1 Statics: Pressure Measurement data and converts the voltage data to the measured physical property using a conversion of the form Objectives In this laboratory, you will learn how to measure pressure using a computerized data acquisition system. You will build and test a bubbler system to measure the depth of water in a tank based on the relationship between pressure and depth of water. You will also take pressure measurements to determine the elevation of the distilled water storage tanks in Hollister Hall. Theory Pressure Transducers Pressure measurements were first made almost exclusively with manometers and mercury and water were both commonly used as manometer fluids. The risk of mercury spills precludes the use of mercury. Pressure gages that create a deflection of a needle as pressure increases are also commonly used. With the advent of computerized data acquisition, sensors that can produce a voltage output that is related to a physical property are preferred. Pressure transducers produce a voltage output that is proportional to the applied pressure. Pressure transducers are available in gage, absolute, and differential configurations. The pressure transducers used in this experiment are differential and thus can be used as gage pressure transducers by connecting only one of the two ports. Pressure transducers contain a pressure sensitive diaphragm with strain gages bonded to it. The strain gage converts the deflection of the diaphragm into a measurable voltage. The strain gage output is affected by temperature changes and the zero value (no applied pressure) would normally vary from sensor to sensor. Pressure transducers contain circuitry to compensate for temperature and to correctly zero the output. Data Acquisition System Pressure transducers produce a voltage output that is proportional to the pressure applied. The output voltages are all monitored by a dedicated "data server" computer with a multi-channel dataacquisition system. The data server sends the digitized voltage data to client computers on demand across the Internet. Signal Monitor software logs onto the data server, receives the digitized voltage Y a V V0 b 1.1 where V is the measured voltage, V0 is a voltage offset, the coefficients a and b are user defined, and Y has the desired physical units. The voltage offset may be measured at a reference pressure or at a depth datum. The Signal Monitor software can monitor any voltage data being acquired using the data server and can monitor up to 64 channels simultaneously. However, the graphical display is limited to 16 channels of data (and is rather cluttered with 16 plots!). Different conversion equations can be applied to each channel. The channels are numbered and correspond to labels on the ports located on the bench tops. The Signal Monitor software can be used to average the voltage signal and to log the data to disk. In this lab, it will not be necessary to save the data to disk. It will be easier to simply record the pressure measurements by reading the values on the computer display. Pressure Transducer Calibration The pressure transducer used for this experiment measures the differential pressure between two ports. The pressure transducer has a range of 0 to 6.8 kPa with a corresponding output voltage range of 0 to 16.7 mV. The pressure transducer can be calibrated to determine the actual relationship between volts (the measured signal) and pressure differential by connecting a pressure transducer to a static column of water. The relationship between pressure and voltage should be expressed in the form of equation 1.1 where Y has dimensions of centimeters of water for entry into the Signal Monitor program. Alternately, the relationship between pressure and voltage can be obtained from the pressure transducer specifications (http://www.omega.com/Pressure/pdf/PX26.pdf). Error Analysis Both the pressure transducers and the data acquisition system contribute to the measurement errors. The pressure transducers have an accuracy of 1% FS (FS is their full-scale measurement) and a hysteresis and repeatability of 0.2% FS. The Statics: Pressure Measurement 2 pressure transducers are rated to measure 1 psi (6.8 kPa) and produce an output voltage of 20 mV at that pressure. The data acquisition system is set to measure a range of ±25 mV. The data acquisition system is 12 bit meaning that the measured voltage range is digitized into 212 (4096) intervals. The smallest difference that the data acquisition system can measure is 50 mV/4096 or 0.012 mV. the end of the tube. The small radius of curvature of the bubbles can result in a significant pressure increase in the gas line. As the bubbles are formed the radius of curvature will vary from close to infinite to the radius of the released bubbles and the pressure in the line will vary. p 2 r 1.3 Statics Pressure variation with depth in a constant density fluid is linear. p h 1.2 The simple relationship between pressure and depth suggests that pressure transducers can be used to measure either pressure or depth by simply applying an appropriate calibration constant. Bubbler system Bubbler