E05 IN-SITU CONCRETE CONSTRUCTION GENERALLY SPECIFICATION FOR IN-SITU CONCRETE CONSTRUCTION GENERALLY SECTION E05 Revision Date Issue Authorised By Approved for Issue Date Author S Williams 18 Sept 2007 clarkebond PROJECT Bettws School Newport JOB No SC00940 Rev Page 1 of 3 E05 IN-SITU CONCRETE CONSTRUCTION GENERALLY To be read with Preliminaries/ General conditions. 220 DESIGN OF STRUCTURAL CONCRETE Standards: - Design: To BS8110 and BS8007 - Drawings: To BS EN ISO 4157 - Reinforcement schedules: To BS 8666 Finished product: To comply with the requirements of design standard. 225 TEMPERATURE RECORDS Requirement: Throughout period of concrete construction record: - Daily: Maximum and minimum temperatures and at intervals of four hours (maximum) - Under adverse temperature conditions: Temperature at commencement and end of placing. Equipment: Submit proposals. - Location: In the shade, close to the structure. 235 OPENINGS, INSERTS AND FIXINGS Requirement: Collate all information. Submit: Details where openings, inserts and fixings can only be accommodated by adjustments to reinforcement. Locate reinforcement: To ensure specified minimum cover at openings and inserts and to be clear of fixing positions. 250 A STRUCTURAL TESTING Load testing where required shall be carried out in accordance with BS 8110-2, Section 9 and under the direction of the CA. 290 A ACCURACY OF CONSTRUCTION Reference system: To BS 5964-1 Element shape and position: As set out in clause 291 B - Substitution of alternative requirements: None. 291 B ACCURACY OF CONSTRUCTION Formwork shall be so constructed and supported that after it is struck the dimensions of the concrete shall not vary from those shown on the drawings by more than the following deviations (in mm). BS 5606 does not apply. Element Alignment Foundations ± 10 Ground Beams ± 10 Walls ±5 Columns ±5 Beams ±5 Slabs -Stairs ±5 Tolerances shall not be cumulative. Level ± 10 ± 10 ± 10 -±5 ±5 -- Verticality --± 10 in 5m ± 10 in 5m ---- Dimension ± 25 +10/ - 0 ± 10 ±5 ± 10 ± 10 ±5 Thickness ± 25 +10/ - 0 ±5 ±5 ± 10 ± 10 ±5 300 A LEVELS OF STRUCTURAL CONCRETE FLOORS Tolerances (maximum): - Level of floor: As clause 291 B or as clause 315 below. - Steps in floor level: 2mm maximum. 310 A SURFACE REGULARITY OF CONCRETE FLOORS TO BS 8204 - GENERAL but not including industrial ground floors. Standard: To BS 8204-1 or –2. Measurement: From underside of 2m straight edge (between points of contact) placed anywhere on surface and using a slip gauge. 315 SURFACE REGULARITY OF CONCRETE FLOORS TO BS 8204 – TOLERANCE CLASS SR2 Author S Williams 18 Sept 2007 clarkebond PROJECT Bettws School Newport JOB No SC00940 Rev Page 2 of 3 E05 IN-SITU CONCRETE CONSTRUCTION GENERALLY Location: All ground floor slabs Abrupt changes: 2mm maximum 325 B THICKNESS OF GROUND FLOOR SLABS: The ground floor slab should have a thickness of 175mm. Ground bearing slabs on natural ground to have 1 layer of A252 mesh in the top with 40mm cover. Ground bearing slabs on improved ground to have 2 layers of A252 mesh, one top and one bottom, with 40mm cover Proprietary supports for reinforcement mesh to be used to achieve required cover. Slab thickness tolerance to be –0mm and +10mm. 420 WATER RESISTANT CONCRETE CONSTRUCTION: Description: Swimming pool tank, scum channels and related tanks and channels. Form of construction: To BS 8102, type B with water penetration prevented Design standard: BS 8007 Requirement: Work is to be water resistant when tested to clause E05/ 460 430 SURFACE CRACKING OF WATERTIGHT CONCRETE CONSTRUCTION Method of measurement: Submit proposals Critical crack width: 0.2mm Action: Should cracks occur that are wider than the critical crack width: - Survey: Frequency and extent of such cracks and investigate cause. - Report: Findings together with recommendations for rectification. 460 TESTING OF WATER RETAINING STRUCTURES Timing: To be agreed. Recording: Maintain accurate test records at all stages. Preparation for testing: - Fill completed and clean structure to capacity with water at a uniform rate not exceeding 2m depth in 24 hours. - Maintain level by adding more water for an agreed stabilizing period. Filled level: Accurately mark and record. Permissible drop in level after allowing for evaporation and rainfall (maximum): 1/500th of the average depth of the water. - Test period: 7 days. - Intervals for recording drop in level: 24 hours. 461 B TESTING OF WATER RETAINING STRUCTURES Method: In accordance with Clause 9.2 of BS 8007. 470 TESTING OF ELEVATED WATER RETAINING STRUCTURES Requirements in addition to clause 460: During test period, the exposed faces of the structure must show no signs of leakage and remain apparently dry. Author S Williams 18 Sept 2007 clarkebond PROJECT Bettws School Newport JOB No SC00940 Rev Page 3 of 3