Chapter 1: Pierret Dr. Jeff Davis ECE 3040 FALL 2007 1 References • Prof. Alan Doolittle’s Notes – users.ece.gatech.edu/~alan/index_files/ECE3040index.htm • Prof. Farrokh Ayazi’s Notes – users.ece.gatech.edu/~ayazi/ece3040/ • Figures for Require Textbooks – (Pierret and Jaeger) 2 ECE 3040-B: Microelectronic Circuits (3-0-3) PREREQUISITES: ECE 2030 and ECE 2040 and Math 2403 and Chem 1211 DESCRIPTION: Basic concepts of microelectronic materials, devices and circuits TIME: MWF 10:35-11:55AM CLASSROOM: Van Leer C240 CREDITS: Four Hours PROFESSOR: Jeffrey Davis, Office Klaus 3314 Phone: 894-4770 E-mail: j eff.davis@ece.gatech.edu OFFICE HOURS: MW 1:30-3; FRI 1:30-2:00 ASSIGNMENTS & G R A D I N G : Homework Class Problems Participation (10%) (5%) Quiz I (18%) Quiz II (18%) Quiz III (18%) Final Exam (31%) Final grades will be assigned according: A = [90, 100] ; B = [80,90) ; C = [70,80) ; D =[50,70) ; F = [0,50] 3 MISSING TESTS OR QUIZES: If you must miss a test or quiz for a serious condition, you must let me know as soon as you know that you cannot attend. Any excused absence must be accompanied by proper documentation. For example, if you have a f lat tire, I would like to see the dated receipt to fix the t ire. If you have a death in the family, I would like to see a copy of the death certificate. If you are in an auto accident, I would like to see a copy of the police report. If you oversleep, I will let you take a make up exam, BUT the highest grade you can receive is a C. FORMULA SHEET FOR TEST: You may have a f ormula sheet for each test according to the following criteria: 1) single 8 x 11 page ;2) front side only; 3) formulas only; 4) handwritten; 5) do N OT cop y homework, class examples, or old exam problems solution to your formula sheet ; 6) no graphs or pictures allowed. TEXTBOOKS: Jaeger, Microelectronic Circuit Design, McGraw Hill, 2003. ISBN 00763649503 (required) Pierret, Semiconductor Device Fundamentals, Addison Wesley, 1996. ISBN 0-201-54393-1 (required) TA: Sarah Bryan (sarahb4671@gatech.edu) HOMEWORKS: Assigned and due every Monday (except on weeks that we have a test). They will be graded by the T.A. 4 Sign Honor Code Agreement • "Plagiarizing is defined by Webster’s as “to steal and pass off (the ideas or words of another) as one's own: use (another's production) without crediting the source.” If caught plagiarizing, you will be dealt with according to the GT Academic Honor Code." † • Copying homework from "word" or using "word" to complete your homework will be considered plagiarism. • “You are allowed (and encouraged) to work toge ther with other students on homework; however, you should NOT copy another persons homework. If you are working in groups you must be able to reproduce the homework problem on your without assistance from another person. You are also allowed (and encouraged) to ask me and the TA questions, although you should try to think abou t the problems before asking. I strongly encourage you to work on extra problems from the book on your own.” † • Cheating off of another person’s test or quiz is unethical and unacceptable. Cheating off of anyone else’s work is a direct violation of the GT Academic Honor Code, and will be dealt with accordingly. • “For any questions involving these or any other Academic Honor Code issues, please consult me, my teaching assistants, or www.honor.gatech.edu.” † I, _______________________________________ , understand what are considered violations of the honor code in this class. I will abide by these rules. Failure to do so will result in either receiving a failing grade for this class and will result in being turned over to the Dean of Students for academic misconduct. _______________________________ Sign your name. † These statements were taken for a new website by the Dean of Students which can be found at the following URL: http://www.honor.gatech.edu/faculty/syllabus_checklist.html 5 What is this course about? PN Junction Diodes Bipolar Junction Transistors (BJT) Metal Oxide Semiconductor Field Effect Transistor (MOSFET) 6 What is this course about? Basic Semiconductor Physics 7 What is this course about? Single Transistor Amplifiers Operational Amplifiers Digital CMOS circuits 8 Questions to answer in this lecture! • What is a semiconductor? • How do we described x-tal structure? • How do we produce pure Silicon x-tals? 9 What is a semiconductor? 