PRODUCTION MANAGEMENT – 103211 Dr.Karthik Mohandoss CHAPTER – I Introduction to Production Management 1 LEARNING OUTCOMES Dr.Karthik Mohandoss By the end of this chapter you will be in a position to understand About the basic concepts underlying production management. Definition of production, production management & skills. Different types of skills present. The level of skill distributed amongst the hierarchy of management. 2 Basic Concepts Production is defined as “the step-by-step conversion of one form of utility of the product to the user.” Thus production is a value addition process. At each stage of processing, there will be value addition. Production management deals with decision-making related to production processes so that the resulting goods or service is produced according to specification, in the amount and by the schedule demanded and at minimum cost." 3 Dr.Karthik Mohandoss material into another form through some process to create or enhance the DEFINITION The set of interrelated management activities, which Dr.Karthik Mohandoss are involved in manufacturing certain products, is called as Production Management. If the same concept is extended to services management, then the corresponding set of management activities is called as Operations Management. 4 O b j e c t i v e s o f P ro d u c t i o n M a n a g e m e n t : Right Quality: One of the main objectives of production management is to ensure right quality of products to the customers based on their needs. The quality of product is established Dr.Karthik Mohandoss based upon the customers’ needs. The right quality is not necessarily best quality. It is determined by the cost of the product and the technical characteristics as suited to the specific requirements. Right Quantity: Production management facilitates to make production in the right quantity to avoid excess or deficit volume of products. The manufacturing organization should produce the products in right number. If they are produced in excess of demand the capital will block up in the form of inventory and if the quantity is produced in short of demand, leads to shortage of products. 5 Right time: Production management helps the organization to carry on the production at the right time. Timeliness of delivery is one of the important parameter to judge the effectiveness of production department. So, the production Dr.Karthik Mohandoss department has to make the optimal utilization of input resources to achieve its objective. Right cost: With the help of production management, an organization is able to carry on the production process at a reasonable cost level. Manufacturing costs are established before the product is actually manufactured. Hence, all attempts should be made to produce the products at pre-established cost, so as to reduce the variation between actual and the standard (pre6 established) cost. MANAGER Dr.Karthik Mohandoss P RODUCTION & SKILLS 7 Definition Dr.Karthik Mohandoss A production manager is involved with the planning, coordination and control of manufacturing processes. They ensure that goods and services are produced efficiently and that the correct amount is produced at the right cost and level of quality. 8 SKILLS A skill is defined as the ability to translate knowledge into action that results in desired performance. Dr.Karthik Mohandoss Managerial competency is a skill based capability for high performance in a management job Managerial Skills are knowledge to fulfill some activities or tasks. This knowledge can be learned. However, it also can be acquired through practical fulfillment of these activities. Therefore, skills can be acquired through learning and experience of individuals. 9 TYPES OF MANAGERIAL SKILLS Robert Katz identifies three types of skills that are Technical, Conceptual & Human or Interpersonal Managerial Skills. Dr.Karthik Mohandoss essential for a successful management process 10 TECHNICAL SKILLS These are skills about techniques of completion of tasks. equipment, but also they are skills need to performed sales, marketing and so on. For example, some individual work in a sales department and Dr.Karthik Mohandoss These skills are not only for working on machines or other have skills about sales that were developed through education and experience. This person is perfect for the sales manager because he has great technical skills about sales. 11 CONCEPTUAL SKILLS Ability or knowledge of managers for abstract thinking that means to see the whole through analysis and diagnose of as a whole. Why are managers need these skills? Dr.Karthik Mohandoss different states and to predict the future state of the business Firstly, one business has more business elements or functions as selling, marketing, finance, production… All of these business elements have different goals even completely opposed as marketing and production. 12 These skills help top managers to look outside from the goals of single business elements and make decisions Conceptual skills are more vital for top managers, little for mid-level managers, and it is not required for first- Dr.Karthik Mohandoss that will satisfy overall business goals. level managers. As we go from a bottom of the managerial hierarchy to the top, significance of these skills is increasing. 13 HUMAN OR I NTERPERSONAL MANAGERIAL S KILLS Human or interpersonal managerial skills are knowledge important task for managers is to work with people. Without people, there is no need for management and Dr.Karthik Mohandoss of managers to work with people. One of the most managers. 14 GRAPH DENOTING THE SKILLS AT VARIOUS LEVELS Dr.Karthik Mohandoss 15 POINTS TO REMEMBER 1. Technical skill is the ability to use a special 2. Human skill is the ability to work well in cooperation with other people 3. Dr.Karthik Mohandoss proficiency or expertise in one’s work Emotional intelligence is the ability to manage ourselves and our relationships effectively 4. Conceptual skill is the ability to think analytically and solve complex problems 16 ASSIGNMENT - I Conceptual skills are more vital for top managers, little level managers. Do you agree this statement? Justify your answer with suitable example, in detail. Dr.Karthik Mohandoss for mid-level managers, and it is not required for first- 17 Thank you 18 Dr.Karthik Mohandoss