systems are used by United States Geological Survey (USGS) to measure stage (depth) of streams and rivers. Stations that use a bubbler system can be located hundreds of feet from the stream. In a bubbler system, an orifice is attached securely below the water surface and connected to the instrumentation by a length of tubing. Pressurized gas (usually nitrogen or air) is forced through the tubing and out the orifice. Because the pressure in the tubing is a function of the depth of water over the orifice, a change in the stage of the river produces a corresponding change in pressure in the tubing. Changes in the pressure in the tubing are recorded and are converted to a record of the river stage. The accuracy of bubbler system is affected by the head loss of the gas flowing through the tubing that connects the pressure transducer to the river. If the gas flow rate is variable, the head loss through the tubing will also be variable. If the head loss in the tubing is small relative to the desired accuracy of water depth measurement then small changes in flow rate will be insignificant. Alternately accuracy can be maintained by carefully regulating the flow of gas in the tubing. A final source of error is the pressure variation due to the formation of small air bubbles at Experimental Apparatus A 10 cm diameter tube that can be filled with up to 50 cm of water is used to model a small reservoir. A pressure transducer connected to a stainless steel tube is used to measure the relationship between depth and pressure. The pressure transducer is wired to be connected to a port installed on the lab bench. The ports on the lab bench are numbered and the numbers correspond to channels in the Signal Monitor software. Experimental Methods Calibrate Pressure Transducer Start the Signal Monitor software (available on the desktop of the computer). A description of the software is available at http://ceeserver.cee.cornell.edu/mw24/software/sign al_monitor.htm. The software control palette is set up so that it is logical to proceed from top to bottom. The first step is to enter (or retrieve from a file) the calibration matrices that are entered in the form of equation 1.1 by clicking on the "Select Channels" button (Figure 1). A dialog box similar to Figure 2 will appear. Select the channel that you want to monitor and then select “from Figure 1. Palette of options in Signal Monitor software. CEE331 Summer . Fluid Mechanics. Cornell University. 3 (maximum of 50 Hz) and for averaging the data. If desired you can log the data to a file by selecting “Enable Logging Data.” After setting the method you can “Monitor Signal.” Build and Test a Bubbler System Use the plumbing supplies at your station to build a bubbler system. You will be using the bubbler system to measure the pressure as a function of depth in a 10-cm diameter column Figure 2. Dialog box for selecting channels and calibrating sensors. file” under “calibration”. If you need to monitor multiple sensors you can select as many channels as needed. Each of the channels can then be assigned an appropriate conversion. The sensor calibration makes it possible to enter a series of types of sensors with different physical units as long as the desired unit can be obtained by a transformation based on equation 1.1. Enter a descriptive name, the units (m), the coefficients (ai) and the exponents (bi). If desired the calibration matrix can be saved for later use. of wat er. U se the peri stalt ic pum Figure 4. Dialog box showing data rate. p as your air supply. The 6 mm diameter stainless steel tube can be submerged to variable depths in a tank of water to test your bubbler system. Have the TA check your bubbler system after you've built it. Set the peristaltic pump rate so that a bubble is formed every 2 to 5 seconds. Figure out a reasonable method to zero the bubbler so that the Signal Monitor will display 0 cm of water when the end of the bubbler rod is at zero depth. Use the "Set Offset" button (see Figure 3) to measure the offset voltage. Only one sensor can be zeroed at a time. Figure 3. Dialog box for calibrating sensors. Note that the scale type needs to be polynomial so the coefficient and exponent arrays are used for converting volts into the sensor physical units. Connect a 7-kPa pressure transducer to one of the numbered ports on the top row on the bench top. Instruct the signal monitor software to monitor that channel and to apply an appropriate calibration to the voltage measurements from that channel. Select "Select Channels" to activate and apply the correct calibration to the channel that your sensor (or sensors) is connected to. The "Sample Rate" dialog box has options for setting the data acquisition rate 1) Submerge the end of the bubbler rod in the 4-L volumetric detector and measure the depth of submergence using a ruler. Record the depth of submergence measured using the ruler and that obtained using the bubbler system. Record values at 5 different depths (repeatable depths can be created by measuring out 500 mL volumes of water). Repeat the 5 measurements to check repeatability. 