Govindaraj Balakrishnan
No.3/5 J , II Floor, S.L.S. Nagar, Sadish Kumar Illam,
Sulur Post, Coimbatore District, Tamilnadu State - 641 402. INDIA
Mob: +91-9626560262(INDIA);
Email: uraco2003@yahoo.com.hk,uraco2003@gmail.com
ACADEMIC QUALIFICATION:
 Diploma in Mechanical Engineering
First Class, Coimbatore Institute of technology, 1988, Coimbatore, India
ADDITIONAL QUALIFICATIONS :
BUILDING DESIGN:
AutoCAD - 2D ( Civil ) +Revit Architecture +PPM Concepts +MSP ( Civil ) AutoCAD - 2D ( Civil ) +Revit Architecture
+PPM Concepts +Primavera Revit Architecture +Max For Engineers / Architects +PPM Concepts +MSP ( Civil ) Revit
Architecture +Max For Engineers / Architects +PPM Concepts +Primavera ArchiCAD +Revit Architecture +PPM
Concepts +MSP ( Civil ) ArchiCAD +Revit Architecture +PPM Concepts +Primavera AutoCAD - 2D ( Civil )
+AutoCAD - 3D ( Civil ) +STAAD.Pro AutoCAD - 2D ( Civil ) +Revit Architecture +STAAD.Pro AutoCAD - 2D ( Civil )
+ArchiCAD +STAAD.Pro AutoCAD - 2D ( Civil ) +STAAD.Pro +PPM Concepts +MSP ( Civil ) AutoCAD - 2D ( Civil )
+STAAD.Pro +PPM Concepts +Primavera ArchiCAD +STAAD.Pro +PPM Concepts +MSP ( Civil ) Revit
Architecture +STAAD.Pro +PPM Concepts +MSP ( Civil ) Revit Architecture +STAAD.Pro +PPM Concepts
+Primavera ArchiCAD +STAAD.Pro +PPM Concepts +Primavera AutoCAD - 2D ( Civil ) +ArchiCAD +Max For
Engineers / Architects AutoCAD - 2D ( Civil ) +Revit Architecture +Max For Engineers / Architects AutoCAD - 2D (
Civil ) +ArchiCAD +PPM Concepts +MSP ( Civil ) AutoCAD - 2D ( Civil ) +ArchiCAD +PPM Concepts +Primavera
ArchiCAD +Max For Engineers / Architects +PPM Concepts +MSP ( Civil ) ArchiCAD +Max For Engineers /
Architects +PPM Concepts +Primavera.
PRODUCT DESIGN & ANALYSIS:
AutoCAD - 2D ( Mechanical ) +Pro/ENGINEER +CATIA +ANSYS +PPM Concepts +MSP ( Mechanical ) +GD & T
AutoCAD - 2D ( Mechanical ) +Pro/ENGINEER +NX CAD +NX CAM +ANSYS +PPM Concepts +MSP ( Mechanical )
+GD & T AutoCAD - 2D ( Mechanical ) +Pro/ENGINEER +Solidworks +ANSYS +PPM Concepts +MSP ( Mechanical
) +GD & T AutoCAD - 2D ( Mechanical ) +CATIA +Solidworks +ANSYS +PPM Concepts +MSP ( Mechanical ) +GD
& T AutoCAD - 2D ( Mechanical ) +Solidworks +NX CAD +NX CAM +ANSYS +PPM Concepts +MSP ( Mechanical )
+GD & T AutoCAD - 2D ( Mechanical ) +CATIA +Solidworks +ANSYS +PPM Concepts +Primavera +GD & T
AutoCAD - 2D ( Mechanical ) +Solidworks +NX CAD +NX CAM +ANSYS +PPM Concepts +Primavera +GD & T
AutoCAD - 2D ( Mechanical ) +Pro/ENGINEER +Solidworks +ANSYS +PPM Concepts +Primavera +GD & T
AutoCAD - 2D ( Mechanical ) +Pro/ENGINEER +CATIA +ANSYS +PPM Concepts +Primavera +GD & T AutoCAD 2D ( Mechanical ) +Pro/ENGINEER +NX CAD +NX CAM +ANSYS +PPM Concepts +Primavera +GD & T AutoCAD 2D ( Mechanical ) +CATIA +NX CAD +NX CAM +ANSYS +PPM Concepts +MSP ( Mechanical ) +GD & T AutoCAD
- 2D ( Mechanical ) +CATIA +NX CAD +NX CAM +ANSYS +PPM Concepts +Primavera +GD & T Pro/ENGINEER
+Solidworks +ANSYS +PPM Concepts +MSP ( Mechanical ) +GD & T Pro/ENGINEER +Solidworks +ANSYS +PPM
Concepts +Primavera +GD & T Pro/ENGINEER +CATIA +ANSYS +PPM Concepts +Primavera +GD & T
Pro/ENGINEER +NX CAD +NX CAM +ANSYS +PPM Concepts +Primavera +GD & T Pro/ENGINEER +CATIA
+ANSYS +PPM Concepts +MSP ( Mechanical ) +GD & T Pro/ENGINEER +NX CAD +NX CAM +ANSYS +PPM
Concepts +MSP ( Mechanical ) +GD & T CATIA +NX CAD +NX CAM +ANSYS +PPM Concepts +Primavera +GD &
T CATIA +NX CAD +NX CAM +ANSYS +PPM Concepts +MSP ( Mechanical ) +GD & T CATIA +Solidworks
+ANSYS +PPM Concepts +MSP ( Mechanical ) +GD & T CATIA +Solidworks +ANSYS +PPM Concepts +Primavera
+GD & T Solidworks +NX CAD +NX CAM +ANSYS +PPM Concepts +MSP ( Mechanical ) +GD & T Solidworks +NX
CAD +NX CAM +ANSYS +PPM Concepts +Primavera +GD & T AutoCAD - 2D ( Mechanical ) +Pro/ENGINEER
+CATIA +Solidworks +NX CAD +NX CAM +ANSYS +GD & T Pro/ENGINEER +CATIA +Solidworks +NX CAD +NX
CAM +ANSYS +GD & T
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EXPERIENCE SUMMARY: (23 years)
 Three years experience and till now in EDNA GROUP OF COMPANIES IN SRI LANKA AS A PROJECT
MANAGER FOR PRODUCTION & MAINTENANCE of Machine Shop, Foundry (Ferrous & non Ferrous), Rolling
mill, Concast, Plastic Molding division.
