EHP5 for SAP ERP 6.0 June 2011 English Work-In-Process Batch (996) Business Process Documentation SAP AG Dietmar-Hopp-Allee 16 69190 Walldorf Germany (WIP) SAP Best Practices Work-In-Process (WIP) Batch (996): BPD Copyright © 2011 SAP AG. All rights reserved. No part of this publication may be reproduced or transmitted in any form or for any purpose without the express permission of SAP AG. The information contained herein may be changed without prior notice. Some software products marketed by SAP AG and its distributors contain proprietary software components of other software vendors. Microsoft, Windows, Excel, Outlook, and PowerPoint are registered trademarks of Microsoft Corporation. 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EXAMPLE TEXT Names of elements in the system. These include report names, program names, transaction codes, table names, and individual key words of a programming language, when surrounded by body text, for example, SELECT and INCLUDE. Example text Screen output. This includes file and directory names and their paths, messages, source code, names of variables and parameters as well as names of installation, upgrade and database tools. EXAMPLE TEXT Keys on the keyboard, for example, function keys (such as F2) or the ENTER key. Example text Exact user entry. These are words or characters that you enter in the system exactly as they appear in the documentation. <Example text> Variable user entry. Pointed brackets indicate that you replace these words and characters with appropriate entries. © SAP AG Page 3 of 26 SAP Best Practices Work-In-Process (WIP) Batch (996): BPD Contents Work-In-Process (WIP) Batch ........................................................................................................ 5 1 Purpose ................................................................................................................................... 5 2 Prerequisites............................................................................................................................ 5 2.1 Master Data and Organizational Data .............................................................................. 5 2.2 Business Conditions ......................................................................................................... 6 2.3 Notes ................................................................................................................................ 6 2.4 Roles ................................................................................................................................ 6 2.5 Preliminary Steps ............................................................................................................. 8 3 Process Overview Table ......................................................................................................... 9 4 Process Steps ....................................................................................................................... 10 4.1 Create Process Order for Coloring PE granules ............................................................ 10 4.2 Material Staging From the Warehouse for WM-Managed Components ........................ 11 4.3 Create WIP Batch (in Pre-mixing phase) during Process order confirmation ................ 14 4.4 Enter Goods Issue ......................................................................................................... 16 4.5 Merge Component WIP batches (in mixing phase) during Process order confirmation 17 4.6 Batch Master for WIP batch (created in Mixing phase) & Stock Overview .................... 18 4.7 Create WIP Batch (in Extrusion phase) during Process order confirmation .................. 19 4.8 Create Goods Receipt & batch of finished material using WIP Batch ........................... 21 4.9 Enter Final Confirmation for Process order .................................................................... 22 4.10 5 Follow-Up Processes ............................................................................................................ 24 5.1 6 Batch where used list for Goods Receipt batch and WIP batches ............................. 23 Period end closing .......................................................................................................... 24 Appendix................................................................................................................................ 25 6.1 Reversal of Process Steps ............................................................................................. 