INVESTIGATION OF PERFORMANCE AND EFFECTIVENESS OF GROUND IMPROVEMENT USING VIBRO-DENSIFICATION by Balasingam Muhunthan and Rafik Itani Department of Civil and Environmental Engineering Washington State University Pullman, WA 99164-4870 and Washington State Transportation Center (TRAC) 101 Sloan Hall Washington State University Pullman, WA 99164-2910 A proposal prepared for Research Office Planning and Programming Service Center Washington State Department of Transportation Transportation Building, MS: 7370 Olympia, Washington 98504-7370 June 2002 i CONTENTS PROBLEM STATEMENT ......................................................................................1 BACKGROUND .....................................................................................................3 OBJECTIVES ..........................................................................................................7 BENEFITS ...............................................................................................................7 PRODUCTS.............................................................................................................8 IMPLEMENTATION ..............................................................................................9 WORK PLAN ..........................................................................................................9 Phase I: Literature and State of the Practice Review ..................................9 Phase II: Field Program and Laboratory Testing ........................................9 Phase III: Analysis of Data ......................................................................10 STAFFING PLAN .................................................................................................12 LEVEL OF EFFORT .............................................................................................13 FACILITIES ..........................................................................................................13 WORK SCHEDULE .............................................................................................13 REFERENCES ......................................................................................................14 BUDGET ...............................................................................................................15 ii PROBLEM STATEMENT Deep foundations support a vast majority of the nations bridges. Their performance plays a significant role on maintaining the structural integrity of highway bridges. Unfortunately, most foundation systems in many existing bridges are old and often founded on weak soils. Most have been found to be inadequate to meet the everincreasing demand of larger static loads or seismic loads. Therefore, there is a need for deep foundation remediation. Geotechnical practice for retrofit of deep foundations has advanced considerably in the past few decades. The methods of retrofit include a variety of ground improvement techniques. Site constraints such as access, overhead clearance, plan view obstructions, proximity to sensitive facilities or important utilities, and presence of hazardous materials in the soils strongly influence the selection of a specific ground improvement method. Vibro-densification and vibro replacement also referred to as installation of stone columns are effective ground improvement techniques often used to improve foundation performance in different situations (Ashford et al. 2000, Allen et al. 1991). Regardless of the ground improvement method used, its effectiveness is generally estimated empirically based on pre and post penetration tests (SPT, CPT or DMT). However, these methods cannot accurately determine the increase in soil stiffness, bearing capacity, and stability of the overall soil mass. Prediction of the performance of the ground improvement is vital for the design process and adequacy of the stability of the superstructure. Further, the database on such empirical methods is limited to certain soils especially on quartzitic sands. Extension of these methods to soils with other mineralogies especially weak soils is not straightforward. 1 Increase of compaction and soil density alone do not accurately provide a true measure of the increase in soil strength/stiffness and bearing capacity of the global soil mass and the foundation. Therefore, there is a need for a comprehensive method to examine the effectiveness of ground improvement methods around deep foundations. Recent advances in “state based soil mechanics” provide a fundamental framework to determine the effectiveness of soil improvements, in terms of normalized shear strength, bearing capacity/stiffness and other mechanical properties. Such a framework is useful to study the mechanics of the understanding of soil improvement using vibro-densification methods. It will lead to advance in the state of practice with the use of ground improvement methods in the