10 Classifications of Electronic Materials A high level description could be … • Metals -- Highly conductive to current flow! • Insulators -- Highly resistive to current flow! • Semiconductors -- Somewhere in between! Doping is a good thing! 11 Classifications of Electronic Materials Another could be based on bond strengths… 12 Classifications of Electronic Materials Results in how conductive a material is… Semiconductor Crystal Metal Crystal Metal atoms are ionized.. Electrons free to roam (1022 cm-3) Strong Bonds 13 Classifications of Electronic Materials The strength of the bonds determines material properties “The partially heteropolar [ionic&covalent] bonds in GaAs are strong than the homopolar [covalent] bonds in Si and Ge. It leads to a smaller amplitude of the lattice vibrations (and as a consequence to higher mobility), higher melting point, and wider energy gaps”† †Michael Shur, GaAs Devices and Circuits, 1987 Spring Publisher 14 Energy Band Theory of Solids Origin of Allowable Energy Bands… Carbon (C) 1s22s22p2 ‘N’ for this figure is the number of atoms with overlapping electron wavefunctions sp3 hybrid orbitals Energy split due to Pauli Exclusion Principle once electron wave functions start to overlap. Note - at zero temp all electrons are in the valence band! 15 Reference: Energy Band Theory of Solids Energy necessary to break the electron from its bond is the bandgap energy. Insulators Semiconductors Ec Si Ec eInSb SiO2 8.8eV Ev Ev e- e- eEv e- e- e- e- e- “Silicon” e- Ec 1.12eV e- 0.17eV e- e- e- e- Indium Antimonide Remember: Metals have not forbidden region! 16 Energy Band Theory of Solids What is an electron volt? • It is an ENERGY! • 1eV = 1.6e-19 J InSb Ec 0.17eV Amount of K.E. energy given to a electron passing through an electrostatic potential of 1 volt W = F ! "x W = (qE) ! "x V W =q "x = qV "x 17 Classification of Semiconductors • Elementary Semiconductors Examples – Si and Ge • Compound Semiconductors Examples – III-V Compound Semiconductors (GaAs) – IV-IV Compound Semiconductors (SiC) – II-VI Compound Semiconductors (CdS) Average of 4 valence electrons per atom in outer subshell to produce covalent/ionic bonds! GaAs = “Gallium Arsenide” SiC = “Silicon Carbide” CdS = “Cadmium Sulfide” 18 To refer to compound semiconductors take root of second element and add “ide” as a suffix! Classification of Semiconductors • Alloys (substitutional vs. interstitial) – Binary Alloys -- Si1-xGex – Ternary Alloys -- AlxGa1-xAs – Quaternary Alloys -- GaxIn1-xAs1-yPy Remember: This fraction refers to the number of atoms! Unlike compound semiconductors, composition amount of alloy material can change to change bandgap. 19 Classification of Semiconductors Example What percentage of atoms are Gallium in the ternary alloy Ga0.5In0.5N? 100* 0.5/(1+0.5+0.5) =25% What percentage of atoms are Indium in the ternary alloy Ga0.5In0.5N? 100* 0.5/(1+0.5+0.5) =25% What percentage of atoms are Nitrogen in the ternary alloy Ga0.5In0.5N? 100* 1/(1+0.5+0.5) =50% 20 21 Classification of Semiconductors Why is GaAs a compound semiconductor and SiGe an semiconductor alloy? 