Alcoa Cladding Systems R E Y N O B O N D® A L U M I N U M COMPOSITE MATERIAL Reynobond.® The advantages of metal. The strength of Alcoa. W here in the world will you find sheets of corrosion-resistant aluminum Reynobond® Aluminum Composite Material permanently bonded to a thermoplastic core, (ACM) from Alcoa Cladding Systems? Reynobond is lightweight, yet exceptionally strong. Its strength to weight ratio is nearly You’ll discover it on the sun-drenched double that of steel. beaches of Dubai. Or nestled in the blue hills of Kentucky. Or towering above a crowded The panels fabricate easily to accommodate street in Shanghai or Sao Paulo, Brazil. the most challenging interior and exterior You’ll even find it on such legendary land- design applications—from dramatic curves marks as the Eiffel Tower. and sharp angles to unique trapezoidal shapes. Architects, builders, designers, owners and So before you begin your next new design or specifiers from around the world have retro-fit project, we invite you to take a closer discovered that Reynobond composite panels look at Reynobond ACM—just one of the many are the cladding material of choice. world-class architectural products from Alcoa Cladding Systems. Over the past decade, Reynobond ACM has set the standard for quality and performance We think you’ll find that nothing bonds better in the cladding industry. Made of two strong with your imagination. Project on front cover and at left: Medical College of Georgia, Children’s Medical Center, Augusta, GA Architect: Stanley, Beamon & Sears Alcoa. A passion for quality. Alcoa’s philosophy of providing total solutions is best illustrated by many of the innovative products we offer: fire-resistant (FR) core material, continuous coil paint systems, architectural and specialty coatings and integrated curtain wall systems. We have enhanced our ACM manufacturing facilities as well as our continuous coil paint lines to serve our global market even more efficiently. C.R. Smith Aviation Museum, Fort Worth, TX Architect: The Haskell Company Alcoa Cladding Systems provides a full range of Design Assistance Services including architectural detail manuals, Reynobond. An exce ptional product. samples, fabrication instructions, certified test results Alcoa Cladding Systems is committed to and engineering data. providing only the strongest, most innovative architectural products. And we are proud to have a global distributor and fabricator network that shares our commitment Reynobond ACM is no exception. The quality to quality. begins with our continuous manufacturing Beijing Airport, Beijing, China Architect: Beijing Design Institute process. This allows us to meticulously control the tolerances, flatness and thickness of each panel. The bonding of the aluminum and core is achieved by both chemical and mechanical action, giving Reynobond extraordinary bond integrity. The result is that our panels are superior in flatness and bond strength to many competing materials, making them ideal for creating smooth, monolithic surfaces that virtually eliminate dimpling, buckling and oil canning. Project at left: California State University, Office of the Chancellor, Long Beach, CA Architect: LPA Architects Reynobond. The shape of things to come. What makes Reynobond ACM the ideal medium for discriminating architects, designers and fabricators is its remarkable formability. Available in a variety of lengths, widths and thicknesses, Reynobond can be easily formed into small radius curves, reverse curves and angles. Reynobond ACM can be roll-formed to curved configurations for column covers, architectural bullnoses, rounded edges, A vast palette building corners and other applications of colors and finishes. requiring radius forming. Other fabrication techniques include routing, From earth tones to metallics Reynobond drilling, punching, shearing, brake-forming, panels are available in so many vibrant cutting, hot-air welding, bolting and riveting. color Shop forming opens up dramatic design coil application of a standard or custom possibilities at relatively low cost using color assures color uniformity, consistency common wood and metalworking tools. and performance. SunTrust Riverview Center, Richmond, VA Architect: TBA2 Architects and finish options. Continuous Our premium Colorweld® 300 finishes feature 70% KYNAR 500®/HYLAR 5000® polyvinylidene fluoride (PVDF) resins for outstanding color uniformity, UV fade resistance and gloss retention. The 2-coat DURAGLOSS ® 5000 finishes offer the best balance between high performance and lower cost while still providing excellent UV resistance and overall performance. DURAGLOSS ® 3000 