Westernacher Utilities Case Study: OCC - Operation Control Cockpit Utilities The Customer As a medium-sized German power generator, Mark-E supplies about 6.6 billion kilowatt hours of electricity per year to over 230,000 retail and business customers, 1,800 industry customers, and several energy retailers. Mark-E possesses power plants with an installed generating capacity of over 1,000 megawatts. In 2005 overall sales totaled about €617m. The Task Mark-E formed a cooperation with another power generator for a joint investment in a new 800 MW gas-steam power plant. Within this cooperation Mark-E has the responsibility for plant operation. A plant operation contract between the cooperation partners also stipulates commercial rules for accounting and billing of the plant operation costs. As a consequence, Mark-E needed an efficient software application that integrates the technical and commercial information management of the plant operation process. The new application had to provide a user-friendly yet comprehensive interface to ensure consistent use by frontline personnel with technically oriented operations backgrounds. The functionality of the application had to reflect the plant operation process with its defined roles representing specific responsibilities and authorizations. The technical solution had to be seamlessly integrated into the existing SAP ERP system landscape. © Westernacher Consulting AG. All Rights Reserved. | www.westernacher.com The Solution: OCC - Operation Control Cockpit Westernacher has developed the Operation Control Cockpit (OCC) as a SAP/JAVA Web-Application that can be adjusted specifically for the implementation of individual plant management processes. Westernacher Utilities Case Study: OCC - Operation Control Cockpit OCC Highlights The Operation Control Cockpit (OCC) is a SAP/JAVA Web-Application that can be adjusted specifically for the implementation of your plant management process: •• The daily plant management business is represented in a transparent order management. •• The OCC, with its standardized interface architecture, meets the requirement for a seamless integration of the new application into the existing SAP ERP environment •• The technical structure of a power plant (incorporating the KKS-System) serves as the master of the order management explorer structure. •• Processing of OCC orders is represented in a roleandstatusbased register control. •• Actual costs and purchase commitments can be evaluated in detail to monitor cost allocation within the plant and control budgets for projects and/or technical departments. The daily plant management process is represented in OCC by a transparent list of orders. Various order types can be differentiated, e.g. trouble shooting, maintenance and special projects related to plant revisions and investments. Order type specific processing and related responsibilities of various departments are captured and taken into account. The function of plant management is given a clear structure according to technical and/or organizational requirements. For Mark-E the technical structure of their power plants (partially based on the KKS system) served as the model for the explorer-navigation orientation in OCC’s order management process. Based on a reorganization that included the implementation of an internal client and contractor relationship between the departments for plant operation and plant services, Mark-E developed an overall model for the plant management process. Since the OCC web front-end incorporates the internal organization structure and process-specific technical language all of which is familiar to operations personnel, the system is intuitive to use. OCC obviates the need to use the complex SAP standard user interface. This increases user acceptance and thus ensures the quality of the collected data. The modular design of the OCC control logic facilitates flexible adjustments to changes within the business processes. With respect to state regulations and/or cooperation contracts for plant management, the OCC supplies detailed, structured and traceable invoicing data. With its integrated functionality the Operation Control Cockpit is the core application for Mark-E´s daily business of plant management. Approximately 150 employees on three different sites rely on OCC to help organize plant maintenance. So far 10 small- and medium-sized power generation plants with an overall installed capacity of 1,000 MW are incorporated in the OCC. The additional 800 MW gas-steam power plant that triggered the OCC development project has been in operation since mid-2007. Westernacher Utilities Case Study: OCC - Operation Control Cockpit SAP Backend •• To represent the complex technical structures of a power plant in a hierarchical Explorer-like structure, the OCC Backend uses the functionality of the SAP Project System (PS). •• The integrated link to the SAP modules MM and FI enables the user to dispose order related resources within the OCC web front-end. •• Further processing of listed evaluation results (ongoing selection/filtering, drill-down, etc.) is supported by SAP List Viewer functionality. •• Actual costs and purchase commitments can be evaluated in detail to monitor cost allocation. Evaluation results can also be used as reference for expenditure based invoicing via the SAP SD module. •• For internal management accounting and reporting purposes, the Operation Control Cockpit also provides required connection to the SAP CO module. •• Through transaction links to SAP standard reports, the OCC provides comfortable evaluation functionalities for plant operation costs. Westernacher & Partner Consulting Limited 3rd Floor | 14 Hanover St. | Hanover Square | London W1S 1YH | United Kingdom Phone: +44 870 383 0272 | Fax: +44 870 383 6272 Westernacher Business Management Consulting AG Im Schuhmachergewann 6 | 69123 Heidelberg | Germany Phone: +49 6221 187 62- 0 | Fax: +49 6221 187 62 - 11 E-Mail: info@westernacher.com | www.westernacher.com © Westernacher Consulting AG. All Rights Reserved. tion Informta Contac m ooks acher.co n r Roger Br e t s e oks@w roger.bro 2 38 30 27 0 7 8 4 4 + Phone: