Analysis of the behavior of concrete-filled steel tubular columns with axial loading under fire condition Te-Wei Fan Department of Civil Engineering and Engineering Informatics Chung Hua University 707, Sec.2, WuFu Rd., Hsinchu, Taiwan 30012, R.O.C. Tel.: +886-3-518-6711 Fax.: +886-3-5372188 E-mail:dfan@chu.edu.tw Abstract CFT, concrete-filled steel tubular columns, are often used as the main supporting columns for high-rise buildings, whose fire resistance – how long they can actually support under load without collapsing in the high temperature at the fire scene – has become a topic of academic concern in recent years; the past domestic research about CFT focused more on its ultimate strength and mechanical behavior of connections. Many discussions on the fire resistance of CFT are based on fire endurance time. The experiment method was more used in the past studies engaged, which is usually expensive and time-consuming. Other research methods include combining experimental data with appropriate theory to design or calculate the fire resistance, and these methods tend to have a conservative assessment of the results. Therefore, some researches have been developing finite element model to simulate and analyze the fire resistance of CFT and its component behavior. In this paper, finite element analysis is used as the main analytical method to explore the fire resistance of CFT. Study found that the fire endurance limitation time for CFT columns obtained by finite element analysis can achieve good accuracy compared with the results obtained by the experiment, and in the mean time the mechanical behavior of CFT columns in the temperature curve at the fire scene can be observed and recorded. Keywords: concrete-filled tubular column, fire behavior, finite-element method. resistance of steel structure and RC structure, the 1. Introduction CFT is often used as the lower column of more belong to exploring the structural behavior of ultra-high-rise buildings for its good mechanical the newly developed fire-resistant steel. Many properties such as strength, stiffness and toughness, as discussions on the fire resistance of CFT are based on well as the advantage of easy construction and the fire endurance time without fire-resist coating cost-effectiveness, whose fire resistance – how long it [13-15], and experiment method was more used in the can actually support under load without collapsing in past studies engaged. Among some experiments for the high temperature of fire scene – has become a CFT column or beam-column, there were situations topic of academic concern in recent years[1-12]; the such as sometimes that due to limited space for past domestic studies on CFT focused more on its experimental equipments or limited loading capacity, ultimate of there are certain limitations in planning CFT connections; and with regard to studies on the fire experimental scale, or unable to load with maximum; strength and mechanical behavior or that the plastic deformation is unable to be is that concrete, after coated with steel pipe, is more measured because the deformation is too large during likely to be prevented from crushing at the scene of experiment. Basically, it is usually expensive and the fire. The important design criteria of CFT columns time-consuming to use experimental method to consider fire resistance performance in addition to analyze the fire resistance of CFT, and sometimes its bearing capacity and serviceability. If the CFT results could hardly apply to different fire scene columns in high-rise buildings are designed as having conditions. include high load bearing capacity, it is more difficult for combining the experimental data and theoretical them to achieve the desired fire endurance time. relevance to design or calculate the fire resistance, and Therefore, with consideration of economic factors, these methods tend to have a conservative assessment how to get the maximal structural efficiency for CFT of the results. Therefore, some researches have been column, developing finite element analysis model to simulate material to reach ideal fire-resistant property should the fire resistance of CFT and component behavior, be the important topic to review design criteria in the for examples, Ge and Usami [16] used MARC to future. And FEM is actually a very appropriate tool to analyze the ultimate strength of CFT short columns; simulate the above-stated process and effect. In Schneider [17] used ABAQUS to analyze the addition, based on the reasons that it has been behavior that CFT short column is undermined by accumulated quite experience on analysis of CFT axial compression. In aspect of fire-resistance, Zha components using FEM, and the feasibility is quite [18] used DYNA3D to analyze the fire resistant high for FEM to analyze relevant data such as properties of the circular CFT; Lie and Kodur [19-20] temperature distribution, thermal strain, etc., this used numerical analysis method to analyze the fire study will use FEM as main analysis method to resistance of, respectively, steel reinforced CFT and explore the fire resistance property of CFT column. Other research methods and simultaneously use fire-resistance steel fiber filled CFT; mainland scholar Han Lin-Hai [21] used numerical methods to analyze the fire resistance capacity of CFT beam and column. 