ANISH KUMAR.R
Mattayil(Anish Bhavan),
Perumpuzha P.O,
Kollam District. Kerala State, INDIA
PH:+971-509688246
E-mail:anishkumar741@yahoo.com, anishmattayil@gmail.com
Seeking position as a Mechanical Engineer in the field of oil and gas construction projects.
 A qualified professional over 8 years of extensive experience in the field of Mechanical construction,
QA/QC,Maintenance for oil & gas and petrochemical projects.
 Experienced in the Erection & inspection of static & rotary equipments
Static Equipments: Coloums, Reactors,Pressure Vessels, Heaters, Boilers
Heat Exchangers,Packages etc
Rotary Equipments : Pumps,Fans,Blowers,Mixers,Air cooled heat exchangers,Compressors
 SaudiAramco Certified QC Supervisor,N.D.T Co-ordinator(SAP#70010124)
 Working in G.S Engg&Construction as main contractor in Ruwais refinery expansion Project (ClientAbu dhabi oil refining Company-TAKREER)
 Worked under world leading Oil Production Company Saudi aramco and with contractor Imad co in
Sulfur plant upgrade Phase-II project –Uthmaniyah Gas Plant
 Worked for Hidd Power Plant Phase-III Expansion Desalination project under SIDEM(FRANCE).
 Worked in Kochin Refinaries,-India as Mechanical engg
 Experienced in the field of Equiipments,Piping,Welding,Coating, Equipments in Oil & gas construction
projects.
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Resourceful at strategizing techniques for maximum utilization of manpower/machinery and solving
technical problem related to field.
 An effective communicator with excellent interpersonal & relationship management skills.
 Knowledge of software like Auto Cad,CATIA,Pro-E
 Experienced in QC documentation related to mechanical construction discipline.
 Ensures that Company HSE policies, procedures, regulations and objectives are effectively
implemented
 Knowledge of Aramco Standards,ADNOC standardsAPI,ASME,ASNT, etc
ACADEMIC CREDENTIALS
2003
2009
2006
2005
2003
Bachelor of Technology in Mechanical Engineering from Cochin
University of Science & Technology(CUSAT),Kerala,India.
B.Gas Gr-2 (Painting Inspector) ID NO:603898
ASNT –II (UT,PT,RT,MPT)
Certificate course in CATIA (Design Software)
Certificate course in Pro-E (Design Software)
TOTAL EXPERIENCE : 8 Years
Aug, 2011 to till date
G.S Engineering & Construction –Abu Dhabi
Position: QC Inspector-Static & Rotary Equipments
PROJECT
CLIENT
Contractor
: Ruwais Refinery Expansion Project, RRE-2
: Abu Dhabi Oil Refining Company (TAKREER)
: G.S Engineering & Construction-EPC
Project Detail:
The Ruwais Refinery Expansion Project will increase TAKREER's refining
Capacity of crude oil by 417,000 Barrels per day and nearly double its
Production of transportation fuels; Gasoline, Jet and Diesel.
GS Engineering '&' Construction Corporation (EPC) for the Residue Fluid Catalytic
Cracking Unit ( 127000 barrels/day) and Associated Refining Units and Marine
Facilities Packages
Job Responsibilities:
 Responsible for the Erection& installation inspection of static & rotary equipments
 Static equipment,Packages,Pressure vessels ,Heat exchangers,Regenerator,Reactors&Drums Erection, installation & Precommissioning, Orientation,Plumbness check,Grouting, Internal Tray
installation, Tray level check,Leak test,Refractory installation,NDT check,Platform and ladder
installation,final punch listing ,Insulation & Painting.
 Fire heater & Boiler-Leveling of Pad,Grouting,Installation of radiant casing,Radient coil
installation,Pyrobloc installation,Plumbness check,Castable installation,Burner installation,Convection
module installation,Tube skin thermocouples,Field welding of Boiler tubes ,NDT & PWHT, Hydrotest of
piping,Smoke bomb test for firebox with FD fan,Erection of Stack,duct & damper,Erection of air pre
heater,Erection of boiler FD & ID fans & alignment .Final check and box up.
 Rotating Equipments(API 686):Pump,Turbine,blowers,Fans&Compressor-Chipping condition of
foundation,Anchor
box
inspection,Pad
,shims
checks,Orientation
,Levelin,centering
inspection,Grouting & compressive strength test,First alignment,DBSE check, soft foot check,Checking
of suction and discharge nozzle level,Piping connection inspection,Confirm second alignment,coupling
condition,DBSE, flange parallelism,misalignment,Pipe starin,Gasket & bolt tightening.
