEC 60076. Note: Temperature rise test to IEC 60076 if conducted at the manufacturer’s premises (factory) MUST be in the presence of representatives of ISO/IEC 17025 accredited and independent testing laboratory; who shall sign the certificates and test reports. Testing facility (of Detailed list of the manufacturer) manufacturer’s workshop tools, test and measuring equipment List of tests to IEC 60076 that can be carried out by the manufacturer 59. List Acceptance Tests to be witnessed by KPLC Engineers at the factory List test reports (for transformer and components) to be submitted to KPLC for approval before shipment Copy of ISO 9001:2008 Certificate submitted 60. Quality Assurance Programme 61. Manufacturer’s Declaration of Conformity to Standards (including IEC 60076) Deviations from tender specifications and 58. 62. Page 39Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 40 Section VI Schedule of Requirements 64. supporting data, test reports, technical documents etc. Inspection of the transformer and components at KPLC stores/site. List and details of current transformers to be fitted 65. Aauxiliaries, fittings and accessories to be fitted. 63. ………………………………………………………………………………………… …. Manufacturer’s Name, Signature, Stamp and Date Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers Technical specifications for 66KV/11KV Transformer FOREWORD 7. SCOPE 8. REFERENCES 9. TERMS AND DEFINITIONS 10. REQUIREMENTS 11. TESTS AND INSPECTION 12. MARKING, LABELLING AND PACKING ANNEX A: Guaranteed Technical Particulars (to be filled and signed by the Manufacturer and submitted together with copies of manufacturer’s catalogues, brochures, drawings, technical data, sales records and copies of type test certificates and type test reports for tender evaluation) Page 41Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 42 7. Section VI Schedule of Requirements SCOPE This specification is for newly manufactured outdoor oil type power transformer as described below: 23MVA, 66000/11000 volts, 50 Hz, ONAN/ONAF three phase power transformer (the Vector Group shall be stated on the schedule of requirements in the tender). The specification also covers inspection and test of the transformer as well as schedule of Guaranteed Technical Particulars to be filled, signed by the manufacturer and submitted for tender evaluation. The specification stipulates the minimum requirements for 23MVA 66kV/11kV power transformer acceptable for use in the company and it shall be the responsibility of the Manufacturer to ensure adequacy of the design, good workmanship and good engineering practice in the manufacture of the transformer for KPLC. The specification does not purport to include all the necessary provisions of a contract. 8. REFERENCES The following standards contain provisions which, through reference in this text constitute provisions of this specification. Unless otherwise stated, the latest editions (including amendments) apply. ISO 1461: IEC 60076: Hot dip galvanized coatings on fabricated iron and steel articles – Specifications and test methods. Power transformers. IEC 60044: Instrument transformers. IEC 60296: Specification for unused mineral insulating oil for transformers and switchgear. IEC 60354: Loading guide for oil – immersed power transformers. IEC 60214: Tap-changers - Part 1: Performance requirements and test methods, Part 2: Application guide. Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers IEC 60512: Connectors for electronic equipment BS 171: Power transformers BS 381C: purposes Specification for colours for identification coding and special 9. TERMS AND DEFINITIONS 3.1 The terms and definitions given in the reference standards shall apply. 3.2 The term similar rating where used in this specification shall be for transformer ratings within the range 23MVA – 100MVA and primary voltage rating of 66kV – 220kV and secondary voltage of 11kV – 33kV. 10. REQUIREMENTS 4.11 Service Conditions 4.1.3 Operating conditions The transformer shall be suitable for continuous outdoor operation in tropical areas with the following conditions. (f) Altitude: Up to 2200 metres above sea level. (g) ºC Temperature: average of +30ºC with a minimum of -1ºC and max +40 (h) Humidity: up to 95%, (i) Pollution: Design pollution level to be taken as “Heavy” (Pollution level III, minimum specific creepage distance: 25mm/kV ) according to IEC 60815. (j) Isokeraunic level: 180 thunderstorm days per year 4.1.4 System characteristics d) The primary HV system is 66,000 volts, 3 phase, 3 wire, 50Hz. e) The secondary MV system is 11,000 volts, 3 phase, 3 wire, 50Hz, with neutral point solidly earthed. f) The Transformer shall be operated at a high loading factor. Page 43Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 44 4.12 Section VI Schedule of Requirements General Requirements 4.12.1 The transformer shall be outdoor, oil-immersed, of ONAN/ONAF classification and core type (lamination stackings). All offers shall comply with the requirements of IEC 60076. Any deviations/additional requirements shall be as stated in this specification. 4.12.2 The transformer shall be a three-phase integral unit. 4.12.3 The transformer shall be of the free breathing type. A dehydrating cobalt free breather of approved design shall be provided. 4.12.4 The transformer and accessories shall be designed to facilitate operation, inspection, maintenance and repairs. All apparatus shall be designed to ensure satisfactory operation under such sudden variations of load and voltage as may be met with under working conditions on the system, including those due to short circuits. 4.12.5 The design shall incorporate every reasonable precaution and provision for the safety of all those concerned in the operation and maintenance of the equipment keeping in view the regulatory requirements in Kenya. 4.12.6 All material used shall be new and of the best quality and of the class most suitable for working under the conditions specified in clause 4.1 and shall withstand the variations of temperatures and atmospheric conditions arising under working conditions without undue distortion or deterioration or the setting up of undue stresses in any part, and also without affecting the strength and suitability of the various parts for the work which they have to perform. 4.12.7 Corresponding parts liable to be replaced shall be interchangeable. 4.12.8 All outdoor apparatus, including bushings insulators with their mountings, shall be designed so as to avoid pockets in which water can collect. 4.12.9 All connections and contacts shall be of ample section and surface for carrying continuously the specified currents without undue heating and fixed connections shall be secured by bolts or set screws of ample size, adequately locked. Lock nuts shall be used on stud connections carrying current. All leads from the winding to the terminals and bushings shall be adequately supported to prevent injury from vibration including a systematical pull under short circuit conditions. 4.12.10 All apparatus shall be designed to minimize the risk or accidental short-circuit caused by animals, birds or vermin. Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers 4.12.11 In tank on-load-tap changers shall be located such that the space above the diverter switch chamber will be free of inter-connecting pipes etc. for lifting the diverter switch unit for inspection and maintenance purposes. 4.12.12 Galvanizing shall be applied by the hot-dipped process to ISO 1461 and for all parts other than steel wires shall consist of a thickness of zinc coating equivalent to not less than 610g of zinc per square meter of surface. The zinc coating shall be smooth, clean and of uniform thickness and free from defects. The preparation of galvanizing and the galvanizing itself shall not adversely affect the mechanical properties of the coated material. The quality will be established by tests as per ISO 1461. 4.12.13 All bolts, nuts, and washers exposed to atmosphere and in contact with non-ferrous parts which carry current shall be of phosphor bronze. 4.12.14 If bolts and nuts are placed so that they are inaccessible by means of ordinary spanners, suitable special spanners shall be provided by the supplier. 4.12.15 Except for hardware, which may have to be removed at site, all external surfaces shall receive at least four coats of paint. The total dry film thickness shall be between 100 and 130 microns. 4.12.16 Descriptive labels for mounting indoors or inside cubicles and kiosks shall be of material that will ensure permanence of the lettering. A matt or satin finish shall be provided to avoid dazzle from reflected light. Labels mounted on dark surface shall have white lettering on a black background. Danger notices shall have red lettering on a white background. 4.12.17 All interior surfaces of chambers or kiosks that are in contact with air shall receive at least three coats of paint, of which the topcoat shall be of a light shade. 4.12.18 The design and all materials and processes used in the manufacture of the transformer, shall be such as to reduce to a minimum the risk of the development of acidity in the oil. 4.12.19 Every care shall be taken to ensure that the design and manufacture of the transformers and auxiliary plant shall be such to have minimum noise and vibration levels following good modern manufacturing practices. The maximum noise levels shall be stated in the bid. 4.13 Ratings Page 45Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 46 Section VI Schedule of Requirements 4.3.1 (a) The windings of the transformer shall be rated at 23MVA (ONAF), with a minimum ONAN rating of 18 MVA. These ratings shall be for the operating conditions stated in clause 4.1. (b) The rating specified in this clause shall be the continuous rating at the maximum ambient temperature and altitude given in clause 4.1. 4.3.2 (a) The transformer shall be capable of carrying its full normal rating continuously at any tap under the conditions stated in clause 4.3.1 without undue stress, overheating, or the temperature rise in the hottest region exceeding 55ºC and 60ºC in oil and windings respectively. (b) The loading capabilities shall be demonstrated by a temperature – rise test. This test shall be done in the presence of KPLC Representatives during factory visit. 4.3.3 The transformer shall be capable of withstanding the fault level at its rated voltage and impedance for 2 seconds. The design should cater for the expected lifetime of the transformer. 4.3.4 The thermal ability to withstand short circuit shall be demonstrated by calculation as per IEC 60076-5 and the calculation shall be submitted with the tender. The duration of the current to be used for the calculation of the thermal ability to withstand short circuit shall be 2 seconds while the maximum permissible value of the average temperature of each winding shall be as per IEC 60076-5. 4.3.5 The ability of the transformer to withstand the dynamic effects of short circuit shall be demonstrated by tests and complete test reports (including oscillograms and records of the condition of the transformer before and after the shortcircuit test) shall be submitted for tender evaluation. 4.14 Winding and Connections 4.4.14 The VECTOR GROUP shall be Dyn1 unless otherwise stated on the schedule of requirements in the tender. 4.4.15 The transformers shall be capable of operation without danger on any particular tapping at the rated MVA when the voltage may vary by ± 10% of the voltage corresponding to the tapping. 4.4.16 The windings and connections as well as the insulating material shall not soften, ooze, shrink or collapse during service. The materials shall be noncatalytic and chemically inactive in transformer oil during service. Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers 4.4.17 No strip conductor wound on edge shall have a width exceeding six times its thickness. The conductors shall be transposed at sufficient intervals to minimize eddy currents and equalize the current and temperature distribution along the windings. 4.4.18 The windings and connections shall be properly braced to withstand shocks during transportation or due to short circuit and other transient conditions during service. 4.4.19 Adequate pre-shrinkage of the coil assembly using pre-compressed press board material having low moisture content for the radial spacer blocks shall be ensured by the manufacturers so that there is no displacement of the radial spacer blocks due to frequent short circuits on the transformers. 4.4.20 All windings after being wound and all fibrous hygroscopic materials used in the construction of the transformer shall be dried under vacuum and impregnated with hot oil. 4.4.21 The coil clamping rings wherever used shall preferably be of flat insulated steel laminations. 4.4.22 The radial spacer blocks must be made of pre-compressed pressboard material, which will not soften while in contact with oil or fray out into fibers or edges. The slots should be so dimensioned that the blocks will not come out of the slots. 4.4.23 All joints shall be brazed/crimped considering the vibrations due to short circuits and load fluctuations. 4.4.24 KPLC will inspect built-up winding for its quality, weight of copper, insulation and overall weight of coil assembly. The size of conductor used for different windings shall also be checked during stage inspection to check the current density. 4.4.25 The transformer shall be designed with particular attention to the suppression of harmonic voltage, especially the third and fifth, so as to eliminate waveform distortion and from any possibility of high frequency disturbances, inductive effects or of circulating currents between the neutral points at different transforming stations reaching such a magnitude as to cause interference with communication circuits. 4.4.26 The windings shall be designed to reduce to a minimum the out-of-balance forces in the transformer at all voltage ratios. 4.15 Tapping Page 47Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 48 Section VI Schedule of Requirements 4.5.1 Tapping Range The transformer shall be provided with tapping on the 66 kV winding for a variation of no load primary voltage for parallel operation, with Tap No. 1 having the highest voltage assignment, as follows: 66,000 volts + 8 1.67% - 8 1.67% 4.5.2. Tapping Method Tapping shall be carried out by means of an on-load tap changer as described in clause 4.12 below. 4.16 Core and Flux Density a) Core 4.16.1 The core shall be constructed from the laminations of high grade cold rolled non-aging, grain oriented silicon steel known as M4 or superior grade CRGO steels of maximum 0.27mm or less lamination thickness especially suitable for transformer core. The grade of CRGO shall be stated in the bid. 4.16.2 The design of the magnetic circuit shall be such as to avoid static discharges, development of short-circuit paths within itself or to the earthed or to the clamping structure and the production of flux components at right angles to the plane of the laminations which may cause local heating. 4.16.3 Every care shall be exercised in the selection, treatment and handling of core steel to ensure that as far is practicable, the laminations are flat and the finally assembled core is free from distortion. 4.16.4 Adequate oil ducts shall be provided in the core for cooling. Tinned copper strip bridging pieces shall be used for maintaining electrical continuity wherever the magnetic circuit is provided into pockets by such ducts or insulating material thicker than 0.25mm. 4.16.5 There shall be no movement of the core assembly relative to the tank during transport, installation as well as in service due to sudden jerks caused by short circuits and fluctuating loads. 4.16.6 All steel sections used for supporting the core shall be thoroughly sand blasted or shot blasted after cutting, drilling and welding. Any non-magnetic or high resistance alloy shall be of established quality. 4.16.7 Adequate lifting lugs shall be provided to enable core and winding to be lifted. 4.16.8 The supporting framework of the Cores shall be so designed as to avoid the presence of pockets which would prevent complete emptying of the tank through the drain valve, or cause trapping of air during filling. Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers 4.16.9 The insulation structure for the core to bolts and core to clamp plate shall be such as to withstand a voltage of at least 2kV AC for one minute. (b) Flux Density 4.16.10 The primary voltage variation, which may affect the flux density at every tap, shall be kept in view while designing the transformer. 4.16.11 The transformer shall be so designed that the working flux density shall not exceed 1.6 Tesla at normal voltage, frequency & ratio. Tenders with higher flux density than specified shall not be considered. 4.16.12 Tenderers shall indicate the continuous allowable maximum flux for one minute and five seconds. 4.16.13 The limit of flux density at which core material used saturates shall also be stated in the tender. The name and grade of core material shall be stated in the tender. 4.16.14 The successful tenderer shall be required to furnish magnetization curve of the core material, design calculations and such other data/documents deemed fit by the purchaser for being satisfied that flux density is as desired. NOTE: The above flux density has been specified to meet with the over fluxing of the core due to temporary over voltage of the orders of 25% for one minute and 40% for five seconds that may appear in abnormal conditions such as the one obtained following sudden loss of large loads. 4.17 Losses, Regulation and Impendence 4.7.1 Losses of the transformer shall be stated and shall be subject to tolerances in accordance with IEC 60076. The fixed losses shall be as low as is consistent with good design, reliability and economical use of materials. 4.7.5 Voltage regulation from no-load to continuous rated output at unity power factor, at 0.8 lagging and 0.8 leading power factor with constant voltage across the higher voltage windings shall be stated in the bid. 4.7.6 The impedance voltage at extreme tappings and at principal tapping shall be stated and shall be subject to tolerances in accordance with IEC 60076. Typical values for existing transformers in KPLC at principal (nominal) tap are 9.8% - 10.1%. The minimum as per IEC 60076-5 for this size of transformer is 8.0%. 4.7.7 As a minimum, the short-circuit apparent power of the system shall be taken as 3,000MVA (as per IEC 60076-5) in order to obtain the value of the symmetrical short circuit current to be used for the design and tests. Page 49Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 50 4.18 Section VI Schedule of Requirements Terminals: Arrangement & Bushings 4.8.1 The 11kV and 66kV windings shall be brought out separately through open bushings of outdoor, weatherproof design in accordance with IEC. 4.8.2 Bushings for 66kV terminals shall be of oil-filled condenser type construction, draw-out type and shall each have a capacitance test point. Bushings for 11kV terminals shall be of the solid porcelain type. 4.8.4 The neutral bushing of the transformer shall be identical to the corresponding phase terminal bushings. 4.8.4 Spacing and air clearances shall be so co-ordinated as to render the probability of a flashover from the terminal of one winding to the terminal of another winding negligible. 4.8.5 Leakage distance of bushings shall not be less than 25mm/kV, based on operating phase to phase voltage. 4.8.7 Bushing terminals shall be clamp type suitable for both copper and aluminium Busbars of sizes upto 76mm diameter. 4.8.9 Each bushing of the 66kV windings shall be mounted on a turret. Each turret shall be suitable for accommodating at least two sets of current transformers. 4.8.10 Each bushing of the 11kV windings shall be mounted on a turret. Each turret shall be suitable for accommodating at least three sets of current transformers. 4.8.9 Terminal arrangement on the HV and LV sides shall be A, B, C and n, a, b, c respectively (this shall be indicated on drawings submitted for approval before manufacture). 4.19 Current Transformers to be Fitted 4.9.1. Current transformers shall be installed in the bushing turrets and shall be of the following quantities, ratios, ratings and class (core 1 is the one closest to the bushing terminal) : PHASE HV-side (66kV) A B CORE BURDEN RATIO CLASS 1 2 1 2 3 15VA 15VA 15VA 15VA 10VA 200/1A 200/1A 200/1A 200/1A 200/? cl. 5P10 cl. X cl. 5P10 cl. X cl. 1 Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers C LV-side (11kV) a b c n 1 2 15VA 15VA 200/1A 200/1A cl. 5P10 cl. X 1 2 3 1 2 3 4 1 2 3 4 1 2 15VA 15VA 15VA 15VA 15VA 15VA 15VA 15VA 15VA 15VA 10VA 15VA 15VA 1200/1A 1200/1A 1200/1A 1200/1A 1200/1A 1200/1A 1200/1A 1200/1A 1200/1A 1200/1A 1200/? 1200/1A 1200/1A cl. 0.5 cl. 5P10 cl. X cl. 0.5 cl. 5P10 cl. X cl 0.5 cl. 0.5 cl. 5P10 cl. X cl 1.0 cl. X cl. 5P10 4.9.2 Current transformers of suitable rating and class for winding temperature indicators shall be installed to adequately cover the transformer (HV & LV) as indicated above (as 200/? and 1200/?) for guidance. 4.9.3 Current transformers shall also comply with the requirements of IEC 60044. 4.9.4 Full technical particulars of current transformers offered, including type test reports from an International reputable Testing Authority or a National Standards and Testing Authority of the country of manufacture, shall be submitted with tender. 4.20 AIR CLEARANCE 4.10.4 When totally assembled, as in service, electrical clearances in air shall be adequate to withstand the assigned impulse withstand test voltages. Minimum external air clearances shall be as shown under. Nominal System Voltage between Phases 11kV 66 kV Minimum clearance phase-to-earth and phase-to-neutral mm 300 830 Minimum clearance phase-to-phase between phases of the same winding mm 300 830 Minimum clearance between a line terminal of the high voltage winding and a line terminal of a lower voltage winding mm 300 830 Page 51Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 52 Section VI Schedule of Requirements Minimum clearance from live metal to oil pipe-work including conservator and pressure relief device mm 300 830 4.10.5 Care shall be taken to ensure that all fittings are suitably positioned so as not to interfere with the external connection to the bushing terminals. 4.11. INSULATION LEVELS The complete transformer arranged for service, shall be capable of withstanding the following voltages and shall comply fully with the requirements of IEC 60076 Part 3, including the latest amendments. Nominal system voltage Highest system voltage Lightning Impulse withstand voltage, dry Power frequency withstand voltage, wet (kV, rms) 11 66 (kV, rms) 12 72.5 (kV, peak) (kV, rms) 95 38 325/380(internal/ 140/150 external) (internal/externa l) 4.12. ON LOAD TAP CHANGER AND MECHANISM BOX 4.12.2 The transformer shall be complete with vacuum type on-load, electrically driven tap changing mechanism of the high-speed resistor transition type, and shall comply with the requirements of IEC 60214, 60512 and this specification. The equipment shall be suitable for remote operation from a control panel supplied with the transformer as well as for local operation from the Motor Drive Unit (MDU) mounted on the transformer body. 4.12.3 The mechanism shall be so designed as to ensure that when a tap change operation is in progress, it shall be able to complete the task independently irrespective of operation of any relays or switches. 