2. The theoretical base of thermal analysis Theoretical basis for analysis include: thermal The biggest advantage of using Finite Element Method(FEM) to analyze mechanic behavior of CFT convection, coupling analysis of heat transfer -mechanics, and material stress-strain relation. is that it is not subject to space limitation, not subject Transient heat transfer analysis should obtain to load limitation, easy to carry out detailed temperature history of the heat current during heating, observation as well as quite rapid in parameter the main model in the analysis should include a heat changes; with FEM architected over theory and source for fire scene, whose basis will be further numerical methods, coupled with rapid development described in the next section. In addition, it should be of computer technology, the current development of set up the temperature-dependent material properties hardware and software have had the ability to carry such as thermal conductivity, elastic modulus and out for coefficient of thermal expansion, and convection thermal-mechanical couple analysis of CFT fire conditions between material surface and atmospheric resistance. environment. more accurate simulation than past The materials in consideration in this analysis The reason that the fire-resistant property of CFT include steel pipe, concrete and fire-resist coating. column is better than that of conventional RC column Since the temperature loading curve is changing continually with time, the analysis belongs to transient heat transfer analysis in which system temperature, heat flow rate, thermal boundary condition and system internal energy, all are time-varying, whose heat conduction formula takes the coordinate system suitable for square CFT, that is, x-y coordinate system, and the matrix form of which is as follows: C e e0 Where [C] denotes material constant matrix, {e0} denotes thermal strain. From the equation[K]{U}={F}, where [K] denotes stiffness matrix, {F} denotes the vector of nodal load as a result of temperature changes, the nodal displacement vector can be derived, which is then substituted into the former two equations to CT K T Q obtain strains and their corresponding thermal stresses for all the nodes. Where [C] denotes specific heat and density matrix, used to convey the increase of system internal energy; [K] denotes thermal conductivity matrix, including thermal conductivity coefficient, thermal convection coefficient and shape function; {T} denotes temperature vector of the node; {Q} denotes heat flow rate vector of the node. In addition, because this article also takes into account that the thermal properties and boundary conditions vary with the time, the thermal equilibrium formula becomes a non-linear 3. Finite element model If the CFT columns in high-rise buildings are designed as having high load bearing ratio, it is more difficult for them to achieve the desired fire endurance. Therefore, how to get the maximal structural efficiency for CFT column, and simultaneously use fire-resist coating to reach ideal fire-resistant property should be the important topic to review design criteria in the future. In addition, based on the reasons that it thermal analysis matrix equation as follows: has been accumulated quite experience on analysis of CFT components using FEM, and the feasibility is quite high for FEM to analyze relevant data such as CTT K TT Q T temperature distribution, thermal strain, etc., as well With regard to the transient thermal-mechanical as there is already an applicable temperature analysis, the transient thermal-conductivity analytical dependent stress-strain relation model, this study will results are introduced and conducted non-linear use nonlinear FEM software ANSYS as main analysis in order to obtain thermal-stress results. analytical tool to conduct analysis of the fire According to FEM, the strain component can be resistance properties of CFT columns with various expressed specifications, and aggregate analytical result. The as a matrix equation with nodal displacement as follows: finite element mesh and deformation analyzed in the article are shown in Figure 1. e Bu Where {e} denotes strain vector, [B] denotes stress-strain matrix, {u} denotes the displacement vector for the node. In addition, thermal-stress matrix equation can be derived from stress-strain relationship as follows: f (T ,0.001) (50 0.004T ) {1 exp[( 30 0.03T ) 0.001]} 6.9 f [T , i p 0.001)] (50 0.04T ) {1 exp[( 30 0.03T ) i p 0.001]} 6.9 Due to the confinement effect, for the concrete in CFT, it should be considered the stress-strain relation of tri-axial force, and due to different shape of cross section, basically the stress-strain relation in Figure 1. Finite element model of concrete-filled steel tubular column high temperature is similar to that in ambient temperature, except that some parameters vary with 3.1 Parameters and geometry conditions the time such that temperature effect is introduced, as With regard to the relevant parameters of the fire follows, respectively: resistance for CFT, according to Kodur’s research [22], the parameters impacting fire resistant performance include: load size, dimension of cross section, filled concrete type, effective length, concrete strength, type of aggregate, thickness of steel tube. In Stress-strain relation for square/rectangular CFT when c 0 c 0 [ A( c / 0 ) B( c / 0 ) 2 ] when c 0 c 0 ( c / 0 ) /[ ( c / 0 1) ( c / 0 )] this article, the main purpose is to use FEM to verify where the fire resistance of CFT, and then more extensive 0 f ck (T )[1.194 0.25(1 T / 1000) 9.55 (13 / f ck ) 0.45 parametric study can be conducted further in the (0.07485 2 0.5789 )] future. Listed in Table 1 are the experimental data the f ck (T ) f ck /[1 1.986(T 20) 3.21 10 9 ] paper uses to conduct verification, which refers to the 0 cc (T ) 0.95 [1400 800 experimental results published by Han Linhai in 2003. The fire endurance time obtained and temperature results calculated by finite element analysis in this ( f ck 20) 0.2 ] 20 (1.03 3.6 10 4 T 4.22 10 6 T 2 ) ( ) cc (T ) (1.03 3.6 10 4 T 4.22 10 6 T 2 ) (1300 14.93 f ck ) ( ) paper will be listed as follows. 