specialty finishes come in bright, bold colors for canopies, signage, columns, fascia, trim and accents that are formulated for extended high gloss retention. Project at left: Cleveland Browns Stadium Architects: HOK Sport Kansas City, Missouri, Robert P. Madison, Cleveland, Ohio Project on next spread: Staples Center, Los Angeles, CA Architect: NBBJ Reynobond. The inside story. Reynobond Aluminum Composite Material is as ideally suited for interior and specialty applications as it is for exterior designs. Available in a wide range of thicknesses and sizes, Reynobond panels have been used successfully throughout the world for such applications as beam wraps, ceilings, interior walls, partitions, elevators, fascia, clean rooms, canopies, kiosks and signage. Singapore Airlines Cargo Building, Los Angeles, CA Architect: Nadel Architects You can depend on Reynobond for consistent high quality, superior dimensional tolerance control and bond strength. As you can see from this gallery of innovative projects, the creative possibilities of Reynobond have only begun to be explored. Medical College of Georgia, Children’s Medical Center, Augusta, GA Architect: Stanley, Beamon & Sears Harley-Davidson Cafe, New Castle, DE Architect: Design Collaborative, Inc. Safety. One of our core values. When we designed Reynobond panels, we made sure they could take the heat. That’s why they are also available with a fireresistant (FR) core that meets or exceeds international building code requirements. FR material has been proven no more toxic than wood as evaluated by the University of Pittsburgh Test Method in accordance with New Code Provisions. Project at left: Jumeirah Beach Hotel, Dubai, UAE Architect: W.S. Atkins, LTD. Project on following page: Capital Records, Nashville, TN Architect: Bulla & Associates F lexibility doesn’t end with the design. Reynobond panels can be easily installed by a variety of different methods such as rout and return and continuous edge grip. Both wet and dry-seal systems are available from our global network of Qualified Architectural Dealers (QADs). The following illustrations provide an overview of the most common attachment methods. All illustrations and details are for illustrative purposes only. Continuous Edge Grip Joint Intersection Continuous Edge Grip Ver tical Joint Rout and Retur n Clip Attachment Rout and Retur n Joint Intersection Continuous Edge Grip (CEG) Horizontal Joint The perfect material for architecture. No other architectural product offers you as much flexibility, creativity and strength as Reynobond Aluminum Composite Material from Alcoa Cladding Systems. With so many options to choose from—all backed by Alcoa’s global reputation for quality—Reynobond is the perfect choice for your architectural needs. For more information about our full line of products, visit www.alcoacladdingsystems.com. Exxon Tiger Mart Bond Integrity Reynobond Technical Overview Property Units RB120 RB160 RB240 RB160FR RB200FR(2) Thickness Inches mm 0.118 3.0 0.157 4.0 0.236 6.0 0.157 4.0 0.197 5.0 Weight lb/Ft2 Kg/m2 0.94 4.59 1.12 5.47 1.51 7.37 1.63 7.96 2.02 9.86 Min. Bond Strength ASTM D-1781-76 in-lb/in Nm/m 40 178 40 178 40 178 (1) (1) (1) (1) Flatwise Shear ASTM D-1002--72 (83) lb/in2 Mpa 1,297 8.94 1,221 8.42 2,055 14.17 1,128 7.78 1,170 8.07 Allowable Bending Stress (3) lb/in2 Mpa 11,500 79.3 11,500 79.3 11,500 79.3 11,500 79.3 11,500 79.3 Coefficient of Expansion ASTM E228 in/in/0F mm/mm/0C Stiffness (El) lb in2/in Mpa cm4/m 807 9.1x103 1,140 12.8x103 1,896 21.4x103 1,262 14.3x103 3,346 37.8x103 Flexural Modulus Aged per ASTM C393 lb/in2 Mpa 8.3x106 57.2x103 6.0x106 41.4x103 4.0x106 27.6x103 6.7x106 46.2x103 6.9x106 47.6x103 Moment of Inertia in4/in cm4/m 0.97x10-4 0.159 1.89x10-4 0.310 4.58x10-4 0.751 1.89x10-4 0.310 4.04x10-4 0.661 Section Modulus in3/in cm3/m 1.65x10-3 1.065 2.41x10-3 1.555 3.88x10-3 2.503 2.41x10-3 1.560 4.1x10-3 2.642 Tensile Yield ASTM D-638-82a lb/in2 Mpa 8,300 57.23 6,405 44.16 5,314 36.64 6,367 43.90 5,720 39.44 Flatwise Tensile ASTM C-297-61 (80) lb/in2 Mpa 1,483 10.22 1,371 9.45 1,099 7.58 869 5.99 722 4.98 0.034 6.0x10-3 0.051 9.0x10-3 0.086 15.1x10-3 0.026 0.031 5.4x10-3 “R” Thermal Resistance (core only) STC Sound Transmission Coefficient ASTM E90 Ft2hr0F BTU m 2K w 1.31x10-5 2.36x10-5 26 29 (1) For RB200 FR and RB160 FR, minimum value of 20 lbs/in 35 Newtons/Linear centimeter (N/Linear cm) per ASTM D903. (2) RB200 FR has a fire resistant polymeric compound core with 0.7mm thick aluminum skins. LDPE and RB160 FR core panels have aluminum skins 0.5mm thick. (3) Allowable stress may be increased by 33% for wind load. Information contained herein