4.12.3 Adequate means shall be provided to safeguard the transformer and its auxiliary circuits from damage should a failure of the auxiliary supply or any other mal-operation occur during the progress of tap changing that may prevent it from completing its task. 4.12.4 Means shall be provided in the marshalling kiosk for mechanical isolation of the supply to the Motor Drive Unit, and a suitable thermal overload device (details to be submitted with tender) shall be provided in the MDU for the Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers protection of the motor. The possibility of over-running the mechanism at each end of the voltage range shall be prevented by means of limit switches and mechanical stops. Other techniques used to prevent tap changer runaway shall be indicated. 4.12.5 A mechanically operated device shall be provided to indicate the tap position locally, and a suitable tap position transmitter shall be provided for the remote tap position indication. 4.12.6 A counter shall be provided on the tap changing mechanism box to indicate the total number of operations completed by the equipment. 4.12.7 Contactors and associated equipment for the control circuit for local/remote and manual operations of the tap changer mechanism shall be housed in the mechanism box. 4.12.10 The tap changer shall be housed in a separate compartment and shall be Vacuum Type. Sufficient documentation for the vacuum switch in form of manuals, instructions, drawings, technical characteristics, copies of type test certificates and type test reports (from an Independent and ISO/IEC 17025 accredited Testing Laboratory), manufacturing and export experience of the supplier shall be submitted with the tender for technical evaluation. The tap changer shall be of a design & make approved by KPLC. 4.12.11 The Motor Drive Unit shall have the following in addition to what has been stated above: (b) Isolating switch in the transformer marshalling box for the supply to the tap changer Motor Drive Unit, (b) Raise/lower contactors for tap changer motor operation, and associated single-phase protection/overload relay, (c) Switch for selection of local/remote tap changer control, (d) Switch or switches for local tap changer operation, (e) Provisions shall be made available for hand operation in the mechanism box. 4.12.10 The tap changer shall be of internationally reputable manufacture and proven reliability in service. Detailed documentation and copies of certificates shall be submitted with the tender for evaluation. 4.12.11 Remote Tap Changer Control Panel Page 53Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 54 Section VI Schedule of Requirements The remote tap changer control panel shall contain the following devices: Automatic Voltage Regulating Relay (to be of KPLC approved design and technical details shall be submitted with tender). Off/Manual/Automatic switch for the Relay. Raise /Lower control switch. Raise , Lower, ‘out of step’ and tap change in progress indication lamps Dial type Tap position indicator (technical details to be submitted with the tender). Master/Follower/Independent Scheme and selector switch. The Tap Changer shall employ, negative reactance or circulating current principle scheme for parallel operation with other three similar transformers but of different rating. Local /Remote switch KV meter (technical details to be submitted with the tender) Door operated lamp and anti-condensation heater. Heater switch ON/OFF to control anti-condensation heater Various control circuits controlled by Miniature Circuit Breakers 4.12.12 AUTOMATIC VOLTAGE REGULATING RELAY The relay shall be of KPLC approved make & design and shall, as a minimum, incorporate the following features: Rated voltage 110V AC. Rated Current 1 Amp. Initial time delay range 5-100 seconds, and ability to select Integrated delay or Definite time delay. Inter-tap delay 1-80 seconds Relay voltage setting, adjustable in steps of 1V from 85 - 130V Line drop compensation 0-20 V at rated current for both reactive and resistive setting Under voltage inhibit range 70%-90% & over current inhibit range 150%250% Bandwidth range 0.5-5 % of voltage level Over voltage inhibit The AVR should have a selector switch with OFF/Manual/Auto Should be of Numeric Design. The Relay shall be Designed to employ both Circulating Current Compensation or Negative(Reverse) Reactance compounding to minimize circulating current for Parallel Transformer Operation. Tap changer Maintenance, by maintaining Tap Operation count. Tap Changer Mechanism Failure. Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers Sufficient documentation in form of price, instruction manuals, drawings, technical characteristics and test certificates from international/national testing/standards laboratory of the country of manufacture shall be submitted with the tender to facilitate technical evaluation. 4.13. PARALLEL OPERATION 4.13.1 A scheme for operating this transformer in parallel with other similar units of different rating shall be provided and wired in the marshalling kiosk (box) by the manufacturer ready for interphasing. 4.13.2 The scheme shall maintain the transformers in stable parallel operation and limit circulating current to a minimum. 4.13.3 In the event of this transformer being disconnected from the system, its reconnection shall not result in its tap changer failing to operate automatically because of tapping discrepancy. 4.13.4 Suitable selector switch shall be provided, so that any one transformer of the group can at a time be selected as “Master”, “Follower” or “Independent”. 4.13.5 Necessary interlock blocking independent control when the units are in parallel shall be provided. 4.13.6 The scheme shall be such that only one transformer of a group can be selected as “Master”. 4.13.7 An out –of- step device shall be provided for each transformer which shall be arranged to prevent further tapchanging when transformers in a group operating in “Parallel control” are one tap out-of-step. 4.14. MARSHALLING KIOSK (Box) 4.14.1 The marshalling kiosk shall be of outdoor, IP 55, weatherproof, verminproof type with a hinged, lockable door fitted with a glass panel to facilitate reading of oil and winding temperature gauges without opening the door. The kiosk shall be mounted so that its window is approximately 1600mm above ground level; and shall accommodate at least the following items:a) Winding temperature indicator for both HV and MV with a maximum pointer drag hand type with a resetting knob and three separately adjustable mercury contacts for alarm, trip and operation of cooler control circuits as required. Page 55Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 56 Section VI Schedule of Requirements b) Oil temperature indicator with a maximum pointer drag hand type with a resetting knob and two separately adjustable mercury contacts for alarm and trip. c) Mechanical isolating switch for the incoming 3 phase, 4 wire, 415V 50Hz supply to the marshalling kiosk. 415 volts and 240 volts socket outlets (square pins) shall also be provided in the kiosk. d) A mechanical isolating switch for the outgoing 3 phase 4-wire 415V 50Hz supply to the OLTC Motor drive unit. e) Suitable starters for the cooling fan motors complete with thermal overload/single phase protection relay and normally-closed electrical auxiliary contacts for motor failure alarm/trip circuits. f) A selector switch with ‘OFF’, ‘HAND’ and AUTO positions for cooling fan motors g) An internal standard screw type illumination lamp and heater for the kiosk with respective switches. The lamp shall be door switch operated. h) Wiring, fuses, links, terminal boards and cable glands for bottom entry of multicore cables. i) Anti-condensation heater with a switch. j) Thermostat for anti-condensation heater control. k) Hygrostat for anti-condensation heater control. l) MCB control for each of the circuits. m) Phase sequence relay for detection of wrong phase rotation for the supply to the fans and the OLTC Motor Drive Unit. Detailed technical details, drawings, and schematics shall be submitted with the tender documents for evaluation. 4.15. AUXILIARY SUPPLIES Equipment shall be rated for the following auxiliary power supplies: (e) Cooler control circuits: 240 V, single phase, 50Hz (f) Tap changer control: 240 V, single phase, 50Hz Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers (g) Cooling fan motors: 415 V, three phase, 50Hz (h) Tap changer motor: 415 V, three phase, 50Hz 4.16. TRANSFORMER TANK AND TANK COVER 4.16.1 The tank shall be of top cover design and shall be constructed of mild steel plates of sufficient thickness and strength and shall be complete with all accessories. It shall be designed so as to allow the complete transformer when filled with oil to be lifted by crane or jacks, transported by road, rail or on water without overstraining any joints and without causing subsequent leakage of oil. The minimum thickness for sides, bottom and top cover shall be 8mm, 20mm and 20mm respectively. 4.16.2 The base of the tank shall be so designed that it shall be possible to move the complete transformer unit in any direction without injury when using rollers, and/or plates 4.16.3 The tank and its accessories shall be so designed as to prevent collecting or trapping of gases. Where this cannot be avoided, pipes shall be provided to vent the gas into the main expansion pipe. The vent shall have a minimum outside diameter of 19mm except for short pipes which may be 6.35mm minimum inside diameter. 4.16.4 All joints, other than those that may have to be broken shall be welded. Caulking of unsatisfactorily welded joints is forbidden. 4.16.5.The main tank body shall be pressure tested and a certificate issued by the national standards and testing laboratory ascertaining the soundness of all welded joints. A certified copy of the certificate shall be submitted with the tender for evaluation. 4.16.6 Tank shall be provided with lifting lugs suitable for lifting the complete transformer with oil. Further more, a minimum of four accessible jacking positions shall be provided to enable the complete transformer to be raised or lowered using jacks. 4.16.7 The transformer tank and all attachments normally under oil shall be capable of withstanding full vacuum. The oil conservator shall withstand at least 35% full Vacuum. 4.16.8 Tank cover shall be of such a design and construction as to prevent accumulation of water and shall be bolted to the flange on the tank top to form a weatherproof joint. Page 57Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 58 Section VI Schedule of Requirements 4.16.9 Inspection openings shall be provided as necessary to give easy access to bushings, tapping switch and for testing or general inspection. 4.16.10 Tank cover and inspection covers shall be provided with suitable lifting arrangements. Inspection covers shall not weigh more than 25 kg apiece. 4.16.11 The tank cover shall be fitted with isolated pockets for oil and winding temperature instrument bulbs. Protection shall be provided where necessary for each capillary tube. The pocket shall be fitted with a captive screwed cap to prevent the ingress of water. Detailed drawings shall be provided. 4.16.12 The pocket shall be located in a position of maximum oil temperature at continuous maximum rating and it shall be possible to insert and remove the instrument bulbs without lowering the oil in the tank. 4.16.14 Gaskets for weather and oil-tight joint faces shall be of synthetic rubber-andcork composition and shall have a minimum thickness of 5mm, except that where jointing faces are precision-machined thinner gaskets may be used. 4.17. PAINT WORK Cleaning and painting shall be in accordance with the following requirements. Any deviations in methodology shall be stated and may only be those that will produce demonstrably superior results. A test report issued by the national standards and testing laboratory shall be produced at the time of acceptance testing of the transformer. 4.17.1 Tanks and Accessories (d) External and internal surfaces of all transformer tanks and chambers and other fabricated steel items shall be cleaned of scale, rust and surface dirt by blast cleaning or other suitable approved method. After cleaning, these surfaces should be immediately covered with paint. (e) The exterior shall be thoroughly cleaned by shot blasting or other approved method and given priming coat followed by two coats of contrasting colours of durable weather-resisting paint. The final coat shall be high gloss of shade No. 632 (Admiralty Grey) according to BS 381C. Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers (f) The interior of all transformer tanks and other oil-filled chambers shall be cleaned of all scale and rust by shot blasting or other approved method. Hot oil resistant varnish on white synthetic enamel paint is to be used for painting the inside of all oil filled chambers, including transformer tanks and CT chambers & covers. The final coat shall be of a light-coloured anti-condensation finish. 4.17.2 Radiators (c) Radiators shall be thoroughly degreased and treated externally by phospating and/or other rust-inhibiting process. (d) Radiators shall be flood-painted with a primer and two coats of durable weather and oil resisting paint. The final external coat shall be high gloss of shade No. 632 (Admiralty Grey) according to BS 381C. The total paint thickness shall not be less than 85μm at any point. 4.18. COOLING SYSTEM 4.18.1 Radiators shall be supplied in banks as suitable. Each bank shall be fitted with gate valves with legible labelling for OPEN/CLOSED positions and used for full isolation from the main tank. Each radiator shall have a top and bottom isolating butterfly valve. The radiator design shall exclude accumulation of rainwater. 4.18.4 Radiator banks shall be mounted directly to the transformer main tank for best use of space. 4.18.5 Each radiator shall have a bleeding facility (to allow escape of air) on top. 4.18.4 Separately mounted a-c motor driven fans fitted with wire mesh guards shall be provided for the radiators. The fan motors shall be totally enclosed, weatherproof, outdoor type suitable for continuous operation and shall be fitted with terminal boxes and glands to accommodate multicore electric supply cables. Technical details of the fan motor shall be supplied with the tender. 4.18.5 Suitable starters, protection/warning devices, contactors and switches for the motors shall be provided as stipulated in clause 4.14 above. 4.18.6 Suitable lifting lugs shall be provided for removal and assembly of radiators. 4.18.7 The complete cooling system and the fittings shall be fully co-ordinated. Where necessary, the cooling fan motors shall be fired in designed groups and in such sequence as to achieve the desired control at maximum efficiency and safety. Page 59Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 60 Section VI Schedule of Requirements 4.19. FITTINGS 4.19.1 Conservator The transformer shall be provided with a conservator having a filling orifice, an isolating valve, a drain valve and a cobalt free dehydrating breather (with oil seal) which shall be accessible from ground level. The drain pipe shall be located at the lowest point in the conservator in its final installed position and welded such that it can drain all the sludge in the conservator. The conservator shall be partitioned proportionately to separate the main tank oil and the tapchanger oil. Each compartment to be fitted with a breather and an oil level indicator with electrical contacts for alarms. The conservator complete with drain valve shall be in such a position as not to obstruct the electrical connections to the transformer. An oil gauge shall be provided at one end of the conservator marked with oil levels that can be read by a person standing on the ground. Expansion joints may be provided in the inlet and outlet pipes to the transformer as necessary. 4.19.2 Gas and Oil Actuated Relay (Transformer main tank) Transformers shall be provided with a gas and oil actuated relay (Buchholz relay) of double float type with tripping contacts to detect accumulation of gas and sudden changes of oil pressure. Shut off valves and flange couplings shall be provided to facilitate easy removal of the relay without lowering oil level in the main tank. A bleed valve for gas venting, a test valve and a terminal box suitably wired to the marshalling kiosk shall also be provided. The gas venting pipe shall be brought down to a height reachable from ground level and shall be fitted with a gas sampling device at the end. Provision should be made on the relay for simulation of gas and oil surge for testing purposes. 4.19.3 Gas and Oil Actuated Relay (Tap changer compartment) Tap changer compartment shall be provided with a gas and oil actuated relay (Buchholz relay) of double float type with tripping contacts to detect accumulation of gas and sudden changes of oil pressure. Shut off valves and flange couplings shall be provided to facilitate easy removal of the relay without lowering oil level in the tap changer compartment. A bleed valve for gas venting, a test valve and a terminal box suitably wired to the marshalling kiosk shall also be provided. The gas venting pipe shall be brought down to a height reachable from ground level and shall be fitted with a gas sampling Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers device at the end. Provision should be made on the relay for simulation of gas and oil surge for testing purposes. 4.19.3 Pressure Relief Device A pressure relief device shall be provided for the main tank, complete with trip contacts suitably wired to the marshalling kiosk. The device shall be resettable after an operation. Details of the device shall be submitted with the offer. 4.19.4 Winding Temperature Indicator (g) The transformer shall be provided with winding temperature indicator, maximum indicator and associated current transformers. The temperature indicator shall have a scale ranging from 20°C to 150°C, preferably uniformly divided and its type to be stated in the bid. The indicator shall have two sets of independently adjustable contacts as follows: (i) Alarm Adjustable setting: 70°C to 150°C Fixed differential: Not more than 10°C (ii) Trip Adjustable setting: 70° to 150°C Fixed differential: Not more than 10°C (h) All contacts shall be adjustable to a scale and shall be accessible on removal of the cover for dial type devices. For purposes of (i) and (ii) above, the contacts shall be suitable for making or breaking 150VA between the limits of 30 and 250 V a.c. or d.c., and making 500 VA between the limits of the 110 and 250 V d.c. (i) Isolating and test links shall be provided in a control cubicle to allow for measuring the oil temperature and testing the heater coil. (j) The current transformer providing winding temperature indication shall be located at the discretion of the manufacturer, in the best position for the duty. (k) Calibration of indicator shall be related to the winding having the maximum temperature rise. (l) If the value on the winding temperature indicator varies by more than 3°C from the values derived from the tests specified in clause 5, then adjustments shall be made to the equipment to achieve these limits. 4.19.5 Oil Temperature Indicator Page 61Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 62 Section VI Schedule of Requirements Transformers shall be provided with an oil temperature indicator with a maximum pointer and contacts for alarm and trip signals, similar to winding temperature indicator above. 4.20. ACCESSORIES The following shall be provided: 4.20.1 Valves with blank flanges fitted at the top and bottom for oil filtration purposes, having the following features: (e) The valve located at the bottom of the tank shall also be suitable for draining oil from the transformer tank. (f) All valves shall close with a clockwise rotation. The main inlet and outlet valves shall be provided with “open” and “closed” position indicators, visible from ground level. (g) All valves shall have provision for padlocking in the open and closed position for operation purposes. The hole for the padlock shall have a clearance of not less than 8mm and not more than 10mm. Locking pin shall be of anti-rattle design to limit noise emissions. The locking padlocks shall be provided. (h) Closed/Open positions of all valves must be clearly marked. 4.20.2 Oil sampling device appropriately located to obtain samples of transformer oil from the top and bottom of the tank. 4.20.3 Two earthing terminals located at diagonally opposite corners of the tank. 4.20.4 Air release valves or plugs for the main tank, suitably located. 4.20.6 Non-deteriorating detailed diagram and rating plates. 4.20.6 Other Fittings/accessories Diagram plate Plate of valves and oil piping. Motor drive electrical and protection diagram. Cooling control electrical and protection diagram. Electrical scheme for operating this in parallel with other similar units. Detailed list of the transformer equipment & fittings including their drawings, brochures & instruction manuals. Shipping data Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers Detailed erection, installation, operation and maintenance manuals in English language. Testing Plan. Impact recorder for the whole duration of transit and a report provided afterwards. 2 Sets of keys for padlocking devices. (all control boxes as well as valves to be padlocked) 4.21. TRANSFORMER OIL The transformer and all associated oil immersed equipment shall be supplied oil filled. The oil shall comply with all the requirements of IEC 60296 (class 1: uninhibited oil). Tenderer shall provide the chemical composition and properties of the oil and the replacement cycle over the expected life of the transformer. 4.22. CAPITALIZATION 4.22.3 Transformer losses shall be capitalized at the following rates to facilitate evaluation and comparison of tenders. Total load losses, ONAF rating (copper loss + stray loss) at rated current at 750 C in KW, including auxiliary losses Total no load losses in KW (core loss + dielectric loss) US$ 1070 per kW US$ 4300 per kW Losses will be capitalized at the above rates and added to the bid price according to the formula below: Gep = Gbp + G($), where Gep = Bid evaluation price, Gbp = Bid price and G($) = Adjustment for the cost of the operation G($) is obtained by using the following formula: G($) = US$ 1070 X {Total load losses, ONAF rating (copper loss + stray loss) at rated current at 750 C in KW, including auxiliary losses} + US$ 4300 X {Total no load losses in KW (core loss + dielectric loss)}. 4.22.4 The guaranteed transformer losses used in the above capitalization formula shall be the maximum allowed and no plus tolerance shall be allowed during acceptance testing. 4.23. QUALITY MANAGEMENT SYSTEM Page 63Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 64 Section VI Schedule of Requirements 4.23.1 The bidder shall submit a quality assurance programme (QAP) that will be used to ensure that the transformer design, material, workmanship, tests, service capability, maintenance and documentation, will fulfil the requirements stated in the contract documents, standards, specifications and regulations. The QAP shall be based on and include relevant parts to fulfil the requirements of ISO 9001:2008. 4.23.2 The Manufacturer’s Declaration of Conformity to reference standards and copies of quality management certifications including copy of valid and relevant ISO 9001: 2008 certificate shall be submitted with the tender for evaluation. 4.23.3 The bidder shall indicate the delivery time of each type of transformer, manufacturer’s monthly & annual production capacity and experience in the production of the type and size of transformer being offered. A detailed list & contact addresses (including e-mail) of the manufacturer’s previous customers outside the country of manufacture for exact or similar rating of transformers sold in the last five years shall be submitted with the tender for evaluation. 11. TESTS AND INSPECTION 5.4 The transformer shall be inspected and tested in accordance with the requirements of IEC 60076 and this specification. It shall be the responsibility of the manufacturer to perform or to have performed all the tests specified. Tenderers shall confirm the manufacturer’s capabilities in this regard when submitting tenders. Any limitations shall be clearly specified. 