Written for Presentation at the Air & Waste Management Association Symposium Minneapolis, MN June 21-24, 2005 Improved, GC-Olfactometry Based, Malodor Assessment of Swine CAFOs Utilizing Novel Air Sampling Technologies DONALD W. WRIGHT, David K. Eaton, Lawrence T. Nielsen, Fred W. Kuhrt; Microanalytics (a MOCON Company), Round Rock TX; Jacek A. Koziel PhD, (Agriculture & Biosystems Engineering Dept, Iowa State University), Ames, Iowa; David B. Parker PhD (West Texas A&M University), Canyon, Texas ABSTRACT GC-Olfactometry based odor profile work to date indicates that with increasing distance from high-density swine feeder operations the residual odor is increasingly defined by a limited number of high priority odorants. These ‘character defining’ odorants appear to be dominated by compounds of relatively low volatility and high polarity. Recent work suggests that, as previously shown for cattle CAFOs, p-cresol may carry much of the overall odor impact, especially for the case of increasing distance from the source. If confirmed, such prioritization questions the appropriateness of odor sampling protocols which are based on plastic sample bags. Several studies have shown that p-cresol and other high-impact, semi-volatile odorants are rapidly lost to the wall of the bag through ‘scalping’ effects. This project was aimed at exploring alternative whole-air and analytical sampling strategies which address these limitations of plastic sampling bags for CAFO odor assessment. This manuscript reports on preliminary design and feasibility study results for two such alternative approaches. The first is an alternative whole-air sampling strategy based on at-source volatiles collection utilizing sorbent tubes, followed by at-instrument thermal desorption and air sample reconstitution. The second is the concept of a time-indexed, moving film volatiles collecting cassette; enabling a continuous ‘moving picture’ of the volatiles profile to be collected for any specific sample point over an extended period of time. The results to date suggest that the first technique should enable improved precision for Dynamic Dilution Olfactometry based odor assessment protocols. The second technique offers potential for off-setting the limitations imposed by point-in-time sampling in relation to shifting meteorological conditions. Keywords: malodor analysis, agricultural odor analysis, farm odor, GC-Olfactometry, GC-O, solid phase microextraction, SPME, multidimensional gas chromatography, livestock housing 1 INTRODUCTION A large body of excellent analytical work has been reported during the past three decades relative to the volatile compounds emitted by high density livestock operations. A variety of concentrating and analytical techniques (Hutchinson et al., 1982; McGinn et al., 2003; Mosier et al., 1973; Oehrl et al., 2001) have been utilized in the identification of scores, if not hundreds, of volatile compounds in these environments. Included among these volatiles are a large number of compounds which are known to be potent individual odorants. The challenge relative to the CAFO odor issue is to extract from this large field of potential odorants, the compounds which actually carry primary responsibility for the downwind odor complaints relative to these operations. Over 200 volatile compounds have been identified as potential odor contributors in agricultural environments. As a result of such complexity much of the odor assessment work to date has been restricted to qualitative assessment utilizing human detectors in conjunction with techniques such as Dynamic Dilution Olfactometry. Past and recent (Wright et al., 2004) GC-Olfactometry work which has been carried out by these authors, as well as others, suggests that CAFO odor assessment should, in fact, be translatable to objective, instrument based protocols. This GC-O based work suggests that the key odorants relative to distance separation from high density CAFOs are dominated by a few compounds and these are characterized by relatively low volatility, high polarity and high odor potency (i.e. p-cresol, p-ethyl phenol, isovaleric acid, 2-amino acetophenone, indole and skatol)(Wright et al., 2004). The prioritization of individual odorants relative to odor impact can be an extremely important consideration in the development of odor assessment sampling and analysis protocols. It is impossible to overstate the importance of sampling quality to the overall validity of any analytical procedure. There is absolute truth to the adage which says that ‘any analysis is only as good as the sample to which it is applied’. This consideration is especially pertinent to the question of environmental odor assessment in general and CAFO odor assessment in particular. For example, much of the odor monitoring work to date has been carried out utilizing sampling protocols which are based upon Tedlar™ or other plastic gas sampling bags. Unfortunately, the propensity for plastic films to rapidly adsorb semi-volatile compounds from contained gas samples has been well documented (Keener et al., 2002; Koziel et al., 2004). This ‘scalping’ effect coupled with past and recent GC-O based odorant prioritization results combine to bring into question the validity of plastic bags for odor sampling relative to these environments. That is, if the odorant prioritization results presented herein are even close to correct, a sampling protocol which accepts 70% to 100% (Keener et al., 2002; Koziel et al., 2004) loss of top priority odorants within the first few minutes or hours after collection should be viewed with skepticism. It appears that three major challenges confront