2) Use the bubbler system to determine if pressure is a function of the diameter of the reservoir. Explain your test method and your results. Statics: Pressure Measurement 4 3) Use the bubbler system to determine if the pressure at a point is a function of direction. Explain briefly how you tested your hypothesis and report the results obtained. 4) What happens if you don’t pump air through the bubbler? 5) Explain why it is necessary to continually pump air through the bubbler. 6) Observe the response of the bubbler system to rapid changes in submergence. Rapidly plunge the bubbler tube to the bottom of the reservoir and observe the response of the pressure transducer using the Signal Monitor software. What happens to the rate of bubble formation? Lab Prep Notes Table 2. Equipment list. Description Pressure transducer Pressure transducer 4 L volumetric detector 4 L reservoir 45 cm ruler Peristaltic pump Supplier Omega Omega Catalog number #/group PX26-001DV 1 PX26-030DV 1 CEE shop 1 Fisher 1 1 1 ColeParmer 7) Explain why the bubbler system responds slowly to changes in depth. 8) What could you do to decrease the response time? 9) What equations would you use to determine the location of the air-water interface inside the bubbler tube if you weren’t pumping air? Measure the Elevation of a Reservoir Surface 10) The distilled water system is fed by a reservoir located somewhere in Hollister Hall. Use a 200-kPa pressure transducer to determine on which floor the reservoir is located. According to the manufacturer, the pressure transducer output is 100 mV/206.8 kPa. Note that distilled water taps have white handles. Connect the pressure transducer to the distilled water tap using appropriate tubing. You shouldn't use the bubbler for this! Determine the elevation difference between the lab bench tops and the water Table 1. Recommended measurements. surface of the distilled water Added Depth Bubbler Bubbler reservoir. Volume Using Depth, Depth, Lab Report Submit a brief group report at the end of lab containing your responses to the questions. (mL) 500 1000 1500 2000 2500 CEE331 Summer . Fluid Mechanics. Cornell University. Ruler (cm) Trial #1 (cm) Trial #2 (cm) Difference Difference between between Ruler & Ruler & Bubbler Bubbler (cm) (cm) 5 Bernoulli and the Free Jet Objectives In this laboratory you will measure fluid velocities in a free jet using a stagnation tube. You will confirm that the Bernoulli equation can be used to measure fluid velocities using a simple stagnation tube. pstagnation V jet2 2g SS Tubing with 7.25 mm ID V jet2 2 2.4 7 kPa Pressure Sensor z Theory In addition, mass must be conserved and thus Q1=Q2. The depth relationship and mass conservation will be verified using the Bernoulli equation. V2 z C 2g p Free Jet Stagnation Point 2.1 A stagnation tube will be connected to a pressure sensor. The stagnation tube will be filled with water prior to connecting to the pressure sensor and the pressure sensor output will be zeroed with the stagnation tube held vertically (in the same orientation used for taking measurements.) Thus the pressure sensor will measure the pressure at point 3 (Figure 1). From the Bernoulli equation we can obtain the following relationship. V12 p2 V22 z1 z2 2g 2g p1 2.2 where point 1 is on a horizontal line in the jet away from the stagnation point and point 2 is the stagnation point. The stagnation pressure, p2 , will be measured using a pressure transducer. Equation 2.2 requires the assumption that the streamlines are straight and parallel (allowing us to cross p1 V22 streamlines from point 1 to point 2). Since , 2g are zero and z1 z2 we can obtain 2 1 V p 2 2g Stagnation Tube filled with water Centrifugal Pump Figure 1. Stagnation tube and pressure sensor used to measure velocity in a jet. Experimental Methods and Analysis Set up a small jet powered by a centrifugal pump. Fill the 10 cm diameter column with 15 cm of water. Fill the stagnation tube completely with water before connecting the pressure sensor. Monitor the pressure sensor with the Signal monitor software and apply scaling so the output is measured in Pascals. Make the following measurements and calculations. 1) What is the stagnation pressure at z = 0? 2) What is the velocity at z = 0? 2.3 3) What is the jet flow rate? Solving for the pressure head at the tip of the stagnation tube Connect a 7 kPa pressure sensor to the volumetric detector and monitor the sensor with the Signal Bernoulli and the Free Jet 6 monitor software and apply scaling so the output is measured in mL. Log the data to file and with the pump running turn the jet so it discharges into a different container. You will use the initial slope of the resulting data to determine the flow rate out of the volumetric detector. 4) Why should you use the initial slope to measure the flow rate? 5) The data will be close to linear, but a parabolic fit is a better approximation. What is the equation of the parabolic fit? 6) How can you use the parabolic fit to determine the initial slope? 