5.5 Copies of Type Test Certificates and Type Test Reports issued by the relevant Independent International or National Testing/ Standards Authority of country of manufacture or ISO/IEC 17025 accredited and independent testing laboratory shall be submitted with the offer for evaluation (all in English Language). A copy of the accreditation certificate for the independent laboratory shall also be submitted. Any translations of certificates and test reports into English language shall be signed and stamped by the Testing Authority. 1) Copies of type test certificates and type test reports for the transformer to be submitted for tender evaluation shall include: d) Dielectric tests to IEC 60076 (Lightning Impulse and Power Frequency Withstand Tests). e) Short circuit withstand tests to IEC 60076. thermal ability of the transformer to withstand short circuit, ability of the transformer to withstand the dynamic effects of short circuit f) Temperature rise test to IEC 60076. Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers Note: Temperature rise test and routine tests to IEC 60076 if conducted at the manufacturer’s premises (factory) MUST be in the presence of representatives of ISO/IEC 17025 accredited and independent testing laboratory; who shall sign the certificates and test reports. 2) Copies of type test certificates and type test reports for the on load tap changer to be submitted for tender evaluation shall include: g) Dielectric tests (Lightning Impulse and Power Frequency Withstand Tests). h) Short circuit withstand test. i) Temperature rise test. j) Switching tests. k) Transition impedance test. l) Mechanical tests. 5.6 The transformer shall be subject to acceptance tests at the manufactures’ works before dispatch. Acceptance tests shall be witnessed by two Engineers appointed by The Kenya Power and Lighting Company Limited (KPLC) and shall include the following: 5.3.1 Routine tests to IEC 60076 (to be done during acceptance testing at factory) Measurement of winding resistance Ratio test Vector group Separate source voltage withstand test Induced over-voltage Insulation resistance Oil leakage test on fully assembled transformer for 12 hours Measurement of impedance voltage Magnetic balance Measurement of no-load loss and current Measurement of load loss (at normal & extreme taps) Tests on on-load tap-changer Tests on on-load tap-changer remote control panel Efficiency at 50%, 75%, 100% loading at unity p.f and rated terminal voltage (Corrected to 75C) Page 65Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 66 Section VI Schedule of Requirements 5.3.2 Type Tests to IEC 60076 (to be done during acceptance testing at factory) Temperature rise test – To be performed on one unit during acceptance testing. Lightning impulse withstand test. 5.3.3 Additional tests (to be done during acceptance testing at factory) 5.7 Visual Inspection (verification of auxiliaries, fittings & accessories, markings & nameplates, paintwork, workmanship and finish) Measurement of power taken by the fans Insulation dissipation factor Condenser bushing capacitance and tan delta DGA (dissolved gas analysis) of the insulating oil.- To be performed before and after temperature rise test Acoustic and sound level Insulation tests on the auxiliary wiring in the marshalling boxes Measurement of zero sequence impedance Measurement of harmonics no-load current CT ratio and polarity Measurement of zero phase sequence impedance Paint thickness Tank pressure test Testing Facility 5.7.1 The bidder shall provide current e-mail address, fax and telephone numbers and contact person at the Testing Authority where Type Tests and Special Tests to IEC 60076 were carried out. 5.7.2 All test and measuring equipment to be used during acceptance testing shall have been calibrated and copies of valid calibration certificates shall be provided to KPLC Engineers. A detailed list of workshop tools, test/measuring equipment and list of tests to IEC 60076 that can be carried out by the manufacturer shall be submitted with the tender for evaluation. 5.8 Test reports for each transformer (including its individual components) shall be submitted to The Kenya Power and Lighting Company for approval before shipment. 5.9 On receipt of the transformer, KPLC will inspect it and may perform or have performed any of the relevant tests in order to verify compliance with the specification. The manufacturer shall replace/rectify without charge to KPLC, equipment which upon examination, test or use fail to meet any or all of the requirements in the specification. Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers 12. MARKING, LABELLING AND PACKING 6.5 The transformer and associated components shall be packed in a manner as to protect it from any damage in transportation and handling. It shall be dispatched oil-filled and fully wired. All piping shall follow the contour of the transformer as closely as possible to avoid damage during transportation and handling. Auxilliary equipment and accessories/fittings shall be protected against mechanical damage and oil vandalism. 6.6 Each assembly and package of items associated with the transformer shall be suitably marked for ease of identification. 6.7 In addition to markings and labels required elsewhere in the tender & specification, each equipment and component shall be marked in accordance with the relevant IEC standard. Each transformer shall be provided with a rating plate of weatherproof material, fitted in a visible position, showing the appropriate details listed in IEC 60076. The entries on the plate shall be indelibly marked (either by etching, engraving or stamping). 6.8 In addition, the name plate shall include load and no load losses for the highest, lowest and principle tap positions, temperature class of insulation, connection diagram and the inscription 'PROPERTY OF THE KENYA POWER AND LIGHTING CO.' all marked indelibly as in 6.4. Page 67Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 68 Section VI Schedule of Requirements Annex A SCHEDULE OF GUARANTEED TECHNICAL TRANSFORMER OFFERED No. Requirements 1. Name of the manufacturer and country of origin 2. Conforming to standard 3. Service (indoor/outdoor), altitude, temperature range, humidity and environment (pollution severity level) 4 Rating a) 1. With ONAN cooling, MVA 2. With ONAF cooling, MVA b) Rated no load voltage HV-kV LV-kV 5. Temperature rise of top oil (deg.C) 6. Temperature rise of winding measured by resistance. 7. i) With ONAN cooling (deg. C) ii) With ONAF cooling (deg. C) iii) load Period of operation of transformer at full without calculated winding hot spot temperature exceeding 140C and with a. 50% coolers off b. 100% coolers off Rated frequency (Hz) 8. No. of windings 9. Number of phases 10. Connection symbol & vector group 11. Tappings: i) ii) Type of tap changer Tap step (percent) PARTICULARS FOR BIDDER’S OFFER Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers iii) Total tap ranges - (+) percent to (-) percent iv) 12. Tappings provided at required) (HV-N Magnetization data at no load, at 90% rating, at 100% rating and at 110% rated voltage and load and frequency i) Current in Amps ii) Power factor iii) Total no load losses in KW (core loss + dielectric loss) 13. Total load losses (copper loss + stray loss) at rated current at 750 C in KW i) For ONAN Rating ii) For ONAF Rating (including auxiliary losses) iii) Auxiliary Losses 14. % impedance voltage at rated current and frequency at 750 C. i) Positive sequence at normal tap in % ii) Positive sequence at Max. Voltage tap in % iii) Positive sequence at Min. voltage tap in % iv) Minimum short-circuit apparent power v) symmetrical short circuit current 15. 16. Reactance per phase at rated frequency at normal tap on rated MVA base: HV to LV - % Resistance at 750 C of: HV Winding in ohms (at principle & extreme taps) LV Winding in ohms 17. Efficiency at 750 C taking in to account input of cooling plant loss: Page 69Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 70 Section VI Schedule of Requirements At Unity Power Factor and at 0.8 Power Factor Lagging: i) At 125% full load ii) At 100% full load iii) At 75% full load iv) At 50% full load 18. Regulation at full load & at 750 C i) ii) 19. At unity p.f. in % At 0.8 p.f. (lag) in % a) Short time thermal rating of HV winding in kA and duration in seconds b) Short time Thermal rating of LV winding in kA & duration in seconds 20. a) Overload capacity for 2 hours after continuous full load run b) Thermal time constant in hours 21. a) Test Voltages at factory: i) Lightning impulse kV (peak) ii) Power frequency voltage withstand kV (rms) ii) Altitude of factory b) Voltage to earth for which star point will be insulated. i) ii) Impulse kV (Peak) Power frequency (kV) 22. Noise level when energized at normal voltage and normal frequency at no load. 23. Approximate weights i) Core (kg) ii) Windings (kg) (Copper + Insulation) (separately) Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers iii) Tank & Fittings (kg) iv) v) Oil (kg) Total weight (kg) 24. Details of oil and quantity in liters 25. Net core area in sq. meters 26. Type of transformer (stacked core type required) 27. Material of Laminations 28. i. Grade of CRGO ii. Thickness of lamination iii. Stack-factor iv. Specific weight/m3 v. Specific loss watts/kg. Maximum flux density at rated voltage and frequency in Tesla/lines/cm2 Conductor area in sq. cm. and current density in Amps/Sq. cm. 29. HV LV Regulation winding. Type of windings 30. HV LV 31. Winding insulation type and class, graded or ungraded HV LV 32. a) Insulating material i) Turn insulation ii) HV side iii) LV side b) Between HV and LV as applicable. Page 71Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 72 Section VI Schedule of Requirements c) For core bolts, washers and end plates d) Tapping connection 33. i) Type of axial support:HV winding LV winding ii) 34. Type of Radial Coil support :HV winding LV winding Clearances in air Phase to phase HV - HV HV - LV LV - LV Phase to earth HV - E LV - E 35. Details of Tank i) ii) iii) 37. Type of the tank Thickness of sides in mm iv) Thickness of Bottom in mm v) Thickness of Cover in mm vi) 36. Material for tank Thickness of Radiators in mm Shipping details – List parts normally detached for transport and indicate protection against mechanical damage and oil vandals for entire transformer Details of Bushings (indicate details for each) i) Type ii) One minute dry withstand frequency voltage kV (rms) iii) One minute wet withstand power frequency voltage kV (rms) power iv) 1.2/50s lightning impulse voltage, dry (kVp) HV LV NEUTRAL Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers 38. v) Total creepage distance in Air (mm) vi) Weight of bushings (kg) vii) Phase to earth clearance in air of live parts at the top of bushings. viii) Maximum current rating of each bushing ix) Quantity of oil in the bushings in liters On load tap changer (OLTC) i) Manufacturer and Type & Model No. ii) Rating iii) Rated voltage kV iv) Rated current Amps v) Step voltage kV vi) No. of steps No. vii) Approximate over all dimensions (Width x Breadth x Depth) in mm viii) Approximate overall weight in kg. ix) Time to complete one tap change step in seconds x) List technical documents including type test certificates and type test reports, manufacturing experience, sales records, installation instructions and manuals and manufacturer’s authorization submitted for the OLTC offered. 39. Cooling System: i) Grade of oil ii) Quantity of oil in Transformer iii) Weight of oil in Transformer in litres in litres iv) Type and make of material used for radiators. v) Total radiating surface in m2 vii) No. of tubes/fins & copulate dimensions thereof. viii) Total weight of Radiators in kg. Page 73Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 74 Section VI Schedule of Requirements 40. Cooling Equipment : Fan motor i) ii) iv) Make and Type (Details) Number connected --(No.) Nos. in standby --(No.) Rated power --- v) Rated Voltage vi) Temp. at which control is adjustable vii) Capacity in Litres/Minute iii) 41. (kW) Overall dimensions of transformer including cooling gear, tap changing gear etc. a) Length mm b) Breadth mm c) Height mm d) Reference drawing No. 42. Type and size of oil temperature indicator. 43. Type of oil level indicator. 44. Type and size of Gas operated relay. Type & size of winding temperature indicators. 45. 47. Ratio and Type of CT used for winding temperature indicator Capacity of conservator vessel (Litres) 48. Type of oil preservative installed 49. Valve sizes and Numbers required/fitted 46. 50. 51. i) drain valves -mm- No. ii) filter valves -mm- No. iii) sampling valves -mm- No. Size of Rail gauge for installation in yard a) Longer axis b) Shorter axis a) Type and make of pressure relief device b) Minimum pressure at which the device operates (kPa) Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers 52. 53. Make & size of silica-gel breaker. Manufacturer’s Guarantee and Warranty 54. List catalogues, brochures, technical data, drawings submitted to support the offer. 55. Detailed list & contact addresses of the manufacturer’s previous customers outside the country of manufacture for exact or similar rating of transformers sold in the last five years submitted to support the offer. List Type Test Certificates and Type Test Reports submitted with tender (indicate test report numbers, date, Independent Testing Institution and contact addresses) d) Dielectric tests to IEC 60076 (Lightning Impulse and Power Frequency Withstand Tests). e) Short circuit withstand test to IEC 60076. thermal ability of the transformer to withstand short circuit, ability of the transformer to withstand the dynamic effects of short circuit. 56. 57. f) Temperature rise test to IEC 60076. Note: Temperature rise test to IEC 60076 if conducted at the manufacturer’s premises (factory) MUST be in the presence of representatives of ISO/IEC 17025 accredited and independent testing laboratory; who shall sign the certificates and test reports. Testing facility (of Detailed list of the manufacturer) manufacturer’s workshop tools, test and measuring equipment List of tests to IEC 60076 that can be carried out by the manufacturer 59. List Acceptance Tests to be witnessed by KPLC Engineers at the factory List test reports (for transformer and components) to be submitted to KPLC for approval before shipment Copy of ISO 9001:2008 Certificate submitted 60. Quality Assurance Programme 61. Manufacturer’s Declaration of Conformity to Standards (including IEC 60076) Deviations from tender specifications and 58. 62. Page 75Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 76 Section VI Schedule of Requirements 64. supporting data, test reports, technical documents etc. Inspection of the transformer and components at KPLC stores/site. List and details of current transformers to be fitted 65. Aauxiliaries, fittings and accessories to be fitted. 63. ……………………………………………………………………………………………. Manufacturer’s Name, Signature, Stamp and Date Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers Technical Specifications for 23MVA 33/11KV Transformer FOREWORD 13. SCOPE 14. REFERENCES 15. TERMS AND DEFINITIONS 16. REQUIREMENTS 17. TESTS AND INSPECTION 18. MARKING, LABELLING AND PACKING ANNEX A: Guaranteed Technical Particulars (to be filled and signed by the Manufacturer and submitted together with copies of manufacturer’s catalogues, brochures, drawings, technical data, sales records and copies of type test certificates and type test reports for tender evaluation) Page 77Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 78 13. Section VI Schedule of Requirements SCOPE This specification is for newly manufactured outdoor oil type power transformer as described below: 23MVA, 33000/11000 volts, 50 Hz, ONAN/ONAF three phase power transformer (the Vector Group shall be stated on the schedule of requirements in the tender). The specification also covers inspection and test of the transformer as well as schedule of Guaranteed Technical Particulars to be filled, signed by the manufacturer and submitted for tender evaluation. The specification stipulates the minimum requirements for 23MVA 33kV/11kV power transformer acceptable for use in the company and it shall be the responsibility of the Manufacturer to ensure adequacy of the design, good workmanship and good engineering practice in the manufacture of the transformer for KPLC. The specification does not purport to include all the necessary provisions of a contract. 14. REFERENCES The following standards contain provisions which, through reference in this text constitute provisions of this specification. Unless otherwise stated, the latest editions (including amendments) apply. ISO 1461: IEC 60076: Hot dip galvanized coatings on fabricated iron and steel articles – Specifications and test methods. Power transformers. IEC 60044: Instrument transformers. IEC 60296: Specification for unused mineral insulating oil for transformers and switchgear. IEC 60354: Loading guide for oil – immersed power transformers. IEC 60214: Tap-changers - Part 1: Performance requirements and test methods, Part 2: Application guide. IEC 60512: Connectors for electronic equipment Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers BS 171: Power transformers BS 381C: purposes Specification for colours for identification coding and special 15. TERMS AND DEFINITIONS 3.1 The terms and definitions given in the reference standards shall apply. 3.2 The term similar rating where used in this specification shall be for transformer ratings within the range 23MVA – 100MVA and primary voltage rating of 33kV – 220kV and secondary voltage of 11kV – 33kV. 16. REQUIREMENTS 4.21 Service Conditions 4.1.5 Operating conditions The transformer shall be suitable for continuous outdoor operation in tropical areas with the following conditions. (k) Altitude: Up to 2200 metres above sea level. (l) ºC Temperature: average of +30ºC with a minimum of -1ºC and max +40 (m) Humidity: up to 95%, (n) Pollution: Design pollution level to be taken as “Very Heavy” (Pollution level IV: 31mm/kV) according to IEC 815. (o) Isokeraunic level: 180 thunderstorm days per year 4.1.6 System characteristics g) The primary HV system is 33,000 volts, 3 phase, 3 wire, 50Hz, with neutral point solidly earthed. h) The secondary MV system is 11,000 volts, 3 phase, 3 wire, 50Hz, with neutral point solidly earthed. i) The Transformer shall be operated at a high loading factor. 4.22 General Requirements Page 79Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 80 Section VI Schedule of Requirements 4.22.1 The transformer shall be outdoor, oil-immersed, of ONAN/ONAF classification and core type (lamination stackings). All offers shall comply with the requirements of IEC 60076. Any deviations/additional requirements shall be as stated in this specification. 4.22.2 The transformer shall be a three-phase integral unit. 4.22.3 The transformer shall be of the free breathing type. A dehydrating cobalt free breather of approved design shall be provided. 4.22.4 The transformer and accessories shall be designed to facilitate operation, inspection, maintenance and repairs. All apparatus shall be designed to ensure satisfactory operation under such sudden variations of load and voltage as may be met with under working conditions on the system, including those due to short circuits. 4.22.5 The design shall incorporate every reasonable precaution and provision for the safety of all those concerned in the operation and maintenance of the equipment keeping in view the regulatory requirements in Kenya. 4.22.6 All material used shall be new and of the best quality and of the class most suitable for working under the conditions specified in clause 4.1 and shall withstand the variations of temperatures and atmospheric conditions arising under working conditions without undue distortion or deterioration or the setting up of undue stresses in any part, and also without affecting the strength and suitability of the various parts for the work which they have to perform. 4.22.7 Corresponding parts liable to be replaced shall be interchangeable. 4.22.8 All outdoor apparatus, including bushings insulators with their mountings, shall be designed so as to avoid pockets in which water can collect. 4.22.9 All connections and contacts shall be of ample section and surface for carrying continuously the specified currents without undue heating and fixed connections shall be secured by bolts or set screws of ample size, adequately locked. Lock nuts shall be used on stud connections carrying current. All leads from the winding to the terminals and bushings shall be adequately supported to prevent injury from vibration including a systematical pull under short circuit conditions. 4.22.10 All apparatus shall be designed to minimize the risk or accidental short-circuit caused by animals, birds or vermin. Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers 4.22.11 In tank on-load-tap changers shall be located such that the space above the diverter switch chamber will be free of inter-connecting pipes etc. for lifting the diverter switch unit for inspection and maintenance purposes. 4.22.12 Galvanizing shall be applied by the hot-dipped process to ISO 1461 and for all parts other than steel wires shall consist of a thickness of zinc coating equivalent to not less than 610g of zinc per square meter of surface. The zinc coating shall be smooth, clean and of uniform thickness and free from defects. The preparation of galvanizing and the galvanizing itself shall not adversely affect the mechanical properties of the coated material. The quality will be established by tests as per ISO 1461. 4.22.13 All bolts, nuts, and washers exposed to atmosphere and in contact with non-ferrous parts which carry current shall be of phosphor bronze. 4.22.14 If bolts and nuts are placed so that they are inaccessible by means of ordinary spanners, suitable special spanners shall be provided by the supplier. 4.22.15 Except for hardware, which may have to be removed at site, all external surfaces shall receive at least four coats of paint. The total dry film thickness shall be between 100 and 130 microns. 4.22.16 Descriptive labels for mounting indoors or inside cubicles and kiosks shall be of material that will ensure permanence of the lettering. A matt or satin finish shall be provided to avoid dazzle from reflected light. Labels mounted on dark surface shall have white lettering on a black background. Danger notices shall have red lettering on a white background. 4.22.17 All interior surfaces of chambers or kiosks that are in contact with air shall receive at least three coats of paint, of which the topcoat shall be of a light shade. 4.22.18 The design and all materials and processes used in the manufacture of the transformer, shall be such as to reduce to a minimum the risk of the development of acidity in the oil. 4.22.19 Every care shall be taken to ensure that the design and manufacture of the transformers and auxiliary plant shall be such to have minimum noise and vibration levels following good modern manufacturing practices. The maximum noise levels shall be stated in the bid. 4.23 Ratings Page 81Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 82 Section VI Schedule of Requirements 4.3.1 (a) The windings of the transformer shall be rated at 23MVA (ONAF), with a minimum ONAN rating of 18 MVA. These ratings shall be for the operating conditions stated in clause 4.1. (b) The rating specified in this clause shall be the continuous rating at the maximum ambient temperature and altitude given in clause 4.1. 