on-going efforts to develop objective and quantitative instrument based odor assessment protocols for CAFO environments. The first of these is to confirm or disprove the validity of the concept of odorant prioritization for these environments. If the concept of odorant prioritization is proven to be valid, the 2 second challenge is to correct, refine and expand these initial prioritization rankings. The third challenge is the development of sampling and analytical protocols which more closely reflect the ‘consensus’ prioritizations which will emerge from having successfully addressed the first two of these challenges. Focusing on the first of the three challenges, a recent project was undertaken to perform a GC-O based odor profile study for high-density swine CAFOs such as was previously reported for for high density cattle feedlots (Wright et al., 2004; Wright et al., 2005). The reported odorant priority rankings for the target swine facility were found to be very similar with respect to the top two or three priority odorants previously reported for cattle CAFOs. As previously reported, the top priority was dominated by p-cresol, a potent semi-volatile odorant which is particularly sensitive to surface adsorption effects. Efforts are on-going to address the challenges associated with validating and refining the initial odorant prioritizations emerging from these GC-O based odor profile efforts. In addition, preliminary efforts are also underway to address the third on the list of challenges presented above; the development of alternative sampling strategies which, more accurately, reflect the importance of the high impact semi-volatile odorants. Initial conceptual and feasibility results relative to two such alternative sampling strategies are summarized in the paragraphs which follow. The first is an alternative whole-air sampling approach based on at-site volatiles collection utilizing sorbent tubes followed by at-instrument thermal desorption and air sample reconstitution. The second is the concept of a time-indexed, moving film volatiles collecting cassette; enabling a continuous ‘moving picture’ of the critical volatiles profile to be collected for any specific sample point over an extended period of time. Presented in the paragraphs which follow are the authors’ progress, to date, with regard to addressing the three challenges defined above. MATERIALS and METHODS Multidimensional Gas Chromatography-Olfactometry-Mass Sprectrometry MDGC-O-MS is an integrated approach combining olfactometry and multdimensional GC separation techniques with conventional GCMS instrumentation. A commercial integrated AromaTrax™ system from Microanalytics (a MOCON Company) of Round Rock, Texas was used for the GC-olfactometry profiling work. Details regarding hardware and operational parameters have been described in detail in past publications (Wright et al., 2004) and will not be restated here. Sampling: Solid Phase Microextraction (i.e. SPME) (Chai and Pawliszyn, 1995; Chai and Tang, 1998) utilizing a 1 cm Carboxen modified PDMS - 75 µm fiber was the headspace sampling technique which was utilized for this odor profiling study. SPME collections were carried out by direct fiber exposure of the target swinebarn environment – utilizing variations in downwind distance for cross-comparison purposes. All SPME collections were carried out under ambient conditions. In addition, the same SPME fibers were utilized to carry out the instrumental portion of the comparative odorant recovery studies with respect to Tedlar bag and thermal reconstitution strategies. 3 Animal Feeding Facilities: Air samples were collected at a commercial swine finish site in central Iowa in November, 2004. The site consisted of 4 mechanically-ventilated barns with a deep-pit manure management system. Each barn was 12.5 m wide by 58.5 m long and carried a 960 head capacity. Air samples were collected for 20 minutes at the exhaust fan and 3 locations downwind from the site. The most distant samples collected were collected approximately 200 m downwind. Samples were collected with a 5 min offset since @ 5 minutes was required to deploy a SPME sampler and then move to a new location. Air samples were also collected at and downwind of Bracken cave near San, Antonio, Texas in September, 2004. Samples were collected near and at-distance relative to a ventilation shaft which has been bored into the cavern. Air samples were collected for 30 minutes at 2 locations downwind from the ventilation shaft opening. The closest was 15 m while the most distant was approximately 125 m downwind. Samples were collected with a 10 min offset since @ 10 minutes was required to deploy a SPME sampler and then move to a new location. RESULTS and DISCUSSION The odor issues relative to CAFOs will be very different; depending on the distance of downwind separation from the source facility (Wright et al., 2004). Results to date, suggests that p-cresol may represent the preponderence of the odor problem relative to atdistance separation from cattle CAFO sources. As expected, locations at or near these source facilities are characterized by greater odor complexity; with a greater number and variety of individual odorants rising above their individulal odor thresholds. The natural dilution effect associated with increasing distance from these sources has the effect of simplifying the resulting odor profiles; reducing both the number of individual odorants detected and the relative intensities of those odorants that are detected. This natural dilution effect relative to one representative swine CAFO is demonstrated in the following series of aromagrams (i.e. an odorant profile generated by GC-O utilizing an experienced, human, odor ‘detector’). Figures 1 and 2 reflect the odor profiles which were generated near-source and at-distance relative to the targeted swine barn facility. 