industry and by FHWA The proposed research will build upon the state of practice and focus on vibrodensification (vibro-flotation or vibro-replacement/stone columns) as an effective retrofit methodology for deep foundations. These methods can increase the in situ density radially with decreasing intensity. The increase in density and the effectiveness of ground improvement decrease away from the “nucleus” and the global improvement of the foundation varies from point to point and could only be an “empirical estimate” at best. The role of increase in density in combination with confining stress should be addressed in the degree of ground improvement. Such understanding is not available in the state-of-practice. The researchers propose to develop a theory to translate such density increase around the nucleus to parameters such as normalized base resistance, Nq, and normalized shaft friction of piles () (Klotz and Coop, 2001) and predict better the performance of the “improved ground”. The research will focus on the understanding of the mechanics 2 of the improvement techniques and on the development of design models/charts. The models will be validated using field data on selected sites with vibro-densification, preferably using the vibro-flotation method. BACKGROUND Ground Improvement Methods using Vibro Densification Under normal conditions, increase in soil density is achieved through consolidation/compression by an applied stress, which could be static or dynamic. The methods for deep compaction of cohesionless soils are characterized by the insertion of a cylindrical shaped probe into the ground followed by compaction by vibration during withdrawal. Usually a granular backfill is added so that a sand or gravel column is left behind within a volume of sand compacted by vibration. Therefore, the vibrodensification/compaction method involves loose soil particles rearranging to denser packing through vibration with little change in the confining or overburden stress. Depending on the fines content of the soils, vibro-densification can be classified into two categories as follows: (i) Vibro-Compaction (Vibroflotation) Vibroflotation is a deep compaction method using vibro-technique generally used for coarse cohesionless soils. This technique achieves good results in clean granular soils with less than about 15 –20 % fines. The action of the vibrator, usually accompanied by water jetting, reduces the intergranular forces between the soil particles allowing them to move into a more open configuration. After a certain time, the optimum configuration has been reached, the vibrator is raised a short distance and the procedure is repeated. 3 This increase in density is accompanied by backfilling the annulus around the vibrator with sand as it is withdrawn. (ii) Vibro-replacement (Stone-Column) Using similar vibrotechniques, vibro-replacement is a deep densification method generally used for fine-grained cohesionless soils. Vibro-replacement is used in soils with a higher fine content (>15-20%) than can be densified by vibroflotation, or even in clay soils where the strata do not respond satisfactorily to vibrations. Most stone columns do not respond satisfactorily to vibrations. Most stone column installations are made using vibro-replacement method in a manner similar to vibrocompaction. Although, liquefiable silts and clayey silts cannot be significantly densified by vibration, the stone columns help to confine and reinforce the soil and act as vertical drains. The vibro-replacement techniques not only increase the relative density of the coarser soils that are susceptible to liquefaction but also allow rapid dissipation of excess pore water pressure induced by earthquake loading. Also the increased stiffness and shear resistance provided by the columns themselves create additional reinforcement to the soil mass. As the vibro-densification methods may produce significant water with silts and fines, it will be necessary to dispose it in a satisfactory manner that is environmentally acceptable at each site. There are considerable qualitative data showing that vibrodensification is an effective means of ground improvement especially for mitigating liquefaction hazards. A comprehensive report by Mitchell et al. (1995) gives case histories of the performance of improved ground during earthquakes for more than 30 sites. Five of these sites from the 4 Loma Prieta earthquake and the 1994 Northridge earthquake, were treated with stone columns. In each case, good performance was observed following the earthquake. Priebe (1990) describes additional case histories of improved sites that performed well in earthquakes. Other researchers have discussed the design of stone columns ground improvement and the extent of improvement that can be expected from their use (Refs). Although qualitative data from past performance is valuable in confirming that vibro-densification can be