25 © SAP AG Page 4 of 26 SAP Best Practices Work-In-Process (WIP) Batch (996): BPD Work-In-Process (WIP) Batch 1 Purpose Work-in-Process (WIP) Batch scenario describes the coloring of Polyethylene powder with green pigment through an extruder. Polyethylene powder is premixed with green pigment in Extruder feed vessel and later colored through the extruder. The resulting material from extruder is defined as Green Polyethylene granules. The scenario shows enhanced product traceability and tracking of WIP inventory between manufacturing operations / phases. WIP batch in manufacturing represents intermediate status of the product in production at different stages /operations. It helps to document WIP material being produced between different steps in production process & also ascertain current properties of the material that is being produced. WIP batches can hence be used to execute following: Work in process tracking on operation / phase level of a production or process order Documentation of the actual characteristics / status of a product which is in production 2 Prerequisites 2.1 Master Data and Organizational Data Default Values Essential master and organizational data was created in your ERP system in the implementation phase, such as the data that reflects the organizational structure of your company and master data that suits its operational focus, for example, master data for materials, vendors, and customers. The business process is enabled with this organization-specific master data, examples are provided in the next section. Additional Default Values You can test the scenario with other SAP Best Practices default values that have the same characteristics. Check your SAP ECC system to find out which other material master data exists. Using Your Own Master Data You can also use customized values for any material or organizational data for which you have created master data. For more information on how to create master data, see the Master Data Procedures documentation. Use the following master data in the process steps described in this document: Manufacturing / Trading © SAP AG Page 5 of 26 SAP Best Practices Work-In-Process (WIP) Batch (996): BPD Production Plant Master / Org. data Value Master / Org. data details Comments Material CH-6450 GranuSAP Green Finished Goods Material CH-2200 SAPulat Bulk Material Material CH-1445 Pigment Green Raw Material Plant 1000 Plant 1 Bill of Material Structure This overview shows the bill of material structure and the usage of each component. Material Level Material type Unit CH-6450 0 Finished Goods LB CH-2200 1 Bulk Material LB CH-1445 1 Raw Material LB Characteristic of material 2.2 Business Conditions The business process described in this Business Process Documentation (BPD) is part of a bigger chain of integrated business processes or scenarios. As a result, you must have completed the following processes and fulfilled the following business conditions before you can start any activities in this scenario: Business condition Document Costing run needs to be carried out Final Steps documentation Check and change MM period to current period Final Steps documentation Initial stock postings and mark batch and unristricted Final Steps documentation 2.3 Notes The following SAP Notes must be implemented before you execute this scenario: SAP Note Description Component Area 1251288 Goods receipt WIP batch: Error message COWIPB 174 PP-SFC-EXEGM Usage Remark 2.4 Roles Use The following roles must have already been installed to test this scenario in the SAP Netweaver Business Client (NWBC). The roles in this Business Process Documentation must be assigned to the user or users testing this scenario. You only need these roles if you are using the NWBC interface. You do not need these roles if you are using the standard SAP GUI. Prerequisites © SAP AG Page 6 of 26 SAP Best Practices Work-In-Process (WIP) Batch (996): BPD The business roles have been assigned to the user who is testing this scenario. Business role Technical name Process step Production Planner SAP_NBPR_PRODPLANNER_S for example, Create Process Order Warehouse Clerk SAP_NBPR_WAREHOUSECLERK_S for example, Warehouse Management Warehouse Manager SAP_NBPR_WAREHOUSEMANAGER_M for example, Display WIP batch Shop Floor Specialist SAP_NBPR_SHOPFLOOR_S Operation confirmation and WIP batch IT Administrator (Professional User) SAP_NBPR_IT_ADMIN_S Assign Parameter to user Engineering Specialist SAP_NBPR_ENGINEER_S Batch Where Used List 2.4.1 Defining Queries for Personal Object Worklist (POWL) The following queries must be defined to test this scenario in the SAP NetWeaver Business Client (NWBC). You only need these roles if you are using the NWBC interface. You do not need these queries if you are using the standard SAP GUI. The queries are necessary to access role specific worklists in the SAP NetWeaver Business Client (NWBC). For more information about the creation of queries, see the section Creation of Queries in Personal Object Worklists (POWLs) in the Quick Guide to Implementing the SAP Best Practices Baseline Package (US) document. Business Role Application Object Type Variant Name Variant Selections Production Planner Worklist Process Order Worklist YB_PROCESS_H Yes © SAP AG Selection Criteria Query Name For example, Process Order Worklist Page 7 of 26 SAP Best Practices Work-In-Process (WIP) Batch (996): BPD 2.5 Preliminary Steps 2.5.1 Assigning User Parameter CORUPROF to User Master Record Use In this step, you assign a profile to your user that defines the layout for the confirmation screen for single screen entry. Procedure 1. Access the transaction choosing one of the following navigation options: Option 1: SAP Graphical User Interface (SAP GUI) SAP Menu Tools Administration User Maintenance Users Transaction code SU01 Option 2: SAP NetWeaver Business Client (SAP NWBC) via Business Role Business role IT Administrator (Professional User) (SAP_NBPR_IT_ADMIN_S) Business role menu IT Administration User Management User Maintenance 2. On the User Maintenance: Initial Screen, make the following entry: Field name Description User User action and values Comment Enter your SAP-User 3. Choose Change. 