3.2 Stress-strain relation 3.3 Axial load and the temperature curve Steel stress-strain relation under high temperature The standard model of flame temperature curve is may refer to the literature [23] which can be expressed defined in all main specifications. In this paper, the as follows: temperature-ascending curve of ISO-834[24] will be adopted as follows: when p i f (T ,0.001) i 0.001 when p T T0 345 log10 (8t 1) Where T0 is initial ambient temperature, t is the f (T ,0.001) i p f [T , ( i p 0.001)] f (T ,0.001) 0.001 fire duration (min). The heating is more fierce at the initial heating stage(0~25 min, ambient temperature~80℃) in which where p 4 10 f y 6 the time step should be set shorter to get more accurate results; the subsequent stages of the conductivity coefficient (unit W/m ℃ ), thermal temperature curve is relatively flat, in which the time expansion coefficient (unit m/m℃), specific heat, and step can be set for a longer period of time to increase density. efficiency. Among which ISO-834 heating curve is 4. Results shown as Figure 2. In this paper, the analysis contains two parts: the ISO-834升溫曲線 temperature(C) ISO-834 Temperature curve first, it will be based on the experimental specimen 1200 1000 800 and geometry conditions and experimental results in the literature to verify the accuracy of analytical model. Secondly, observe the mechanical behavior of 600 400 200 0 CFT columns in the fire scene temperature curve, and simultaneously 0 100 200 300 time(min) select the parameters’ variation condition to analyze, and not only show FEA application capability on CFT column’s fire resistance, but also the parameter discussion of the fire resistance. Figure 2. ISO-834 heating curve 4.1 Finite element model and verification 3.4 Thermal properties The heat conductivity coefficient of different steel varies with its carbon content, thus it is different for different steel, and however as far as structure-use steel as concerned, such impact can be neglected. There are three factors impacting on concrete heat conductivity, specific heat and density, including aggregate type, water content and grading. Among which the most important factor affecting heat conductivity coefficient is water content, whose reason is that the water of concrete will evaporate when temperature increases, therefore after temperature is greater than 100℃, the impact of water In this paper, in order to verify the foregoing analysis programs and model accuracy, the results of analysis and verification carried out are as follows: Figure 3 is the axial compression-strain relation from FEA results for rectangular CFT, which also includes the experiment results of the related literature, as well as the result from FEA for the material under high temperature. In the figure, under ambient temperature, the maximum compressive strength of the column, obtained by FEA, is 2351.28kN, and compared with the experiment data of 2424kN, the error is 3%; only the strain incurred is still different – the maximum compressive strength in the experiment content on heat conductivity coefficient is smaller and smaller, and because the temperature reaches hundred degree ℃ within very short time in previous temperature curve of fire scene, the impact of water content on heat conductivity coefficient can be neglected in this analysis. In addition, the impact of the above-stated three factors on specific heat and density is not too great. This study assembled thermal properties of, respectively, steel, concrete, fire coating at various temperatures, including: thermal is about to occur at the strain of 0.4%, whereas it is about the strain of 0.6% for FEA. In addition, under high temperature, the maximum compressive strength obtained by FEA is 1696.8kN, reduced about 27.8% compared with the ambient temperature, which occurs at the strain of 0.4%, then the strength of CFT column decreased dramatically and then increased slowly due to steel plate buckling. The deformation of steel plate buckling is shown as Figure 5. Axial Load(kN) 3000 Nexp 2500 N,FEM 2000 N,FEM, TEMP experimental data for round CFT Table 1. Verification of axial compression strength with the experimental data for CFT column FEA B/t, D/t 1500 Circular 50.4 CFT Rectang 101.5 CFT 1000 500 0 0.0 0.5 1.0 1.5 2.0 2.5 3.0 σsy ' (Mpa) f c ( MPa ) Nexp (kN) NFEM (kN) Error(%) 308 25.4 941 918 2.4 279 25.4 2,382 2,358 1.0 3.5 Axial Strain(%) The results showed that it can be indeed up to a Figure 3. Comparison of FEM result and experimental data for rectangular CFT satisfactory extent if the aforementioned ANSYS Figure 4 is the axial load-axial strain relation from FEA results for circular CFT, which also include the model and material properties are set to analyze the strength of CFT column. experiment result from the literature, and material FEA result under high temperature. In the figure, under room temperature, the maximum compressive strength of the column obtained by FEA is 3244.2kN, with the error of 1% compared with the experiment data of 3277kN. Only the strain incurred is still different: the maximum compressive strength in experiment is about to occur at the strain of 0.4%, whereas it is about to occur at the strain of 0.6% for FEA. In addition, the maximum compressive strength obtained by FEA under high temperature is 2556.1kN, which is reduced about 21.2% compared with that Figure 5. Deformation of steel plate buckling of FEM of CFT under pressure under ambient temperature, but the strength occurs at From verification of the aforementioned analysis the strain of 3.0%. However, when the strain is result, discussion is as follows: First, the fire between 0.4%~0.5%, the strength of CFT column endurance time of experiment and that obtained by ever decreased dramatically then increased slowly due FEA are basically in line, but the result from FEA to steel plate buckling, therefore if the maximum tends to be conservative, whose reason might lie in compressive strength prior to buckling, that is that the thermal transfer efficiency in FEA is higher 2293.9kN, is considered, the reduction of compressive than that in practice. Second, the analysis result is strength caused by high temperature is 29%. The greatly subjected to material model, so it is worthy of analysis result is shown as Table 1. further discussion for the analytical difference which might be caused by the stress-strain relation under 3500 Axial Load(kN) 3000 different temperature for steel tube and concrete. 