7) What is the flow rate that you obtain from the initial slope and how does it compare with the flow rate calculated using the stagnation tube? 8) Fill the volumetric detector to 15 cm again and measure the stagnation tube pressure at various elevations in the jet. Use Excel to plot the velocity in the jet as a function of elevation. On the same graph plot the prediction based on Bernoulli’s equation. V12 V22 z1 z2 2g 2g 2.5 where points one and two are any two points in a free jet. Format the graph correctly (http://ceeserver.cee.cornell.edu/mw24/cee331/lab_r eport.htm#graphs ) and email the Excel file to the TA and to the Instructor. CEE331 Summer . Fluid Mechanics. Cornell University. 7 Mass Conservation in Unsteady Flow O I Objectives To demonstrate mass conservation in a finite control volume in unsteady flow and to illustrate the effects of reservoir storage on flood flows. According to the control volume (cv) equations the mass leaving - mass entering = - rate of increase of mass in cv cs v dA t cv d 3.1 Density can often be considered constant and thus equation 3.1 simplifies to v dA t 3.2 cs The integral of v·dA is simply the sum of the volumetric flow rates through each control surface. The sign of the dot product is positive when the flow is out of the control volume. d dt 3.3 Equation 3.3 can be written in finite difference form to be used for experimental data over short time intervals. Qin Qout t 3.4 The change in volume of water in the control volume is equal to the inflow minus the outflow. Alternately, equation 3.4 can be read as "the net rate of flow into the control volume is equal to the inflow minus the outflow." Equation 3.3 can be integrated to obtain a form of the mass balance equation that is in terms of total mass rather than in terms of rates. t Q out t0 Finally, we can define the change in volume in the control volume as change in storage to obtain a form of the mass conservation equation that is well suited to describe reservoir operation. S I O Theory Qout Qin 3.6 t t0 0 dt Qin dt d 3.5 3.7 Both equation 3.7 and equation 3.4 can be used to analyze a reservoir during unsteady flow. Experimental Apparatus The experimental apparatus consists of a water source and a reservoir with an overflow. The flow rate of the tap water is measured with a 1.6-mm diameter orifice, the depth of water in the reservoir is measured with a sensor attached at the base, and the outflow from the reservoir is measured in a volumetric detector. The Signal Monitor data acquisition software will be used to monitor the pressure drop across the orifice, the hydrostatic pressure at the bottom of the reservoir, and the hydrostatic pressure at the bottom of the volumetric detector. A calibration matrix will be used to convert the output as shown in Table 1. Table 1. Sensor outputs. Location orifice reservoir volumetric detector Pressure transducer 206 kPa 7 kPa 7 kPa output mL/s mL mL The flow through an orifice causes a pressure drop. The flow is proportional to the square root of the pressure drop Q K orifice d2 2 4 p 3.8 The pressure drop will be measured by a pressure transducer that will have a voltage output proportional to the pressure drop. The voltage offset of the pressure transducer, V0, will be measured under conditions of no flow. If we define O as the cumulative outflow from t0 to t and define I similarly, Mass Conservation in Unsteady Flow p k pt V V0 3.9 8 d2 Q Korifice 4 0.5 2k pt 0.5 V V0 3.10 therefore our calibration coefficients are: d 2 2k pt a Korifice , 4 b 0.5, 0.5 3.11 and kpt is the calibration coefficient that converts the pressure transducer output from Volts to Pascals. The orifice diameter is 1.6 mm and Korifice has a value near 0.82. The volume of water in the reservoir will be measured based on the pressure at the bottom of the reservoir. The reservoir walls slope outward, but to simplify the calibration the average cross sectional area will be used when calculating volume. The reservoir bottom has dimensions of 17.5 cm x 19.0 cm, and the top has dimensions 19.5 cm x 21 cm. The volume in the reservoir is: mny 3.12 where m is average width, n is the average length, and the water depth, y, is defined as: y k pt (V V0 ) 3.13 The volume of the water in the volumetric detector is calculated in a similar manner. The volumetric detector internal diameter is 10 cm. The relationship between volume and depth is thus d2 4 y 3.14 and the relationship between voltage and volume is given by d 2 k pt V V0 4 3.15 Experimental Methods 1) Enter the calibration coefficients for the three sensors into the Signal Monitor software (done by TA). CEE331 Summer . Fluid Mechanics. Cornell University. 2) Use the Select Channels command to instruct the computer to monitor the three sensors (for the orifice, reservoir, and volumetric detector) with the appropriate conversions. 3) Set sampling rate to measure 1 scan per sample and 250-sample averaging for a final data rate of 0.2 Hz. 4) Set the offset for all three sensors under zero flow and zero volume conditions (the zero volume condition for the reservoir is when it is full to the 3-L mark). 5) Verify that the three sensors are working correctly by measuring a flow rate (use stopwatch and graduated cylinder) and volumes in the reservoir and volumetric detector. Compare with values given by the Signal Monitor software. 