4 20 Meter p-cresol isovaleric acid p-ethyl phenol butyric acid Figure 1. Aromagram for 20 min SPME fiber collection at 20 m downwind (“near” site) from research swine CAFO. p-cresol 200 Meter 2-aminoacetophenone isovaleric acid diacetyl Figure 2. Aromagram for 20 min SPME fiber collection at 200 m downwind (“at-distant” site) from research swine CAFO. The reduced sample loading resulting from sampling at increasing distance from the source is clearly reflected in this aromagram series. Key observations which can be extracted from these comparative profiles are the following: Increasing distance from the source results in a significant reduction in the total number of detectable odors as well as corresponding reductions in odor impact intensities for those odors that are detectable. Para-cresol represented the dominant odorant relative to both near-source and atdistance downwind sampling points. This dominance reflects responses of the GC-O investigator to both perceived odorant intensity as well as perceived odor character. This priority ranking of p-cresol relative to at-distance separation from the swine 5 CAFO source is in agreement with earlier profiles developed by the same investigator for cattle CAFOs. Relative to the near-site collection, only the dimethyl trisulfide homolog of the sulfide series presented with a significant individual odor response (i.e. distinct 'fecal'). There were no significant odor responses for H2S or the lower MW organic homologs; under the selected sampling conditions. The profile of odorants which were secondary to p-cresol in odor impact ranking were found to be in good agreement with those previously shown for cattle CAFOs. These included; isovaleric acid, 2-aminoacetophenone, p-ethyl phenol, butyric acid and diacetyl. Surprisingly, in contrast to previous swine CAFO odor profile efforts, skatol and indole were not shown to be significant secondary odorants relative to this current series. It is assumed, at this point, that this absence results from the unusually short exposure times (i.e. 20 minutes) used for these SPME fiber collections. Short exposure time bias relative to decreasing compound volatilities is a well established characteristic of the SPME sampling technique (Chai and Tang, 1998). These odor profile results were shown to be consistant with those previously reported by these authors for cattle CAFOs. Comparative odorant priority rankings relative to these two environments are summarized in Tables 1 and 2 below. Table 1. Approximate odor impact priority rankings for a commercial cattle CAFO. Odor Priority Ranking Near Source Distance From Source 1 2 3 trimethylamine para-cresol butyric acid para-cresol isovaleric acid para-ethyl phenol Table 2. Approximate odor impact priority rankings for a research swine CAFO. Odor Priority Ranking Near Source Distance From Source 1 2 3 para-cresol isovaleric acid 2-aminoacetophenone para-cresol isovaleric acid guiacol Although considerable similarity is shown in these comparative odor profiles, there were also points of significant difference. Particularly noteworthy was an apparent reduction in the odor impact significance for trimethylamine for the swine CAFO in comparison to the previous cattle CAFO results. As stated previously, this apparent difference may be accounted for by the unusually short sample collection time (i.e. 20 minutes) relative to that of the previous cattle CAFO series (i.e. 1 hour and 4 hour). Perhaps, of greater importance, is the similarity in the top priority odor impact rankings when these comparisons are made. 6 Interesting parallels to these odorant ranking results for swine and cattle CAFOs can be drawn from an analogous odorant profile study which was carried out recently relative to an unusual high density animal community from nature; the Mexican free-tail bat colony which inhabits Bracken Cave near San Antonio, Texas. With population estimates ranging to ~26 million at the peak of the annual season this colony is reportedly the highest population density of mammals in the world (BCI). In addition, with estimates of the continuous age of the colony ranging to 900 years (BCI) the colony would also appear to represent one of the oldest high-density animal sites in the world. Obviously, with respect to downwind odor impact, the issues with respect to this colony are analogous to those encountered for cattle and swine CAFOs. Important considerations relative to these comparisons are as follows: The colony is populated by mammals feeding, almost exclusively, on a high-protein diet. An overall volatiles / odorant emission profile which is remarkably similar to cattle and swine CAFOs; including ammonia, hydrogen sulfide and its organic homologues, VFAs, and semi-volatiles. The downwind odor of the colony carries for great distances, is intense near the source, is unique in odor character and remarkably dissimilar to either cattle or swine CAFOs. A GC-O based odorant ranking priority which is significantly different from swine and cattle CAFOs and characterized by differences which are shown to correlate well with the composite downwind odor of the colony. To illustrate the last consideration, Table 3 summarizes the equivalent odorant priority results for a near-source and at-distance collection series which was carried out under time and distance conditions which were similar to those adopted for the previous swine series. Table 