 Fin
Fan
Coolers(API
661)-Equipment
,motor
&
blade
preservation,Structural
release
check,dimensional check,erection of bundle,plumbness & elevation check,blade angle check,fan tip
clearance,torquing of fan hub screws,hub level check,belt pulley alignment, Setting of required belt
tension,Sole run test of motor,Vibration and noise check etc.
 Tanks(API 650) : Foundation check,slope & foundation center height,levelness of ring wall,foundation
orientation check,confirm weld map,bottom plates layout checks,lap joint fit up check,3-plate lap joint
fit-up check,weld seam inspection,weld seam inspection,flatness and waviness of bottom plates,NDT
of bottom welds,Sump welds NDT oil leak test,Shell plates weld seam joints,orientation
checks,roundness check,shell internal radius check,,plumb check,peaking check& banding
check,orientation check of shell nozzles,,Tank roof plate welding & NDT ,Vaccum box test,confirm
support of roof plate,Internal pipe welding and NDT,Water filling test and acceptance,External
painting & holiday test.
 Under ground&Above ground Piping(ASME B31.3): Checking of welding consumables,Fit up
check,level &slope check,NDT check of joints,Flange face condition,gasket installation & bolt
tightening,Hydrotest,& back filling,Daily As-Built preparation
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Responsible to inspect & accept subcontractors work as per ITP &standards.
Preparing the punch listing of equipment (internal & external) and associated piping.
Responsible for preparation of project related standards and job notes.
Coordinate with PMC for final stage of inspection .
Give guidance to sub contractors, project engineers, other specialist engineers and inspectors on
vessels and exchangers engineering matters.
Controls equipment Installation, alignment and levelling
Familiar with International Codes & Standard- ASME ,API etc.
Shall plan and execute stage wise inspection as per requirements of ITP & PQP
Experienced in the RT interpretation of films.
Issuing and controlling of NCR ,EDR logs
Conducted several training programs to maximise technicians skill test.
Ensured worthiness and readiness of equipments for production.
Preparing project dossier,hydrotest packages & Tie in packages etc.
Responsible for the proper preservation of equipments.
Verify technical query,special precess submittals & method statements
Report to QC Manager any deviation in work activity as per quality schedule&ITP
Coordinating audits (internal & external) and supervising inspectors.
FEB 2008 to Feb2011
Position
PROJECT
CLIENT
Contractor
IMAD COMPANY FOR TRADING AND CONTRACTING- KSA
: QC SUPERVISOR
(SAP#70010124)
: NDT COORDINATOR
(SAP#70010124)
: UTHMANIYAH GAS PLANT UPGRADE PHASE-II
: Saudi Aramco.
: IMAD COMPANY FOR TRADING AND CONTRACTING.
Project Detail:
Demolition and new construction of Sulphur recovery plant.Includes installation
ofnew
jacketed
pipe
lines,Condenser,Fin
fan
condenser,Air
blowers,Coalescers,Static mixers,Instrumentation & Electrical cable laying,
VMS,MCC cabinets,Gas analyzers,structural works, Civil works,Coating etc
Job Responsibilities:
 Supervises the QC activities of project and controls the QC inspections & records.
 Preparing weekly& monthly quality reports to QC manager & PQE of ARAMCO
 Experienced installation &inspection of various mechanical equipments like Air blowers,Finfan
Condensers,Coalescer,Sulfur condensers,Centrifugal pumps,Coalescers,Coloumns.
 In-Charge of discipline QC inspectors(Mechanical,Welding,Coating,Piping,Hydrotesting)
 Developing Quality documents such as Contract Quality Plan, Project Quality Control Plan, Method
statements, Inspection & Test Plan and for all discipline (Mechanical, Piping, Electrical &
Instrumentation,Coating,Welding)
 Making of final punch listing for piping and equipments
 Familiar in reviewing of WPS,ITP,Weld maps etc.
 RT film interpretation.
 Make site inspection to check the correct installation as per approved design and standards and
instructing QC inspectors to rectify it.
 Materials Inspection and Review of Consumables Test Certificates.
 Evaluation of plant technical problems and responsible for conducting meetings with the main client
to resolve project issue.
 Coordinate with Audit personnel during internal and external audits of the company.
 Interpret relevant standards and project specification to guide in advance and implement.
 Experienced in Hydro test of Valves,Piping&vessels
 Responsible for Inspection of Receiving,Preservation and Installation of Pressure vessels.
