PROTEIN EXPRESSION AND PURIFICATION ARTICLE NO. 11, 179–184 (1997) PT970775 Expression in Escherichia coli of the Thermostable DNA Polymerase from Pyrococcus furiosus Chunlin Lu and Harold P. Erickson1 Department of Cell Biology, Duke University Medical Center, Durham, North Carolina 27710 Received March 24, 1997, and in revised form June 6, 1997 Pfu, the DNA polymerase from Pyrococcus furiosus, has the lowest error rate of any known polymerase in polymerase chain reaction (PCR) amplification. Previously the protein has been purified from P. furiosus bacterial cultures, and a recombinant form has been produced in a baculovirus system. We have produced a pET plasmid for expression of Pfu in Escherichia coli (the expression plasmid pETpfu is available from ATCC, Accession No. 87496) and found that this plasmid is toxic or unstable in the expressing strain BL21(DE3), even in the absence of induction. However, the plasmid was stable in BL21(DE3) containing the pLysS plasmid, which suppresses expression prior to induction, and a 90-kDa protein was expressed upon addition of isopropyl b-D-thiogalactopyranoside. The protein was purified by heating (to denature E. coli proteins), followed by chromatography on P11 phosphocellulose and mono Q columns. The purified protein had the same activity as the commercially obtained baculovirus-expressed Pfu in both DNA polymerase and PCR reactions. This bacterial expression system appears to be the method of choice for production of Pfu. q 1997 Academic Press of nonproofreading Taq DNA polymerase, and 2- to 30fold lower than other proofreading enzymes (4–6). In addition to PCR2 amplification of DNA with minimal error, mixtures of Pfu with a nonproofreading enzyme (e.g., Taq, KTLA) are useful for amplifying long DNA segments with higher fidelity (4,5). Pfu was initially characterized from protein isolated directly from Pyrococcus furiosus (7), but this thermophilic, anerobic bacterium is difficult to grow to obtain large quantities of protein. A major advance was expression of recombinant Pfu in a baculovirus-mediated system (8). In the system of Mroczkowski et al. (8), the Pfu was not produced as a cytoplasmic protein but was fused with the signal sequence from either human placental alkaline phosphatase or the Apis melifica melittin, so it was secreted into the medium. The baculovirus system makes possible production of commercial quantities, but is more difficult and expensive than bacterial expression. In the present study we explored the problems encountered in expressing Pfu in Escherichia coli and describe an expression system that produces milligram quantities of Pfu with minimal expenditure. METHODS Construction of Expression Plasmid pETpfu The DNA polymerase from Pyrococcus furiosus, referred to here as Pfu, has gained considerable attention in the field of DNA amplification. It is a thermophilic DNA polymerase with an integrated 3*–5* exonuclease activity that corrects errors introduced during the polymerization. This error correction is thought to be associated with its intrinsic exonuclease activity. Several thermophilic DNA polymerases, including Pfu, Vent, deep Vent, Pwo, and UlTma have proofreading ability, but they differ in their error rate (1–4). The error rate for Pfu is reported to be 7- to 10-fold lower than that 1 To whom correspondence should be addressed. Fax: (919) 6843687. E-mail: H.Erickson@cellbio.duke.edu. Based on the DNA sequence of Pfu DNA polymerase gene (Accession No. D12983), two primers were synthesized: the amino-terminal sense primer, pfu-s, 5*AGACATATGATTTTAGATGTGGATTACA-3*, added a unique NdeI site (underline), which includes an ATG starting site of translation, followed by the sequence coding the first seven amino acids; and the antisense primer, pfu-as, 5*-CTAGGATTTTTTAATGTTAAGC2 Abbreviations used: PCR, polymerase chain reaction; dNTP, dinucleotide triphosphate; IPTG, isopropyl b-D-thiogalactopyranoside; PMSF, phenylmethylsulfonyl fluoride; DTT, dithiothreitol; BSA, bovine serum albumin; SSC, standard sodium citrate; DEAE, diethylaminoethyl. 