 Seven years of Experience in as production Manager like M/S LEADER VALVES LIMITED,M/S Sri
Ranganathar industries ltd and M/S PTC INDUSTRIES LTD.
 Two years worked in M/S Emirates Techno Castings FZE , Dubai as Machine shop In charge- an leading
Valves & Pumps manufacturing company
 One year Experience in M/S Singapore Aerospace PTE Limited, Singapore-as a project Engineer - a
leading manufactures of aerospace components.
 Two years experience in M/S Uraco Manufacturing SDN.BHD, Malaysia as a Assistant Engineer Die casting
& Machining –a leading manufacturer of computer hard drives.
 Seven years experience in L.G.BALAKRISHNAN & BROS, LIMITED, As a Junior Engineer Tool Room – A
leading manufacturer of auto motive components.
WORK EXPERIENCE: 1. EDNA GROUP OF COMPANIES ,Colombo ,Sri Lanka
Project manager
Sep 2007 to till date
2. LEADER VALVES LIMITED, ,Jalandar, Punjab State
Production Manager
Sep 2004 to Aug 2007
3. Sri Ranganathar Industries,Coimbatore ,Tamilnadu
Production Manager
Sep 2002 to Aug 2004
4. PTC Industries Limited, Ahmadabad, Gujarat State
Production Manager
Sep 2000 to Aug 2002
5. Emirates Techno Castings FZE , Dubai, UAE
Machine shop In charge
Sep 1998 to Aug 2000
6. M/S Singapore Aerospace PTE Limited, Singapore
Project Engineer
Sep 1997 to Aug 1998
7. Uraco Manufacturing SDN.BHD, Malaysia
Assistant Engineer
Sep 1995 to Aug 1997
8. L.G.BALAKRISHNAN & BROS, LIMITED, Coimbatore
Junior Engineer
Dec 1988 to Aug 1995
Detailed Work Experiences Mentioned Below.
1. EDNA GROUP OF COMPANIES ,Colombo ,Sri Lanka
Project manager
Sep 2007 to Till Date
Responsibilities:
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Managing entire engineering divisions i.e. Ferrous & Non ferrous foundry, Rolling Mill ,
Concast, Plastic Molding, Motors & Pumps , Machine shop and fabrication shop.
New product developments in Valve, Automotive -power tiller components. Nearly Involved in development of 400
components,Identifying vendors in India and in Sri Lanka
Suppliers’ coordination in India for shipment engineering consumables and spare parts.
Liaison & Coordination with shipping agents for Export & Import formalities.
MIS Reporting to Top managements for decision making.
Leading a team of 7 Divisional heads & 28 department engineers.
Achievements in completing Power Tiller from Design to final product output with multi functional options and product
launching in market.
Travelled all over India for Identifying the sourcing, procurements and Machine & equipments testing & Inspection.
Type & capacity of Injection Moulding machine,Extruder Film plant, Extruder Pipe plant
Compression moulding, Blow molding,Roto molding,thermosets from 25tons to 375 tons machines, Engel & LTM
demage, DGP windsor & LTM aswia, Sigma & delta,Nissei & arbuag, Haitaion & bucher All machine of cnc & plc
program screen type,Ferromatick Milacron – India,hmt,Windsor,India,Sumitomo,chua–chen,engel, material used as
usually materials all are using engineering grade, HD blow grade,E.V.A. L.D. Blow grade
Improve Incoming Quality, Improve Process capability, Reduce Customer Complaints, Reduce customer return,
Ensure Calibration MSA, Quality Tools & Concepts, TS 16949,PPAP/APQP/PFMEA,Statistical tools/Problem solving,
Calibration and MSA, Inprocess Inspection, sampling experience in calibration, MSA, Layout inspection, Experience
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on PPAP, FMEA, CP. customer audits and requirements, Excellent communication and interpersonal skills, Cost
effective sourcing and estimation, Evaluation of techno-commercial offer, Trading of other engineering materials
Knowledge of production planning as per work orders.
Good knowledge of utilities like generators , compressors , chillers , Handling LPG tanks and pumps
Fire fighting equipments Implementing good preventive maintenance schedules; Knowledge of 5 S and Kaizen
Operate, set up, Change over EPS /Thermoforming equipments and perform necessary line condition checks ,perform
necessary maintenance and adjustments or repairs to equipment to insure equipment performance and product
quality.
Maintain required Production log ,check sheets, inspection sheets , work orders and maintenance logs etc.
thorough knowledge of Maintenance / Electrical & Electronics machines.
thorough on routine Maintenance, Breakdown maintenance & TPM Concepts.
plan and implement Engineering and Maintenance activities in the plant with significant contribution in the areas of
Technical support, troubleshooting & developmental activities.
train and develop subordinates to handle maintenance of Electronic equipments.
Organise installation, operation and maintenance of Electrical systems including distribution of power in the factory.
plan and implement projects for up gradation of machinery in the factory (Drives, PLC and Electronic system).
Supervise and Lead a team of engineers and designers in carrying out detailed engineering work for large sized
projects assuming entire responsibility for conceptual and detailed design. Provide necessary technical information for
procurement in compliance with tender specifications/data sheets and within budgeted man-hour and project
schedules.
Determine methods and solutions for complex engineering problems and select the most efficient and economical
manner in meeting the objectives. Apply advanced engineering techniques and analyses within the discipline.