22 Classification of Semiconductors Alloy composition changes x-tal properties reference 23 Doping Semiconductors OCCASIONALLY add in other elements to substitute for silicon in x-tal to change conductivity of material! Si Si Si Si Si Si Si Si Si Si Si Si Si Si Si Si Si Si Si Si Si Si Si Si Si Si Si Si Si Si Si Si Si Si Si Si Si Si Si Si Si Si “OCCASIONALLY” typically means 1 dopant atom in 1000 Silicon atoms to 1 dopant atom in 100M Silicon atoms 24 Doping Semiconductors Si silicon has 4 valence electrons phosphorus has 5 valence electrons Si Si Si B P boron has 3 valence electrons Si Si Si 4 covalent bonds Si P Si Si Si free electron n-type dopant Si B Si Si “hole” p-type dopant 25 How do we describe x-tal structure? 26 X-tal properties 1. Si thin film transistors 1. Gate material of MOSFET Most high-quality devices 2. Amorphous Si Solar Cells 2. Polycrystalline solar cells are made of pure x-tal! 27 Importance of Crystal (x-tal) Structure • Example - Carbon – Graphite (conductor) – Diamond (great insulator) • We must have a working vocabulary to describe different x-tal structures 28 Unit Cell Definition A portion of the crystal that could be used to reproduce the entire x-tal… kind of like a “rubber stamp” Examples of unit cells 29 Unit Cell Definition 30 A unit cell can be used to recreate the entire x-tal lattice! Unit Cell Definition Is this a unit cell? 31 A unit cell can be used to recreate the entire x-tal lattice! Primitive Unit Cell The smallest portion of the crystal that could be used to reproduce the entire x-tal. 32 3-D Cubic X-tal Cells (BCC) (FCC) a = “lattice constant” 33 Strictly speaking are these pictures correct? (BCC) (FCC) YES &NO! 1 2 4 34 Diamond Lattice One-quarter of diagonal length 35 Zinc Blende 36 Atomic Density What is the atomic density of a BCC material with lattice constant 5.2 angstroms? Number of Atoms per unit cell = 2 Volume of unit cell = a 3 = (5.2e ! 8 cm) 3 = 1.41e ! 22 cm3 Number of Atoms per unit cell atoms Density = = 1.4e22 Volume of unit cell cm337 X-tal planes 2a a a 38 X-tal planes a a a 39 How do we specify x-tal planes? Answer: Miller Indices! 40 What are miller indices? (346) For cubic lattice types, it is a vector that is perpendicular to the given plane. 41 How do I calculate vector perpendicular to a plane? zz! , xx! , yy! vector 1 = zz! ! xx! vector 2 = zz! ! yy! x! y! vector1 " vector2 = !x 0 0 !y divide by xyz zy ! xz ! xy ! x+ y+ z xyz xyz xyz 1 ! 1 ! 1! x+ y+ z x y z Z z! z = zyx! + xzy! + xyz! z z y X Y x 42 X-tal planes and Miller Indices 1. Identify Intercepts in x,y,z order ( 4a, -3a, 2a) 2. Divide by unit cell length in each direction x,y,z order ( 4, -3, 2) 3. Invert the values (1/4, -1/3, 1/2) 4. Multiply by a number (12 in this example) to give smallest whole number set = 3, -4, 6 5. Place any minus signs over their index and place set in parenthesis = (346) 43 Examples: x-tal planes 44 X-tal Directions using Miller Indices 1. Find vector in the desired direction 2. Divide by the lattice constant 3. Convert vector to smallest possible whole number set 4. Use SQUARE BRACKETS around number set 45 Certain planes are “equivalent” because their atomic properties are not distinguishable in a periodic lattice. a a (100) (010) 46 Equivalent x-tal planes & directions z z y y x x Planes Directions {100} = <100> = (100), (100) (010), (010) (001), (001) [100], [100] [010], [010] [001], [001] 47 Wafer Orientations Secondary flat (111) p-type (111) n-type Secondary flat Secondary flat (100) n-type (100) p-type 48 How do we produce silicon x-tals? 49 Producing ultra-pure silicon start with Silica (impure SiO2) Chlorinated impure Silicon ultra-pure SiCl4 heat Silica with Carbon to remove Oxygen liquefied SiCl4 “silicon tetrachloride” heat SiCl4 in H2 atmosphere (SiCl4+2H2 ⇒ 4HCL+ Si ) very impure silicon distillation purification process ultra-pure polycrystalline Silicon 50 Ingot Wafer 51 Wafer Boat 300mm wafer 52 Czochralski Crystal Growth 53 54 55 From your Chemistry Classes be sure to review… • • • • Ionic Bonds (NaCl) Covalent Bonds ( Si, SiC) Metallic Bonds Van de Waals 56