4.3.2 (a) The transformer shall be capable of carrying its full normal rating continuously at any tap under the conditions stated in clause 4.3.1 without undue stress, overheating, or the temperature rise in the hottest region exceeding 55ºC and 60ºC in oil and windings respectively. (b) The loading capabilities shall be demonstrated by a temperature – rise test. This test shall be done in the presence of KPLC Representatives during factory visit. 4.3.3 The transformer shall be capable of withstanding the maximum fault level at its rated voltage and impedance for 2 seconds. The design should cater for the expected lifetime of the transformer. 4.3.4 The thermal ability to withstand short circuit shall be demonstrated by calculation as per IEC 60076-5 and the calculation shall be submitted with tender. The duration of the current to be used for the calculation of the thermal ability to withstand short circuit shall be 2 seconds while the maximum permissible value of the average temperature of each winding shall be as per IEC 60076-5. 4.3.5 The ability of the transformer to withstand the dynamic effects of short circuit shall be demonstrated by tests and complete test reports (including oscillograms and records of the condition of the transformer before and after the shortcircuit test) shall be submitted for tender evaluation. 4.24 Winding and Connections 4.4.27 The VECTOR GROUP shall be stated on the schedule of requirements in the tender. Typical vector groups used in KPLC include Dyn1, Dyn11 and YNyn0d11. 4.4.28 The transformers shall be capable of operation without danger on any particular tapping at the rated MVA when the voltage may vary by ± 10% of the voltage corresponding to the tapping. 4.4.29 The windings and connections as well as the insulating material shall not soften, ooze, shrink or collapse during service. The materials shall be noncatalytic and chemically inactive in transformer oil during service. Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers 4.4.30 No strip conductor wound on edge shall have a width exceeding six times its thickness. The conductors shall be transposed at sufficient intervals to minimize eddy currents and equalize the current and temperature distribution along the windings. 4.4.31 The windings and connections shall be properly braced to withstand shocks during transportation or due to short circuit and other transient conditions during service. 4.4.32 Adequate pre-shrinkage of the coil assembly using pre-compressed press board material having low moisture content for the radial spacer blocks shall be ensured by the manufacturers so that there is no displacement of the radial spacer blocks due to frequent short circuits on the transformers. 4.4.33 All windings after being wound and all fibrous hygroscopic materials used in the construction of the transformer shall be dried under vacuum and impregnated with hot oil. 4.4.34 The coil clamping rings wherever used shall preferably be of flat insulated steel laminations. 4.4.35 The radial spacer blocks must be made of pre-compressed pressboard material, which will not soften while in contact with oil or fray out into fibers or edges. The slots should be so dimensioned that the blocks will not come out of the slots. 4.4.36 All joints shall be brazed/crimped considering the vibrations due to short circuits and load fluctuations. 4.4.37 KPLC will inspect built-up winding for its quality, weight of copper, insulation and overall weight of coil assembly. The size of conductor used for different windings shall also be checked during stage inspection to check the current density. 4.4.38 The transformer shall be designed with particular attention to the suppression of harmonic voltage, especially the third and fifth, so as to eliminate waveform distortion and from any possibility of high frequency disturbances, inductive effects or of circulating currents between the neutral points at different transforming stations reaching such a magnitude as to cause interference with communication circuits. 4.4.39 The windings shall be designed to reduce to a minimum the out-of-balance forces in the transformer at all voltage ratios. Page 83Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 84 4.25 Section VI Schedule of Requirements Tapping 4.5.1 Tapping Range The transformer shall be provided with tapping on the 33 kV winding for a variation of no load primary voltage for parallel operation, with Tap No. 1 having the highest voltage assignment, as follows: 33,000 volts + 8 1.67% - 8 1.67% 4.5.2. Tapping Method Tapping shall be carried out by means of an on-load tap changer as described in clause 4.12 below. 4.26 Core and Flux Density a) Core 4.26.1 The core shall be constructed from the laminations of high grade cold rolled non-aging, grain oriented silicon steel known as M4 or superior grade CRGO steels of maximum 0.27mm or less lamination thickness especially suitable for transformer core. The grade of CRGO shall be stated in the bid. 4.26.2 The design of the magnetic circuit shall be such as to avoid static discharges, development of short-circuit paths within itself or to the earthed or to the clamping structure and the production of flux components at right angles to the plane of the laminations which may cause local heating. 4.26.3 Every care shall be exercised in the selection, treatment and handling of core steel to ensure that as far is practicable, the laminations are flat and the finally assembled core is free from distortion. 4.26.4 Adequate oil ducts shall be provided in the core for cooling. Tinned copper strip bridging pieces shall be used for maintaining electrical continuity wherever the magnetic circuit is provided into pockets by such ducts or insulating material thicker than 0.25mm. 4.26.5 There shall be no movement of the core assembly relative to the tank during transport, installation as well as in service due to sudden jerks caused by short circuits and fluctuating loads. 4.26.6 All steel sections used for supporting the core shall be thoroughly sand blasted or shot blasted after cutting, drilling and welding. Any non-magnetic or high resistance alloy shall be of established quality. 4.26.7 Adequate lifting lugs shall be provided to enable core and winding to be lifted. Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers 4.26.8 The supporting framework of the Cores shall be so designed as to avoid the presence of pockets which would prevent complete emptying of the tank through the drain valve, or cause trapping of air during filling. 4.26.9 The insulation structure for the core to bolts and core to clamp plate shall be such as to withstand a voltage of at least 2kV AC for one minute. (b) Flux Density 4.26.10 The primary voltage variation, which may affect the flux density at every tap, shall be kept in view while designing the transformer. 4.26.11 The transformer shall be so designed that the working flux density shall not exceed 1.6 Tesla at normal voltage, frequency & ratio. Tenders with higher flux density than specified shall not be considered. 4.26.12 Tenderers shall indicate the continuous allowable maximum flux for one minute and five seconds. 4.26.13 The limit of flux density at which core material used saturates shall also be stated in the tender. The name and grade of core material shall be stated in the tender. 4.26.14 The successful tenderer shall be required to furnish magnetization curve of the core material, design calculations and such other data/documents deemed fit by the purchaser for being satisfied that flux density is as desired. NOTE: The above flux density has been specified to meet with the over fluxing of the core due to temporary over voltage of the orders of 25% for one minute and 40% for five seconds that may appear in abnormal conditions such as the one obtained following sudden loss of large loads. 4.27 Losses, Regulation and Impendence 4.7.1 Losses of the transformer shall be stated and shall be subject to tolerances in accordance with IEC 60076. The fixed losses shall be as low as is consistent with good design, reliability and economical use of materials. 4.7.8 Voltage regulation from no-load to continuous rated output at unity power factor, at 0.8 lagging and 0.8 leading power factor with constant voltage across the higher voltage windings shall be stated in the bid. 4.7.9 The impedance voltage at extreme tappings and at principal tapping shall be stated and shall be subject to tolerances in accordance with IEC 60076. Typical values for existing transformers in KPLC at principal (nominal) tap are 9.8% - 10.1%. The minimum as per IEC 60076-5 for this size of transformer is 8.0%. Page 85Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 86 Section VI Schedule of Requirements 4.7.10 As a minimum, the short-circuit apparent power of the system shall be taken as 10,000MVA (as per IEC 60076-5) in order to obtain the value of the symmetrical short circuit current to be used for the design and tests. 4.28 Terminals: Arrangement & Bushings 4.8.1 The 33kV and 11kV windings shall be brought out separately through open bushings of outdoor, weatherproof design in accordance with IEC. 4.8.2 Bushings for 33kV terminals shall be of the solid porcelain type or condenser type (due to insulation withstand requirements). Bushings for 11kV terminals shall be of the solid porcelain type. 4.8.5 The neutral bushing of the transformer shall be identical to the corresponding phase terminal bushings. 4.8.4 Spacing and air clearances shall be so co-ordinated as to render the probability of a flashover from the terminal of one winding to the terminal of another winding negligible. 4.8.5 Leakage distance of bushings shall not be less than 31mm/kV, based on operating phase to phase voltage. 4.8.8 Bushing terminals shall be clamp type suitable for both copper and aluminium Busbars of sizes upto 76mm diameter. 4.8.11 Each bushing of the 33kV windings shall be mounted on a turret. Each turret shall be suitable for accommodating at least two sets of current transformers. 4.8.12 Each bushing of the 11kV windings shall be mounted on a turret. Each turret shall be suitable for accommodating at least three sets of current transformers. 4.8.9 Terminal arrangement on the HV and LV sides shall be N, A, B, C and n, a, b, c respectively (this shall be indicated on drawings submitted for approval before manufacture). 4.29 Current Transformers to be Fitted 4.9.1. Current transformers shall be installed in the bushing turrets and shall be of the following quantities, ratios, ratings and class: PHASE HV-side (33kV) A CORE BURDEN RATIO CLASS 1 2 15VA 15VA 400/1A 400/1A cl. 5P10 cl. X Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers B C N LV-side (11kV) a b c n 1 2 3 1 2 - 15VA 15VA 10VA 15VA 15VA - 400/1A 400/1A 400/? 400/1A 400/1A - cl. 5P10 cl. X cl. 1 cl. 5P10 cl. X - 1 2 3 1 2 3 4 1 2 3 4 1 2 15VA 15VA 15VA 15VA 15VA 15VA 15VA 15VA 15VA 15VA 10VA 15VA 15VA 1200/1A 1200/1A 1200/1A 1200/1A 1200/1A 1200/1A 1200/1A 1200/1A 1200/1A 1200/1A 1200/? 1200/1A 1200/1A cl. 0.5 cl. 5P10 cl. X cl. 0.5 cl. 5P10 cl. X cl 0.5 cl. 0.5 cl. 5P10 cl. X cl 1.0 cl. X cl. 5P10 4.9.2 Current transformers of suitable rating and class for winding temperature indicators shall be installed to adequately cover the transformer (HV & LV) as indicated above (as 400/? and 1200/?) for guidance. 4.9.3 Current transformers shall also comply with the requirements of IEC 60044. 4.9.4 Full technical particulars of current transformers offered, including type test reports from an International reputable Testing Authority or a National Standards and Testing Authority of the country of manufacture, shall be submitted with tender. 4.30 AIR CLEARANCE 4.10.6 When totally assembled, as in service, electrical clearances in air shall be adequate to withstand the assigned impulse withstand test voltages. 4.10.7 Care shall be taken to ensure that all fittings are suitably positioned so as not to interfere with the external connection to the bushing terminals. 4.10.8 Minimum external air clearances shall be as shown under. Nominal System Voltage between Phases 11kV Page 87Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 33kV 88 Section VI Schedule of Requirements Minimum clearance phase-to-earth and phase-to-neutral mm 300 485 Minimum clearance phase-to-phase between phases of the same winding mm 300 485 Minimum clearance between a line terminal of the high voltage winding and a line terminal of a lower voltage winding mm 300 485 Minimum clearance from live metal to oil pipe-work including conservator and pressure relief device mm 300 485 4.11. INSULATION LEVELS The complete transformer arranged for service, shall be capable of withstanding the following voltages and shall comply fully with the requirements of IEC 60076 Part 3, including the latest amendments. Nominal system voltage Highest system voltage Lightning Impulse withstand voltage, dry Power frequency withstand voltage, wet (kV, rms) 33 11 (kV, rms) 36 12 (kV, peak) (kV, rms) 200 95 95 38 4.12. ON LOAD TAP CHANGER AND MECHANISM BOX 4.12.3 The transformer shall be complete with vacuum type on-load, electrically driven tap changing mechanism of the high-speed resistor transition type, and shall comply with the requirements of IEC 60214, 60512 and this specification. The equipment shall be suitable for remote operation from a control panel supplied with the transformer as well as for local operation from the Motor Drive Unit (MDU) mounted on the transformer body. 4.12.4 The mechanism shall be so designed as to ensure that when a tap change operation is in progress, it shall be able to complete the task independently irrespective of operation of any relays or switches. 4.12.3 Adequate means shall be provided to safeguard the transformer and its auxiliary circuits from damage should a failure of the auxiliary supply or any other mal-operation occur during the progress of tap changing that may prevent it from completing its task. Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers 4.12.4 Means shall be provided in the marshalling kiosk for mechanical isolation of the supply to the Motor Drive Unit, and a suitable thermal overload device (details to be submitted with tender) shall be provided in the MDU for the protection of the motor. The possibility of over-running the mechanism at each end of the voltage range shall be prevented by means of limit switches and mechanical stops. Other techniques used to prevent tap changer runaway shall be indicated. 4.12.5 A mechanically operated device shall be provided to indicate the tap position locally, and a suitable tap position transmitter shall be provided for the remote tap position indication. 4.12.6 A counter shall be provided on the tap changing mechanism box to indicate the total number of operations completed by the equipment. 4.12.7 Contactors and associated equipment for the control circuit for local/remote and manual operations of the tap changer mechanism shall be housed in the mechanism box. 4.12.12 The tap changer shall be housed in a separate compartment and shall be Vacuum Type. Sufficient documentation for the vacuum switch in form of manuals, instructions, drawings, technical characteristics, copies of type test certificates and type test reports (from an Independent and ISO/IEC 17025 accredited Testing Laboratory), manufacturing and export experience of the supplier shall be submitted with the tender for technical evaluation. The tap changer shall be of a design & make approved by KPLC. 4.12.13 The Motor Drive Unit shall have the following in addition to what has been stated above: (c) Isolating switch in the transformer marshalling box for the supply to the tap changer Motor Drive Unit, (b) Raise/lower contactors for tap changer motor operation, and associated single-phase protection/overload relay, (c) Switch for selection of local/remote tap changer control, (d) Switch or switches for local tap changer operation, (e) Provisions shall be made available for hand operation in the mechanism box. Page 89Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 90 Section VI Schedule of Requirements 4.12.10 The tap changer shall be of internationally reputable manufacture and proven reliability in service. Detailed documentation and copies of certificates shall be submitted with the tender for evaluation. 4.12.11 Remote Tap Changer Control Panel The remote tap changer control panel shall contain the following devices: Automatic Voltage Regulating Relay (to be of KPLC approved design and technical details shall be submitted with tender). Off/Manual/Automatic switch for the Relay. Raise /Lower control switch. Raise , Lower, ‘out of step’ and tap change in progress indication lamps Dial type Tap position indicator (technical details to be submitted with the tender). Master/Follower/Independent Scheme and selector switch. The Tap Changer shall employ, negative reactance or circulating current principle scheme for parallel operation with other three similar transformers but of different rating. Local /Remote switch KV meter (technical details to be submitted with the tender) Door operated lamp and anti-condensation heater. Heater switch ON/OFF to control anti-condensation heater Various control circuits controlled by Miniature Circuit Breakers 4.12.12 AUTOMATIC VOLTAGE REGULATING RELAY The relay shall be of KPLC approved make & design and shall, as a minimum, incorporate the following features: Rated voltage 110V AC. Rated Current 1 Amp. Initial time delay range 5-100 seconds, and ability to select Integrated delay or Definite time delay. Inter-tap delay 1-80 seconds Relay voltage setting, adjustable in steps of 1V from 85 - 130V Line drop compensation 0-20 V at rated current for both reactive and resistive setting Under voltage inhibit range 70%-90% & over current inhibit range 150%250% Bandwidth range 0.5-5 % of voltage level Over voltage inhibit The AVR should have a selector switch with OFF/Manual/Auto Should be of Numeric Design. Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers The Relay shall be Designed to employ both Circulating Current Compensation or Negative(Reverse) Reactance compounding to minimize circulating current for Parallel Transformer Operation. Tap changer Maintenance, by maintaining Tap Operation count. Tap Changer Mechanism Failure. Sufficient documentation in form of price, instruction manuals, drawings, technical characteristics and test certificates from international/national testing/standards laboratory of the country of manufacture shall be submitted with the tender to facilitate technical evaluation. 4.13. PARALLEL OPERATION 4.13.1 A scheme for operating this transformer in parallel with other similar units of different rating shall be provided and wired in the marshalling kiosk (box) by the manufacturer ready for interphasing. 4.13.2 The scheme shall maintain the transformers in stable parallel operation and limit circulating current to a minimum. 4.13.3 In the event of this transformer being disconnected from the system, its reconnection shall not result in its tap changer failing to operate automatically because of tapping discrepancy. 4.13.4 Suitable selector switch shall be provided, so that any one transformer of the group can at a time be selected as “Master”, “Follower” or “Independent”. 4.13.5 Necessary interlock blocking independent control when the units are in parallel shall be provided. 4.13.6 The scheme shall be such that only one transformer of a group can be selected as “Master”. 4.13.7 An out –of- step device shall be provided for each transformer which shall be arranged to prevent further tapchanging when transformers in a group operating in “Parallel control” are one tap out-of-step. 4.14. MARSHALLING KIOSK (Box) 4.14.1 The marshalling kiosk shall be of outdoor, IP 55, weatherproof, verminproof type with a hinged, lockable door fitted with a glass panel to facilitate reading of oil and winding temperature gauges without opening the door. The kiosk shall be mounted so that its window is approximately 1600mm above ground level; and shall accommodate at least the following items:- Page 91Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 92 Section VI Schedule of Requirements a) Winding temperature indicator for both HV and MV with a maximum pointer drag hand type with a resetting knob and three separately adjustable mercury contacts for alarm, trip and operation of cooler control circuits as required. b) Oil temperature indicator with a maximum pointer drag hand type with a resetting knob and two separately adjustable mercury contacts for alarm and trip. c) Mechanical isolating switch for the incoming 3 phase, 4 wire, 415V 50Hz supply to the marshalling kiosk. 415 volts and 240 volts socket outlets (square pins) shall also be provided in the kiosk. d) A mechanical isolating switch for the outgoing 3 phase 4-wire 415V 50Hz supply to the OLTC Motor drive unit. e) Suitable starters for the cooling fan motors complete with thermal overload/single phase protection relay and normally-closed electrical auxiliary contacts for motor failure alarm/trip circuits. f) A selector switch with ‘OFF’, ‘HAND’ and AUTO positions for cooling fan motors g) An internal standard screw type illumination lamp and heater for the kiosk with respective switches. The lamp shall be door switch operated. h) Wiring, fuses, links, terminal boards and cable glands for bottom entry of multicore cables. i) Anti-condensation heater with a switch. j) Thermostat for anti-condensation heater control. k) Hygrostat for anti-condensation heater control. l) MCB control for each of the circuits. m) Phase sequence relay for detection of wrong phase rotation for the supply to the fans and the OLTC Motor Drive Unit. Detailed technical details, drawings, and schematics shall be submitted with the tender documents for evaluation. 4.15. AUXILIARY SUPPLIES Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers Equipment shall be rated for the following auxiliary power supplies: (i) Cooler control circuits: 240 V, single phase, 50Hz (j) Tap changer control: 240 V, single phase, 50Hz (k) Cooling fan motors: 415 V, three phase, 50Hz (l) Tap changer motor: 415 V, three phase, 50Hz 4.16. TRANSFORMER TANK AND TANK COVER 4.16.1 The tank shall be of top cover design and shall be constructed of mild steel plates of sufficient thickness and strength and shall be complete with all accessories. It shall be designed so as to allow the complete transformer when filled with oil to be lifted by crane or jacks, transported by road, rail or on water without overstraining any joints and without causing subsequent leakage of oil. The minimum thickness for sides, bottom and top cover shall be 8mm, 20mm and 20mm respectively 4.16.2 The base of the tank shall be so designed that it shall be possible to move the complete transformer unit in any direction without injury when using rollers, and/or plates 4.16.3 The tank and its accessories shall be so designed as to prevent collecting or trapping of gases. Where this cannot be avoided, pipes shall be provided to vent the gas into the main expansion pipe. The vent shall have a minimum outside diameter of 19mm except for short pipes which may be 6.35mm minimum inside diameter. 4.16.4 All joints, other than those that may have to be broken shall be welded. Caulking of unsatisfactorily welded joints is forbidden. 4.16.5.The main tank body shall be pressure tested and a certificate issued by the national standards and testing laboratory ascertaining the soundness of all welded joints. A certified copy of the certificate shall be submitted with the tender for evaluation. 4.16.6 Tank shall be provided with lifting lugs suitable for lifting the complete transformer with oil. Further more, a minimum of four accessible jacking positions shall be provided to enable the complete transformer to be raised or lowered using jacks. Page 93Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 94 Section VI Schedule of Requirements 4.16.7 The transformer tank and all attachments normally under oil shall be capable of withstanding full vacuum. The oil conservator shall withstand at least 35% full Vacuum. 