6) Empty the volumetric detector and fill the reservoir to the level of the overflow (3-L mark), and again set the offsets for the three channels. 7) Create a new file to log data by clicking the Enable Logging Data button. This file can be imported into Excel for the data analysis. 8) Instruct the computer to begin Monitoring the Signal and make sure data is being logged to file (if the button says “Stop Logging”, then data is being written to file). Slowly open the brass valve until the flow rate is approximately 20-25 mL/s (you may take a minute to open the valve if desired). 9) When the reservoir level reaches the top of the overflow tube (~5-L mark) close the brass valve but continue data acquisition for about 15 minutes or until the flow from the reservoir stops. Pre-lab Questions Pre-lab questions are to be handed in by the team at the start of the lab period. Calculate the coefficients of the calibration matrix that will be needed to convert the voltage readings into the desired dimensions. The 206 kPa pressure transducer has a kpt of 2.068 x 106 Pa/V and the 7 kPa pressure transducer has a kpt of 412.8 x 103 Pa/V. Remember that we will be using mL as our volume measurement and mL/s as our flow rate measurement. Note that the calibration coefficients ‘a’ and ‘b’ (equation 3.11) apply to the orifice only! 9 Table 2. Calibration coefficients. Description Orifice Reservoir Volumetric detector a Lab Prep Notes b Table 3. Equipment list. Data Analysis 1) Draw a control volume around the reservoir and indicate the surfaces where mass is entering or leaving the control volume. Compute and plot the inflow rate, the outflow rate and the change in storage with respect to time. (Plot all three plots on the same graph.) Remember that flow rate is the change in volume with respect to time, i.e. flowI = (Voli+1-VolI-1)/(2*time step), where i is the current time index and the time step for this experiment is 5 seconds. Note that the orifice transducer may give a small flow rate after it is shut off; these values should be manually set to zero when performing the spreadsheet analysis. Show graphically that the inflow rate is equal to the sum of the outflow rate and the change in storage with respect to time. 2) Compute and plot the total volume inflow, the total volume outflow, and the total volume storage as a function of time for the duration of your measurements. (Put all three plots on the same graph.) Remember that volume is the integral, or accumulation, of flow with respect to time, i.e. Volumei = Volumei-1 + (flowi+ flowi1)/2*time step. Show graphically by summing the outflow and storage curves that mass is conserved at all times (i.e. inflow = outflow + storage). Description Supplier Pressure transducer Pressure transducer 4 L volumetric detector Nupro angled 3/8 swage valve Omega Omega CEE shop Rochester Valve & Fitting Co., INC. orifice holder CEE shop 3/8" OD tubing Cole-Parmer 1/4" OD tubing Cole-Parmer Pressure reducer ID Booth Reservoir RubberMaid 3) When does the maximum outflow occur? Lab Report Submit a group report containing the answers to the “Data Analysis” questions. The report should follow the lab report guidelines given on the web at http://ceeserver.cee.cornell.edu/mw24/cee331/lab_re port.htm#graphs. Mass Conservation in Unsteady Flow Catalog number PX26001DV PX26030DV #/group 2 1 1 B-6JNA 1 1 H-06490-15 H-06490-15 FB-38 1 1 10 Momentum and Energy Conservation Experiment: Expansion/Contraction Objectives To demonstrate energy conservation and the hydraulic grade line for steady pipe flow. a sudden contraction are actually due to the flow expansion that occurs after the section of greatest contraction of the jet (see page 500 in Munson, et al.), hc K L Theory V22 2g 4.5 The losses due to a sudden expansion in a pipeline can be calculated using conservation of momentum and the conservation of energy equations. The head loss due to a sudden expansion is where K L is a function of the area ratio of the downstream and upstream pipes. V1 V2 The test piece consists of a 25 cm long 3 mm ID brass tube connected to a 50 cm long 8 mm ID brass tube. Pressure ports are installed on the tubes 10 pipe diameters from the ends of each tube. The water source is cold tap water that passes through a pressure regulator and a needle control valve. The flow of water can be reversed to change it from an expansion to a contraction. he 2 4.1 2g 2 A V2 he 2 1 2 A1 2g 4.2 Equation 4.2 can be rewritten in terms of the volumetric flow rate (using conservation of mass) to obtain 8 1 1 he Q 2 2 2 2 g D1 D2 Q 2 ghe 2 4.3 4.4 1 1 4 2 2 D1 D2 The losses due to a sudden contraction are less than losses due to a sudden expansion. The losses in 200 kPa 7 kPa Experimental Apparatus Experimental Methods 1) Measure the distances between connected pressure ports as well as the exact location of the expansion/contraction. Note that the pressure ports are installed on the tubes 10 pipe diameters from the ends of the tubes and from the change in pipe diameter. 