an effective means of ground improvement, more deterministic methods are needed for cost-effective design that could predict performance. In the current state-of-practice, such ground improvements are generally measured qualitatively by comparing the blow counts profiles based on SPT or CPT. However, the increase in blow counts alone is not an adequate measure of the effectiveness of the ground improvement locally or globally. Such empirical approach can only mislead the designer and the owner with respect to the true stability of the structure, performance and the costeffectiveness of the ground improvement. Therefore there is a great need to advance the technology in the state-of-practice to develop a better fundamental method(s) to determining the true improvement of the treated ground. Recent soil mechanics research has shown that density alone does not fully govern the stress-deformation behavior and the performance and stability of foundation soils. The true behavior of soils and foundation structures are governed by their state by a coupled parameter based on density and confining stress. This parameter called state parameter is usually expressed as Rs = pa/pe (Fig.1). 5 Fig. 1: State parameter for sand Pillai and Muhunthan (2001) have shown that the normalized shear strength under undrained monotonic loading and cyclic loading is a function of the state parameter, Rs. Klotz and Coop (2001) have shown that the normalized base resistance, Nq, and normalized shaft friction of piles () in sands are functions Rs as compared with the relative density, Dr, used in the conventional practice. Further, Jovicic and Coop (1997) have shown the soil stiffness to be dependent on Rs. Therefore, Rs is a unifying parameter to effectively quantify soil strength and deformation performance. This research will focus on determining accurately the effectiveness of such improvements and performance of the treated ground based on the state parameter. Once the scientific relationships are established and simplified for the practicing engineers, 6 such method(s) could be utilized by the FHWA and the industry at large to effectively quantify ground improvements and subsequent performance in the field. OBJECTIVES The main objectives of the proposed study are to: 1) perform a comprehensive literature review on the State of the Practice of vibrodensification (vibro-flotation/stone columns) for retrofit of deep foundations in the United States and in other parts of the world. 2) select a suitable site and carry out a field program. Develop ground-models for in situ densification by vibro-compaction (possibly vibroflotation). Carryout drilling, sampling and testing; all necessary laboratory testing required to map the soil states on e - ln p space. 3) use state parameter concept to analyze field experiment results and laboratory tests to validate the theoretical/ analytical models of the ground before and after vibro-densification and predict performance. 4) develop design guidelines based on the results of the research. BENEFITS Ground improvement using vibro-densification has been increasingly utilized to enhance the existing foundations or new structures. However, because of the lack of understanding of the mechanics of the improvement on the mechanical properties of soils and reliable methodology to predict performance hampers the use of such relatively inexpensive improvement. The terms, “stone-columns” and “sand-columns” give a wrong impression as they may be portrayed as load bearing elements or they themselves have improved the ground. But the fact of the matter is, it is the vibro-process that provides most of the benefit by way of densifying soils or changing “the soil state” to a new one, which will have a 7 significant increase in benefits such as soil capacity/stiffness and bearing capacity. Such increase in benefits and demonstrating the mechanisms of such benefits and in terms of predictable performance are the focus and essence of this research program. The development of such methodologies will provide WSDOT wider flexibility of employing the modern improvement technology for their applications. PRODUCTS This research will be focused to develop a leading edge “methodology” that will be based on “state based soil mechanics”. The research will follow systematic steps from concept, theoretical framework, field program, laboratory testing, analysis and final results. The final results will be interpreted and developed into a set of performance guidelines. The content and the format of the final report will be in concordance with WSDOT guidelines. A list of the products and tentative dates for submission of draft reports is given in Table 1. Table 1. Research Products Product Tentative draft submission Performance guidelines for vibro- September 2004 compaction Final Report December 2004 8 IMPLEMENTATION Implementation of the research plan will follow predefined steps