179 1046-5928/97 $25.00 Copyright q 1997 by Academic Press All rights of reproduction in any form reserved. AID PEP 0775 / 6q15$$$161 10-07-97 19:36:21 pepa AP: PEP 180 LU AND ERICKSON 3*, which matches the carboxyl-terminal sequence, including the stop codon. DNA amplification was performed using 2.5 units of Pfu DNA polymerase (Stratagene) in a 100-ml reaction mixture of PCR reaction buffer (supplied by vendor), 1 mM each primer (pfu-s and pfu-as), 0.2 mM each dNTP, 0.2 mg P. furiosus genomic DNA (provided by Drs. Frank Jenney and Michael Adams, University of Georgia, Athens, GA). Prior to cycling, the reaction mixture was heated to 957C for 2 min, followed by 30 cycles of 947C for 40 s, 557C for 1 min, 727C for 2.5 min, and a final extension at 727C for 7 min. After final extension, 2.5 units of Taq DNA polymerase (Stratagene) was added and incubation at 727C continued for another 5 min (this was to add overhanging A’s for subsequent A/T cloning). A predicted 2.4-kb fragment was agarose gel-purified using QIAEX II gel extraction kit (Qiagen) and subcloned into pT7Blue T-Vector (Novagen). This vector has an additional NdeI site very close to the A/T cloning site. A 2.4-kb fragment with one NdeI site at each end was recovered from the pT7Blue plasmid digested by NdeI. One of the NdeI sites was from the primer pfu-s, the other was from the pT7 Blue T-vector. The expression vector pET11 (Novagen) was cut with NdeI, and the 2.4-kb fragment was ligated into it. The plasmids were initially propagated in E. coli DH5a, and the orientation of the ligated segment was checked by restriction enzyme digestion. Clones with the correct orientation were selected and designated pETpfu. To test for protein expression, pETpfu was transformed into BL21(DE3) or BL21(DE3) containing plasmids pLysS or pLysE (Novagen) using a standard protocol (9, and Novagen literature). Purification of Pfu DNA Polymerase Pfu was expressed in strain BL21(DE3) pLysS carrying plasmid pETpfu. Fifty milliliters of overnight culture was collected by centrifugation and transferred to 1 liter (500 ml 1 2) LB medium (Gibco) plus 100 mg/ml ampicillin and 34 mg/ml chloramphenicol (Sigma). This culture was grown at 377C to an A600 of 0.5, then induced with 0.5 mM isopropyl b-D-thiogalactopyranoside (IPTG), and allowed to grow for another 3 h. Cells were collected at 6000 rpm, 47C for 10 min (Gsa rotor, Sorvall), and resuspended in 20 ml of cold resuspension buffer (50 mM Tris– HCl, pH 8.0, 100 mM NaCl, 1 mM EDTA) plus 1 mM PMSF and 0.2 mg/ml lysozyme (Sigma). The mix was incubated on ice for 2 h and frozen overnight at 0207C. The bacteria were thawed at room temperature, and MgCl2 was added to 10 mM, DNase I to 0.2 mg/ml, and incubated at room temperature for 30 min. To shear remaining DNA (genomic DNA and plasmids), sonication was performed three times on ice for 30 s with a 30-s interval. Cell walls and insoluble debris were removed by centrifugation at 40,000 rpm, 47C for 30 min (rotor AID PEP 0775 / 6q15$$$161 10-07-97 19:36:21 Type 45, Beckman). For purification, 2- to 3-ml samples of this supernatant were aliquoted into 10 mm diameter plastic tubes, and these were immersed in a 727C water bath for 10 min, cooled on ice for 20 min, and then centrifuged (25,000 rpm, 47C for 15 min, Type 45 rotor, Beckman) to remove denatured E. coli proteins. The clarified supernatant was collected and applied directly onto a 1.0 1 16-cm cellulose phosphate column (P11, Whatman) preequilibrated with 50 mM Tris–HCl, pH 8.0, 1 mM EDTA at room temperature overnight. After loading, the column was washed intensively until the UV absorption returned to the baseline. Protein was eluted with a 60ml linear gradient of 0–1.0 M KCl prepared in 50 mM Tris–HCl, pH 8.0, 1 mM EDTA. Four-milliliter fractions were collected at 0.5 ml/min and assayed using 12% SDS–PAGE. Major fractions containing a prominent 90kDa protein were combined and dialyzed against 50 mM Tris–HCl, pH 8.0, overnight. Pfu was further purified