4. On the Maintain User screen, choose the Parameters tab and make the following entries: Field name Description User action and values Parameter ID CORUPROF Parameter value YQPI01 Comment 5. Save your entries. 6. Choose Back to return to the SAP Easy Access screen (SAP GUI). Or Choose Exit (Shift+F3) and confirm the Business client message with Yes to return to SAP Home (SAP NetWeaver Business Client). Result The confirmation profile YQPI01 is assigned to your user. © SAP AG Page 8 of 26 SAP Best Practices Work-In-Process (WIP) Batch (996): BPD 3 Process Overview Table Process Step External Process Reference Business Condition Business Role Transaction Code Expected Results Create Process Order for Coloring PE granules Production Planner COR1 Process order for coloring PE granules is created Material Staging from the Warehouse for WM-Managed Components Warehouse Clerk LP12, LT22, LS24 Create WIP Batch (in Pre-Mixing phase) during Process order confirmation Shop Floor Specialist COR6N Enter Goods Issue Movement MB11 Merge WIP batches ( in mixing phase) during Process order confirmation Shop Floor Specialist COR6N Merge Component WIP batches Shop Floor Specialist COR6N Display WIP Batch Master Warehouse Manager MSC3N Check WIP batch stock Warehouse Manager MMBE Create WIP Batch (in Extrusion phase) during Process order confirmation Shop Floor Specialist COR6N Create Goods Receipt Batch and post production Shop Floor Specialist COR6N Enter Final Confirmation for Process order Shop Floor Specialist COR6N Batch Whereused List for Goods Receipt Batch and WIP batches Shop Floor Specialist MB56 © SAP AG Page 9 of 26 SAP Best Practices Work-In-Process (WIP) Batch (996): BPD 4 Process Steps 4.1 Create Process Order for Coloring PE granules Use The purpose of this activity is to create a process order (directly without MRP run) and to release it. Procedure Option 1: SAP Graphical User Interface (SAP GUI) 1. Access the transaction choosing one of the following navigation options: SAP Menu Logistics Production Process Process Order Process Order Create With Material Transaction Code COR1 2. On the Create Process Order: Initial Screen, make the following entries: Field name Description User action and values Material Number CH-6450 Production plant 1000 Process order type YQ41 Comment 3. Choose Enter. 4. On the Create Process Order : Header – General Data screen, make the following entries: Field name Description User action and values Quantities : Total qty for example, 100 LB Scheduling : Type Current date Comment 5. Choose Enter. 6. Select the Material List (F7) 7. On the Create Process Order: Material List screen, choose Release. Batch determination for non-WM-managed materials will be carried out automatically. 8. Choose Save. 9. Make a note of the Order Number _____________. Option 2: SAP NetWeaver Business Client (SAP NWBC) via business role 1. Access the transaction as follows: Business Role Production Planner (SAP_NBPR_PRODPLANNER_S) Business role menu Production → Shop floor Control → Process Order → Process Order Worklist 2. Select the Active Query: Process Order Worklist (created in step 2.4.1), choose refresh if required. 3. Under section Process Order Worklist, choose Create Process Order. © SAP AG Page 10 of 26 SAP Best Practices Work-In-Process (WIP) Batch (996): BPD 4. A new window for Create Process Order: Initial Screen is created. Make the following entries and choose enter: Field Name Description User Action and Values Material no. CH-6450 Production plant 1000 Process order type YQ41 Comment Process Order WIP Batch 5. Choose Enter. 6. On the Create Process Order: Header – General Data screen make the following entries: Field Name Description Comment 100 LB Total qty Type User Action and Values Scheduling type 4 Current date In the Scheduling section of the screen 7. Choose Enter. 7. Select the Material List (F7). 10. On the Create Process Order: Material List screen, choose Release. Batch determination for non-WM-managed materials will be carried out automatically. 