and schedule and cover all the components in the plan. The components will include developing the conceptual model, field program of drilling, sampling, and testing of soils before and after finishing a column of vibro densification holes, analysis and interpretation of data and dissemination of results. WORK PLAN The proposed research will be conducted in three phases. A comprehensive review of the current literature and state of practice and the development of the “conceptual model” will form the first phase. Phase II will include the field program and laboratory testing and data collection. Phase III will include analysis of data, interpretation of results, and development of design guidelines. Phase I: Literature and State of the Practice Review A literature review will be made to determine the state-of-the-art for the design and analysis of vibro densification both under static and seismic loading. It will encompass a review of published work and a compilation of experimental results. The literature review will include a comprehensive assessment of recent experimental and analytical work performed in the US, Japan, and Europe. In addition to a review of published literature, this phase will include a compilation of field tests performed by engineering contractors. Phase II: Field Program and Laboratory Testing For selected sites of uniform sand deposits, tube samples will be obtained using fixed piston (FP) and/or equivalent (Christensen) sampling methods. These samples will 9 be used to determine the grain size and other index properties of the soil profile. several triaxial compression tests will also be performed to establish the critical state line, in the v-ln p space (Fig. 1). In the FP holes it is possible to carry out a gamma-gamma in -situ density profile. A series of CPT holes should be established at the test site and normalized tip penetration data should be profiled. Phase III: Analysis of Data Task 1: Methodology Densification using vibro flotation method generally increases the density of the soil mass in the zone of vibration without increasing the confining stress significantly. This will have a different implication on the state of soil and the soil capacity as compared with compaction using vibro-replacement method (stone columns). In vibroreplacement method, the soil state is changed partly by vibration and partly due to drainage and consolidation. For example in vibroflotation compaction, densification takes place radially from the borehole and peters out within a short distance. Confining stresses do not change but the density changes and so is the state parameter, Rs. Effectiveness of compaction and increase in density should be viewed as “a coupled property” relative to the critical state line (Fig. 1). Such a coupled-property (state parameter) would provide a better measure of soil behavior, normalized strength/ stiffness and soil capacity and bearing capacity factors (Klotz and Coop, 2001, Pillai and Muhunthan, 2001). This new parameter would enable the accurate determination of the effectiveness or increase in the soil capacity at depths due vibro- compaction/densification. 10 The investigators propose to explore this new concept and its application to soil capacity/stiffness/strength of the treated ground and the effectiveness of vibrocompaction/densification. Task 2: Analysis of field and laboratory data This task will involve analyzing the field and laboratory data in the perspective of the proposed concepts and theoretical models. Engineering correlations will be made between various parameters based on the field and laboratory data. For the site investigated correlations will be made of the changes in the densities /mechanical properties /soil capacities in 3-D space. The densification is expected to decrease radially and may peter out one to one to four to seven feet away from the densification hole and varying degree in a parabolic manner. The mechanisms of such decrease should be determined and possibly an integrated total densification effect can be determined. Task 3: Development of design guidelines. From the various data correlations and an integrated model of total effect of vibro-densification at each hole will be made for the site investigated. The 3-D densification model and the parabolic decrease of the densification will be correlated to standard parameters such as shear modulus, bearing capacity factors, Nq and . Based on such correlations and model, design guidelines will be developed for use by others. The final report will include all of the analysis and recommendations for future implementation 11 STAFFING PLAN Dr. Balasingam Muhunthan will direct the technical aspects of this project. Professor Rafik Itani, Director of the Transportation Center (TRAC), will oversee the overall administration of the project and ensure a smooth progression and transmission of knowledge. Mr. V. S. Pillai, a senior geotechnical