by a Mono Q anion exchange column (HR 10/10, Pharmacia). The column was equilibrated with 50 mM Tris – HCl, pH 8.0. Before loading, the Pfu sample was filtered using a 0.22mm filter unit (Millipore). The column was developed with a 60-ml linear gradient of 0 – 1.0 M KCl in 50 mM Tris – HCl, pH 8.0, at 2 min/ml, 4 ml per fraction. Each fraction was assayed by 12% SDS – PAGE. The 90-kDa protein eluted at 0.17 M KCl and was dialyzed overnight against 100 mM Tris – HCl, pH 8.2, 0.2 mM EDTA at 47C. Protein could be concentrated by Centriprep-30 (Amicon) and recovery exceeded 95% of starting material. The purified protein was stored frozen in Pfu storage buffer (50 mM Tris–HCl, pH 8.2, 0.1 mM EDTA, 1 mM DTT, 0.1% NP-40, 0.1% Tween 20, 50% (w/v) glycerol. Protein was stable at 020 and 0807C for at least several months. Determination of Protein Concentration The concentration of purified Pfu was determined from ultraviolet absorption, using the extinction coefficient for A278 Å 0.74 for 1 mg/ml, calculated from the number of trp and tyr in the sequence (using the Protean program of DNAstar, Madison, WS). We also compared this concentration with that estimated by the PIERCE BCA assay, using BSA as a standard. When we assayed a Pfu solution calibrated by ultraviolet absorption to be 1 mg/ml, the BCA assay indicated a concentration of 0.65 mg/ml. Indirect assays like the BCA, Lowry or Bradford are known to produce different color intensity for different proteins, and in this case the BCA assay substantially underestimates the concentration of Pfu. The validity of calculated A280 as an accurate measure of protein concentration has been verified previously (10,11). pepa AP: PEP Pfu DNA POLYMERASE EXPRESSED IN E. coli DNA Polymerase Assay Pfu DNA polymerase activity was measured as described by Mroczkowski et al. (8). The assays were performed at 727C in a 25-ml reaction mixture containing 20 mM Tris–HCl, pH 7.5, 8 mM MgCl2 , 40 mg/ml BSA (New England Biologicals), 0.5 A260 units of activated calf thymus DNA (Pharmacia), 0.4 mM each of dATP, dGTP, dCTP, TTP (Amersham), and 1 mCi [3H]TTP (30 Ci/mmol, Amersham). Reactions were stopped on ice and 5-ml aliquots were spotted onto ion-exchange paper discs (2.3 cm diameter, DE81, Whatman). Discs were air dried and washed three times in 21 SSC buffer for 5 min each, once in 100% cold ethanol, then air-dried. Incorporated radioactivity was counted using a liquid scintillation counter (LS1800, Beckman). One unit of Pfu DNA polymerase is defined as the amount of polymerase that incorporates 10 nmol of labeled 41 dNTP into a DE81-bound form at 727C in 30 min (7,8). Recombinant Pfu DNA polymerase from Stratagene was used as a positive control. PCR Amplification with Purified Pfu DNA Polymerase Pfu amplification activity was also evaluated by PCR titration and compared to commercial recombinant Pfu DNA polymerase (Stratagene). We diluted the protein to 2.5 units/ml in Pfu dilution buffer: 50 mM Tris–HCl, pH 8.2, 0.1 mM EDTA, 1 mM DTT, 0.1% NP-40, 0.1% Tween 20, 50% glycerol (w/v), based on the assumed 25,000 units per milligram of Pfu protein. We also prepared our own 10X PCR reaction buffer according to the recipe in the Stratagene catalog: 100 mM KCl, 60 mM (NH4)2SO4 , 200 mM Tris–HCl, pH 8.8, 20 mM MgSO4 , 1% Triton X-100, and 1 mg/ml BSA (New England Biologicals). This prepared buffer gave identical results to the one obtained from Stratagene. We synthesized two primers corresponding to the N- and Ctermini of the Mycoplasma genitalium FtsZ (MgFtsZ) gene, sense primer, 5*-TTAACATATGGATGAAAATGAAACTCAATTCAA-3*; antisense primer, 5*-TTA AGGATCCTTAGTAGATTTGGTTTTGGTGCT-3* (underlined sequences were added for convenience of cloning). The PCR reaction was done in a 50-ml mixture containing 11 PCR buffer, 0.2 mM each primer, 0.2 mM each dNTP, 50 ng plasmid which carried the MgFtsZ gene (clone MG224, The Institute for Genomic Research, MD) and purified Pfu (up to 100 units) as indicated in the text or 1.25 units of Pfu DNA polymerase from Stratagene. After