 Knowledge of test package preparation for Mechanical, Piping.
 Managing the field activities according to the client requirements, project specifications &
international standards
 Experienced in Coating inspection of structurals &Pipe lines
 Conducting QA/QC awareness tool box meeting as the client and construction requirements.
 Participate in the external and internal audits at different stages of projects.
 Coordinate the NDT activities .
 Evaluate the qualification of inspection personnel
 Knowledge of ARAMCO, standards & specification. Knowledge of international standards (ASME /
ASTM / AWS / ASNT / API / ANSI / NACE / ACI
March 2007-Dec’ 07
Al-Hussam International Mechanical Contracting Company-Bahrain
Position : QC ENGINEER-Mechanical,Piping.
PROJECT 1) District cooling system project of Bahrain financial harbour, Client:Tabreed
2) Al-Hidd Phase-III expansion project in Hidd Power Plant
Client: SIDEM-FRANCE
Project Detail:
Hidd Power Plant is the main energy provider in Bahrain.Under main contractor SIDEM ,the project
activities include erection and commissioning of ten Desalination units,Fabrication &Erectionof complete
piping works(CS&SS),Installation of mechanical equipments,Boilers,and Pressure vessels&Condensers.
Job Responsibilities:
 Engineer in charge for hydrotesting of Valves and pipelines.
 Erection of all mechanical equipments.
 Quality control checks-Welding,NDT,Coating.
 Make site inspection to check the correct installation as per approved design and standards and
instructing field persons like foremen’s, technicians, fabricators, welders etc.
 Evaluation of plant technical problems and responsible for conducting meetings with the client to
resolve project issue.
 Interpretation of Radiographic films.
 Execution/Planning of Quality Plan
 Preparation of ITP,Tie-in packages,Hydrotest packagesand other quality documents.
 Experienced with ASME,API,NACE,ANSI,AWS,ASTM Codes &standards,Piping isometrics.
 Preparation of Weld maps,Red line drawings,Tie-in packages and submit for approval.
 Assisting QC Manager in his daily activities and deputize him in his abscence.
 Site inspection in charge for all desalination units.
 Control all Non Conformance report and undertake remedial action
 Attending weekly meeting with Client and Contractor.
 Coordinate the NDT activities of the project.
 Preparing Method statements,Special work procedure,Technical query as per work requirements
 Preparing safe working procedure based on job safety analysis.
 Experienced in welding and Coating inspection of pipe lines.
AUG 2003 to Feb’07
Kochin refineries, c/oMBM Engineers
Position—Mechanical engineer
Job Responsibilities:
 Daily inspection of machineries & equipments and report to Sr Manager.
 Supervision and maintenance of Valves,Gear boxes,FBC Boilers,pumps,raffinators,vaccum
pumps,pressure vessels.
 Verify that the equipments and instruments to be utilised for the execution are controlled,suitable
and calibrated.
 Inspection of piping materials,fabrication ,erection,welding and coating
 Interpretation of radiographic films.
 Monitoring and verifying the quality of work at site and prepare necessary documentation for future
reference and traceability
 Incharge of hydrotest of valves,pipelines
 Experienced in the maintenance of Turbines,Centrifugal pumps and other equipments
 Control, management and execution of all specified inspection activities as per inspection,
specification and codes, witness procedures and tests and interpret results accurately.
 Experience in welding and coating inspection as per specification.
 Verify that the site activities are in accordance with applicable codes and standards
 Participate in the internal and external audits of the company.
 Maintaining good relations with colleagues, operating staff, Clint & project management team .
 Coating inspection of Vessels,Structurals& Piping
Operating System
Language
Design Softwares
COMPUTER PROFICIENCY
:
Win 9X, Win 2000, Win XP
:
Visual basic 6.0, C language, MS words.
:
Pro-Engineer,Catia,Auto Cad,Ansys,Hypermesh
PROFESSSIONAL MEMBERSHIPS
Registered engineer of Saudi council of engineers (SCE)
PERSONAL DOSSIER
Name
Father’s name
Date of Birth
Nationality
Passport No.
Marital Status
Driving License
Languages
Permanent Address
:
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:
:
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:
:
:
Anish Kumar.R
Ravindran
17th May 1981
Indian
E8422754 (Passport expiry: - 24/03/2014)
Married
Saudi Arabia & India
English,Hindi,Malayalam,Tamil.
Anish Bhavan(Mattayil),Perumpuzha PO,Kollam,india