4.16.8 Tank cover shall be of such a design and construction as to prevent accumulation of water and shall be bolted to the flange on the tank top to form a weatherproof joint. 4.16.9 Inspection openings shall be provided as necessary to give easy access to bushings, tapping switch and for testing or general inspection. 4.16.10 Tank cover and inspection covers shall be provided with suitable lifting arrangements. Inspection covers shall not weigh more than 25 kg apiece. 4.16.11 The tank cover shall be fitted with isolated pockets for oil and winding temperature instrument bulbs. Protection shall be provided where necessary for each capillary tube. The pocket shall be fitted with a captive screwed cap to prevent the ingress of water. Detailed drawings shall be provided. 4.16.12 The pocket shall be located in a position of maximum oil temperature at continuous maximum rating and it shall be possible to insert and remove the instrument bulbs without lowering the oil in the tank. 4.16.15 Gaskets for weather and oil-tight joint faces shall be of synthetic rubber-andcork composition and shall have a minimum thickness of 5mm, except that where jointing faces are precision-machined thinner gaskets may be used. 4.17. PAINT WORK Cleaning and painting shall be in accordance with the following requirements. Any deviations in methodology shall be stated and may only be those that will produce demonstrably superior results. A test report issued by the national standards and testing laboratory shall be produced at the time of acceptance testing of the transformer. 4.17.1 Tanks and Accessories (g) External and internal surfaces of all transformer tanks and chambers and other fabricated steel items shall be cleaned of scale, rust and surface dirt by blast cleaning or other suitable approved method. After cleaning, these surfaces should be immediately covered with paint. Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers (h) The exterior shall be thoroughly cleaned by shot blasting or other approved method and given priming coat followed by two coats of contrasting colours of durable weather-resisting paint. The final coat shall be high gloss of shade No. 632 (Admiralty Grey) according to BS 381C. (i) The interior of all transformer tanks and other oil-filled chambers shall be cleaned of all scale and rust by shot blasting or other approved method. Hot oil resistant varnish on white synthetic enamel paint is to be used for painting the inside of all oil filled chambers, including transformer tanks and CT chambers & covers. The final coat shall be of a light-coloured anti-condensation finish. 4.17.2 Radiators (e) Radiators shall be thoroughly degreased and treated externally by phospating and/or other rust-inhibiting process. (f) Radiators shall be flood-painted with a primer and two coats of durable weather and oil resisting paint. The final external coat shall be high gloss of shade No. 632 (Admiralty Grey) according to BS 381C. The total paint thickness shall not be less than 85μm at any point. 4.18. COOLING SYSTEM 4.18.1 Radiators shall be supplied in banks as suitable. Each bank shall be fitted with gate valves with legible labelling for OPEN/CLOSED positions and used for full isolation from the main tank. Each radiator shall have a top and bottom isolating butterfly valve. The radiator design shall exclude accumulation of rainwater. 4.18.6 Radiator banks shall be mounted directly to the transformer main tank for best use of space. 4.18.7 Each radiator shall have a bleeding facility (to allow escape of air) on top. 4.18.4 Separately mounted a-c motor driven fans fitted with wire mesh guards shall be provided for the radiators. The fan motors shall be totally enclosed, weatherproof, outdoor type suitable for continuous operation and shall be fitted with terminal boxes and glands to accommodate multicore electric supply cables. Technical details of the fan motor shall be supplied with the tender. 4.18.5 Suitable starters, protection/warning devices, contactors and switches for the motors shall be provided as stipulated in clause 4.14 above. Page 95Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 96 Section VI Schedule of Requirements 4.18.6 Suitable lifting lugs shall be provided for removal and assembly of radiators. 4.18.7 The complete cooling system and the fittings shall be fully co-ordinated. Where necessary, the cooling fan motors shall be fired in designed groups and in such sequence as to achieve the desired control at maximum efficiency and safety. 4.19. FITTINGS 4.19.1 Conservator The transformer shall be provided with a conservator having a filling orifice, an isolating valve, a drain valve and a cobalt free dehydrating breather (with oil seal) which shall be accessible from ground level. The drain pipe shall be located at the lowest point in the conservator in its final installed position and welded such that it can drain all the sludge in the conservator. The conservator shall be partitioned proportionately to separate the main tank oil and the tapchanger oil. Each compartment to be fitted with a breather and an oil level indicator with electrical contacts for alarms. The conservator complete with drain valve shall be in such a position as not to obstruct the electrical connections to the transformer. An oil gauge shall be provided at one end of the conservator marked with oil levels that can be read by a person standing on the ground. Expansion joints may be provided in the inlet and outlet pipes to the transformer as necessary. 4.19.2 Gas and Oil Actuated Relay (Transformer main tank) Transformers shall be provided with a gas and oil actuated relay (Buchholz relay) of double float type with tripping contacts to detect accumulation of gas and sudden changes of oil pressure. Shut off valves and flange couplings shall be provided to facilitate easy removal of the relay without lowering oil level in the main tank. A bleed valve for gas venting, a test valve and a terminal box suitably wired to the marshalling kiosk shall also be provided. The gas venting pipe shall be brought down to a height reachable from ground level and shall be fitted with a gas sampling device at the end. Provision should be made on the relay for simulation of gas and oil surge for testing purposes. 4.19.3 Gas and Oil Actuated Relay (Tap changer compartment) Tap changer compartment shall be provided with a gas and oil actuated relay (Buchholz relay) of double float type with tripping contacts to detect Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers accumulation of gas and sudden changes of oil pressure. Shut off valves and flange couplings shall be provided to facilitate easy removal of the relay without lowering oil level in the tap changer compartment. A bleed valve for gas venting, a test valve and a terminal box suitably wired to the marshalling kiosk shall also be provided. The gas venting pipe shall be brought down to a height reachable from ground level and shall be fitted with a gas sampling device at the end. Provision should be made on the relay for simulation of gas and oil surge for testing purposes. 4.19.3 Pressure Relief Device A pressure relief device shall be provided for the main tank, complete with trip contacts suitably wired to the marshalling kiosk. The device shall be resettable after an operation. Details of the device shall be submitted with the offer. 4.19.4 Winding Temperature Indicator (m) The transformer shall be provided with winding temperature indicator, maximum indicator and associated current transformers. The temperature indicator shall have a scale ranging from 20°C to 150°C, preferably uniformly divided and its type to be stated in the bid. The indicator shall have two sets of independently adjustable contacts as follows: (i) Alarm Adjustable setting: 70°C to 150°C Fixed differential: Not more than 10°C (ii) Trip Adjustable setting: 70° to 150°C Fixed differential: Not more than 10°C (n) All contacts shall be adjustable to a scale and shall be accessible on removal of the cover for dial type devices. For purposes of (i) and (ii) above, the contacts shall be suitable for making or breaking 150VA between the limits of 30 and 250 V a.c. or d.c., and making 500 VA between the limits of the 110 and 250 V d.c. (o) Isolating and test links shall be provided in a control cubicle to allow for measuring the oil temperature and testing the heater coil. (p) The current transformer providing winding temperature indication shall be located at the discretion of the manufacturer, in the best position for the duty. (q) Calibration of indicator shall be related to the winding having the maximum temperature rise. Page 97Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 98 Section VI Schedule of Requirements (r) If the value on the winding temperature indicator varies by more than 3°C from the values derived from the tests specified in clause 5, then adjustments shall be made to the equipment to achieve these limits. 4.19.5 Oil Temperature Indicator Transformers shall be provided with an oil temperature indicator with a maximum pointer and contacts for alarm and trip signals, similar to winding temperature indicator above. 4.20. ACCESSORIES The following shall be provided: 4.20.1 Valves with blank flanges fitted at the top and bottom for oil filtration purposes, having the following features: (i) The valve located at the bottom of the tank shall also be suitable for draining oil from the transformer tank. (j) All valves shall close with a clockwise rotation. The main inlet and outlet valves shall be provided with “open” and “closed” position indicators, visible from ground level. (k) All valves shall have provision for padlocking in the open and closed position for operation purposes. The hole for the padlock shall have a clearance of not less than 8mm and not more than 10mm. Locking pin shall be of anti-rattle design to limit noise emissions. The locking padlocks shall be provided. (l) Closed/Open positions of all valves must be clearly marked. 4.20.2 Oil sampling device appropriately located to obtain samples of transformer oil from the top and bottom of the tank. 4.20.3 Two earthing terminals located at diagonally opposite corners of the tank. 4.20.4 Air release valves or plugs for the main tank, suitably located. 4.20.7 Non-deteriorating detailed diagram and rating plates. 4.20.6 Other Fittings/accessories Diagram plate Plate of valves and oil piping. Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers Motor drive electrical and protection diagram. Cooling control electrical and protection diagram. Electrical scheme for operating this in parallel with other similar units. Detailed list of the transformer equipment & fittings including their drawings, brochures & instruction manuals. Shipping data Detailed erection, installation, operation and maintenance manuals in English language. Testing Plan. Impact recorder for the whole duration of transit and a report provided afterwards. 2 Sets of keys for padlocking devices. (all control boxes as well as valves to be padlocked) 4.21. TRANSFORMER OIL The transformer and all associated oil immersed equipment shall be supplied oil filled. The oil shall comply with all the requirements of IEC 60296 (class 1: uninhibited oil). Tenderer shall provide the chemical composition and properties of the oil and the replacement cycle over the expected life of the transformer. 4.22. CAPITALIZATION 4.22.5 Transformer losses shall be capitalized at the following rates to facilitate evaluation and comparison of tenders. Total load losses, ONAF rating (copper loss + stray loss) at rated current at 750 C in KW, including auxiliary losses Total no load losses in KW (core loss + dielectric loss) US$ 1070 per kW US$ 4300 per kW Losses will be capitalized at the above rates and added to the bid price according to the formula below: Gep = Gbp + G($), where Gep = Bid evaluation price, Gbp = Bid price and G($) = Adjustment for the cost of the operation G($) is obtained by using the following formula: G($) = US$ 1070 X {Total load losses, ONAF rating (copper loss + stray loss) at rated current at 750 C in KW, including auxiliary losses} + US$ 4300 X {Total no load losses in KW (core loss + dielectric loss)}. Page 99Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 100 Section VI Schedule of Requirements 4.22.6 The guaranteed transformer losses used in the above capitalization formula shall be the maximum allowed and no plus tolerance shall be allowed during acceptance testing. 4.23. QUALITY MANAGEMENT SYSTEM 4.23.1 The bidder shall submit a quality assurance programme (QAP) that will be used to ensure that the transformer design, material, workmanship, tests, service capability, maintenance and documentation, will fulfil the requirements stated in the contract documents, standards, specifications and regulations. The QAP shall be based on and include relevant parts to fulfil the requirements of ISO 9001:2008. 4.23.2 The Manufacturer’s Declaration of Conformity to reference standards and copies of quality management certifications including copy of valid and relevant ISO 9001: 2008 certificate shall be submitted with the tender for evaluation. 4.23.3 The bidder shall indicate the delivery time of each type of transformer, manufacturer’s monthly & annual production capacity and experience in the production of the type and size of transformer being offered. A detailed list & contact addresses (including e-mail) of the manufacturer’s previous customers outside the country of manufacture for exact or similar rating of transformers sold in the last five years shall be submitted with the tender for evaluation. 17. TESTS AND INSPECTION 5.7 The transformer shall be inspected and tested in accordance with the requirements of IEC 60076 and this specification. It shall be the responsibility of the manufacturer to perform or to have performed all the tests specified. Tenderers shall confirm the manufacturer’s capabilities in this regard when submitting tenders. Any limitations shall be clearly specified. 5.8 Copies of Type Test Certificates and Type Test Reports issued by the relevant Independent International or National Testing/ Standards Authority of country of manufacture or ISO/IEC 17025 accredited and independent testing laboratory shall be submitted with the offer for evaluation (all in English Language). A copy of the accreditation certificate for the independent laboratory shall also be submitted. Any translations of certificates and test reports into English language shall be signed and stamped by the Testing Authority. 1) Copies of type test certificates and type test reports for the transformer to be submitted for tender evaluation shall include: g) Dielectric tests to IEC 60076 (Lightning Impulse and Power Frequency Withstand Tests). Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers h) Short circuit withstand test to IEC 60076. thermal ability of the transformer to withstand short circuit, ability of the transformer to withstand the dynamic effects of short circuit i) Temperature rise test to IEC 60076. Note: Temperature rise test to IEC 60076 if conducted at the manufacturer’s premises (factory) MUST be in the presence of representatives of ISO/IEC 17025 accredited and independent testing laboratory; who shall sign the certificates and test reports. 2) Copies of type test certificates and type test reports for the on load tap changer to be submitted for tender evaluation shall include: m) Dielectric tests (Lightning Impulse and Power Frequency Withstand Tests). n) Short circuit withstand test. o) Temperature rise test. p) Switching tests. q) Transition impedance test. r) Mechanical tests. 5.9 The transformer shall be subject to acceptance tests at the manufactures’ works before dispatch. Acceptance tests shall be witnessed by two Engineers appointed by The Kenya Power and Lighting Company Limited (KPLC) and shall include the following: 5.3.1 Routine tests to IEC 60076 (to be done during acceptance testing at factory) Measurement of winding resistance Ratio test Vector group Separate source voltage withstand test Induced over-voltage Insulation resistance Oil leakage test on fully assembled transformer for 12 hours Measurement of impedance voltage Magnetic balance Measurement of no-load loss and current Measurement of load loss (at normal & extreme taps) Page 101Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 102 Section VI Schedule of Requirements Tests on on-load tap-changer Tests on on-load tap-changer remote control panel Efficiency at 50%, 75%, 100% loading at unity p.f and rated terminal voltage (Corrected to 75C) 5.3.2 Type Tests to IEC 60076 (to be done during acceptance testing at factory) Temperature rise test – To be performed on one unit during acceptance testing. Lightning impulse withstand voltage test – To be performed on one unit during acceptance testing. 5.3.3 Additional tests (to be done during acceptance testing at factory) 5.10 Visual Inspection (verification of auxiliaries, fittings & accessories, markings & nameplates, paintwork, workmanship and finish) Measurement of power taken by the fans Insulation dissipation factor Condenser bushing capacitance and tan delta DGA (dissolved gas analysis) of the insulating oil.- To be performed before and after temperature rise test Acoustic and sound level Insulation tests on the auxiliary wiring in the marshalling boxes Measurement of zero sequence impedance Measurement of harmonics no-load current CT ratio and polarity Measurement of zero phase sequence impedance Paint thickness Tank pressure test Testing Facility 5.10.1 The bidder shall provide current e-mail address, fax and telephone numbers and contact person at the Testing Authority where Type and Special Tests to IEC 60076 were carried out. 5.10.2 All test and measuring equipment to be used during acceptance testing shall have been calibrated and copies of valid calibration certificates shall be provided to KPLC Engineers. A detailed list of workshop tools, test/measuring equipment and list of tests to IEC 60076 that can be carried out by the manufacturer shall be submitted with the tender for evaluation. Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers 5.11 Test reports for each transformer (including its individual components) shall be submitted to The Kenya Power and Lighting Company for approval before shipment. 5.12 On receipt of the transformer, KPLC will inspect it and may perform or have performed any of the relevant tests in order to verify compliance with the specification. The manufacturer shall replace/rectify without charge to KPLC, equipment which upon examination, test or use fail to meet any or all of the requirements in the specification. 18. MARKING, LABELLING AND PACKING 6.9 The transformer and associated components shall be packed in a manner as to protect it from any damage in transportation and handling. It shall be dispatched oil-filled and fully wired. All piping shall follow the contour of the transformer as closely as possible to avoid damage during transportation and handling. Auxilliary equipment and accessories/fittings shall be protected against mechanical damage and oil vandalism. 6.10 Each assembly and package of items associated with the transformer shall be suitably marked for ease of identification. 6.11 In addition to markings and labels required elsewhere in the tender & specification, each equipment and component shall be marked in accordance with the relevant IEC standard. Each transformer shall be provided with a rating plate of weatherproof material, fitted in a visible position, showing the appropriate details listed in IEC 60076. The entries on the plate shall be indelibly marked (either by etching, engraving or stamping). 6.12 In addition, the name plate shall include load and no load losses for the highest, lowest and principle tap positions, temperature class of insulation, connection diagram and the inscription 'PROPERTY OF THE KENYA POWER AND LIGHTING CO.' all marked indelibly as in 6.4. ----------THIS SPACE LEFT BLANK---------- Page 103Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 104 Section VI Schedule of Requirements Annex A SCHEDULE OF GUARANTEED TECHNICAL TRANSFORMER OFFERED No. Requirements 1. Name of the manufacturer and country of origin 2. Conforming to standard 3. Service (indoor/outdoor), altitude, temperature range, humidity and environment (pollution severity level) 4 Rating a) 1. With ONAN cooling, MVA 2. With ONAF cooling, MVA b) Rated no load voltage HV-kV LV-kV 5. Temperature rise of top oil (deg.C) 6. Temperature rise of winding measured by resistance. 7. i) With ONAN cooling (deg. C) ii) With ONAF cooling (deg. C) iii) load Period of operation of transformer at full without calculated winding hot spot temperature exceeding 140C and with a. 50% coolers off b. 100% coolers off Rated frequency (Hz) 8. No. of windings 9. Number of phases 10. Connection symbol & vector group 11. Tappings: i) ii) Type of tap changer Tap step (percent) PARTICULARS FOR BIDDER’S OFFER Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers iii) Total tap ranges - (+) percent to (-) percent iv) 12. Tappings provided at required) (HV-N Magnetization data at no load, at 90% rating, at 100% rating and at 110% rated voltage and load and frequency i) Current in Amps ii) Power factor iii) Total no load losses in KW (core loss + dielectric loss) 13. Total load losses (copper loss + stray loss) at rated current at 750 C in KW i) For ONAN Rating ii) For ONAF Rating (including auxiliary losses) iii) Auxiliary Losses 14. % impedance voltage at rated current and frequency at 750 C. i) Positive sequence at normal tap in % ii) Positive sequence at Max. Voltage tap in % iii) Positive sequence at Min. voltage tap in % iv) Minimum short-circuit apparent power v) symmetrical short circuit current 15. 16. Reactance per phase at rated frequency at normal tap on rated MVA base: HV to LV - % Resistance at 750 C of: HV Winding in ohms (at principle & extreme taps) LV Winding in ohms 17. Efficiency at 750 C taking in to account input of cooling plant loss: Page 105Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 106 Section VI Schedule of Requirements At Unity Power Factor and at 0.8 Power Factor Lagging: i) At 125% full load ii) At 100% full load iii) At 75% full load iv) At 50% full load 18. Regulation at full load & at 750 C i) ii) 19. At unity p.f. in % At 0.8 p.f. (lag) in % a) Short time thermal rating of HV winding in kA and duration in seconds b) Short time Thermal rating of LV winding in kA & duration in seconds 20. a) Overload capacity for 2 hours after continuous full load run b) Thermal time constant in hours 21. a) Test Voltages at factory: i) Lightning impulse kV (peak) ii) Power frequency voltage withstand kV (rms) ii) Altitude of factory b) Voltage to earth for which star point will be insulated. i) ii) Impulse kV (Peak) Power frequency (kV) 22. Noise level when energized at normal voltage and normal frequency at no load. 23. Approximate weights i) Core (kg) ii) Windings (kg) (Copper + Insulation) (separately) Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers iii) Tank & Fittings (kg) iv) v) Oil (kg) Total weight (kg) 24. Details of oil and quantity in liters 25. Net core area in sq. meters 26. Type of transformer (stacked core type required) 27. Material of Laminations 28. i. Grade of CRGO ii. Thickness of lamination iii. Stack-factor iv. Specific weight/m3 v. Specific loss watts/kg. Maximum flux density at rated voltage and frequency in Tesla/lines/cm2 Conductor area in sq. cm. and current density in Amps/Sq. cm. 29. HV LV Regulation winding. Type of windings 30. HV LV 31. Winding insulation type and class, graded or ungraded HV LV 32. a) Insulating material i) Turn insulation ii) HV side iii) LV side b) Between HV and LV as applicable. Page 107Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 108 Section VI Schedule of Requirements c) For core bolts, washers and end plates d) Tapping connection 33. i) Type of axial support:HV winding LV winding ii) 34. Type of Radial Coil support :HV winding LV winding Clearances in air Phase to phase HV - HV HV - LV LV - LV Phase to earth HV - E LV - E 35. 