8. Choose Save. 9. Make a note of the Order Number _____________. Result The process order was created, released & availability check will be carried out. 4.2 Material Staging From the Warehouse for WMManaged Components Use Request material from the warehouse for your process orders when you determine that the stock of a component in the supply area is almost empty. The following components of CH-6450 are defined as WM managed: CH-1445 Pigment, green Prerequisites One or more process order(s) have been created. For the order release no automatic creation of transfer requirements was configured in the production scheduling profile (see Work Scheduling View of the material master). Procedure 4.2.1 A) Creating Transfer Order 1. Access the transaction choosing one of the following navigation options: Option 1: SAP Graphical User Interface (SAP GUI) SAP Menu © SAP AG LogisticsLogistics ExecutionOutbound ProcessGoods Issue Page 11 of 26 SAP Best Practices Work-In-Process (WIP) Batch (996): BPD for Other TransactionsPrepare Production SupplyFor Release Order Part Transaction Code LP12 Option 2: SAP NetWeaver Business Client (SAP NWBC) via business role Business Role Warehouse Clerk (SAP_NBPR_WAREHOUSECLERK_S) Business role menu Warehouse ManagementConsumption and TransfersStaging release order parts (WM-PP) 1. Enter the required data on the WM Material Staging of Release Order Parts screen: Field name Description User action and values Comment Plant 1000 Supply Area YQ_PVB Material CH-1445 Component materials < order number > Created in Previous step Planned Date <Date> Date of planned execution of transfer request Planned Time <Time> Time of planned execution of transfer request TO Creation Flag Flag set Order Process Order Number 2. Choose WM material staging and confirm upcoming message with Enter. 3. On the WM Material Staging of Release Order Parts screen select an item, enter the appropriate quantity in the Requested Qty field and choose WM Material Staging. If necessary repeat this step for every material which must be staged. 4. Confirm upcoming message with Enter. 5. Choose Save. 6. Choose Back (F3) to the SAP Easy Access screen (SAP GUI) Or Choose Exit (Shift+F3) and confirm the Business client message with Yes to return to SAP Home (SAP NetWeaver Business Client). Result The transfer order is created. If TO number is requested for some reason use transaction LT24. In this case use material number of the components. 4.2.2 B) Confirming Transfer Order 1. Access the transaction choosing one of the following navigation options: Option 1: SAP Graphical User Interface (SAP GUI) © SAP AG Page 12 of 26 SAP Best Practices Work-In-Process (WIP) Batch (996): BPD SAP Menu LogisticsLogistics ExecutionOutbound ProcessGoods Issue for Other TransactionsPickingDisplay Transfer OrderFor Storage Type Transaction Code LT22 Option 2: SAP NetWeaver Business Client (SAP NWBC) via business role Business Role Warehouse Clerk (SAP_NBPR_WAREHOUSECLERK_S) Business role menu Warehouse ManagementConsumption and TransfersDisplay Transfer Order / Stor. Type 2. On the Transfer orders for Storage type screen, enter the necessary data: Field name Description User action and values Warehouse number Warehouse number Y01 Stor.ty. Storage Type D10 Production Supply Set Flag Default Only open TO items Comment Src Source Storage Type Set Flag Reference – stor.type selection Dest. Destination Storage Type Set Flag Reference – stor.type selection 3. Choose Execute (F8). 4. On the Transfer Orders: List by Storage Type screen (The stock have to be the same quantity like the TO) select the appropriate transfer order and choose Confirmation in Background (Ctrl.+Shift+F9). 5. Choose Back (F3) to the SAP Easy Access screen (SAP GUI) Or Choose Exit (Shift+F3) and confirm the Business client message with Yes to return to SAP Home (SAP NetWeaver Business Client). Result The transfer order is confirmed (see message below) and signed with a green point. 4.2.3 C) Bin Stock per Material 1. Access the transaction choosing one of the following navigation options: Option 1: SAP Graphical User Interface (SAP GUI) SAP Menu LogisticsLogistics ExecutionInternal Whse ProcessesBins and StockDisplayBin Stock per Material Transaction code LS24 Option 2: SAP NetWeaver Business Client (SAP NWBC) via Business Role © SAP AG Page 13 of 26 SAP Best Practices Work-In-Process (WIP) Batch (996): BPD Business role Warehouse Clerk (SAP_NBPR_WAREHOUSECLERK_S) Business role menu Warehouse ManagementConsumption and TransfersDisplay Quants for Material 2. On the Stock per Material screen, enter the necessary data: Field name Description User action and values Warehouse number Warehouse number Y01 Material Material Number CH-1445 Storage Location 1070 Plant 1000 Comment 3. Choose Enter. 4. On the Stock per Material screen, double-click an existing Storage Bin. 5. Storage bin details are displayed on the Display Storage Bin screen. 6. On the Display Storage Bin screen, select the material line in the Stock per storage bin area and choose Quant. 7. Details will be displayed on the Display Quant screen. Result The stock is posted at the storage type 100 Production Supply. The production can use the material. The material stock was checked with transaction LS24. 4.3 Create WIP Batch (in Pre-mixing phase) during Process order confirmation Use WIP batches are created during Process order confirmation entries at phase level. WIP Batches can be created as either: With reference to an input batch With reference to an order item Without reference In this scenario we will create WIP batch with reference to input materials and batches. Procedure 4.3.1 Create & Valuate WIP Batch for component materials in Pre-mixing phase 1. Access the transaction choosing one of the following navigation options Option 1: SAP Graphical User Interface (SAP GUI) SAP Menu LogisticsProduction- ProcessProcess OrderConfirmationEnter for PhaseTime Ticket Transaction COR6N © SAP AG Page 14 of 26 SAP Best Practices Work-In-Process (WIP) Batch (996): BPD Code Option 2: SAP NetWeaver Business Client (SAP NWBC) via business role Business Role Shop Floor Specialist (SAP_NBPR_SHOPFLOOR_S) Shop Floor → Process → Order Processing → Process Order Worklist Business role menu 2. Select the Active Query: Process Order Worklist (created in step 2.4.1), choose refresh if required. 3. Under section Process Order Worklist, select the Process Order that needs to be confirmed and choose the Confirm → Time Ticket for Process Order 4. On the Enter Time Ticket for Process Order screen, enter the necessary data: Field name Description User action and values Order Process order number Phase Phase Confirm. Type Confirmation Type Comment Enter process order number < phase > 20 for Pre-mixing phase Select Partial confirmation 3. Choose Enter and select Propose Actual Data (Shift+F1) 4. In the section WIP Batch Goods Issue, select material CH-2200 and click on (Create WIP Batch). 5. On the Create WIP Batch screen, enter the WIP Batch Number (for example, for order number 1000202, the WIP batch number is 1000202_1) and choose Enter. 6. On the Classification screen, enter appropriate characteristics (for example Density: enter a value between 0.93 -0.95 in the first row and press Enter). Repeat the same for MFI with characteristic value between 0.27 – 0.29 and choose Back (F3). 7. Select the newly created WIP Batch and choose Call Up Detail Screen. 8. On the Goods Movements tab enter the following values and choose Enter. Field name Description User action and values Comment Post Good Receipt selected Quantity <quantity> For example 95 LB Storage Location 10Q7 Goods Receipt with movement type 521 is automaticaly carried out 9. Choose Continue (F6). 10. For Material CH-1445, select the batch as per step 3.2.3 (Warehouse Management). 11. In the section WIP Batch Goods Issue,select material CH-1445 and choose Create WIP Batch. Enter the WIP Batc number (for example, for order 1000202, the WIP batch number is 1000202_2) and choose Enter. 12. On the Classification screen, choose Back (F3). 13. Select the newly create WIP Batch and choose Call Up Detail Screen. 14. On the Goods Movements tab enter the following values and choose Enter. © SAP AG Page 15 of 26 SAP Best Practices Field name Work-In-Process (WIP) Batch (996): BPD Description User action and values Comment Post Good Receipt selected Quantity <quantity> For example 5 LB Storage Location 10Q7 Goods Receipt with movement type 521 is automaticaly carried out 15. Choose Continue (F6) 16. Save your entries. Result WIP batches with reference to input materials are created and valuated. These WIP batches represent materials being mixed in the mixing vessel. 4.4 Enter Goods Issue Use This step is used for Goods Issue Procedure 1. Access the transaction choosing one of the following navigation options: Option 1: SAP Graphical User Interface (SAP GUI) SAP Menu Logistics Plant Maintenance Maintenance Processing Completion Confirmation Goods Movement Transaction Code MB11 Option 2: SAP NetWeaver Business Client (SAP NWBC) via business role Business Role Warehouse Clerk (SAP_NBPR_WAREHOUSECLERK_S) Business role menu Warehouse Management Consumption and Transfers Goods Movement 2. On the Enter goods movement: Initial screen, select To Order and on dialog box Reference: Order, enter order created in step 4.1 and choose Enter. 3. On the Enter goods movement: selection screen, select item 1 and 2 and enter the batch if it's blank. 4. Select Adopt + Details (F6). 5. On the Enter goods movement: New Item 001, select Adopt (F5) and repeat the step for next material. 6. On Enter Goods Movement Overview screen,choose Post (Ctrl+S). Result Goods Issue is posted for the Order. © SAP AG Page 16 of 26 SAP Best Practices Work-In-Process (WIP) Batch (996): BPD 4.5 Merge Component WIP batches (in mixing phase) during Process order confirmation Use WIP batches are created during Process order confirmation entries at phase level. In this process step, WIP batches created during pre-mixing phase are merged to create a new WIP batch. This WIP batch will represent premixed PE powder with green pigment and will be input batch / material to Extruder. 4.5.1 Merge Component WIP batches 1. Access the transaction choosing one of the following navigation options Option 1: SAP Graphical User Interface (SAP GUI) SAP Menu LogisticsProduction- ProcessProcess OrderConfirmationEnter for PhaseTime Ticket Transaction Code COR6N Option 2: SAP NetWeaver Business Client (SAP NWBC) via business role Business Role Shop Floor Specialist (SAP_NBPR_SHOPFLOOR_S) Shop Floor → Process → Order Processing → Process Order Worklist Business role menu 2. Under section Process Order Worklist, select the Process Order that needs to be confirmed and choose the Confirm → Time Ticket for Process Order. 