or related hereto is intended only for evaluation by technically skilled persons, with any use thereof to be at their independent discretion and risk. Such information is believed to be reliable, but Alcoa Cladding Systems (“Alcoa”) shall have no responsibility or liability for results obtained or damages resulting from such use. Alcoa grants no license under, and shall have no responsibility or liability for infringement of, any patent or other proprietary right. Nothing in this document should be construed as a warranty or guarantee by Alcoa, and the only applicable warranties will be those set forth in Alcoa acknowledgement or in any printed warranty documents issued by Alcoa. The foregoing may be waived or modified only in writing by an Alcoa officer. Load Deflection Data for Stif fened Panels Uniform Load Panel Size Recommended Max. Design Pressure (All values in inches) Pounds per Square Foot 10 20 30 40 50 60 4' x 12' RB160 Rout & Return 0.076 0.152 0.231 0.311 0.385 0.460 59psf (2.82 kPa) 4' x 12' RB160 FR Rout & Return 0.072 0.147 0.223 0.305 0.382 0.460 63psf (3.02 kPa) 4' x 12' RB160 Continuous Edge Grip 0.091 0.180 0.275 0.367 0.466 0.558 63psf (3.02 kPa) 4' x 12' RB160FR Continuous Edge Grip 0.090 0.182 0.275 0.374 0.465 0.549 63psf (3.02 kPa) 5' x 15' RB160 Rout & Return 0.188 0.367 0.566 0.757 0.949 1.144 51psf (2.44 kPa) 5' x 15' RB160FR Rout & Return 0.175 0.351 0.522 0.703 0.904 1.096 52psf (2.49 kPa) 5' x 15' RB160 Continuous Edge Grip 0.231 0.453 0.675 0.880 1.142 1.384 43psf (2.06kPa) 5' x 15' RB160FR Continuous Edge Grip 0.227 0.440 0.645 0.860 1.104 1.322 45psf (2.15kPa) Aluminum Extruded Stiffeners at 24 inches (610mm) on center across the short dimension of the panel. All deflections are at the center of the panel. Deflection values within shaded area exceed L/60 movement. Maximum recommended design pressure is ultimate load divided by three. Product Availability Thickness Standard Widths ** RB120PE* 3mm (0.118”) 1000mm (39.37”) 1220mm (48”) 1524mm (60”) RB160PE 4mm (0.157”) 1067mm (42”) 1250mm (49.2”) 1270mm (50”) 1575mm (62”) RB200PE 5mm (0.197”) RB240PE Standard Lengths Weight 4.59Kg/m2 (0.94psf) 1220mm (4’) to 6172mm (20’ 3”) same 5.47Kg/m2 (1.12psf) same same 6.44Kg/m2 (1.32psf) 6mm (0.236”) same same 7.37Kg/m2 (1.51psf) RB160FR (.020”skins) 4mm (0.157”) same same 7.96Kg/m2 (1.63psf) RB200FR (.028”skins) 5mm (0.197”) consult for availability same 9.86Kg/m2 (2.02psf) * RB120PE for fascia & interior applications only. Safety/Class A Rating Per ASTM E84 ** Consult for color & finish availability. Inter national Building Code Reco gnition Flame Spread Smoke Developed Reynobond PE w/o Joint 0 0 Reynobond PE w/Joint 15 120 Reynobond FR w/Joint 10 0 FR Core Only 15 30 ICBO Evaluation Report No. PFC-4909, PFC-5051 BOCA Research Report No. 93-57 SBCCI PST & ESI Report No. 9509 New York City M.E.A. MEA 75-91-M, MEA 390-99-M Los Angeles Research Report No. RR 25121. RR25285 State of Wisconsin Approval No. 990033-I Chicago • Canada • United Kingdom • Singapore Australia • New Zealand • Malaysia • France Germany • China • Hong Kong • Poland • Israel www.alcoacladdingsystems.com Alcoa Cladding Systems Sales and Marketing Office 555 Guthridge Court Norcross, GA 30092 Phone: 770-840-6456 Fax: 770-734-1581 Alcoa Cladding Systems Manufacturing Plant P.O. Box 4129 100 Industrial Boulevard Eastman, GA 31023-4129 Phone: 478-374-4746 Fax: 478-374-7041 Toll-free: 800-841-7774 See SweetSource® for additional product information. Call 1-800-551-3796 to order SweetSource. Information contained herein or related hereto is intended only for evaluation by technically skilled persons, with any use thereof to be at their independent discretion and risk. Such information is believed to be reliable, but Alcoa Cladding Systems and its affiliates ("Alcoa") shall have no responsibility or liability for results obtained or damages resulting from such use. Alcoa grants no license under, and shall have no responsibility or liability for infringement of, any patent or other proprietary right. Nothing in this document should be construed as a warranty or guarantee by Alcoa, and the only applicable warranties will be those set forth in Alcoa acknowledgement or in any printed warranty documents issued by Alcoa. The foregoing may be waived or modified only in writing signed by an Alcoa officer This publication is based on the latest data available at the time of printing. Due to product changes, improvements and other factors, Alcoa reserves the right to change or withdraw information contained herein without prior notice. © Copyright 2001 Alcoa Cladding Systems ACS042401/5 Printed on recycled paper.