amplification for 25 cycles (30 s at 947C, 1 min at 557C, and 1.5 min at 727C) 10 ml of PCR mixture was electrophoresed on a 1% agarose gel in 1X TBE. RESULTS AND DISCUSSION Construction of Expression Plasmid, pETpfu The pET system is one of most powerful systems developed for cloning and expression of recombinant AID PEP 0775 / 6q15$$$161 10-07-97 19:36:21 181 proteins in E. coli (9). The pET11 vector has a very strong and stringent T7lac promoter and can be grown in combination with pLysS or pLysE to provide additional stringency (12, 13). The coding region is conveniently cloned into pET11 using an NdeI site, which provides an ATG start codon (12). We amplified the pfu gene using the proofreading Pfu DNA polymerase and cloned it into the NdeI site of pET11 as described under Methods to produce the expression plasmid pETpfu. An important feature of the pET11 vector is that it adds no tag or extra amino acids at either end, so the expressed product should be identical to the native protein. The expression plasmid pETpfu is available from ATCC, Accession No. 87496. Pfu Is Successfully Expressed in BL21 (DE3) pLysS The level of expression was examined in different strains at 30 and 377C. When pETpfu was transformed into BL21(DE3), many colonies were formed at 307C, but at 377C no colonies were obtained. When the colonies obtained at 307C were tested for protein expression by induction with IPTG, no 90-kDa protein was seen in SDS–PAGE. As a control, pETpfu was digested with BamHI to delete about four-fifths of the Pfu gene; the resultant truncated plasmid was able to propagate in BL21(DE3) at 377C. These observations suggested that the complete pETpfu might be producing a small amount of Pfu protein prior to induction by IPTG and that this was toxic to the E. coli. The colonies obtained by growth at 307C may have undergone some rearrangement of the plasmid, since they were unable to produce protein when induced by IPTG. This result was surprising since we expected the thermophilic polymerase to be inactive at 377C, and it has been demonstrated that Taq DNA polymerase can be easily expressed in E. coli (14). Nevertheless, we decided to see if more stringent control of expression could permit growth of the plasmid and expression of Pfu. BL21(DE3) carrying a plasmid pLysS or pLysE, which express T7 lysozyme in the bacterial cytoplasm, provide much more stringent repression of protein expression from the pET vector in the absence of induction and can tolerate some plasmids expressing very toxic proteins. The mechanism of the additional stringency is that the T7 lysozyme binds to and inactivates T7 RNA polymerase (which is expressed at low levels in the absence of induction) and inhibits transcription (12,13). Following induction the amount of T7 RNA polymerase is sufficient to overcome the lysozyme inhibition. We found that colonies could be obtained at 377C when pETpfu was used to transform BL21(DE3) carrying either pLysS or pLys E. Moreover, expression of Pfu protein was obtained after induction with IPTG, pepa AP: PEP 182 LU AND ERICKSON FIG. 1. SDS–PAGE analysis of Pfu overexpressed in BL21(DE3) carrying pLysS or pLysE. Cells carrying pETpfu plasmid were grown to A600 Å 0.5 and induced with 0.5 mM IPTG (/) for 2 h or grown without IPTG (0) as a control. Cells from 100-ml culture were resuspended in 11 SDS sample buffer and boiled before loading. A 20-ml sample was analyzed on 12% SDS–PAGE and stained with Coomassie blue. Heat stable proteins (lane HS) were those remaining in the supernatant following 10 min at 727C and centrifugation. Lane M is prestained protein markers, their size indicated on the left. as shown in Fig. 1. After induction by IPTG, a 90-kDa protein was produced clearly in strain pLysS cells and was also made in pLysE at a low level. pLysE produces more lysozyme than pLysS, and this frequently reduces the expression level. A 118-kDa protein was also expressed following IPTG induction of pETpfu in pLysS, not in pLysE. We also observed this 118-kDa protein when