Knowledge in Six sigma and Statistical Quality Control Methods and Procedures, New machine Project handling,
machine selection, execution, installation, testing and acceptance, Raw materials specification and testing procedures,
Exp in Wastage analysis and reduction techniques
Responsible for Global Business development, Adding on new business in the existing market and exploring new
market for expansion.
Proficient in managing business operations encompassing after sales service, channel management, sales/ business
development, market intelligence, people management, with key focus on ROI.
Effective in developing programs, processes, and business automation solutions that contribute to growth initiatives.
Establishing short term / long term budgets & corporate strategies for achievement of business targets.
Develop strategy, structure and resources and build China business.
Reviewing & interpreting the competition & market information to fine-tune the marketing strategies. Looking after the
promotional affairs, launches to boost the sales of the organization. Introducing and launching new products, thereby
expanding the product portfolio of the company. Negotiation & implementing contracts with key suppliers
Driving VA/VE working closely with Engineering/Manufacturing Engineering/Global Engg team to drive productivity
Driving Strategies to build strong team of professionals to enhance functional transformation of Sourcing team
Meet key Sourcing Metrics of Productivity, On-time delivery, YOY Cost reduction, Payment terms, Lead-time, Supplier
PPM.
Marketing and handling projects, giving presentations of the product and focusing on the target.
Research and analysis of competitors, Making sales forecasting depending upon the analysis made.
Putting customer satisfaction first and accordingly building relationships with clients.
Directly interacting with customers to give solutions to all their issues.
Assisting the employers in an effective way to work as a team force for effective growth in sales and services.
Apply strong research, analysis, planning and coordination skills towards facilitating greater customer service.
Directly interacting with customers to give solutions to all their issues.
Assisting the employers in an effective way to work as a team force for effective growth in sales and services.
Forecast goals and objectives for sales. Assist in the development of advertising campaigns and other promotions.
Responsible for the marketing of the new commercial applications.
Created the standardize marketing/sales materials with the marketing management and product development.
Enhanced the market of the product and increased the market share of the product by utilizing the strategies.
Managed and developed the sales strategies and conducted the marketing research. Through client-specific
presentations increased the benefits and promoted the cost-effectiveness. Supply necessary marketing information at
many vital meetings and conferences.
Manage the development of the SFA solution.
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Manage the entire Request for Proposal (RFP) cycle from scoping the RFP, evaluation of vendor, to contract award
with successful vendor.
Develop full scale project plans for the planning and implementation of the SFA solution, including facilitating the
definition of project scope, goals and deliverables
Track and manage project, resource requirements and allocation, and budget
Create and review technical proposals and specifications Work with commercial and subject matter experts to develop
solution
Provide constant communication to monitor and report on progress of the project to all stakeholders, including
presentations defining progress, problems, solutions, evaluations and assessment of results
Ensures project documents are complete, current, and stored appropriately in accordance to the Company’s policies
and practices, Ensure timely completion of project and within budget.
Ensure that the SCM department is run with financial discipline and that activities across the Purchasing, Expediting,
Sub Contracts, Warehousing and Inventory Management disciplines are preformed effectively and efficiently;
Determine, formulate, develop and implement strategic the strategic purchasing function across the company and
establish
strategic supply relationships and agreements; and to support a diverse range of value adding integrated supply chain
solutions including optimized inventories; and distribution networks to reduce the total cost of supply to MBPS.
Determine, formulate and establish functional department goals, objectives, business plans and performance criteria
and establish work priorities and assignment;
Undertake staff guidance and performance assessments, and provide ongoing training and career development to all
staff.
Develop, reviews, and approve new or enhanced procurement, administrative, and clerical procedures to sustain
economy and efficiency of operation;
Continuously improve operations, streamline work processes, and work co-operatively within a multitude of disciplines.
Marketing & Sales of Construction and Earth Moving Equipments, like Drills, Compressors, Backhoe loaders,
Excavators, etc., Direct and coordinate company sales and marketing functions.
Completion of project within schedule, allocated budget with safety & quality for all regional sites.
Sites Establishment for region, Resource Planning & Work Allocation, Interaction with Head Office
Maintaining Regional Site Records, Interaction with Clients, Statutory Compliance, ISO Compliances
Interaction with Erection Agencies.
Regional Sites Closure: Closure of all punch points, Reconciliation of contractor & clients account, Additional claims,
obtaining approval and Transfer/disposal of site establishment/surplus material, preparation of site history records,
evaluation of performance of all regional sites contractor.
experience in consultancy services for sea water desalination projects and water treatment.
Review of design calculations and drawing manage the day-to-day running of operations, oversee technical staff,
produce progress reports, monitoring health and safety, draw up plans to guard against emergencies like tunnel
collapse or flooding.
Reviewing the RFQ, Preparation of BOQ, Cost Sheet preparation, Commercial offer preparation & submission,
Manpower Preliminary & Design Calculation Diagram, Schematic diagram, Techno Commercial meetings with clients
Engineering System Design - Drawing & Documentation(CAD drawing, Data sheets & documentation, BOQ
preparation & revision) THROUGH ABOUT MARKETING SKILLS AND SALES. ACHIEVE THE TARGETS OF SALES,
COMMUNICATION WITH CLIENT AND THEIR REQUIREMENTS, TAKING CARE OF REGISTRATION OF PRODUCTS, GIVING
MARKET DATA, PRICING, COMPETITION AND OTHER MARKETING DATA,COMMUNICATION & MARKETING SKILLS
Ability to lead group of engineers and designers. Experience in water and wastewater network design, wastewater
treatment plants, water purification and treatment plants, pump stations design for water and wastewater, elevated and
ground tanks and firefighting network design.
Enquiry generation, Order Processing, Identify prospects for orders, Make visits to customer site / offices, to
understand product requirements, business scope, Submit offer and follow up with prospective customers, Finalize
offer based on customer need
Responsible for Sales of HVAC spare parts products through Consultant and Contractor Channels. Responsible for
customer acquisition, prequalification of products, and achieving sales targets. Smart presentable and independent.
possess excellent knowledge of HVAC Equipment and Products such as Ducted Split A/C, Packaged Coolers,
Chillers, AHUs, FCUs, etc.
Assist the PCE in the Project Status Report preparation.
Keep updated the cost/revenues forecast relevant to intercompany services, to allow the updating of the intercompany
service agreements.
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Feed the Control Management System as per relevant procedures checking and maintaining a regular matching with
Company official forecasts (total project and year portion).
Supports the PCE during the contract changes/claims process providing the cost impact analysis.
Co-ordinates and checks the work carried out by personnel, directly acting during more difficult stages (insulation of
column heads, reactors, etc.).
Checks that assembly material complies with project specifications.
Checks available assembly material and delegates work to one’s staff.
Painting: 1). Co-ordinates and checks the work of assigned personnel on the basis of available material. 2) Checks
programmes received and informs the superior of any suggested variations on the basis of availability of expendable
materials and parts ready to varnish. 3) Checks that material to use (varnish, diluents, thinners, etc.) comply with
project specifications and report any missing materials.
QC/QA of boiler, turbine, electrical, I&C, Civil, welding and other auxiliaries of tpp.
Fully conversant with TPP construction rules relating to International standards and procedures.
Coordination with teams and agencies,Cost and evaluation related to thermal power plant and auxiliaries.
Fully conversant with TPP related materials relating to Indian standards and procedures. Coordination with teams and
agencies.
ensure that site operatives are aware of risks and hazards. To prevent dangerous work practices. To ensure that
accidents are reported and preventive measures are taken. To liaise with Construction–In-Charges and Main
Contractors Safety Manager, Manage RM/PM inventory
Handle Material issues to production and returns from shop floor of excess material.
Shop floor supervision, Plan/execute batches for production
Direct, co-ordinate and administer all aspects of company operations or subsidiary operations; To assist in
development of corporate policies that encompass such areas as company operations, financial performance, human
resources, and company expansion.
Develops company operating objectives, and strategies in accordance with overall corporate business plan. Directs
and coordinates the activities of major organizational units including product development, manufacturing, marketing
and sales, and customer and product support, so that their activities are carried out in an integrated manner consistent
with overall goals and objectives. Develops operating policies in conjunction with various functional executives and
directs development and implementation of procedures required to carry-out the objectives of each.
Establishes accountability and authority limits for subordinate managers and monitors their performance in execution of
operating plans, and organizational objectives, taking corrective action where warranted.
Directs development and implementation of marketing plans, and sales targets by Marketing and Sales staffs, and
monitors regularly to ensure that objectives are being met and that any remedial actions are initiated.
Implements on a continuous basis an organizational structure and staffing plan that meets on-going operational needs
and presents candidates for senior management positions for approval.
Establishes an organizational climate conducive to maximizing employee potential and productivity and retention of key
personnel; ensures effective implementation of corporate programs to motivate, incent, reward and compensate
employees in a manner consistent with individual and group achievement.
Presents operating budgets to President for approval and integration into corporate budget, reviews operating results,
and capital expenditures on a regular basis; assesses need for mid-course corrections; reports results to Board of
Directors. Controls cost by ensuring that all operating activities are carried out in the most cost-effective manner.
Represents the organization in important external business relationships with clients, government, suppliers, and the
public so that the organization's image is reflected in a positive manner and where such contacts are critical to the
achievement of objectives.
Participates as a member of the Executive Committee, recommends on policy revisions, attends Board meetings, and
advises President and Board on matters affecting the operations of the company.
Supervise and Lead a team of engineers and designers in carrying out detailed engineering work for large sized
projects assuming entire responsibility for conceptual and detailed design. Provide necessary technical information for
procurement in compliance with tender specifications/data sheets and within budgeted man-hour and project
schedules.
Determine methods and solutions for complex engineering problems and select the most efficient and economical
manner in meeting the objectives. Apply advanced engineering techniques and analyses within the discipline.
Work experience in design/ detailed engineering for projects in oil & gas sector in an EPC company
Aware of commercial, contractual and administrative aspects of the scope of work. 1). Plan site activities, schedule
material supply, monthly billing, review/report project progress IN ORDER TO ensure the progress of work follows the
schedule and take corrective steps to catch up 2) . All work to site team members, monitor contractor performance,
remove bottlenecks, maintain supplier/contractor relationship, ensure construction/as-built drawings, get approval,
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monitor departmental work, coordinate with various client/consultant/external agencies to facilitate execution of the job,
ensure timely billing and collections, ensure preparation/adherence of QAP/ITP/safety plans, manage/develop team IN
ORDER TO maintain control over cost and time.
Consulting and planning, installation including construction, to the operational management of plants and systems.
customized solutions in the following areas: 1). Drinking Water Treatment, Industrial Water Treatment, Municipal
Waste Water Treatment, Sludge Water Treatment.Sea and Brackish Water Desalination. 2). well versed with Project
Management, Erection, Commissioning, Operation & Maintenance, Business Development, Strategic Planning,
Initiation, Execution, Tendering, Procurement & Vendor Development, Quality Assurance, Liaison, Staffing, Controlling,
Monitoring and Process Enhancement Initiatives. 3). expertise in managing maintenance, operations for reducing
breakdown / downtime & enhancing operational effectiveness of equipment. Project Planning & Development-Till
Financial Closure Project implementation/construction till commercial operation. Interaction & follow up with Third Party
Agencies and concerned authorities for obtaining Permits, approvals, clearances etc. Achieve top line & bottom line
growth as per business plan targets ,Develop organizational capability (Processes, technology, financial and people)
for meeting current and future business challenges.
Ensure proper cash flow of the business so as to timely meet the operational and growth related financial obligations
Planning, Liaision with the consultant and client for material approval
Procurement of material, Recruitment of required manpower, Arranging and supervising sub-contractors, Accounting
and collections.