3. On the Enter Time Ticket for Process Order screen, make the following entries: Field name Description User action and values Order Process order number Phase Phase Confirm. Type Confirmation Type Comment Enter process order number < phase > 30 for mixing phase Select Partial confirmation 4. Choose Enter and select Propose Actual Data (Shift+F1) 5. In the section WIP Batch Entry, select rows containing WIP batches created with reference to input materials (CH-2200 & CH-1445) and choose Merge. 6. On the Create WIP Batch.enter WIP Batch Number. for example if the order number is 1000202, the WIP batch number is 1000202_3 and choose Enter. 7. On the Classification screen enter appropriate characteristics for example Density select F4 and enter value between 0.93 -0.95 for example 0.94 g/cm3 in first line and enter. Repeat the same for MFI with character value between 0.27 – 0.29 for example 0.28 g/10 min and choose Back (F3). 8. Select the newly create WIP Batch and choose Call Up Detail Screen. 9. On the Goods Movements tab enter the following values and choose Enter. Field name © SAP AG Description User action and Comment Page 17 of 26 SAP Best Practices Work-In-Process (WIP) Batch (996): BPD values Post Good Receipt Selected Quantity <quantity> For example 100 LB Storage Location 10Q7 Goods Receipt with movement type 521 is automaticaly carried out 10. Choose Continue (F6). 11. Choose Save. Result A confirmation of phase mixing is saved and associated goods issue of WIP batches of individual components and merged WIP batch goods receipt is posted. New / Merged WIP batch number will represent premixed PE powder with green pigment and will be input batch / material to Extruder. 4.6 Batch Master for WIP batch (created in Mixing phase) & Stock Overview Use WIP batches are creating during Process order confirmation entries at phase level. WIP batch master and stock overview illustrates enhanced production visibility & tracking between manufacturing stages. Procedure 4.6.1 Display WIP Batch Master 1. Access the transaction choosing one of the following navigation options: Option 1: SAP Graphical User Interface (SAP GUI) SAP Menu Logistics Central Functions Batch Management Batch Display Transaction Code MSC3N Option 2: SAP NetWeaver Business Client (SAP NWBC) via business role Business Role Warehouse Manager (SAP_NBPR_WAREHOUSEMANAGER_M) Business role menu Warehouse ManagementBatchDisplay Batch 2. On the Display Batch screen, make the following entries: Field name Description Material Material Number Batch WIP Batch <WIP > Plant Plant 1000 © SAP AG User action and values Comment WIP Batch Reference material CH8000 Merged WIP batch number from previous step Page 18 of 26 SAP Best Practices Work-In-Process (WIP) Batch (996): BPD 3. Choose Enter. 4. In the Basic data 1 tab Miscellaneous scection, check that entered WIP batch is created with the batch type WIP batch. 5. On the Classification tab, check classification data entered during WIP batch creation. Result WIP batch created / merged during Process order confirmation entry is created with WIP batch type and other relevant details (like classification details) can be checked in the Batch master. 4.6.2 Check WIP batch stock 1. Access the transaction choosing one of the following navigation options: Option 1: SAP Graphical User Interface (SAP GUI) SAP Menu Logistics Materials management Inventory management Environment Stock Stock overview Transaction Code MMBE Option 2: SAP NetWeaver Business Client (SAP NWBC) via business role Business Role Warehouse Manager (SAP_NBPR_WAREHOUSEMANAGER_M) Business role menu Warehouse Management Inventory Control Environment Stock Overview 2. On the Stock Overview : Company Code / Plant / Storage Location / batch screen, make the following entries: Field name Description User action and values Material Material Number Plant Plant 1000 Batch WIP Batch <WIP > Comment WIP Batch Reference material CH-8000 Merged WIP batch number 3. Choose Enter. or Execute (F8). 4. In the Stock Overview: Basic List screen, Stock details for the entered WIP batch are displayed. Result Stock overview of WIP batch created / merged during Process order confirmation entry is displayed. 4.7 Create WIP Batch (in Extrusion phase) during Process order confirmation Use WIP batches are creating during Process order confirmation entries at phase level. Merged WIP Batch will be split to create a new WIP batch to represent operations during extrusion phase. © SAP AG Page 19 of 26 SAP Best Practices Work-In-Process (WIP) Batch (996): BPD By merging or copying or splitting WIP Batches, we are assigning predecessor batches to newly created WIP Batch such that at goods receipt of new WIP batch and goods issue of predecessor WIP batches is automatically executed. Procedure 1. Access the transaction choosing one of the following navigation options Option 1: SAP Graphical User Interface (SAP GUI) SAP Menu LogisticsProduction- ProcessProcess OrderConfirmationEnter for PhaseTime Ticket Transaction Code COR6N Option 2: SAP NetWeaver Business Client (SAP NWBC) via business role Business Role Shop Floor Specialist (SAP_NBPR_SHOPFLOOR_S) Shop Floor → Process → Order Processing → Process Order Worklist Business role menu 2. Under section Process Order Worklist, select the Process Order that needs to be confirmed and choose the Confirm → Time Ticket for Process Order. 