2) Plug all of the sensors into the top row of channel ports (maximum voltage measured will be less than 25 mV even for the 200 kPa sensor). 3) Connect the pressure sensors so that the higher 7 kPa Figure 2. Experimental apparatus showing pressure transducers connected to brass tubing test section. CEE331 Summer . Fluid Mechanics. Cornell University. 11 pressure is where the cable leaves the sensor. 4) Connect a 7 kPa pressure sensor to the volumetric detector. 5) Use the Select Channels command to instruct the computer to monitor the 3 sensors with the appropriate conversions. 4) Compare the head loss due to the expansion and contraction with the values obtained from equations 4.3 and 4.5. 5) Use the data acquired to determine the contraction loss coefficient (equation 4.5). Lab Prep Notes 6) Set the “samples to average” to 50 (data rate will be 1 Hz). 7) Set the offset for all sensors under zero flow conditions. 8) Open the brass valve until the flow rate is approximately 20-30 mL/s. Use the volumetric detector to measure flow rate. (Note that the first derivative of the volumetric detector output is in mL/s.) 9) Enable logging the data to file and begin monitoring the signal. 10) Record the pressure change in the thin tube, the expansion/contraction, and the thick tube. 11) Reverse the flow direction through the test section and repeat steps 3 to 8. Note that you must use a 200-kPa sensor across the contraction instead of the 7-kPa sensor that you used for the expansion. Table 2. Equipment list. Description Supplier #/group Omega Catalog number PX26-001DV Pressure transducer Pressure transducer Nupro angled 3/8 swage valve Omega PX26-030DV 1 B-6JNA 1 H-06490-15 FB-38 1 Rochester Valve & Fitting Co., INC. 3/8" OD tubing Cole-Parmer Pressure reducer ID Booth 2 Pre-lab Questions 1) Calculate the Reynolds number for both sections of tubing for a flow of 30 mL/s. 2) What should the contraction loss coefficient KL (equation 4.5) be for the experimental setup? 3) Why will the pressure drop between the ports closest to the expansion/contraction be greater than that predicted by equations 4.3 and 4.5? Data Analysis 1) Plot the hydraulic grade line for the expansion and contraction on separate graphs. 2) Plot the energy grade lines on the corresponding graphs, keeping consistent scaling. 3) Measure the head loss due to the Table 1. Recommended measurements. expansion and the contraction Desired Flow Actual p based on the drop in the energy Rate Flow 3 mm grade line. (This can be done (mL/s) (mL/s) tube using simple equations or by accurately measuring on the (Pa) graph.) 30 (expansion) p Expansion/ Contraction (Pa) 30 (contraction) Momentum and Energy Conservation Experiment: Expansion/Contraction p 8 mm tube (Pa) 12 Determination of the Friction Factor in Small Pipes Turbulent flow Objective To study the variation in friction factor, f, used in the Darcy Formula with the Reynolds number in both laminar and turbulent flow. The friction factor will be measured as a function of Reynolds number and the roughness will be calculated using the Swamee-Jain equation. Theory The loss of head resulting from the flow of a fluid through a pipeline is expressed by the Darcy Formula hf f L V2 D 2g 5.1 where hf is the loss of head (units of length) and the average velocity is V. The friction factor, f, varies with Reynolds number and a roughness factor. When the flow is turbulent the relationship becomes more complex and is best shown by means of a graph since the friction factor is a function of both Reynolds number and roughness. Nikuradse showed the dependence on roughness by using pipes artificially roughened by fixing a coating of uniform sand grains to the pipe walls. The degree of roughness was designated as the ratio of the sand grain diameter to the pipe diameter (/D). The relationship between the friction factor and Reynolds number can be determined for every relative roughness. From these relationships, it is apparent that for rough pipes the roughness is more important than the Reynolds number in determining the magnitude of the friction factor. At high Reynolds numbers (complete turbulence, rough pipes) the friction factor depends entirely on roughness and the friction factor can be obtained from the rough pipe law. Laminar flow The Hagen-Poiseuille equation for laminar flow indicates that the head loss is independent of surface roughness. 32LV hf gD 2 5.2 64 Re or f 64 VD 5.3 indicating that the friction factor is proportional to viscosity and inversely proportional to the velocity, pipe diameter, and fluid density under laminar flow conditions. The friction factor is independent of pipe roughness in laminar flow because the disturbances caused by surface roughness are quickly damped by viscosity. Equation 5.2 can be solved for the pressure drop as a function of total discharge to obtain p 128LQ D 4 CEE331 Summer . Fluid Mechanics. Cornell University. 