3. Approximate odor impact priority rankings for Mexican free-tail bat colony. Odor Priority Ranking Near Source Distance From Source 1 2 3 para-ethyl phenol 2-aminoacetophenone para-cresol 2-aminoacetophenone para-ethyl phenol para-cresol Whereas p-cresol has consistently been shown to represent the top priority relative to cattle and swine CAFOs it is shown to occupy a secondary ranking priority relative to 2aminoacetophenone and para-ethyl phenol with respect to the bat colony. In addition, although 2-aminoacetophenone and para ethyl phenol are consistently identified as secondary impact odorants relative to both cattle and swine CAFOs they clearly take odor impact precedence relative to the bat colony. With increasing downwind distance from the Bracken cave source the unusual and characteristic odor is increasingly dominated by 2-aminoacetophenone; a potent semi-volatile odorant which, coincidentally, is one of the compounds primarily responsible for the characteristic aroma of taco shells. 7 Clearly, whether cattle, swine or Mexican free-tail bats, there is a repeating theme which carries across all of the previous odorant priority ranking profiles. That theme is the relatively high odor impact priority of a few semi-volatile odorants such as p-cresol, 2amino acetophenone and para-ethyl phenol; especially with respect to the case of increasing downwind separation from the odor sources. The priority rankings presented above do not purport to represent the definitive qualitative definition of CAFO odor. Although all of the priority ranking studies presented herein have been carried out by a highly experienced GC-O investigator, each of these individual profiles obviously represents the subjective assessment of that investigator. Correcting, expanding, refining and ultimately validating these initial priority rankings will be achieved through analogous collaborative efforts incorporating different investigators, different sample introduction techniques, different facilities and different experimental parameters. The requirements for arriving at a general agreement relative to GC-O based odorant priority rankings are, in fact, analogous to those required for evaluating sensory panels and sensory panel based odor assessments. However, success in achieving consensus or general agreement relative to odorant prioritization will ultimately enable the current subjective sensory based assessment protocols to be augmented or largely replaced by objective instrument based alternatives. In spite of the subjective nature of these initial odorant prioritization rankings, these assessments are believed to be sufficiently compelling and consistent to warrant a more comprehensive GC-O based study. On-going efforts directed at refining these odorant ranking profiles are being carried out in the laboratories of these authors and others and will be reported in future meetings. Regardless of the absolute order which emerges for any such consensus odorant priority ranking profile there is compelling evidence that sampling strategies reflected in current CAFO odor assessment protocols should be reassessed. This reassessment should include a critical review of associated sampling protocols and whether they need to more closely reflect the constraints of the several odor potent and adsorption prone semi-volatiles. Toward this end, initial development work has been undertaken relative to two alternative sampling strategies which address two key issues of CAFO downwind air sampling. The first strategy addresses the need for an alternative to plastic bag based whole air samplers in support of laboratory based sensory assessment protocols (i.e. Dynamic Dilution Olfactometry). The second is a novel time-indexed moving film strategy which addresses the need for a stabile, continuous, time-indexed volatiles profile record for a specific sample point with respect to an extended time frame. Whereas the former is designed to support whole air sensory based assessment protocols the latter is designed to support instrument based analytical protocols by providing an archivible, continuous ‘moving picture’ of the volatiles profiles for a specific location. These proposed strategies and associated development results to date are described in the paragraphs that follow. 8 Alternative whole-air sampling strategy - At-site sorbent tube collection - at-instrument thermal desorption and air sample reconstitution (Conceptual Drawing). Olfactometry Sniff Port Flow Control Flow Control Sorbent Tube Thermal Desorption Block Diluent Air Supply Heat Tracing Inertized Canister Piston Inert Gas Supply Servo Drive Mechanism The concept behind this sampling strategy is that the actual field air sampling is carried out utilizing sorbent tubes for collecting the volatiles or odorants from a fixed volume of air. These sorbent tube collections are then transported to the laboratory for reconstitution within a heat traced, inertized canister followed by composite odor assessment. The sample reconstitution process is accomplished by thermally desorbing the collected odorants into a flowing nitrogen gas stream and making up to a desired final volume with humidified air to match that of the originally sampled environment. Key design considerations relative to this proposed strategy are as follows: Sorbent tube based storage of volatiles has demonstrated improved recovery for critical semi-volatile odorants relative to plastic bags (Koziel et al, Keener et al). Passivated stainless steel construction of reconstitution chamber and sample transfer lines replaces plastic sampling bags and tubing. Heat tracing of reconstitution chamber and all downstream sample transfer lines to minimize potential adsorption effects. Servo feed-back controlled piston delivery of reconstituted sample eliminates the need for in-line flow control devices, valves or other potential ‘scalping’ sites. 