3. On the Enter Time Ticket for Process Order screen, make the following entries: Field name Description User action and values Order Process order number Phase Phase Confirm. Type Confirmation Type Comment Enter process order number < phase > 50 for Extrusion phase Select Partial confirmation 4. Choose Enter and select Propose Actual Data (Shift+F1) 5. In the section WIP Batch Entry, select row containing merged WIP batch and choose Split WIP Batches. 6. On the WIP Batch Split dialog box enter No.Splits as 1 and choose Enter. 7. On the Create WIP Batch dialog box. enter (Split) WIP Batch Number for example, if the order number is 1000202, the WIP batch number is 1000202_4 and choose Enter. 8. On the Classification screen.characteristic values from the predecessor batch are copied to the new (split) WIP batch. Check & change as required and choose Back. 9. Select the newly created WIP Batch and choose Call Up Detail Screen. 10. On the Goods Movement tab enter the following values and choose Enter. Field name Description User action and values Comment Post Good Receipt selected Quantity <quantity> For example 100 LB Storage Location 10Q7 Goods Receipt with movement type 521 is automaticaly carried out © SAP AG Page 20 of 26 SAP Best Practices Work-In-Process (WIP) Batch (996): BPD 11. Choose Continue (F6). 12. Save your entries. Result A confirmation of phase Extrusion is saved and associated goods issue of (merged) WIP batch and splitted new WIP batch goods receipt is posted. 4.8 Create Goods Receipt & batch of finished material using WIP Batch Use After completion of production execution activities for coloring of Polyethylene powder with green pigment, goods receipt of Green PE granules (CH-6450) is entered in process order confirmation transaction. The goods receipt batch is created with reference to WIP batch (created in last step). This ensures creation of n:m (many-to-many) relationships between input and goods receipt batch. Procedure 4.8.1 Create Goods Receipt Batch and post production 1. Access the transaction choosing one of the following navigation options Option 1: SAP Graphical User Interface (SAP GUI) SAP Menu LogisticsProduction- ProcessProcess OrderConfirmationEnter for PhaseTime Ticket Transaction Code COR6N Option 2: SAP NetWeaver Business Client (SAP NWBC) via business role Business Role Shop Floor Specialist (SAP_NBPR_SHOPFLOOR_S) Shop Floor → Process → Order Processing → Process Order Worklist Business role menu 2. Under section Process Order Worklist, select the Process Order that needs to be confirmed and choose the Confirm → Time Ticket for Process Order 4. On the Enter Time Ticket for Process Order screen, enter the necessary data: Field name Description Order Process order number Phase Phase Confirm. Type Confirmation Type User action and values Comment Enter process order number < phase > 50 for Extrusion phase Select Partial confirmation 5. Choose Enter. 6. In the section WIP Batch Entry select the row containing last WIP batch. and in section WIP © SAP AG Page 21 of 26 SAP Best Practices Work-In-Process (WIP) Batch (996): BPD Goods receipts select the row containing goods receipt and then choose Assign WIP Batch. This will help to create relationship between Goods Receipt batch and WIP batches. 7. On the Create GR Batch. enter GR Batch Number for example, the order number is 1000202, the GR batch number is 1000202_5 or any other number and choose Enter. 8. On the Classification characteristic values from the predecessor batch are copied to the GR batch. Check & change as required and choose Back. 9. Enter quantity (for example 100 LB) in WIP Goods receipts for material CH-6450. 10. Save your entries. Result Goods Receipt of finished product and corresponding goods issue of WIP batch are exceuted during process order confirmation transaction. By assigning WIP batch to goods receipt batch we are ensuring tracking & visibility of material flow through different manufacturing stages. 4.9 Enter Final Confirmation for Process order Use In this step you enter final confirmation for operation 0020 , 0030 and 0050 Procedure 1. Access the transaction choosing one of the following navigation options Option 1: SAP Graphical User Interface (SAP GUI) SAP Menu LogisticsProduction- ProcessProcess OrderConfirmationEnter for PhaseTime Ticket Transaction Code COR6N Option 2: SAP NetWeaver Business Client (SAP NWBC) via business role Business Role Shop Floor Specialist (SAP_NBPR_SHOPFLOOR_S) Shop Floor → Process → Order Processing → Process Order Worklist Business role menu 2. Under section Process Order Worklist, select the Process Order that needs to be confirmed and choose the Confirm → Time Ticket for Process Order. 