5.5 For smooth pipes the friction factor is independent of roughness and is given by the smooth pipe law. Re f 2log 2.51 f 1 Thus in laminar flow the head loss varies as V and inversely as D2. Comparing equation 0 and equation 1 it can be shown that f 3.7 D 2 log f 1 5.6 The smooth and the rough pipe laws were developed by von Karman in 1930. Many pipe flow problems are in the regime designated “transition zone” that is between the smooth and rough pipe laws. In the transition zone head loss is a function of both Reynolds number and roughness. Colebrook developed an empirical transition function for commercial pipes. The Moody diagram is based on the Colebrook equation in the turbulent regime. D 2.523 2 log 3.7 Re f f 1 5.7 5.4 The Colebrook equation can be used to determine the absolute roughness, , by experimentally measuring the friction factor and Reynolds number. 13 3.7 D e 1.151 f 2.523 Re f 5.8 Alternatively the explicit equation for the friction factor derived by Swamee and Jain can be solved for the absolute roughness. f 0.25 5.74 log 3.7 D Re0.9 2 5.9 Experimental Apparatus The experimental apparatus consists of a pressure regulating valve, a flow control valve, a test section of tubing with pressure taps and a pressure transducer. The 10-cm-diameter volumetric detector will be used to measure flow rates. Experimental Methods The experiment consists of measuring the head loss in a length of tubing as a function of discharge. Head loss will be measured in small diameter brass pipe using pressure transducers. Discharge will be obtained by measuring the volume of discharge over a time interval using two volumetric sensors. An 85 cm section of tubing with an inside diameter of 3.4 mm will be used. 1) Record the distance between pressure ports. 2) Use Setup Channels to load the calibration coefficients for the two pressure transducers (output in cm) that will be used to measure pressure drop, and for volumetric detector and to set the offsets for both sensors under zero flow conditions. 3) Use “Sample Rate” to set the samples to average to 50 so the data frequency is 1 Hz. 4) Log the data to a file. Either keep a record of what you are doing using the current time displayed on the on the Signal Monitor graph so you can decode the data log later or create a separate file for each trial. 5) Instruct the computer to begin Monitoring the Signal. 6) Measure the pressure drop in the tubing and the flow rate. 7) Record the values in Table 1. 8) Repeat steps 3-8 for the other flow rates listed in Table 1, remembering to change pressure transducer as needed. Table 1. Recommended measurements. Pressure transducer (for headloss) 7 kPa 7 kPa 7 kPa 200 kPa 200 kPa 200 kPa 200 kPa 200 kPa 200 kPa 200 kPa 200 kPa 200 kPa 200 kPa Desired Flow rate (mL/s) Actual flow (mL/s) hf (cm) 1.5 3.0 4.0 5 6 7 10 12 14 17 20 25 max Prelab Questions 1) What is the expected pressure drop in a 85 cm section of 3 mm ID brass tubing when the flow rate is 10 mL/s? 2) Why are two different pressure transducers used to measure the head loss? (The answer isn't explicitly in the lab manual!) Data Analysis 1) What is the advantage of expressing the friction factor as a function of the Reynolds number rather than as a function of the flow rate? 2) Determine the absolute roughness, , for the brass tubing using equation 8. 3) Create a diagram similar to the one created by Moody showing the friction factor as a function of Reynolds number (log-log plot). Clearly indicate the laminar and turbulent regions. In addition to your data, plot the results obtained by Hagen-Poiseuille in the laminar region and the Swamee-Jain equation in the turbulent region using your best estimate of the roughness of the brass tubing. Determination of the Friction Factor in Small Pipes 14 Lab Prep Notes Table 2. Equipment list. Description Supplier Pressure Omega transducer Pressure Omega transducer Nupro angled Rochester Valve 3/8 swage valve & Fitting Co., INC. 3/8" OD tubing Cole-Parmer Pressure reducer ID Booth Volumetric CEE shop detector Catalog number PX26-001DV PX26-030DV B-6JNA H-06490-15 FB-38 CEE331 Summer . Fluid Mechanics. Cornell University. 15 Hydraulic Systems: Pumps and Valves Objectives The objective of this experiment is to familiarize students with centrifugal pumps as well as several flow control devices. Experimental Apparatus The apparatus consists of a low-pressure water source, a small centrifugal pump, a needle valve, a ball valve, pressure transducers, an orifice, an elevated reservoir, and miscellaneous tubing and connectors. Experimental Methods Students will design and build a simple hydraulic system to deliver water to an elevated reservoir from a low-pressure water source. The flow rate to the reservoir must be monitored with an orifice. The system must also be able to compare the performance of a needle valve and a ball valve to determine which valve is most appropriate for a system that requires flow control. You must also be able to monitor pressure changes across the pump. 1) Draw a schematic on paper and show your plans to the TA to get approval to build your system. 2) Assembly the hydraulic system. 3) Get approval from the TA to open source valve and plug in pump. The counter should be wiped dry before plugging in pump. (Make sure you don't run the pump with the pump full of air. The pump rotor will be permanently damaged in less than 1 minute!) 