36. 37. Details of Tank i) Material for tank ii) Type of the tank iii) Thickness of sides in mm iv) Thickness of Bottom in mm v) Thickness of Cover in mm vi) Thickness of Radiators in mm Shipping details – List parts normally detached for transport and indicate protection against mechanical damage and oil vandals for entire transformer Details of Bushings (indicate details for each) i) Type ii) One minute dry withstand frequency voltage kV (rms) iii) One minute wet withstand power frequency voltage kV (rms) power iv) 1.2/50s lightning impulse voltage, dry (kVp) HV LV NEUTRAL Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers 38. v) Total creepage distance in Air (mm) vi) Weight of bushings (kg) vii) Phase to earth clearance in air of live parts at the top of bushings. viii) Maximum current rating of each bushing ix) Quantity of oil in the bushings in liters On load tap changer (OLTC) i) Manufacturer and Type & Model No. ii) Rating iii) Rated voltage kV iv) Rated current Amps v) Step voltage kV vi) No. of steps No. vii) Approximate over all dimensions (Width x Breadth x Depth) in mm viii) Approximate overall weight in kg. ix) Time to complete one tap change step in seconds x) List technical documents including type test certificates and type test reports, manufacturing experience, sales records, installation instructions and manuals and manufacturer’s authorization submitted for the OLTC offered. 39. Cooling System: i) Grade of oil ii) Quantity of oil in Transformer iii) Weight of oil in Transformer in litres in litres iv) Type and make of material used for radiators. v) Total radiating surface in m2 vii) No. of tubes/fins & copulate dimensions thereof. viii) Total weight of Radiators in kg. Page 109Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 110 Section VI Schedule of Requirements 40. Cooling Equipment : Fan motor i) ii) iv) Make and Type (Details) Number connected --(No.) Nos. in standby --(No.) Rated power --- v) Rated Voltage vi) Temp. at which control is adjustable vii) Capacity in Litres/Minute iii) 41. (kW) Overall dimensions of transformer including cooling gear, tap changing gear etc. a) Length mm b) Breadth mm c) Height mm d) Reference drawing No. 42. Type and size of oil temperature indicator. 43. Type of oil level indicator. 44. Type and size of Gas operated relay. Type & size of winding temperature indicators. 45. 47. Ratio and Type of CT used for winding temperature indicator Capacity of conservator vessel (Litres) 48. Type of oil preservative installed 49. Valve sizes and Numbers required/fitted 46. 50. 51. i) drain valves -mm- No. ii) filter valves -mm- No. iii) sampling valves -mm- No. Size of Rail gauge for installation in yard a) Longer axis b) Shorter axis a) Type and make of pressure relief device b) Minimum pressure at which the device operates (kPa) Volume II – Section VI : Employer’s Requirements : Contract15 - 132/33 kV Substations and bays Chapter 4: Technical Specification for Power Transformers 52. 53. 54. 55. 56. 57. Make & size of silica-gel breaker. Manufacturer’s Guarantee and Warranty List catalogues, brochures, technical data, drawings submitted to support the offer. Detailed list & contact addresses of the manufacturer’s previous customers outside the country of manufacture for similar transformers sold in the last five years submitted to support the offer. List Type Test Certificates and Type Test Reports submitted with tender (indicate test report numbers, date, Independent Testing Institution and contact addresses) g) Dielectric tests to IEC 60076 (Lightning Impulse and Power Frequency Withstand Tests). h) Short circuit withstand test to IEC 60076. thermal ability of the transformer to withstand short circuit, ability of the transformer to withstand the dynamic effects of short circuit. i) Temperature rise test to IEC 60076. Note: Temperature rise test to IEC 60076 if conducted at the manufacturer’s premises (factory) MUST be in the presence of representatives of ISO/IEC 17025 accredited and independent testing laboratory; who shall sign the certificates and test reports. Testing facility (of Detailed list of the manufacturer) manufacturer’s workshop tools, test and measuring equipment List of tests to IEC 60076 that can be carried out by the manufacturer 59. List Acceptance Tests to be witnessed by KPLC Engineers at the factory List test reports (for transformer and components) to be submitted to KPLC for approval before shipment Copy of ISO 9001:2008 Certificate submitted 60. Quality Assurance Programme 61. Manufacturer’s Declaration of Standards (including IEC 60076) 58. Conformity to Page 111Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 112 Section VI Schedule of Requirements 64. Deviations from tender specifications and supporting data, test reports, technical documents etc. Inspection of the transformer & components at KPLC stores/site. List and details of current transformers to be fitted 65. Auxiliaries, fittings and accessories to be fitted. 62. 63. ………………………………………………………………………………………… …. Manufacturer’s Name, Signature, Stamp and Date PART 3 - Contract 113 Section VII. General Conditions of Contract Table of Clauses Definitions ............................................................................................................................ 115 Contract Documents ........................................................................................................... 116 Fraud and Corruption ........................................................................................................ 116 Interpretation ...................................................................................................................... 117 Language.............................................................................................................................. 118 Joint Venture, Consortium or Association ....................................................................... 119 Eligibility.............................................................................................................................. 119 Notices .................................................................................................................................. 119 Governing Law .................................................................................................................... 119 Settlement of Disputes ........................................................................................................ 119 Inspections and Audit by the Bank ................................................................................... 120 Scope of Supply ................................................................................................................... 120 Delivery and Documents..................................................................................................... 120 Supplier’s Responsibilities ................................................................................................. 120 Contract Price ..................................................................................................................... 121 Terms of Payment ............................................................................................................... 121 Taxes and Duties ................................................................................................................. 121 Performance Security ......................................................................................................... 122 Copyright ............................................................................................................................. 122 Confidential Information ................................................................................................... 122 Subcontracting .................................................................................................................... 123 114 Section VII. General Conditions of Contract Specifications and Standards ............................................................................................. 123 Packing and Documents ..................................................................................................... 124 Insurance ............................................................................................................................. 124 Transportation .................................................................................................................... 124 Inspections and Tests .......................................................................................................... 124 Liquidated Damages ........................................................................................................... 126 Warranty ............................................................................................................................. 126 Patent Indemnity ................................................................................................................. 127 Limitation of Liability ........................................................................................................ 128 Change in Laws and Regulations ...................................................................................... 128 Force Majeure ..................................................................................................................... 128 Change Orders and Contract Amendments ..................................................................... 129 Extensions of Time .............................................................................................................. 130 Termination ......................................................................................................................... 130 Assignment........................................................................................................................... 131 Export Restriction ............................................................................................................... 131 Section VIII. General Conditions of Contract 115 Section VII. General Conditions of Contract Definitions 1.1 The following words and expressions shall have the meanings hereby assigned to them: (a) “Bank” means the World Bank and refers to the International Bank for Reconstruction and Development (IBRD) or the International Development Association (IDA). (b) “Contract” means the Contract Agreement entered into between the Purchaser and the Supplier, together with the Contract Documents referred to therein, including all attachments, appendices, and all documents incorporated by reference therein. (c) “Contract Documents” means the documents listed in the Contract Agreement, including any amendments thereto. (d) “Contract Price” means the price payable to the Supplier as specified in the Contract Agreement, subject to such additions and adjustments thereto or deductions therefrom, as may be made pursuant to the Contract. (e) “Day” means calendar day. (f) “Completion” means the fulfillment of the Related Services by the Supplier in accordance with the terms and conditions set forth in the Contract. (g) “GCC” means the General Conditions of Contract. (h) “Goods” means all of the commodities, raw material, machinery and equipment, and/or other materials that the Supplier is required to supply to the Purchaser under the Contract. (i) “Purchaser’s Country” is the country specified in the Special Conditions of Contract (SCC). (j) “Purchaser” means the entity purchasing the Goods and Related Services, as specified in the SCC. (k) “Related Services” means the services incidental to the supply of the goods, such as insurance, installation, training and initial maintenance and other such obligations of the Supplier under the Contract. Page 115Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 116 Section VII. General Conditions of Contract (l) “SCC” means the Special Conditions of Contract. (m) “Subcontractor” means any natural person, private or government entity, or a combination of the above, to whom any part of the Goods to be supplied or execution of any part of the Related Services is subcontracted by the Supplier. (n) “Supplier” means the natural person, private or government entity, or a combination of the above, whose bid to perform the Contract has been accepted by the Purchaser and is named as such in the Contract Agreement. (o) “The Project Site,” where applicable, means the place named in the SCC. Contract Documents 2.1 Subject to the order of precedence set forth in the Contract Agreement, all documents forming the Contract (and all parts thereof) are intended to be correlative, complementary, and mutually explanatory. The Contract Agreement shall be read as a whole. Fraud and Corruption 3.1 If the Purchaser determines that the Supplier and/or any of its personnel, or its agents, or its Subcontractors, consultants, service providers, suppliers and/or their employees has engaged in corrupt, fraudulent, collusive, coercive or obstructive practices, in competing for or in executing the Contract, then the Purchaser may, after giving 14 days notice to the Supplier, terminate the Supplier's employment under the Contract and cancel the contract, and the provisions of Clause 35 shall apply as if such expulsion had been made under SubClause 35.1. (a) For the purposes of this Sub-Clause: (i) “corrupt practice” is the offering, giving, receiving or soliciting, directly or indirectly, of anything of value to influence improperly the actions of another party7; (ii) “fraudulent practice” is any act or omission, including a misrepresentation, that knowingly or recklessly misleads, or attempts to mislead, a party to obtain a financial or other benefit or to avoid an “Another party” refers to a public official acting in relation to the procurement process or contract execution. In this context, “public official” includes World Bank staff and employees of other organizations taking or reviewing procurement decisions. 7 Section VIII. General Conditions of Contract 117 obligation8; (iii) “collusive practice” is an arrangement between two or more parties9 designed to achieve an improper purpose, including to influence improperly the actions of another party; (iv) “coercive practice” is impairing or harming, or threatening to impair or harm, directly or indirectly, any party or the property of the party to influence improperly the actions of a party10; (v) “obstructive practice” is (aa) deliberately destroying, falsifying, altering or concealing of evidence material to the investigation or making false statements to investigators in order to materially impede a Bank investigation into allegations of a corrupt, fraudulent, coercive or collusive practice; and/or threatening, harassing or intimidating any party to prevent it from disclosing its knowledge of matters relevant to the investigation or from pursuing the investigation; or (bb) acts intended to materially impede the exercise of the Bank’s inspection and audit rights provided for under Clause 11 [Inspections and Audits by the Bank]. Interpretation 3.2 Should any employee of the Supplier be determined to have engaged in corrupt, fraudulent, collusive, coercive, or obstructive practice during the purchase of the Goods, then that employee shall be removed. 4.1 If the context so requires it, singular means plural and vice versa. 4.2 Incoterms (a) Unless inconsistent with any provision of the Contract, the meaning of any trade term and the rights and obligations of parties thereunder shall be as prescribed by “Party” refers to a public official; the terms “benefit” and “obligation” relate to the procurement process or contract execution; and the “act or omission” is intended to influence the procurement process or contract execution. 9 “Parties” refers to participants in the procurement process (including public officials) attempting to establish bid prices at artificial, non competitive levels. 10 “Party” refers to a participant in the procurement process or contract execution. 8 Page 117Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 118 Section VII. General Conditions of Contract Incoterms. (b) 4.3 The terms EXW, CIP, FCA, CFR and other similar terms, when used, shall be governed by the rules prescribed in the current edition of Incoterms specified in the SCC and published by the International Chamber of Commerce in Paris, France. Entire Agreement The Contract constitutes the entire agreement between the Purchaser and the Supplier and supersedes all communications, negotiations and agreements (whether written or oral) of the parties with respect thereto made prior to the date of Contract. 4.4 Amendment No amendment or other variation of the Contract shall be valid unless it is in writing, is dated, expressly refers to the Contract, and is signed by a duly authorized representative of each party thereto. 4.5 4.6 Nonwaiver (a) Subject to GCC Sub-Clause 4.5(b) below, no relaxation, forbearance, delay, or indulgence by either party in enforcing any of the terms and conditions of the Contract or the granting of time by either party to the other shall prejudice, affect, or restrict the rights of that party under the Contract, neither shall any waiver by either party of any breach of Contract operate as waiver of any subsequent or continuing breach of Contract. (b) Any waiver of a party’s rights, powers, or remedies under the Contract must be in writing, dated, and signed by an authorized representative of the party granting such waiver, and must specify the right and the extent to which it is being waived. Severability If any provision or condition of the Contract is prohibited or rendered invalid or unenforceable, such prohibition, invalidity or unenforceability shall not affect the validity or enforceability of any other provisions and conditions of the Contract. Language 5.1 The Contract as well as all correspondence and documents relating to the Contract exchanged by the Supplier and the Purchaser, shall be written in the language specified in the SCC. Supporting documents and printed literature that are Section VIII. General Conditions of Contract 119 part of the Contract may be in another language provided they are accompanied by an accurate translation of the relevant passages in the language specified, in which case, for purposes of interpretation of the Contract, this translation shall govern. 5.2 The Supplier shall bear all costs of translation to the governing language and all risks of the accuracy of such translation, for documents provided by the Supplier. Joint Venture, Consortium or Association 6.1 If the Supplier is a joint venture, consortium, or association, all of the parties shall be jointly and severally liable to the Purchaser for the fulfillment of the provisions of the Contract and shall designate one party to act as a leader with authority to bind the joint venture, consortium, or association. The composition or the constitution of the joint venture, consortium, or association shall not be altered without the prior consent of the Purchaser. Eligibility 7.1 The Supplier and its Subcontractors shall have the nationality of an eligible country. A Supplier or Subcontractor shall be deemed to have the nationality of a country if it is a citizen or constituted, incorporated, or registered, and operates in conformity with the provisions of the laws of that country. 7.2 All Goods and Related Services to be supplied under the Contract and financed by the Bank shall have their origin in Eligible Countries. For the purpose of this Clause, origin means the country where the goods have been grown, mined, cultivated, produced, manufactured, or processed; or through manufacture, processing, or assembly, another commercially recognized article results that differs substantially in its basic characteristics from its components. 8.1 Any notice given by one party to the other pursuant to the Contract shall be in writing to the address specified in the SCC. The term “in writing” means communicated in written form with proof of receipt. 8.2 A notice shall be effective when delivered or on the notice’s effective date, whichever is later. Governing Law 9.1 The Contract shall be governed by and interpreted in accordance with the laws of the Purchaser’s Country, unless otherwise specified in the SCC. Settlement of Disputes 10.1 The Purchaser and the Supplier shall make every effort to resolve amicably by direct informal negotiation any disagreement or dispute arising between them under or in connection with the Contract. Notices Page 119Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 120 Section VII. General Conditions of Contract 10.2 If, after twenty-eight (28) days, the parties have failed to resolve their dispute or difference by such mutual consultation, then either the Purchaser or the Supplier may give notice to the other party of its intention to commence arbitration, as hereinafter provided, as to the matter in dispute, and no arbitration in respect of this matter may be commenced unless such notice is given. Any dispute or difference in respect of which a notice of intention to commence arbitration has been given in accordance with this Clause shall be finally settled by arbitration. Arbitration may be commenced prior to or after delivery of the Goods under the Contract. Arbitration proceedings shall be conducted in accordance with the rules of procedure specified in the SCC. 10.3 Notwithstanding any reference to arbitration herein, (a) the parties shall continue to perform their respective obligations under the Contract unless they otherwise agree; and (b) the Purchaser shall pay the Supplier any monies due the Supplier. Inspections and Audit by the Bank 11.1 The Supplier shall permit, and shall cause its Subcontractors and consultants to permit, the Bank and/or persons appointed by the Bank to inspect the Supplier’s offices and all accounts and records relating to the performance of the Contract and the submission of the bid, and to have such accounts and records audited by auditors appointed by the Bank if requested by the Bank. The Supplier’s and its Subcontractors and consultants’ attention is drawn to Clause 3 [Fraud and Corruption], which provides, inter alia, that acts intended to materially impede the exercise of the Bank’s inspection and audit rights provided for under this Sub-Clause 11.1 constitute a prohibited practice subject to contract termination (as well as to a determination of ineligibility pursuant to the Bank’s prevailing sanctions procedures). Scope of Supply 12.1 The Goods and Related Services to be supplied shall be as specified in the Schedule of Requirements. Delivery and Documents 13.1 Subject to GCC Sub-Clause 33.1, the Delivery of the Goods and Completion of the Related Services shall be in accordance with the Delivery and Completion Schedule specified in the Schedule of Requirements. The details of shipping and other documents to be furnished by the Supplier are specified in the SCC. Supplier’s 14.1 The Supplier shall supply all the Goods and Related Services Section VIII. General Conditions of Contract Responsibilities 121 included in the Scope of Supply in accordance with GCC Clause 12, and the Delivery and Completion Schedule, as per GCC Clause 13. Contract Price 15.1 Prices charged by the Supplier for the Goods supplied and the Related Services performed under the Contract shall not vary from the prices quoted by the Supplier in its bid, with the exception of any price adjustments authorized in the SCC. Terms of Payment 16.1 The Contract Price, including any Advance Payments, if applicable, shall be paid as specified in the SCC. 16.2 The Supplier’s request for payment shall be made to the Purchaser in writing, accompanied by invoices describing, as appropriate, the Goods delivered and Related Services performed, and by the documents submitted pursuant to GCC Clause 13 and upon fulfillment of all other obligations stipulated in the Contract. 