expressing another protein in the pLysS system. The Vent DNA polymerase from T. litoralis was also successfully expressed from a pET plasmid in the BL21(DE3), pLysS system (3). This previous study did not compare expression with pLysE or without a lysozyme plasmid. In our study the pLysS system is clearly superior for producing Pfu. FIG. 2. SDS–PAGE analysis of Pfu purified by P11 chromatography. The chromatography was performed as described under Methods. Ten microliters of each fraction was applied to 12% SDS–PAGE. Fraction numbers are shown on top. ST is starting material; FT is the flow-through of the column loading. P11 column, as described previously for purification of the baculovirus-expressed protein (8). Pfu eluted at 0.48 M KCl and was significantly purified (Fig. 2, fractions 8–10). At this stage, Pfu was pure enough for most applications, but for the analyses of activity reported below Pfu was purified further by chromatography on a Mono Q anion-exchange column (Fig. 3). The Purification of Pfu DNA Polymerase Pfu was expressed as a soluble form in the cytosol. To reduce contamination by DNA the lysed bacteria were extensively digested with DNase and sonicated, as described under Methods. We then used the thermophilic property of Pfu and eliminated most E. coli proteins by heating to 727C for 10 min and centrifuging to eliminate denatured proteins (Fig. 1, lane HS). Several E. coli proteins still remained soluble after the heating step. The soluble supernatant from the heating step was then chromatographed on a cellulose phosphate AID PEP 0775 / 6q15$$$161 10-07-97 19:36:21 FIG. 3. SDS–PAGE analysis of Pfu purified on the Mono Q column. Fractions 8–10 from Fig. 2 were pooled, dialyzed, and applied to the Mono Q. The SDS–PAGE was run under the same conditions as described in the legend to Fig. 2. Fraction 4 was collected and used for activity assays. pepa AP: PEP 183 Pfu DNA POLYMERASE EXPRESSED IN E. coli TABLE 1 Purification of Pfu Expressed in E. coli Purification step 1. 2. 3. 4. Total protein (mg)a Specific activity (units/mg) Purity (%)b NDc 50 7 3.7 ND ND 21000 22500 6 40 82 97 Total bacteria lysate Heat-soluble proteins Cellulose phosphate (P11) chromatography Mono Q (anion-exchange) chromatography a The concentration of heat-soluble proteins was determined using the BCA assay and BSA as the standard. The concentration of protein in Steps 3 and 4 was determined by ultraviolet spectroscopy, using the extinction coefficient A278 Å 0.74 for 1 mg/ml. b Purity of Pfu at each step was estimated by analyzing digitized images of the SDS–PAGE gel using NIH Image 1.60 software. c ND, not determined. peak of Pfu eluted at 0.17 M KCl, followed by a trail of dilute protein. The peak fraction still contained most of the weak, lower molecular weight bands seen in the starting material, suggesting that these may be proteolytic products of Pfu itself. Following the P11 column, we obtained 6 mg of purified, active Pfu, as determined by the A280 , from a 1 liter bacterial culture. This culture was induced with IPTG at A600 Å 0.5, but to check for optimal expression we tested other cultures induced at A600 of 0.5, 1.0, and 1.2. All cultures were grown for total 5 h after seeding cells from a 50-ml overnight culture. Cultures induced at higher optical density produced more cell mass, but the yield of Pfu after P11 chromatography was similar, around 6 mg per liter. Vent DNA polymerase was produced in a similar system, however, only 0.5 mg purified protein per liter culture was obtained (3). We have found that reproducible high yields of Pfu are obtained from freshly transformed cells, whereas expression from a freezer stock gave erratic and lower yields. Table 1 summarizes the steps of Pfu purification. Activity of Bacterially Expressed Pfu The purified Pfu from E. coli was fully functional as a DNA polymerase when tested for incorporation of deoxyribonucleotides into DEAE-paper bound form. One unit of Pfu was defined as the amount of protein that catalyzed the incorporation of 