Managing Building services related to Electro Mechanical Projects. Clear undertaking of design/execution aspects of
Air-conditioning, Electrical, Plumbing & Sanitation, Fire Protection/fighting.
Quoting/Tendering, contracting and overall project execution. Leading the Planning and Execution Teams for drawings,
MAS, approvals and timely execution, variations. Liaise with Purchase for timely indent of materials and deliveries.
Ability to manage multiple projects simultaneously and adhere to strict deadlines and commercial norms. Responsible
for Billing and Profits and Receivables in line with set objectives.
Ability to manage multiple projects in terms of contract management, filing variations, organizing procurement of
material for multiple projects, locating new sources for procurement, planning for projects using project management
software like M.S. projects and Primavera.
Make Mkt Stretegies AERO-Industries & Engg. Services offerings across the Globe Identify Segments, Value drive &
Propositon & its viability, Sales forcast , Lead Generation & Resource Planning, Proposals, Market Positioning &reduce
sales cycle, Providing technical direction and / or activity supervision to contractors. Familiar with pre-commissioning
and commissioning of pipeline projects and systems, not limited to actuated valve systems, Gas metering systems,
pressure reduction system.
familiar with the pre-commissioning and commissioning systems and procedures in Oil and Gas pipeline and Gas
Treatment Plant projects. Knowledge of and ability to apply standard engineering principles and regulations. Codes
SNIP, GOST etc.
Responsible for the entire Mechanical, Electrical, Instrumentation, Power plant etc.. maintenance function of the large
process plant, Adopt in managing Projects encompassing planning, scheduling, monitoring & executions, Exposure on
erection of pressure parts of Boiler of 200 MW thermal Power Plant, techno commercial experience and should be able
to plan ,conceive make DPR and feasibility for large business house. He should have vision and should be able to
manage the project and execution of the project.
Plan the erection schedule and review execution as per the approved plan, Responsible for Project execution &
completion, Monitor progress of the project at different stages, Preparation of technical specification of equipments and
machineries required for expansion of the crushing mixing, and press units for refractory production plant, Vendor
Development and rating, Participation in high level meetings for technology transfer with indigenous and foreign
parties, Preparation of detailed Project Report. To carry out quality control tests and inspection of various types of
refractory materials at the works of manufacturers, Projects, Commissioning, Operations and Maintenance of Coke
Ovens. Listed below are some of the important ones, Technology Finalization and inspection of Equipments before
final dispatch.
Erection, Installation & Commissioning of Coke Oven Machines such as Stamping Station, Pusher cum Charging Car,
Coke Guide Car, Quenching Car, Quenching System, etc.
Erection, Installation & Commissioning of Material Handling Equipments like Coal crushers, Coke Cutters, Vibrating
Screens, Conveyors, etc for handling of coal and coke.
Operation Recovery or Non Recovery Type Coke Oven Plants with different technologies.
Mechanical Maintenance of Oven Machines and Material Handling Systems and making modifications wherever
necessary to improve the process, quality and quantity.
Innovation of two layer stamping for reducing coal cake formation time.
Material Balancing (Coal and Coke) and Detailed Costing of Coke Produced.
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Coal selection, finalization and establishment of different coal blends for better quality coke production and cost
reduction.
Commissioning of different technology Coke ovens by using fuels such as Steam Coal, Diesel, LDO or Gas,
Establishing and modifying the standard operating procedures for maintaining the process parameters, Shutdown
planning and scheduling for periodical maintenance.
Over all in charge of plant, Erection and Commissioning, Development in New Business, Designed a new management
review system etc.
Developing & executing maintenance plans to achieve optimum performance levels of all production & utility equipment
in the plant, without any loss of production activity.
Handling implementation of preventive, breakdown, corrective maintenance activities and working towards
achievement of Zero Down time of machines / equipment.
Leading maintenance initiatives for achieving reduction in maintenance costs and achieving desired targets within
allocated budgets / specified timeframe.
Procuring and allocating the resources (capital and machinery) to achieve operational targets within the specified
timeframe.
Responsible for new mfg. set up creation for membrane panel welding for boilers and high pressure weldings.
Leading a team of Managers, Engineers, Inspectors, Technicians, Workmen to estimate, design, fabricate, controls for
various products such as - Pressure Vessels, Heat Exchangers, Structural, Flares, etc. & assure desired quality
Evaluation and comparative study of different utility equipment required for process plant. Lead a team of engineers for
installation and commissioning of utility equipments.
Expertise in managing production with key focus on bottom -line profitability by ensuring optimal utilization of resources
Result oriented record of streamlining the working SOPs for enhanced operational effectiveness.
Adept in managing business operations involving resource planning, in-process inspection, team building and coordination with internal / external departments.
Experienced in Horizontal Drilling with good technical knowledge of Well Operations. Under Balance Drilling
experience is an asset
Experienced in advising on technical problems, supervision, planning, scheduling and reviewing work of professional
engineers and technicians Quality check drilling proposals, Drilling contracts tendering, Monitoring contract
performance , Plan and put in place contingencies and solutions for expected drilling problems
Authorization for expenditure, End of well report and analysis, Analysis of supporting services performance, Daily
drilling reports.
Exposure in LEAN MFG SYSTEMS / SIX SIGMA
improve the productivity. Enhance machine capability. reduce cycle time.implement modern mfg methods. Lean mfg
systems .optimise capacity utilisation etc. Reduce rejections. Improve quality.
Knowledge of ISO/TPM/Six Sigma/ERP/Sap,Planning, monitoring and Designing of Fire Prevention and Protection
measures,Preparation of various departmental reports. Installation, testing, inspection, checking & maintenance of all
fire equipment and appliances and Fire alarm & Detection Systems, Planning, organizing & conducting training
programs. Fire Safety Inspection and Auditing, work permit systems. Co-ordination with statutory bodies and other
agencies, Administration of Fire and Safety department, Commanding emergency situations. Material management,
inventory, procurement, inspection and testing of the fire safety related materials,ISO – 9001 & 14001 Documentation
and Lead Auditor. Implementation of “5S” planning in department. Implementation of OHSAS - 18001 & Responsible
Care as a Core Group Team Member and Internal lead auditor. Preparation of Emergency Action Plan, IRCIR, STOP,
fire and safety regulations, etc. Commissioning exposure of fire and safety installations : Set up of fire and safety
department. Preparation of flushing plans and different checklists / punch lists for the commissioning of various
systems and installations.