9 Table 4. Comparative Odorant Recovery – Five Day Storage Odorant Tedlar Bag Thermal Reconstitution para-cresol 2-aminoacetophenone para-ethyl phenol To be determined To be determined To be determined To be determined To be determined To be determined Alternative analytical sampling strategy – Time indexed – moving film volatiles collector cassette (Conceptual Drawing) Unlike, the sorbent tube based ‘whole air’ sampler approach described above, the second proposed device is designed to address a different set of challenges presented by CAFO downwind odor assessment. Whereas the former is designed to deliver a stabile, transportable, point-in-time whole representation of the originally sampled environment, the latter is designed to deliver a stabile, continuous, time-indexed volatiles profile record for a specific sample point with respect to an extended time frame. Whereas the former primarily targets the need for a robust remote site sampling strategy in conjunction with whole air sensory assessment (i.e. Dynamic Dilution Olfactometry) the latter targets the same requirements relative to analytical assessment protocols (i.e. MDGC-MSOlfactometry etc.) and archiving. 10 Ironically, the principles behind this strategy are the same as those forming the basis for concerns relative to the sampling of semi-volatile odorants with plastic bags; their tendency to rapidly adsorb critical semi-volatile odorants from the air sample. Capitalizing on this tendency it becomes possible to utilize a continuous, slowly moving or ‘scrolling’ plastic film to capture the volatile compounds within a target environment during a specific time period. Specifically, a specially formulated and preconditioned plastic film (i.e. or combination of different films) is fed across an environmental exposure window according to precisely controlled and time indexed format. With an appropriate time indexed driver mechanism it becomes possible to carry out a long-term sample collection profile study before any requirement for associated analytical work-up. In addition, with an appropriate post-exposure sealing process such as the foil encasement mechanism shown in the drawing above, it becomes possible to collect and store the sample without the need for immediate analytical work-up. This opens up the possibility of a method of profiling, documenting and archiving intermittent odor excursions at target sites downwind from odor sources. Initial design and feasibility study efforts are on-going relative to this proposed device and the results of these efforts will be presented in conjunction with future conferences. CONCLUSIONS Based upon past and current GC-O odor profile efforts, p-cresol and other semi-volatiles appear to be critical, ‘character defining’ odorants relative to downwind, distance separation from both high density cattle and swine CAFOs. Parallel odorant prioritization efforts relative to the Bracken cave Mexican free tail bat colony demonstrates that GCOlfactometry can be an effective technique for the development of correlations between downwind odor impact and high priority individual odorants. If the preliminary CAFO odorant priority rankings are confirmed across a broader representation of investigators, sampling techniques and CAFO sites there will be increasing impetus for critical review of current sampling, analytical and odor abatement strategies relative to these environments. This level of cross-check should yield a preliminary consensus as to the identity of the top two to four most prominent individual odorants relative to downwind community odor complaints. Such prioritization efforts appear to be particularly important with respect to p-cresol and other high impact semi-volatile odorants due to their well documented sensitivity to adsorption driven loss to the walls of plastic sample containers. Success in identifying such a minimal critical odorant set from CAFOs simplifies the challenge of translating current, subjective, human ‘detector’ based odor assessment protocols to objective, instrument based alternatives. Based upon the results to date, work has begun to develop alternative sampling strategies which address concerns presented relative to the currently applied protocols. The status of design and feasibility efforts relative to two such alternative sampling strategies are summarized herein. The authors are confident that these efforts can ultimately enable the translation of current, subjective, sensory-only odor assessment protocols to objective, instrument‘primarily’ alternatives. 11 ACKNOWLEDGEMENTS The authors would like to express appreciation to Dr. Steven Hoff and the management of the commercial swine production facility for the invitation to participate in a larger air quality study and access to the swine finishing site. The authors would also like to express appreciation to Andy Moore and the management of Bat Conservation International for logistical assistance and access to Bracken cave. REFERENCES Chai, M. & J. Pawliszyn. 1995: Analysis of environmental air samples by solid phase microextraction and gas chromatography / ion trap mass spectrometry. Environmental Science and Technology. Vol 29 (3), (1995). Chai, M. & Y. Tang. 1998: Solid phase microextraction (SPME) analysis of whole air samples. Journal of Environmental and Analytical Chemistry. 72(1):77-82. 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