4) Set the Signal Monitor software to monitor the orifice and the pressure transducer. 5) Test your system performance so you can answer all the questions in the analysis section. Analysis 1) How would you design the hydraulic system so that the flow rate would be unaffected by the level of water in the elevated reservoir? 2) How would you design the connection to the elevated reservoir to obtain the maximum flow rate from the pump (and lowest energy usage!)? Hydraulic Systems: Pumps and Valves 16 Bernoulli and the Hydraulic Jump p1 Objectives In this laboratory you will measure fluid velocities in open channel flow using a stagnation tube. You will confirm that the Bernoulli equation describes the flow through a sluice gate and that the Bernoulli equation can be used to measure fluid velocities using a simple stagnation tube. Theory Flow through a sluice gate can be reasonably modeled using the Bernoulli equation. The potential energy of the water behind the sluice gate is converted into kinetic energy as the water passes under the gate. Thus the velocity of the water can be calculated directly from the height of the water behind the sluice gate. Hydraulic jumps occur in open channel flow when the flow transitions from supercritical to subcritical flow. A description of the phenomena can be found in Munson, et al. page 671. The upstream (y1) and downstream (y2) depths are related by equation Error! Reference source not found.. y2 1 1 1 8Fr12 y1 2 Fr1 7.2 gy1 In addition, mass must be conserved and thus Q1=Q2. The depth relationship and mass conservation will be verified using the Bernoulli equation. p V2 z C 2g p3 7.4 will be measured using a pressure transducer. Equation 2.2 requires the assumption that the streamlines are straight and parallel (allowing us to cross streamlines from point 1 to point 2). Since p1 V32 , are both zero we can obtain 2g V12 p3 z1 z3 2g 7.5 Solving for the pressure head at the tip of the stagnation tube V12 z1 z3 2g p3 7.6 Thus the stagnation pressure head includes both the static head based on the submergence of the stagnation tube tip as well as the velocity head. Pressure sensor Stagnation tube 1 2 7.3 A stagnation tube will be connected to a pressure sensor. The stagnation tube will be filled with water prior to connecting to the pressure sensor and the pressure sensor output will be zeroed with the stagnation tube held vertically (in the same orientation used for taking measurements.) Thus the pressure sensor will measure the pressure at point 3 (Figure 1). From the Bernoulli equation we can obtain the following relationship. CEE331 Summer . Fluid Mechanics. Cornell University. where V2 V12 p2 V2 p z2 2 3 z3 3 2g 2g 2g 7.1 where the upstream Froude number (Fr1) is defined as V1 z1 3 z Figure 1. Stagnation tube and pressure sensor used to measure velocity in open channel flow. Experimental Methods A small flume will be set up with a stable hydraulic jump. Your goal is to measure the flume dimensions and fluid velocity upstream and downstream from the hydraulic jump. 17 Make the following measurements using the bottom of the channel as your elevation datum. Height of water in the reservoir (cm) Stagnation pressure head at the opening of the sluice gate (cm) Stagnation pressure head just upstream of the hydraulic jump (cm) Depth of submergence of the stagnation tube for previous measurement (cm) Depth of water just upstream of the hydraulic jump (cm) Depth of water downstream of the hydraulic jump (cm) In addition to these measurements you should play with the stagnation tube and the hydraulic jump so you can answer the questions for the lab report. Lab Prep Notes Table 1. Equipment list. Description Supplier Pressure Omega transducer Pressure Omega transducer Nupro angled Rochester Valve 3/8 swage valve & Fitting Co., INC. 3/8" OD tubing Cole-Parmer Pressure reducer ID Booth Centrifugal McMaster pump Ball valve McMaster Lab Report 1) If you make a small disturbance in the water surface upstream from the hydraulic jump which way does the disturbance travel? 2) If you make a small disturbance in the water downstream from the hydraulic jump do any of the waves from the disturbance travel upstream? 3) Calculate the upstream Froude number. 4) Calculate the downstream water depth based on Equation Error! Reference source not found.. Is this estimate close to your measurement? If not, recall the difficulty of measuring the upstream water depth. 5) What was the water velocity immediately downstream from the sluice gate? Compare the velocity head with the elevation of the reservoir surface. 6) What happens if you measure the stagnation pressure at the very bottom of the channel? Explain based on the properties of real fluids. 3) 4) Which type of valve made it easiest to set the flow rate to a desired value? 5) Which type of valve is easiest to shut off quickly? 6) What is the maximum pressure increase that the pump produces? 7) What is the maximum flow rate that the pump produces? Bernoulli and the Hydraulic Jump Catalog number PX26-001DV PX26-030DV B-6JNA H-06490-15 FB-38 99335k16 4912K47