10 nmol total nucleotide into a DEAE-bound form in 30 min at 727C. The specific activity of Mono Q-purified Pfu was 22,500 units per milligram of Pfu. This is similar to the activity reported for Pfu directly purified from P. furiosus (31,713 units/mg (7)) or from the baculovirus expression (26,000 units per mg (8)). Pfu purified by the P11 column without the Mono Q step had 93% the activity of Mono Q purified protein, confirming that the Mono Q column gave only a small additional purification (Table 1). Previous reports did not indicate how protein concentration was determined. Our determination of protein concentration was based on the A280 , using the calculated extinction coefficient. If we had used the BCA assay, referenced to BSA, to estimate protein concentration (Methods), we would have reported 35,700 units per milligram. The activity of recombinant Pfu was also examined in the PCR reaction, titrating the Pfu concentration over a large range. Pfu (0.125–100 units) was used in a 50-ml standard reaction, and the results were compared to Stratagene recombinant Pfu at 1.25 units (Fig. 4). The template was 50 ng of a plasmid containing the 1.2 kb ftsZ gene from M. genitalium and primers to amplify the whole gene. When fairly large amounts of FIG. 4. Activity assay of purified Pfu in the PCR titration. The amount of Pfu in units is shown on top. Reactions shown in a and b were run separately. Lane M, 1-kb DNA ladder (Gibco); S, 1.25 units of Pfu from Stratagene as a positive control. AID PEP 0775 / 6q15$$$161 10-07-97 19:36:21 pepa AP: PEP 184 LU AND ERICKSON Pfu (20–100 units) were used, no PCR product was made (Fig. 4a). It is possible that high levels of Pfu inhibited the reaction or that the exonuclease activity digested primers. It has been reported that large amounts of Taq DNA polymerase inhibited PCR as well (14). Six units of Pfu amplified the expected 1.2 kb ftsZ gene, but when Pfu was reduced to 2 units nonspecific products were reduced and specific ftsZ was increased. In a separate experiment, 2.5–0.125 units of Pfu was tested. Pfu at 1.25–2.5 units showed a similar amplification efficiency, somewhat higher than the amplification with 1.25 units of Stratagene Pfu (Fig. 4b). Our purified Pfu and Stratagen Pfu at 0.5 unit or less did not amplify DNA under our conditions. We did not titrate the activity of Stratagen Pfu at high concentration (greater than 20 units), since concentrated Pfu was not available commercially. In summary, the Pfu expressed in E. coli can easily be prepared in milligram quantities, and it appears to have the same activity as that purified from P. furiosus or that expressed in the baculovirus system. The key to expression appears to be to suppress the basal level of expression of the toxic protein prior to induction. The combination of pET and pLysS has worked well in our present study, but we expect other expression systems that provide stringent control of expression should also work. ACKNOWLEDGMENTS We thank Drs. Frank Jenney and Michael Adams, University of Georgia, Athens, GA for providing genomic DNA from P. furiosus. This work was supported by NIH Grant GM28553. REFERENCES 1. Kroutil, L. C., Register, K., Bebenek, K., and Kunkel, T. A. (1996) Exonucleolytic proofreading during replication of repetitive DNA. Biochemistry 35, 1046–1053. AID PEP 0775 / 6q15$$$161 10-07-97 19:36:21 2. Eckert, K. A., and Kunkel, T. A. (1991) DNA polymerase fidelity and the polymerase chain reaction. PCR Methods Appl. 1, 17– 24. 3. Kong, H., Kucera, R. B., and Jack, W. E. (1993) Characterization of a DNA polymerase from the hyperthermophile archaea Thermococcus litoralis. Vent DNA polymerase, steady state kinetics, thermal stability, processivity, strand displacement, and exonuclease activities. J. Biol. Chem. 268, 1965–1975. 4. Cline, J., Braman, J. C., and Hogrefe, H. H. (1996) PCR fidelity of Pfu DNA polymerase and other thermostable DNA polymerase. Nucleic Acids Res. 24, 3546–3551. 5. Barnes, W. M. 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