engineer with a major utility firm in Canada, will assist the PI with the research on a part-time basis. Dr. Muhunthan has research expertise in the areas of critical state soil mechanics, liquefaction, soil structure, and energy dissipation. Mr. Pillai has over 30 years of practical experience in design, construction, and dam safety performance evaluation of many hydro-electric dams and the application of CSSM to a wide variety of field problems including earthquake liquefaction assessment and remediation. The remediation includes ground improvement for high towers using vibro-densification (stone columns) in deep river alluvium. He has authored many papers on soil mechanics aspects of dam remediation against earthquake. His work on dams and liquefaction correction factors using critical state concepts has received wide recognition (Rankine Lecture-1993). The K correction proposed by Pillai and the U.S. National Committee on Earthquake Engineering Research has adopted Byrne (1994) with minor modification at higher stress levels for use in the current state of practice. Professor Itani has considerable experience in structural mechanics and earthquake engineering. He has conducted research into the response of wood framed structures under seismic loading. One graduate research assistant will assist the investigators in all phases of the project. 12 LEVEL OF EFFORT Phase I B. Muhunthan V. S. Pillai Graduate Student I Phase III Phase II 40 200 20 100 300 500 Task 1 40 250 Task 2 40 Task 3 200 20 100 250 600 TOTAL 720 360 2300 FACILITIES All of the analysis will be done on desktop microcomputers belonging to the Civil and Environmental Engineering department at Washington State University. The field programs will require the services of outside contractors. The geotechnical engineering laboratory at Washington State University is fully equipped with state of the art equipment including triaxial equipment (monotonic and cyclic), cyclic simple shear equipment, and a resonant column device. WORK SCHEDULE Activity 2002 JulSep OctDec 2003 JanMar AprJun JulSep 2004 OctDec JanMar AprJun Phase I Phase II: Phase III: Task 1 Phase III: Task 2 Phase III: Task 3 13 REFERENCES Allen, T. M., Harrison, T. L., Strada, J. R., and Kilian, A. P. (1991). Use of stone columns to support I-90 cut and cover tunnel, In Deep Foundation Improvments: Design, Construction, and Testing (Eds. Esrig, M and Bachus, R), ASTM, STP 1089, pp. 101115. Ashford, S. A., Rollins, K. M., Case Bradford V, S., Weaver, T. J., and Baez, J. I. (2000). Liquefaction mitigation using stone columns around deep foundations: Full-scale test results., Transporation Research Record 1738, pp. 110-118. Klotz, E.U. and Coop, M.R. (2001). An investigation of the effect of soil state on the capacity of driven piles in sands, Geotechnique, Vol. 51, No.9: 733-751. Mitchell, J. K., Christopher, K. D., Baxter, P., and Munson, T. C. (1995). Performance of improved ground during earthquakes. In Soil Improvement for Earthquake Hazard Mitigation, Geotechnical Special Publication No. 49, ASCE, pp. 1-36. Pillai, V.S., and Muhunthan, B. (2002). Discussion of An investigation of the effect of soil state on the capacity of driven piles in sands Geotechnique, in press. Pillai, V.S., and Muhunthan, B. (2001). A review of the influence of initial static shear (K) and confining stress (K) on failure mechanisms and earthquake liquefaction of soils. Paper No. 1.51, Proc. 4th International Conference on Recent Advances in Geotechnical Earthquake Engineering and Soil Dynamics, San Diego, CA. Priebe, H. J. (1991). The prevention of Liquefaction by vibro replacement. In Proc. International Conference on Earthquake Resistant Construction and Design (S. A. Savidis, ed.,), A. A. Balkema Publishers, pp. 211-219. 14 BUDGET: AGENCY: FHWA - Retrofit P.I. NAME: B. Muhunthan Year 1 Year 2 Requested Date: Year 3 8/15/02-8/14/05 TOTAL PERSONNEL NAME Salary Benefits Muhunthan 2 Months Total GRA RA-II 12/12 mo Salary QTR Health 1.5% Med OTHER Consultant Svcs. - 7,829 2,114 8,142 2,198 15,971 4,312 - 15,070 6,437 1,187 226 15,673 6,759 1,234 235 30,743 13,196 2,421 461 5,000 4,000 27,899 9,964 37,863 27,815 10,426 38,241 9,000 55,714 20,390 76,104 Wages Benefits TOTAL SALARY/WAGES TOTAL BENEFITS TOTAL PERSONNEL - EQUIPMENT Field Test 20,000 Total Equipment 20,000 - - 20,000 20,000 3,000 200 3,200 3,000 200 3,200 3,000 200 3,200 9,000 600 9,600 1,500 1,500 1,655 3,155 1,500 1,500 4,500 1,655 6,155 MATERIALS & SUPPLIES Supplies (Lab tests) Publication Costs Total Supplies TRAVEL Domestic Foreign Total Travel OTHER COSTS Computer Use Phone, postage GRA Total Other Direct Costs 1,500 QTR TOTAL DIRECT COSTS INDIRECT COSTS Exclusions Rate 46.8% QTR Equipment Total Indirect Costs TOTAL PROJECTS COSTS 300 300 300 300 300 300 900 900 25,000 44,518 43,241 112,759 - 6,437 6,759 13,196 20,000 - - 20,000 2,340 17,822 17,074 37,236 27,340 62,340 60,315 149,995 15