2500 Third, FEA can observe the mechanical behavior 2000 Nexp 1500 caused by different thermal deformation between steel N,FEM 1000 N,FEM, TEMP 500 0 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 Axial Strain(%) Figure 4. Comparison of FEM analysis result and tube and concrete when CFT column is affected by the temperature, such as the contact condition between steel tube and concrete during temperature ascending, and the change of behavior under axial loading caused by different axial deformation for steel the length of the column gradually reduces over tube and concrete during temperature ascending, change of time and temperature. The final state is which of this topic will be discussed in the next such that the column reduces rapidly due to failure of section. concrete load, at this time it can be obtained the fire 5.2 The mechanical behavior and the effect of steel plate thickness in the fire temperature curve It can be observed the following situation by time endurance time of the CFT column and its relevant data, and at this stage the numerical analysis often has issue of being difficult to converge. history of temperature distribution during analysis and In addition, in order to assess the impact of the by the history of the reaction force for material: thickness of steel tube on the fire resistance of CFT during the column, this paper takes specimen SP-2 as an example, temperature is first conducted to steel tube; therefore changing its thickness in order to measure the analysis steel tube produces earlier thermal expansion of axial results at different thickness of steel tube. The and lateral than concrete. In addition, in Figure 6 - supposed thicknesses of steel tube are 6.2mm, 7.7mm reaction force-time relation, it can be seen that the and 9.5mm, among which 7.7mm is the original axial reaction on steel tube is gradually increasing thickness of steel tube of specimen SP-2. The analysis during this stage, which causes that the axial thermal result is shown as Figure 7. The figure shows the main stress produced in column due to axial constraint of effect of larger thickness of steel tube under the same both ends of column is mainly bore by steel tube. temperature ascending condition, including: 1. Large During the first stage, except that the axial load by increment of axial deformation at the steel tube gradually increases over the temperature temperature ascending, 2. Shorter fire endurance time. and time, its stiffness of material decreases with It can be seen from the Figure that , in relation to the temperature increase, finally steel plate local buckling change rate of thickness of steel tube, increment of occurs, which causes that the axial loading begins to axial deformation and fire endurance time in the transfer to core concrete. Therefore the axial loading analysis result are not very significant, whose reason bore by core concrete begins to reverse and increase, should lie in that steel has higher heat conduction and the axial load for steel tube also begins to reverse efficiency, and after the temperature is transferred to and decrease, in the mean time, because the stiffness concrete, the heat conduction rate reduces, therefore of the two material reduces due to temperature effect, concrete has a role of heat sink during heat conduction, therefore it is observed that the axial length of the therefore under circumstance that the size of core column as a whole is no longer increasing over the concrete does not change, the thickness of steel tube temperature and instead tends to reverse and decrease. does not have significant effect on fire resistance. the initial temperature ascending, initial Third, after local buckling occurred in steel tube, the axial load by the column is continuously transferred to concrete, and afterwards, the main task of steel tube should confine core concrete, during which the mechanical behavior of member is mainly subject to soften material due to high temperature because steel tube and concrete both reach high temperature status. This phenomenon can be observed that although the axial load keeps fixed value during analysis process, Figure 6. The variation of axial reaction force over time for steel tube and concrete With regard to parametric analysis of fire resistance, this paper first takes thickness of steel tube as control Axial deformation(mm) 10 t=9.5 t=7.7 t=6.2 5 0 parameter, compares the analysis result and finds that thickness of steel tube does not have significant impact on fire endurance time, and in the future the numerical analysis program built according to the -5 paper can conduct more extensive parameter analysis, -10 including the impact and degree of impact of -15 cross-section size of the CFT column, thickness of fire coating, the centrifugal axial compression, etc., on fire -20 0 50 100 150 endurance time, all of which can be used as discussion Time(min) criteria for current design specifications. Figure 7. Impact of thickness of steel tube on fire-resistance of CFT column 7. 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