16.3 Payments shall be made promptly by the Purchaser, but in no case later than sixty (60) days after submission of an invoice or request for payment by the Supplier, and after the Purchaser has accepted it. 16.4 The currencies in which payments shall be made to the Supplier under this Contract shall be those in which the bid price is expressed. 16.5 In the event that the Purchaser fails to pay the Supplier any payment by its due date or within the period set forth in the SCC, the Purchaser shall pay to the Supplier interest on the amount of such delayed payment at the rate shown in the SCC, for the period of delay until payment has been made in full, whether before or after judgment or arbitrage award. Taxes and Duties 17.1 For goods manufactured outside the Purchaser’s Country, the Supplier shall be entirely responsible for all taxes, stamp duties, license fees, and other such levies imposed outside the Purchaser’s Country. 17.2 For goods Manufactured within the Purchaser’s country, the Supplier shall be entirely responsible for all taxes, duties, license fees, etc., incurred until delivery of the contracted Goods to the Purchaser. 17.3 If any tax exemptions, reductions, allowances or privileges may be available to the Supplier in the Purchaser’s Country, the Purchaser shall use its best efforts to enable the Supplier to benefit from any such tax savings to the maximum allowable Page 121Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 122 Section VII. General Conditions of Contract extent. Performance Security 18.1 If required as specified in the SCC, the Supplier shall, within twenty-eight (28) days of the notification of contract award, provide a performance security for the performance of the Contract in the amount specified in the SCC. 18.2 The proceeds of the Performance Security shall be payable to the Purchaser as compensation for any loss resulting from the Supplier’s failure to complete its obligations under the Contract. 18.3 As specified in the SCC, the Performance Security, if required, shall be denominated in the currency(ies) of the Contract, or in a freely convertible currency acceptable to the Purchaser; and shall be in one of the format stipulated by the Purchaser in the SCC, or in another format acceptable to the Purchaser. 18.4 The Performance Security shall be discharged by the Purchaser and returned to the Supplier not later than twenty-eight (28) days following the date of Completion of the Supplier’s performance obligations under the Contract, including any warranty obligations, unless specified otherwise in the SCC. Copyright 19.1 The copyright in all drawings, documents, and other materials containing data and information furnished to the Purchaser by the Supplier herein shall remain vested in the Supplier, or, if they are furnished to the Purchaser directly or through the Supplier by any third party, including suppliers of materials, the copyright in such materials shall remain vested in such third party Confidential Information 20.1 The Purchaser and the Supplier shall keep confidential and shall not, without the written consent of the other party hereto, divulge to any third party any documents, data, or other information furnished directly or indirectly by the other party hereto in connection with the Contract, whether such information has been furnished prior to, during or following completion or termination of the Contract. Notwithstanding the above, the Supplier may furnish to its Subcontractor such documents, data, and other information it receives from the Purchaser to the extent required for the Subcontractor to perform its work under the Contract, in which event the Supplier shall obtain from such Subcontractor an undertaking of confidentiality similar to that imposed on the Supplier under GCC Clause 20. 20.2 The Purchaser shall not use such documents, data, and other Section VIII. General Conditions of Contract 123 information received from the Supplier for any purposes unrelated to the contract. Similarly, the Supplier shall not use such documents, data, and other information received from the Purchaser for any purpose other than the performance of the Contract. 20.3 The obligation of a party under GCC Sub-Clauses 20.1 and 20.2 above, however, shall not apply to information that: (a) the Purchaser or Supplier need to share with the Bank or other institutions participating in the financing of the Contract; (b) now or hereafter enters the public domain through no fault of that party; (c) can be proven to have been possessed by that party at the time of disclosure and which was not previously obtained, directly or indirectly, from the other party; or (d) otherwise lawfully becomes available to that party from a third party that has no obligation of confidentiality. 20.4 The above provisions of GCC Clause 20 shall not in any way modify any undertaking of confidentiality given by either of the parties hereto prior to the date of the Contract in respect of the Supply or any part thereof. 20.5 The provisions of GCC Clause 20 shall survive completion or termination, for whatever reason, of the Contract. Subcontracting 21.1 The Supplier shall notify the Purchaser in writing of all subcontracts awarded under the Contract if not already specified in the bid. Such notification, in the original bid or later shall not relieve the Supplier from any of its obligations, duties, responsibilities, or liability under the Contract. 21.2 Subcontracts shall comply with the provisions of GCC Clauses 3 and 7. Specifications and Standards 22.1 Technical Specifications and Drawings (a) The Goods and Related Services supplied under this Contract shall conform to the technical specifications and standards mentioned in Section VI, Schedule of Requirements and, when no applicable standard is mentioned, the standard shall be equivalent or superior to the official standards whose application is appropriate to the Goods’ country of origin. Page 123Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 124 Packing and Documents Section VII. General Conditions of Contract (b) The Supplier shall be entitled to disclaim responsibility for any design, data, drawing, specification or other document, or any modification thereof provided or designed by or on behalf of the Purchaser, by giving a notice of such disclaimer to the Purchaser. (c) Wherever references are made in the Contract to codes and standards in accordance with which it shall be executed, the edition or the revised version of such codes and standards shall be those specified in the Schedule of Requirements. During Contract execution, any changes in any such codes and standards shall be applied only after approval by the Purchaser and shall be treated in accordance with GCC Clause 33. 23.1 The Supplier shall provide such packing of the Goods as is required to prevent their damage or deterioration during transit to their final destination, as indicated in the Contract. During transit, the packing shall be sufficient to withstand, without limitation, rough handling and exposure to extreme temperatures, salt and precipitation, and open storage. Packing case size and weights shall take into consideration, where appropriate, the remoteness of the goods’ final destination and the absence of heavy handling facilities at all points in transit. 23.2 The packing, marking, and documentation within and outside the packages shall comply strictly with such special requirements as shall be expressly provided for in the Contract, including additional requirements, if any, specified in the SCC, and in any other instructions ordered by the Purchaser. Insurance 24.1 Unless otherwise specified in the SCC, the Goods supplied under the Contract shall be fully insured—in a freely convertible currency from an eligible country—against loss or damage incidental to manufacture or acquisition, transportation, storage, and delivery, in accordance with the applicable Incoterms or in the manner specified in the SCC. Transportation 25.1 Unless otherwise specified in the SCC, responsibility for arranging transportation of the Goods shall be in accordance with the specified Incoterms. Inspections and Tests 26.1 The Supplier shall at its own expense and at no cost to the Purchaser carry out all such tests and/or inspections of the Goods and Related Services as are specified in the SCC. 26.2 The inspections and tests may be conducted on the premises of the Supplier or its Subcontractor, at point of delivery, and/or at Section VIII. General Conditions of Contract 125 the Goods’ final destination, or in another place in the Purchaser’s Country as specified in the SCC. Subject to GCC Sub-Clause 26.3, if conducted on the premises of the Supplier or its Subcontractor, all reasonable facilities and assistance, including access to drawings and production data, shall be furnished to the inspectors at no charge to the Purchaser. 26.3 The Purchaser or its designated representative shall be entitled to attend the tests and/or inspections referred to in GCC SubClause 26.2, provided that the Purchaser bear all of its own costs and expenses incurred in connection with such attendance including, but not limited to, all traveling and board and lodging expenses. 26.4 Whenever the Supplier is ready to carry out any such test and inspection, it shall give a reasonable advance notice, including the place and time, to the Purchaser. The Supplier shall obtain from any relevant third party or manufacturer any necessary permission or consent to enable the Purchaser or its designated representative to attend the test and/or inspection. 26.5 The Purchaser may require the Supplier to carry out any test and/or inspection not required by the Contract but deemed necessary to verify that the characteristics and performance of the Goods comply with the technical specifications codes and standards under the Contract, provided that the Supplier’s reasonable costs and expenses incurred in the carrying out of such test and/or inspection shall be added to the Contract Price. Further, if such test and/or inspection impedes the progress of manufacturing and/or the Supplier’s performance of its other obligations under the Contract, due allowance will be made in respect of the Delivery Dates and Completion Dates and the other obligations so affected. 26.6 The Supplier shall provide the Purchaser with a report of the results of any such test and/or inspection. 26.7 The Purchaser may reject any Goods or any part thereof that fail to pass any test and/or inspection or do not conform to the specifications. The Supplier shall either rectify or replace such rejected Goods or parts thereof or make alterations necessary to meet the specifications at no cost to the Purchaser, and shall repeat the test and/or inspection, at no cost to the Purchaser, upon giving a notice pursuant to GCC Sub-Clause 26.4. 26.8 The Supplier agrees that neither the execution of a test and/or inspection of the Goods or any part thereof, nor the attendance by the Purchaser or its representative, nor the issue of any report pursuant to GCC Sub-Clause 26.6, shall release the Page 125Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 126 Section VII. General Conditions of Contract Supplier from any warranties or other obligations under the Contract. Liquidated Damages 27.1 Except as provided under GCC Clause 32, if the Supplier fails to deliver any or all of the Goods by the Date(s) of delivery or perform the Related Services within the period specified in the Contract, the Purchaser may without prejudice to all its other remedies under the Contract, deduct from the Contract Price, as liquidated damages, a sum equivalent to the percentage specified in the SCC of the delivered price of the delayed Goods or unperformed Services for each week or part thereof of delay until actual delivery or performance, up to a maximum deduction of the percentage specified in those SCC. Once the maximum is reached, the Purchaser may terminate the Contract pursuant to GCC Clause 35. Warranty 28.1 The Supplier warrants that all the Goods are new, unused, and of the most recent or current models, and that they incorporate all recent improvements in design and materials, unless provided otherwise in the Contract. 28.2 Subject to GCC Sub-Clause 22.1(b), the Supplier further warrants that the Goods shall be free from defects arising from any act or omission of the Supplier or arising from design, materials, and workmanship, under normal use in the conditions prevailing in the country of final destination. 28.3 Unless otherwise specified in the SCC, the warranty shall remain valid for twelve (12) months after the Goods, or any portion thereof as the case may be, have been delivered to and accepted at the final destination indicated in the SCC, or for eighteen (18) months after the date of shipment from the port or place of loading in the country of origin, whichever period concludes earlier. 28.4 The Purchaser shall give notice to the Supplier stating the nature of any such defects together with all available evidence thereof, promptly following the discovery thereof. The Purchaser shall afford all reasonable opportunity for the Supplier to inspect such defects. 28.5 Upon receipt of such notice, the Supplier shall, within the period specified in the SCC, expeditiously repair or replace the defective Goods or parts thereof, at no cost to the Purchaser. 28.6 If having been notified, the Supplier fails to remedy the defect within the period specified in the SCC, the Purchaser may proceed to take within a reasonable period such remedial Section VIII. General Conditions of Contract 127 action as may be necessary, at the Supplier’s risk and expense and without prejudice to any other rights which the Purchaser may have against the Supplier under the Contract. Patent Indemnity 29.1 The Supplier shall, subject to the Purchaser’s compliance with GCC Sub-Clause 29.2, indemnify and hold harmless the Purchaser and its employees and officers from and against any and all suits, actions or administrative proceedings, claims, demands, losses, damages, costs, and expenses of any nature, including attorney’s fees and expenses, which the Purchaser may suffer as a result of any infringement or alleged infringement of any patent, utility model, registered design, trademark, copyright, or other intellectual property right registered or otherwise existing at the date of the Contract by reason of: (a) the installation of the Goods by the Supplier or the use of the Goods in the country where the Site is located; and (b) the sale in any country of the products produced by the Goods. Such indemnity shall not cover any use of the Goods or any part thereof other than for the purpose indicated by or to be reasonably inferred from the Contract, neither any infringement resulting from the use of the Goods or any part thereof, or any products produced thereby in association or combination with any other equipment, plant, or materials not supplied by the Supplier, pursuant to the Contract. 29.2 If any proceedings are brought or any claim is made against the Purchaser arising out of the matters referred to in GCC SubClause 29.1, the Purchaser shall promptly give the Supplier a notice thereof, and the Supplier may at its own expense and in the Purchaser’s name conduct such proceedings or claim and any negotiations for the settlement of any such proceedings or claim. 29.3 If the Supplier fails to notify the Purchaser within twenty-eight (28) days after receipt of such notice that it intends to conduct any such proceedings or claim, then the Purchaser shall be free to conduct the same on its own behalf. 29.4 The Purchaser shall, at the Supplier’s request, afford all available assistance to the Supplier in conducting such proceedings or claim, and shall be reimbursed by the Supplier for all reasonable expenses incurred in so doing. 29.5 The Purchaser shall indemnify and hold harmless the Supplier Page 127Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 128 Section VII. General Conditions of Contract and its employees, officers, and Subcontractors from and against any and all suits, actions or administrative proceedings, claims, demands, losses, damages, costs, and expenses of any nature, including attorney’s fees and expenses, which the Supplier may suffer as a result of any infringement or alleged infringement of any patent, utility model, registered design, trademark, copyright, or other intellectual property right registered or otherwise existing at the date of the Contract arising out of or in connection with any design, data, drawing, specification, or other documents or materials provided or designed by or on behalf of the Purchaser. Limitation of Liability 30.1 Except in cases of criminal negligence or willful misconduct, (a) the Supplier shall not be liable to the Purchaser, whether in contract, tort, or otherwise, for any indirect or consequential loss or damage, loss of use, loss of production, or loss of profits or interest costs, provided that this exclusion shall not apply to any obligation of the Supplier to pay liquidated damages to the Purchaser and (b) the aggregate liability of the Supplier to the Purchaser, whether under the Contract, in tort or otherwise, shall not exceed the total Contract Price, provided that this limitation shall not apply to the cost of repairing or replacing defective equipment, or to any obligation of the supplier to indemnify the purchaser with respect to patent infringement 31.1 Unless otherwise specified in the Contract, if after the date of Change in Laws 28 days prior to date of Bid submission, any law, regulation, and Regulations ordinance, order or bylaw having the force of law is enacted, promulgated, abrogated, or changed in the place of the Purchaser’s country where the Site is located (which shall be deemed to include any change in interpretation or application by the competent authorities) that subsequently affects the Delivery Date and/or the Contract Price, then such Delivery Date and/or Contract Price shall be correspondingly increased or decreased, to the extent that the Supplier has thereby been affected in the performance of any of its obligations under the Contract. Notwithstanding the foregoing, such additional or reduced cost shall not be separately paid or credited if the same has already been accounted for in the price adjustment provisions where applicable, in accordance with GCC Clause 15. Force Majeure 32.1 The Supplier shall not be liable for forfeiture of its Performance Security, liquidated damages, or termination for Section VIII. General Conditions of Contract 129 default if and to the extent that its delay in performance or other failure to perform its obligations under the Contract is the result of an event of Force Majeure. 32.2 For purposes of this Clause, “Force Majeure” means an event or situation beyond the control of the Supplier that is not foreseeable, is unavoidable, and its origin is not due to negligence or lack of care on the part of the Supplier. Such events may include, but not be limited to, acts of the Purchaser in its sovereign capacity, wars or revolutions, fires, floods, epidemics, quarantine restrictions, and freight embargoes. 32.3 If a Force Majeure situation arises, the Supplier shall promptly notify the Purchaser in writing of such condition and the cause thereof. Unless otherwise directed by the Purchaser in writing, the Supplier shall continue to perform its obligations under the Contract as far as is reasonably practical, and shall seek all reasonable alternative means for performance not prevented by the Force Majeure event. Change Orders and 33.1 The Purchaser may at any time order the Supplier through notice in accordance GCC Clause 8, to make changes within Contract the general scope of the Contract in any one or more of the Amendments following: (a) drawings, designs, or specifications, where Goods to be furnished under the Contract are to be specifically manufactured for the Purchaser; (b) the method of shipment or packing; (c) the place of delivery; and (d) the Related Services to be provided by the Supplier. 33.2 If any such change causes an increase or decrease in the cost of, or the time required for, the Supplier’s performance of any provisions under the Contract, an equitable adjustment shall be made in the Contract Price or in the Delivery/Completion Schedule, or both, and the Contract shall accordingly be amended. Any claims by the Supplier for adjustment under this Clause must be asserted within twenty-eight (28) days from the date of the Supplier’s receipt of the Purchaser’s change order. 33.3 Prices to be charged by the Supplier for any Related Services that might be needed but which were not included in the Contract shall be agreed upon in advance by the parties and shall not exceed the prevailing rates charged to other parties by Page 129Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 130 Section VII. General Conditions of Contract the Supplier for similar services. 33.4 Subject to the above, no variation in or modification of the terms of the Contract shall be made except by written amendment signed by the parties. Extensions of Time 34.1 If at any time during performance of the Contract, the Supplier or its subcontractors should encounter conditions impeding timely delivery of the Goods or completion of Related Services pursuant to GCC Clause 13, the Supplier shall promptly notify the Purchaser in writing of the delay, its likely duration, and its cause. As soon as practicable after receipt of the Supplier’s notice, the Purchaser shall evaluate the situation and may at its discretion extend the Supplier’s time for performance, in which case the extension shall be ratified by the parties by amendment of the Contract. 34.2 Except in case of Force Majeure, as provided under GCC Clause 32, a delay by the Supplier in the performance of its Delivery and Completion obligations shall render the Supplier liable to the imposition of liquidated damages pursuant to GCC Clause 26, unless an extension of time is agreed upon, pursuant to GCC Sub-Clause 34.1. Termination 35.1 Termination for Default (a) The Purchaser, without prejudice to any other remedy for breach of Contract, by written notice of default sent to the Supplier, may terminate the Contract in whole or in part: (i) if the Supplier fails to deliver any or all of the Goods within the period specified in the Contract, or within any extension thereof granted by the Purchaser pursuant to GCC Clause 34; (ii) if the Supplier fails to perform any other obligation under the Contract; or (iii) if the Supplier, in the judgment of the Purchaser has engaged in fraud and corruption, as defined in GCC Clause 3, in competing for or in executing the Contract. (b) In the event the Purchaser terminates the Contract in whole or in part, pursuant to GCC Clause 35.1(a), the Purchaser may procure, upon such terms and in such manner as it deems appropriate, Goods or Related Services similar to those undelivered or not performed, Section VIII. General Conditions of Contract 131 and the Supplier shall be liable to the Purchaser for any additional costs for such similar Goods or Related Services. However, the Supplier shall continue performance of the Contract to the extent not terminated. 