3. On the Enter Time Ticket for Process Order screen, make the following entries: Field name Description User action and values Order Process order number Phase Phase < phase > Confirm. Type Confirmation Type Select Final confirmation Comment Enter process order number 0020for Pre-Mixing phase 3. Keep Yield Quantity and Time blank. 4. Choose Enter and Save. © SAP AG Page 22 of 26 SAP Best Practices Work-In-Process (WIP) Batch (996): BPD 5. Repeat step 2 to 4 for operation 0030 (mixing) and 0050 (Extrusion) 4.10 Batch where used list for Goods Receipt batch and WIP batches Procedure 1. Access the transaction choosing one of the following navigation options: Option 1: SAP Graphical User Interface (SAP GUI) SAP Menu Logistics Central Functions Batch Management Batch Usage Display Transaction Code MB56 Option 2: SAP NetWeaver Business Client (SAP NWBC) via business role Business Role Engineering Specialist (SAP_NBPR_ENGINEER_S) Business role menu EngineeringBatch ManagementAnalyze batch where-used list 2. On the Display Batch Where-Used List screen, enter the necessary data: Field name Description Material Number Material Number Plant Batch User action and values Comment Finished Product material number CH-6450 1000 Batch Number Goods Receipt batch 3. Choose Enter. 4. This will open Batch Where Used List, Top-Down Analysis for the batch entered. 5. To display relationships created between WIP Batches click at a particular batch. to expand batches listed for Result The relationships between batches (Goods Receipt to WIP batches) displays. © SAP AG Page 23 of 26 SAP Best Practices Work-In-Process (WIP) Batch (996): BPD 5 Follow-Up Processes You have finished all activities that are part of the business process described in this document. To accomplish subsequent activities of this business process, carry out the process steps described in one or more of the following scenarios, using the master data from this document. 5.1 Period end closing Period End Closing General Plant (181) Use In this activity, you perform the period end financial accounting activities for the plant. These are executed collectively as a part of month-end closing. For more information on the month-end closing procedure, see the Business Process Documentation for period end closing "general" Plant. Month-end closing can only be executed once a month. © SAP AG Page 24 of 26 SAP Best Practices Work-In-Process (WIP) Batch (996): BPD 6 Appendix 6.1 Reversal of Process Steps In the following section, you can find the most common reversal steps, which you can take to reverse some of the activities described in this document. Material Staging for Order Transaction code (SAP GUI) MF60 Reversal: Cancel material document Transaction code (SAP GUI) MBST Business role Warehouse Clerk (SAP_NBPR_WAREHOUSECLERK_S) Business role menu Warehouse ManagementConsumption and TransfersCancel Material Document Comment The material posting of the material document is reversed. The original document remains in the system’s database. Process Order Confirmation Transaction code (SAP GUI) COR6N Reversal: Cancel process order confirmation Transaction code (SAP GUI) CORS Business role Shop Floor Specialist (SAP_NBPR_SHOPFLOOR_S) Business role menu Shop FloorProcessOrder ProcessingCancel process order confirmation Comment None Postprocessing Error Records from Goods Movements Transaction code (SAP GUI) COR6N Reversal: Postprocessing Error Records from Automatic Goods Movements Transaction code (SAP GUI) COGI Business role Shop Floor Specialist (SAP_NBPR_SHOPFLOOR_S) Business role menu Shop FloorProcessOrder ProcessingPostprocess error record Comment None © SAP AG Page 25 of 26 SAP Best Practices Work-In-Process (WIP) Batch (996): BPD Goods Issue Transaction code ( SAP GUI) MB11 Reversal: Cancel Material Document Transaction code ( SAP GUI) MBST Business role Warehouse Clerk (SAP_NBPR_WAREHOUSECLERK_S) Business role menu Wharehouse ManagementConsumpution and TransfersCancel Material Document Comment Additional Information on confirmation cancellation when created with WIP batches The system posts the confirmations for the operation/phase and for the WIP batches individually. Hence during confirmation display you will see two items – one for phase confirmation & other for WIP entries. It is also possible to enter yield during WIP goods receipt. Therefore we need to cancel both – phase confirmation & WIP batch entry confirmation or individually if we only want to cancel activities. The system cancels the confirmed quantities and activities and the posted goods receipts. However, the system does not reinstate the previous characteristic value assignments of a WIP batch, revokes no assignments between WIP batches and order items, and does not delete any WIP batches that were created in the confirmation. If necessary, you must perform these actions manually to reinstate the original status of the confirmation for your process order. Create Inspection Lots manually Transaction code ( SAP GUI) QA01 Reversal: Change Inspection Lots Transaction code ( SAP GUI) QA02 Business role Quality Specialist (SAP_BPR_QUALMGR_S) Business role menu Quality Management Quality Inspection Change Inspection Lot Comment None © SAP AG Page 26 of 26