Implementing safety plans entailing identification of opportunities, analysis of data, cost benefit analysis,
implementation & post audits.
Charting several safety measures for minimizing occurrence of accidents, fires, calamities; conducting investigations
for determining the cause of industrial accidents.
Introducing safety management systems both within the organization as well as at contract manufacturing sites;
enabling them to comply with EHS requirements.
Conducting accident / incident investigation, reporting and facilitation of root cause analysis to prevent recurrence and
to maintain zero accident / incident goal.
Carrying out safety inspections / audits, occupational health surveys, surveillance and field auditing for compliance.
Developing contractor safety management guidelines and number of safety motivational / training programs for
improved safety culture within organization.
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Overseeing establishment, certification and maintenance of the system and the required documents as per
environmental management system
Overall Mechanical maintenance responsibilities with installation, erection & Commissioning of AOD & other activities
of SMS division.
Taking care of preventive maintenance. Knowledge in Induction furnace
AOD (Argon Oxygen De-carburizer) (Intelligence refining system)-35Ton capacity.
F.E.S (Fume Exhaust system),Pre-heating burner units,Material shifting trolley
E.O.T Cranes-up to 60 Ton capacity,Pump house-All type of centrifugal pumps
Hydraulic system- Grabber, Slide gate power packs,DG set of 1000 KVA (Cummins make)
Exposure in ISO Documentations and calibration work.
Building client base,Sales & Marketing of Air conditioners through dealer network, Institutions, Corprate clients or
through other channels,Design, Estimatation and order execution Planning and execution to meet sales targets,Heat
Load Calculations, Handle Key Customers Making Quotations and filling Tenders,Estimation of Projects and Coordinating with dealers,Negotiation with vendors Contractors,Designing, Detailing and Execution & Installation of
HVAC, fire fighting, lifts, plumbing & piping systems, Inspection of the works undertaken for compliance with required
quality, Coordination with Team, Consultants, Clients, Contractors
Experience in design of major Main Plant and Balance of Plant systems for
Thermal/Combined Cycle Power Plant,Diesel Generated Power Plant,Familiarity with codes§ & standards
Experience with Engineering Consultancy companies/ EPC Contractors / Equipment Suppliers/ Power Project
Developers or Utilities / State Electricity Boards.
Power Plants system design, Basic Engineering, sizing calculations, Review Engineering
Detail Engineering - Preparation project Feasibility Report/ Detailed Project Report, Technical Specification, Bid
Evaluation, Project Appraisal,Construction Monitoring / Project Management
Witnessing and evaluation of Performance guarantee tests.
Repairs & overhauling of engines, Allison transmission, hydraulic systems of earth moving equipment, construction
machineries & vehicles
Skills in QA / QC, AutoCAD & NDT, oil and gas experience in steel fabrication, inspection and erection, Construction
of Rock Breakwater, Concrete Block Quay Wall Pre-casting & Launching Works, Sheet Piling, Jetty Civil Works &
Fabrication
experience in drilling operations as Driller/Tool Pusher, with background in servicing and maintenance of drilling tools
and equipment ,responsible for the mechanical design of industrial water & wastewater treatment plants, including
providing detailed design & fabrication drawings, selection of materials & equipment, designing of the pressure
vessels, tanks, piping systems and other structural needs as per international codes & standards while leading a team
of draftsmen
2. LEADER VALVES LIMITED, ,Jalandhar, Punjab State
Production Manager
Responsibilities:
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Sep 2004 to Aug 2007
Reviewing engineering designs and providing expertise to the engineering function to
Optimize design effectiveness,Planning, scheduling and tracking jobs to maximize efficiency.
Leading the work force Team of production & quality engineers-7 ,Supervisors -3 and
Operators -70 and coordinate with them to ensure that customer requirements are satisfied.
Liaising with Production to establish manufacturing goals, increase productivity and improve processes
Leading, motivating, managing and mentoring a team of machinists.
Ensuring high standards of safety and quality control
Strong background of CNC and manual machining (boring, milling, turning etc)
Experience in an engineering manufacturing environment ,Experience of oilfield services equipment
Ability to read and interpret engineering drawings, Strong leadership and organizational skills.
Commercial astuteness. Excellent communication and interpersonal skills.
Proficient in resolving customer complaints & taking corrective actions through analyzing techniques.
An ISO-9000 trained & ASNT Level III professional in RT, UT, PT and MT.
Work experience in Construction Painting Inspection of Pressure vessels, Pressure piping, Storage tanks & structural
steel works.
Experience in ASNT Level II in DP, MPT, UT & RT Techniques. experience in non-destructive testing work in a
petroleum /chemical plant. Carries out routine extensive non-destructive testing of equipment and piping both onstream and off-stream, for refinery, GUP, SHT, and Jetties etc., using necessary NDT equipment. Maintains dark room
in good order and inspection instruments and tools in proper working condition. Maintains Ultrasonic thickness data in
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Pacer system. Receives radio Isotope, storage and safe handling of hazardous radio Isotope. Carries out necessary
NDT during plant commissioning and collects base thickness measurements for piping, vessels and storage tanks and
updates the data in to Pacer system.
Carries out routine non-destructive testing on piping and equipment according to established schedules and as per the
strategic plan, as well as emergency testing on specific pipes and equipment. Prepares NDT report findings and
observations and passes to Supervisor for interpretation.
Carries out daily thickness measurement and surveys on piping and equipment using ultrasonic flaw detectors and
performs other Non Destructive Testing (NDT) on piping. Reports findings to supervisor for interpretation.
Carries out radiography and ultrasonic flaw detection for welds. Performs hardness tests where required.
Changes radiation source (Iridium 192) when required and arranges dispatch of used source to supplier for recharging.
Exercises particular care to avoid radiation.
Develops films for interpretation by Inspection Engineer. Maintains dark room as well as inspection and testing tools
and instruments in a clean and operational condition, and maintains relevant records.
Performs other ND tests like dye penetrant checks, magnetic particle testing, alloy analysis for identification of metals
and eddy current testing.
Carries out thermographic inspection on furnace tubes as well as other equipment. Also operates magnetic flux
leakage type of equipment for inspection of tubes, as required by superiors.
Perform other similar or related duties, as assigned, such as maintaining proper records in PACER for all the NDT jobs
carried out, and observing all safety rules and regulations,Prepares Thermography reports using computer software.
Prepares Eddy Current reports using Computer software.
Renders necessary assistance to ware house / work shop in identifying the metallurgy through alloy analysis.
Perform NDT activities as per ISO/ RBI requirement and generates the report as per the appropriate format.
Carries out Holiday detection for painting and coating wrapping application.
Update the NDT findings in the equipment, piping history card and maintains the record in to Pacer system.
Prepare and update the NDT instrument asset inventory and maintains the record.
Actively involved with Inspection activities during planned shutdown and emergency shutdown and carries out NDT as
per the scope of work
Familiar with various types & techniques of surface preparation Internal &external Coating.
Familiar with paint characteristics & Applications. Should have familiar with International Painting Standards, Material
Codes. Procedures and International Standards, Data Analysis, welding and Construction codes and standards
reading and Interpreting drawings and Procedures.
Monitor Welder performance and conduct visual inspections of welds and repairs of welds in accordance with
Company procedures and international codes of practice.
Check, inspect and test incoming welding and construction materials to ensure they meet project specification
requirements
Monitor the construction process from all aspects to ensure performance meets job quality and design requirements in
accordance with Company procedures and international standards.
Coordinate with clients to undertake Procedure Qualification Tests (PQT) and inspections of prepared test specimens
and witness destructive tests
Identify and prepare Welding Procedure Specification (WPS) & PQR for jobs as per project specifications and verify
Welders meet PQR requirements
Collect all relevant documentation for the job and apply the data to the creation of a Test Pack to undertake pre-hydro
test inspection activity undertake verification of welding machines to ensure equipment meets job requirements
specification and provide verification of electrode baking and holding temperature including control and issue conduct
fit up and dimension inspections as per Inspection and Test Plan (ITP) and to provide technical guidance for welding
sequence and distortion control survey erection, construction and equipment for alignment and plumbness in
accordance with drawings and specifications prepare all equipment punch lists and verify all items are in place and act
as an agent for the Company during punch list activity.
Extensive experience in ISO-9000 procedures, 5S, TQM, Kaizen with rich experience in all Metallurgical QPC & QA.
Strong analytical, problem solving & organizational abilities. Possess a flexible & detail oriented attitude.
Identifying scope for implementing & monitoring of changes to enhance productivity.
Facilitating smooth functioning of overall operations, enhance operational efficiency and cost optimization. Controlling
of wastes, WIP, inventories.
Driving process improvement strategy and ensure maximum efficiency in various operations.
Acting as a strategic techno-commercial advisor to top management on all aspects of order booking and execution
Creating a monitoring mechanism and dashboard for top management to monitor progress of all orders executed
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On behalf of the Director Welded Pipes Business, providing governance, oversight , ensuring follow up on and closure
of key points related to order execution
Representing the Director Welded Pipes Business in critical meetings such is Production Planning, Order Kick-off,
Order Closure; taking critical techno-commercial decisions on his behalf (For e.g. Decisions on capacity allocation,
order profitability etc.)
On behalf of the Director (Welded Pipes) Interfacing with Supply Chain Management, Marketing and Key Customers
background of having managed large, complex contracts / orders in a B2B environment
Project Management professional with understanding of best practices – certification in this area is desired
deep understanding of Project Management software, SAP
strong process orientation overall responsible for Site Management and Construction of projects. Site Management
and construction for EPC, EPCM, PMC projects, workout cost estimates.
Direct procurement & supply chain management activities between newly formed business units at company WHQ and
associates located around the world.
Direct and coordinate supplier spend and budgeted savings for plants .
Develop policy and practice to identify and qualify new suppliers for company.
Develop and implement systems to maintain supplier qualifications.
Develop and implement policy regarding quality standards for procurement of commodities, materials and services to
include delivery and cost issues; ensure that suppliers adhere to established standards.
Establish relationships with key suppliers and work with them to achieve company quality standards and maintain
improvements on a continuous basis.
Establish supplier performance metrics and ensure adherence by suppliers.
Responsible for audit of supplier quality standards by conducting periodic technical reviews, etc.
Identify problems with suppliers and resolve.
Establish process and develop training to improve supplier quality, delivery, technology and cost performance.
Establish programs to enhance supplier performance such as supplier recognition programs.
Knowledge of purchasing policies and procedures,Knowledge of purchasing agreements and contracts
Knowledge of corporate supplier strategies, Negotiation skills, Budgeting skills, Operational planning skills
Knowledge of audit standards, Presentation skills
Knowledge of database applications, Knowledge of Manufacturing processes
Analytical / Problem solving skills,To lead a team of project personnel
Plan execution of the project, Execute the plan
Tow the timeline committed to management for commissioning of the project at estimated cost
Coordination with contractors, consultants for completion for various requirements related to basic and detailed engg.
Coordination with departments within the company,Coordination with Govt Departments and outside agencies
Buy right quality and quantity of materials at the right time
Ensure construction is carried as per standards and good engineering practices
Ensure quality and safety during the installation of plant & equipment
Ensure GMP, FDA and other compliances, MIS to management industrial EPC projects for power plants and
metallurgical plants like aluminum, zinc, copper etc.