35.2 Termination for Insolvency. (a) The Purchaser may at any time terminate the Contract by giving notice to the Supplier if the Supplier becomes bankrupt or otherwise insolvent. In such event, termination will be without compensation to the Supplier, provided that such termination will not prejudice or affect any right of action or remedy that has accrued or will accrue thereafter to the Purchaser 35.3 Termination for Convenience. (a) The Purchaser, by notice sent to the Supplier, may terminate the Contract, in whole or in part, at any time for its convenience. The notice of termination shall specify that termination is for the Purchaser’s convenience, the extent to which performance of the Supplier under the Contract is terminated, and the date upon which such termination becomes effective. (b) The Goods that are complete and ready for shipment within twenty-eight (28) days after the Supplier’s receipt of notice of termination shall be accepted by the Purchaser at the Contract terms and prices. For the remaining Goods, the Purchaser may elect: (i) to have any portion completed and delivered at the Contract terms and prices; and/or (ii) to cancel the remainder and pay to the Supplier an agreed amount for partially completed Goods and Related Services and for materials and parts previously procured by the Supplier. Assignment 36.1 Neither the Purchaser nor the Supplier shall assign, in whole or in part, their obligations under this Contract, except with prior written consent of the other party. Export Restriction 37.1 Notwithstanding any obligation under the Contract to complete all export formalities, any export restrictions attributable to the Purchaser, to the country of the Purchaser, or to the use of the products/goods, systems or services to be supplied, which arise from trade regulations from a country supplying those products/goods, systems or services, and which substantially Page 131Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 132 Section VII. General Conditions of Contract impede the Supplier from meeting its obligations under the Contract, shall release the Supplier from the obligation to provide deliveries or services, always provided, however, that the Supplier can demonstrate to the satisfaction of the Purchaser and of the Bank that it has completed all formalities in a timely manner, including applying for permits, authorizations and licenses necessary for the export of the products/goods, systems or services under the terms of the Contract. Termination of the Contract on this basis shall be for the Purchaser’s convenience pursuant to Sub-Clause 35.3. 133 Section VIII. Special Conditions of Contract The following Special Conditions of Contract (SCC) shall supplement and / or amend the General Conditions of Contract (GCC). Whenever there is a conflict, the provisions herein shall prevail over those in the GCC. GCC 1.1(j) The Purchaser’s country is: KENYA GCC 1.1(k) The Purchaser is: THE KENYA POWER & LIGHTING COMPANY LTD GCC 1.1 (q) The Project Site(s)/Final Destination(s) is/are: NAIROBI. LIKONI ROAD STORES INDUSTRIAL AREA. GCC 4.2 (a) The meaning of the trade terms shall be as prescribed by Incoterms. GCC 4.2 (b) The version edition of Incoterms shall be INCOTERMS 2000 GCC 5.1 The language shall be ENGLISH GCC 8.1 For notices, the Purchaser’s address shall be: Attention: TEAM LEADER, PROJECT IMPLEMENTATION TEAM Street Address: P.O BOX 30099, NAIROBI Floor/ Room number: 2ND FLOOR, STIMA SACCO BUILDING, KOLOBOT ROAD, PARKLANDS, NAIROBI City: NAIROBI ZIP Code: 00100 Country: KENYA Telephone: +254-20-3201736 Facsimile number: 3514485 Electronic mail address: smutwiri@kplc.co.ke GCC 9.1 The governing law shall be the law of: REPUBLIC OF KENYA GCC 10.2 The rules of procedure for arbitration proceedings pursuant to GCC Clause 10.2 shall be as follows: (a) Contract with foreign Supplier: Any dispute, controversy or claim arising out of or relating to this Contract, or breach, termination or invalidity thereof, shall 134 Section VIII Special Conditions of Contract be settled by arbitration in accordance with the UNCITRAL Arbitration Rules as at present in force. (b) Contracts with Supplier national of the Purchaser’s country: In the case of a dispute between the Purchaser and a Supplier who is a national of the Purchaser’s country, the dispute shall be referred to adjudication or arbitration in accordance with the laws of the Purchaser’s country. GCC 13.1 Details of Shipping and other Documents to be furnished by the Supplier are for Goods to be Imported CIP Terms. The procuring entity desires that the Goods be on cost and freight to Nairobi, Kenya in accordance with the schedule of requirements as stipulated in the tender document. (a) Upon shipment, the Manufacturer shall notify the Procuring entity and Insurance by paper mail or fax the full details of the shipment including Order number, description of goods, quantity, the aircraft, the airway bill number and the date of shipment, port of discharge, etc. The Manufacturer shall courier the following documents in one copy to the Procuring entity, with a copy to the Insurance Company. (i) The Supplier’s invoice showing Goods description, quantity, unit price, total amount; (ii) Non- negotiable airway bill/Bill of lading; (iii) Packing list identifying contents of each Package; (iv) Manufacturer’s or supplier’s warranty certificate; (v) Inspection certificate issued by the nominated inspection agency and the Manufacturer’s factory inspection report; and (vi) Certificate of origin. (vii) Insurance certificate The above documents shall be received by the Purchaser before arrival of the Goods and, if not received, the Supplier will be responsible for any consequent expenses. For Goods from within the Purchaser’s Country EXW Terms Upon delivery of Goods to the transporter, the Supplier shall notify Section VIII Special Conditions of Contract 135 the purchase and email or courier the document to the Purchaser: (i) Copies of the Supplier’s invoice showing Goods description, quantity, unit price, and total amount (ii) Delivery note, railway or truck receipt (iii) Manufacturer’s or Supplier’s warranty certificate (iv) The Supplier’s inspection report (v) Certificate of origin The above documents shall be received by the Purchaser before arrival of the Goods and, if not received, the Supplier will be responsible for any consequent expenses. The above documents shall be received by the Purchaser before arrival of the Goods and, if not received, the Supplier will be responsible for any consequent expenses. GCC 15.1 GCC 16.1 The prices charged for the Goods supplied and the related Services performed shall not, be adjustable. GCC 16.1—The method and conditions of payment to be made to the Supplier under this Contract shall be as follows: Payment for Goods supplied from abroad: Payment of foreign currency portion shall be made in the currency of the Contract Price in the following manner: (i) Advance payment of 10% (ii) On Shipment: Eighty (80) percent of the Contract Price of the Goods shipped shall be paid through irrevocable confirmed letter of credit opened in favor of the Supplier in a bank in its country, upon submission of documents specified in GCC Clause 13. (iii) On Acceptance: Ten (10) percent of the Contract Price of Goods received shall be paid within thirty (30) days of receipt of the Goods upon submission of claim supported by the acceptance certificate issued by the Purchaser. Payment of local currency portion shall be made in KES within thirty (30) days of presentation of claim supported by a certificate from the Purchaser declaring that the Goods have been delivered and that all other contracted Services have been performed. Page 135Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 136 Section VIII Special Conditions of Contract Payment for Goods and Services supplied from within the Purchaser’s country: Payment for Goods and Services supplied from within the Purchaser’s country shall be made in KES, as follows: Payment for Goods supplied from abroad: Payment of foreign currency portion shall be made in the currency of the Contract Price in the following manner: (i) Advance payment: Ten(10) percent (ii) On Shipment: Eighty (80) percent of the Contract Price of the Goods shipped shall be paid through irrevocable confirmed letter of credit opened in favor of the Supplier in a bank in its country, upon submission of documents specified in GCC Clause 13. (iii) On Acceptance: Ten (10) percent of the Contract Price of Goods received shall be paid within thirty (30) days of receipt of the Goods upon submission of claim supported by the acceptance certificate issued by the Purchaser. Payment of local currency portion shall be made in KES within thirty (30) days of presentation of claim supported by a certificate from the Purchaser declaring that the Goods have been delivered and that all other contracted Services have been performed. GCC 16.5 The payment-delay period after which the Purchaser shall pay interest to the supplier shall be 60 days. The interest rate that shall be applied will be the prevailing Central Bank of Kenya 91 days Treasury Bill Rate on the date the payment became due. GCC 18.1 A Performance Security shall be required. GCC 18.3 If required, the Performance Security shall be in the form of : a Bank Guarantee and shall be denominated in a freely convertible currency acceptable to the Purchaser. GCC 18.4 Discharge of the Performance Security shall take place Thirty (30) days after expiry of the supplier’s warranty obligation. Section VIII Special Conditions of Contract GCC 23.2 137 The packing, marking and documentation within and outside the packages shall be: Packing (General Conditions of Contract) The method of packing and package marking shall be specified and attached to the order. The Goods shall be packed in good condition suitable for Sea/Air dispatch. Hazard in transit to the final destination shall include rough handling and storage in tropical conditions. The manufacturer shall enclose a packing list in each package and all documents relating to the package. GCC 24.1 The insurance coverage shall be as specified in the Incoterms. GCC 25.1 Responsibility for transportation of the Goods shall be as specified in the Incoterms. For goods to be supplied from within Kenya, the supplier is required under the contract to transport the goods to the Project Site and provide insurance and storage. GCC 26.1 The inspections and tests shall be: International Standard For Acceptance Inspection, IEC 1358. GCC 26.2 The Inspections and tests shall be conducted by KPLC Engineers at Manufacturer’s Place. The cost of inspection and tests shall be borne by the bidder. The cost Exclude costs of travel & accommodation from Kenya to Nearest Airport to Manufacturers facility which shall be borne by KPLC. GCC 27.1 The liquidated damage shall be: 0.5% per week GCC 27.1 The maximum amount of liquidated damages shall be: 10% GCC 28.3 The period of validity of the Warranty shall be 12 months after acceptance of the goods For purposes of the Warranty, the place(s) of final destination(s) shall be: Any Place In Kenya. GCC 28.5 The period for repair or replacement shall be: 45days. Page 137Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 139 Section IX. Contract Forms Table of Forms 1. Contract Agreement ....................................................................................................... 140 2. Performance Security ..................................................................................................... 142 3. Bank Guarantee for Advance Payment ........................................................................ 143 140 Section IX Contract Forms 1. Contract Agreement [The successful Bidder shall fill in this form in accordance with the instructions indicated] THIS CONTRACT AGREEMENT is made the [ insert: number ] day of [ insert: month ], [ insert: year ]. BETWEEN (1) [ insert complete name of Purchaser ], a [ insert description of type of legal entity, for example, an agency of the Ministry of .... of the Government of { insert name of Country of Purchaser }, or corporation incorporated under the laws of { insert name of Country of Purchaser } ] and having its principal place of business at [ insert address of Purchaser ] (hereinafter called “the Purchaser”), and (2) [ insert name of Supplier ], a corporation incorporated under the laws of [ insert: country of Supplier ] and having its principal place of business at [ insert: address of Supplier ] (hereinafter called “the Supplier”). WHEREAS the Purchaser invited bids for certain Goods and ancillary services, viz., [insert brief description of Goods and Services] and has accepted a Bid by the Supplier for the supply of those Goods and Services in the sum of [insert Contract Price in words and figures, expressed in the Contract currency(ies) ] (hereinafter called “the Contract Price”). NOW THIS AGREEMENT WITNESSETH AS FOLLOWS: 1. In this Agreement words and expressions shall have the same meanings as are respectively assigned to them in the Conditions of Contract referred to. 2. The following documents shall constitute the Contract between the Purchaser and the Supplier, and each shall be read and construed as an integral part of the Contract: (a) This Contract Agreement (b) Special Conditions of Contract (c) General Conditions of Contract (d) Technical Requirements (including Schedule of Requirements and Technical Specifications) (e) The Supplier’s Bid and original Price Schedules (f) The Purchaser’s Notification of Award Section IX Contract Forms 141 3. This Contract shall prevail over all other Contract documents. In the event of any discrepancy or inconsistency within the Contract documents, then the documents shall prevail in the order listed above. 4. In consideration of the payments to be made by the Purchaser to the Supplier as hereinafter mentioned, the Supplier hereby covenants with the Purchaser to provide the Goods and Services and to remedy defects therein in conformity in all respects with the provisions of the Contract. 5. The Purchaser hereby covenants to pay the Supplier in consideration of the provision of the Goods and Services and the remedying of defects therein, the Contract Price or such other sum as may become payable under the provisions of the Contract at the times and in the manner prescribed by the Contract. IN WITNESS whereof the parties hereto have caused this Agreement to be executed in accordance with the laws of [insert the name of the Contract governing law country] on the day, month and year indicated above. For and on behalf of the Purchaser Signed: [insert signature] in the capacity of [ insert title or other appropriate designation ] in the presence of [insert identification of official witness] For and on behalf of the Supplier Signed: [insert signature of authorized representative(s) of the Supplier] in the capacity of [ insert title or other appropriate designation ] in the presence of [ insert identification of official witness] Page 141Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 142 Section IX Contract Forms 2. Performance Security [The bank, as requested by the successful Bidder, shall fill in this form in accordance with the instructions indicated] Date: [insert date (as day, month, and year) of Bid Submission] ICB No. and title: [insert no. and title of bidding process] Bank’s Branch or Office: [insert complete name of Guarantor] Beneficiary: [insert complete name of Purchaser] PERFORMANCE GUARANTEE No.: [insert Performance Guarantee number] We have been informed that [insert complete name of Supplier] (hereinafter called "the Supplier") has entered into Contract No. [insert number] dated [insert day and month], [insert year] with you, for the supply of [description of Goods and related Services] (hereinafter called "the Contract"). Furthermore, we understand that, according to the conditions of the Contract, a Performance Guarantee is required. At the request of the Supplier, we hereby irrevocably undertake to pay you any sum(s) not exceeding [insert amount(s11) in figures and words] upon receipt by us of your first demand in writing declaring the Supplier to be in default under the Contract, without cavil or argument, or your needing to prove or to show grounds or reasons for your demand or the sum specified therein. This Guarantee shall expire no later than the [insert number] day of [insert month] [insert year],12 and any demand for payment under it must be received by us at this office on or before that date. This guarantee is subject to the Uniform Rules for Demand Guarantees, ICC Publication No. 458, except that subparagraph (ii) of Sub-article 20(a) is hereby excluded. [signatures of authorized representatives of the bank and the Supplier] 11 12 The Bank shall insert the amount(s) specified in the SCC and denominated, as specified in the SCC, either in the currency(ies) of the Contract or a freely convertible currency acceptable to the Purchaser. Dates established in accordance with Clause 18.4 of the General Conditions of Contract (“GCC”), taking into account any warranty obligations of the Supplier under Clause 16.2 of the GCC intended to be secured by a partial Performance Guarantee. The Purchaser should note that in the event of an extension of the time to perform the Contract, the Purchaser would need to request an extension of this Guarantee from the Bank. Such request must be in writing and must be made prior to the expiration date established in the Guarantee. In preparing this Guarantee, the Purchaser might consider adding the following text to the Form, at the end of the penultimate paragraph: “We agree to a one-time extension of this Guarantee for a period not to exceed [six months] [one year], in response to the Purchaser’s written request for such extension, such request to be presented to us before the expiry of the Guarantee.” Section IX Contract Forms 143 3. Bank Guarantee for Advance Payment [The bank, as requested by the successful Bidder, shall fill in this form in accordance with the instructions indicated.] Date: [insert date (as day, month, and year) of Bid Submission] ICB No. and title: [insert number and title of bidding process] [bank’s letterhead] Beneficiary: [insert legal name and address of Purchaser] ADVANCE PAYMENT GUARANTEE No.: [insert Advance Payment Guarantee no.] We, [insert legal name and address of bank], have been informed that [insert complete name and address of Supplier] (hereinafter called "the Supplier") has entered into Contract No. [insert number] dated [insert date of Agreement] with you, for the supply of [insert types of Goods to be delivered] (hereinafter called "the Contract"). Furthermore, we understand that, according to the conditions of the Contract, an advance is to be made against an advance payment guarantee. At the request of the Supplier, we hereby irrevocably undertake to pay you any sum or sums not exceeding in total an amount of [insert amount(s)13 in figures and words] upon receipt by us of your first demand in writing declaring that the Supplier is in breach of its obligation under the Contract because the Supplier used the advance payment for purposes other than toward delivery of the Goods. It is a condition for any claim and payment under this Guarantee to be made that the advance payment referred to above must have been received by the Supplier on its account [insert number and domicile of the account] This Guarantee shall remain valid and in full effect from the date of the advance payment received by the Supplier under the Contract until [insert date14]. This Guarantee is subject to the Uniform Rules for Demand Guarantees, ICC Publication No. 458. _____________________ [signature(s) of authorized representative(s) of the bank] 13 14 The bank shall insert the amount(s) specified in the SCC and denominated, as specified in the SCC, either in the currency(ies) of the Contract or a freely convertible currency acceptable to the Purchaser. Insert the Delivery date stipulated in the Contract Delivery Schedule. The Purchaser should note that in the event of an extension of the time to perform the Contract, the Purchaser would need to request an extension of this Guarantee from the bank. Such request must be in writing and must be made prior to the expiration date established in the Guarantee. In preparing this Guarantee, the Purchaser might consider adding the following text to the Form, at the end of the penultimate paragraph: “We agree to a one-time extension of this Guarantee for a period not to exceed [six months][one year], in response to the Purchaser’s written request for such extension, such request to be presented to us before the expiry of the Guarantee.” Page 143Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 Section IX Contract Forms 145 Invitation for Bids (IFB) REPUBLIC OF KENYA ENERGY SECTOR RECOVERY PROJECT CREDIT No. 4572-KE Purchase of Primary Substation Power Transformers; 23MVA 132/33KV Transformers, 23MVA 66/11KV Transformers, 23MVA 33/11KV Transformers IFB No. KP1/6E/2/A23 1. This Invitation for Bids follows the General Procurement Notice for this Project that appeared in dg Market of 27/04/2010. 2. The Government of the Republic of Kenya has received a credit from the International Development Association toward the cost of Energy Sector Recovery Project and it intends to apply part of the proceeds of this credit to payments under the Contract for Purchase of Primary Substation Power Transformers; 23MVA 132/33KV Transformers, 23MVA 66/11KV Transformers, and 23MVA 33/11 KV Transformers. . 3. The Kenya Power & Lighting Co. Ltd now invites sealed bids from eligible and qualified bidders for Supply of Primary substation Transformers (a) 132/33KV 23MVA 7 No (b) 66/11KV 23MVA 8 No. (c) 33/11KV 23MVA 2 No. 4. Bidding will be conducted through the International Competitive Bidding (ICB) procedures specified in the World Bank’s Guidelines: Procurement under IBRD Loans and IDA Credits, and is open to all bidders from Eligible Source Countries as defined in the Guidelines. 5. Bidders may obtain further information from The Kenya Power and Lighting Company Limited and inspect the Bidding Documents at the address given below from 0900 to 1600 hours, Monday to Friday excluding public holidays. Page 145Kenya Power and Lighting Company Limited Substation Bidding Contract – April2012 146 Section IX Contract Forms Address Eng. Stanley Mutwiri, Project Leader Energy Sector Recovery Project, The Kenya Power and Lighting Company Second Floor, Stima Investment Plaza Mushembi Road P.O Box 00100-30099 Nairobi, Kenya Telephone: 254-20-32017365 Facsimile Number: 254-20-3201889 Electronic mail address: Smutwiri@kplc.co.ke 6. Qualifications requirements include: I. The bidder shall furnish documentary evidence that it has access to credit or liquid asset of upto US$ 500,000. This may be in the form of a letter from the bidder’s bankers. II. The bidder shall furnish documentary evidence that the manufacturer has supplied similar quantities outside the country of manufacture in the last 5 years. III. Valid ISO 9001 certificate or equivalent Quality Assurance Certification for the Manufacturer of Goods shall be required. 7. A complete set of Bidding Documents in English may be purchased by interested bidders on the submission of a written Application to the address below and upon payment of a non refundable fee of US$ 100 OR Kshs 8,000. The method of payment will be Bankers Cheque in favour of KPLC Ltd or paid in cash in Chief Accountant Office, 1st Floor, Stima Plaza, Kolobot Road. The Bidding Documents will be sent by Courier if requested and the bidder will meet the cost. 8. Bids must be delivered to the address below at or before 17th August 2012 at 10.00 am. Electronic bidding will not be permitted. Late bids will be rejected. Bids will be opened in the presence of the bidders’ representatives who choose to attend in person at the address below at 10.00 am. All bids must be accompanied by a Bid Security of at least US$150,000 or an equivalent amount in a freely convertible currency. 9. The address referred to above is: The Company Secretary, The Kenya Power and Lighting Company Limited 7th Floor, Stima Plaza, Kolobot Road, Nairobi, Kenya.