Chapter 17 Global Production, Outsourcing, and Logistics Ever hear of “General Average”? The Budget and Economic Outlook: Fiscal Years 2013 to 2023 The Economic Outlook for 2013 CBO expects that economic activity will expand slowly this year, with real GDP growing by just 1.4 percent. That slow growth reflects a combination of ongoing improvement in underlying economic factors and fiscal tightening that has already begun or is scheduled to occur—including the expiration of a 2 percentage-point cut in the Social Security payroll tax, an increase in tax rates on income above certain thresholds, and scheduled automatic reductions in federal spending. That subdued economic growth will limit businesses’ need to hire additional workers, thereby causing the unemployment rate to stay near 8 percent this year, CBO projects. The rate of inflation and interest rates are projected to remain low. The Economic Outlook for 2014 to 2018 After the economy adjusts this year to the fiscal tightening inherent in current law, underlying economic factors will lead to more rapid growth, 3.4 percent in 2014 and an average of 3.6 percent a year from 2015 through 2018. In particular, CBO expects that the effects of the housing and financial crisis will continue to fade and that an upswing in housing construction (though from a very low level), rising real estate and stock prices, and increasing availability of credit will help to spur a virtuous cycle of faster growth in employment, income, consumer spending, and business investment over the next few years. Nevertheless, under current law, CBO expects the unemployment rate to remain high—above 7½ percent through 2014—before falling to 5½ percent at the end of 2017. The rate of inflation is projected to rise slowly after this year: CBO estimates that the annual increase in the price index for personal consumption expenditures will reach about 2 percent in 2015. The interest rate on 3 month Treasury bills—which has hovered near zero for the past several years—is expected to climb to 4 percent by the end of 2017, and the rate on 10-year Treasury notes is projected to rise from 2.1 percent in 2013 to 5.2 percent in 2017. SOURCE: http://www.cbo.gov/publication/43907 Outsourcing – What can we do? Outsourcing – Video (7 min) Outsourcing Challenges & Responses What would you do? Please answer this question (discussion): What recommendation would you give to the U.S. President regarding outsourcing and the U.S. response? - incentives? - restrictions? Lower Costs & Add Value Objectives of International Business are to: Lower costs Produce in most efficient locations Efficiently manage the global supply chain to better match supply and demand Add value Eliminate defective products from the supply chain and the manufacturing process Improved quality will also reduce costs Both objectives are interrelated Low Asian Labor Costs Low Asian Labor Costs Will Outsourcing be replaced by bringing production back to the U.S.? MIT profs say world employment will be impacted greatly by automation – robots FILM Questions: 1. How relevant will labor costs be in the age of robots? 2. Who stands to lose most by the wonders of automation? Points to consider: 1. Labor costs will become less meaningful 2. Countries with low consumption (% of GDP) and high investment led production (% of GDP) will hurt most 3. Innovative and entrepreneurial countries will lead Quality Focus Six Sigma Reduce defects, boost productivity, eliminate waste, and cut costs throughout a company 3.4 defects per million units Total Quality Management (TQM) Goal of improving product quality Mistakes, defects and poor materials are unacceptable Employees do NOT fear reporting problems ISO 9000 European Union -firms must meet the standards before they are allowed access to the European marketplace Quality Standards – 3 Levels 1. General level Deming Award [for demonstrated excellence in quality] Malcolm Baldrige National Quality Award [for demonstrated quality strategies and achievements] 2. Industry-specific level “Certifications” or “ABC approved products” 3. Company level Companies set supplier standards Where to Go? You are an electronics manufacturer located in City of Industry. For more than two decades, your company has designed, manufactured and supplied electronic components and finished goods. You have excellent quality. - Become more price competitive (domestic market) - Expand sales abroad. If you were to offshore manufacture – what should you consider when deciding where to go? Three Factors to Consider (know for exam) Country Factors Technological Factors Product Factors Country Factors • Skilled Labor availability • Trade Barriers Formal and informal • Exchange Rate - volatility expectations • Transportation costs • FDI regulations Where To Produce? Country Factors Technological Factors Product Factors Technological Factors • Level of fixed costs Mfg plant set up costs • Flexibility of the technology - Equipment set-up time reductions - Scheduling efficiency - Increase machine utilization - Quality Control improvements Where To Produce? Country Factors Technological Factors Product Factors Product Factors • Value-to-weight ratio - Impacts the shipping mode - High value – ship any way (e.g., jewelry, computer chips) • Type of need served - Standardize products (low cost) - Adapte products (localized) Produce in How Many Locations? Concentrate production High fixed costs High minimum efficient scale of production Available flexible manufacturing technologies High value-to-weight ratio Standardized products Multiple Locations Low fixed costs Low minimum efficient scale of production No available flexible manufacturing technologies Low value-to-weight ratio Adapted products Where to Go? You are an electronics manufacturer located in City of Industry. For more than two decades, your company has designed, manufactured and supplied electronic components and finished goods. You have excellent quality. - Become more price competitive (domestic market) - Expand sales abroad. You have decided to offshore to Mexico WHY?? Handout - Complete while watching the FILM (12 min) Outsourcing From China – Tips Outsourcing From China - Tips (7 min) Outsourcing Tips Key Takeaways while watching: 1. Laws and bureaucracy 2. Contracts and handshakes 3. Reliability and quality control 4. Guanxi 5. The benefits Chindia – China & India Considerations 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Transfer pricing Infrastructure Tax compliance Accounting requirements Incentives for businesses State owned enterprise competition Strength of private sector Due diligence Control of foreign investments Corporate governance Labor contract law Bankruptcy laws