Responsible for all project & maintenance activities (Elect. + Mech.) for Steel Melt Shop, Blast Furnace Rolling Mills
(Wire Rod), Oxygen Plant, Sinter Plant, Coke Oven, Utilities, Billet Caster, Services etc.
Reduction in down time in all areas under control and improving equipment availability.
Responsible for all projects(planning and execution), Responsible for all major improvement / modifications.
Coordination with corporate office and other sisters plant.Strategic developments and decision making.
Coordination and negotiations with equipment suppliers Danieli, Morgan, Fuchs, itachi, VAI, Mukand
Coordination with local authorities for power, water supply Government/ State Govt.
Procurement of spares, Reduction in manpower,
Responsibility of coordination with main suppliers like Danieli, Fuchs, VAI, SMS De mag etc.
Implementation of all capital projects, Selection and procurement of various equipments and spare parts. Mechanical
maintenance of all production equipments in two rolling mill (wire rod), Steel Melt Shop, Caster, Oxygen Plant, Utilities,
Services, Cranes, Setup in Internal workshop etc.
Prepare the annual plan for the thermal business for efficient of the plants will formulate generation & power
evacuation stragies seeking to maximise revenue from the merchant plants by capitalizing on the open access policy
under the fiscal regimes in vogue in the power sector.
Setting up and monitoring the project execution deliverables with intense interface with financial institution to expand
the business. scout for new investment opportunities in india or abroad including acquisition of business. build an lead
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an Organisation to deliver the groups long term business objectives. The Project and the station heads under
the thermal business reports to this position decides support from Corporate functions of finance , Commercial and
HR. Interaface with regulator, Ministries and Government Departments.
Evaluating the project ,Project Administration, Site/ Construction Management, Concept, Planning, Execution,
Budgeting, Co-ordination with PMCs, Architects & Consultants and Contract Management.
Strategic Planning, Project Planning & Management, Contract Administration & Management
Site & Construction Management/Resource Planning, Project Master Planning and Control System
Cost Control System, Time Management
Worked in field service from equipments dealership organization like Caterpillar, Komatsu, Volvo, Hitachi, Dynapac &
in construction / mining industry.
Ensure effective plant & equipments (Construction equipments) maintenance to keep the control of plant efficiency to
its optimum level.
Keep the control of plant & equipments inventory, Mechanical efficiency and operating cost of plant at the projects.
Ensure timely maintenance such as daily, scheduled & preventive maintenance & to upkeep the plant & equipments as
per OEM Standard
Develop plant maintenance schedule as per OEM guide, follow and implement the maintenance program
Monitor fuel & lubricants consumption, operating cost, plant availability and safe & correct utilization of plant &
equipments.
Plan & stock of plant maintenance spares & consumables and ensure minimum inventory level.
Update Plant inventory in IT system with relevant performance data. (ERP).
Ensure calibration and renewal of certificates of appropriate tools such as torque wrench, fuel injection pump tester,
pressure gauges etc.
Prepare MIS reports such as Plant availability, Utilisation, Plant performance & Maintenance monitor etc.
identify proficiency & conduct technical training programs at workshop and at sites.
follow and implement Quality, Safety Health & Environment (SQHE) policy.
Responsible for the entire plant and machinery maintenance team and ensure that the right equipment are provided
and distributed to all the sites on time and within the budgeted costs.
To prepare and monitor annual operation budget for all plant and maintenance activities.
To ensure effective machinery maintenance thus, lowering operations and maintenance cost.
Ensure sources vendor development, conduct inquiries, interview suppliers and analyze prices and market trends to
establish and maintain the best of supply.
Ensure purchasing of Capital Equipment, Machines and Assembly Lines during the construction phase.
To co-ordinate with plant and machinery in charge (at site) for machinery requirements and prepare requests for
proposals and quotations for a variety if purchases.
Ensure the site level requirements (relating to P & M) are met without delay by effective mobilization of equipments for
all projects.
Reviews quality control, maintenance reports, and statistics to plan and modify maintenance activities.
To ensure conducting equipment and process audits.
Experience in refinery, petrochemical, process design projects. Has overall technical and administrative responsibility
for the entire group. Candidates experience must include leading/supervising Mechanical Engineers & Designers on
large refinery / petrochemical projects. Responsibilities include interpretation of engineering data, development of
project design basis, development of specifications, and performance of detailed engineering. Engineering Reports are
often a work product. Ensures conformance to applicable engineering codes and standards as well as company
policies and procedures. Manages resource requirements and business needs for projects. Develops long-term plans
that impact the achievement of business results.
Safe operation of blast furnace. meet monthly targets and cost effective methods. exp in blast furnace operation and
able to forsee quality problem .should be able to lead team,Power Generation with fluidised bed combustion boiler
(AFBC), Increasing Plant Availability while ensuring minimum shutdown .
Delays due to plant machinery failure relating to Turbine & Generators ,Conservation of power
consumption,responsibility for entire Post Order Activity - Mfg Engg, Planning, Procurement, Sub-contracting, Quality,
Stores, Prodn & Assy, Despatch,Plays a leadership/vantage point role in the project management part of the EPC
triangle and integrating these three elements. Capacity to manage and lead multiple large Power Projects.
Intimate knowledge of the various technicalities involved in Projects of Turbine Island, Boiler Island and integrated
BoP/various sub systems of the Balance of Plant (BOP) good blend of knowledge that encompasses Mechanical & civil
engineering, electrical and C&I disciplines in project management, provide functional guidance and expertise to the
Project Directors. periodic reviews time; cost, quality and engineering schedules are being adhered.
Demands intense domain knowledge and execution skills.
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Interface with the customer for periodic updates regarding project progress.
Be an expert particularly in Coal Fired Power Stations and could have vast execution and commissioning experience of
projects in Coal Fired Power Stations.
Each project has its own P&L and operates like a separate business entity with separate dash boards of accountability
such as on time delivery, zero accidents, working capital management , PBIT, profitability
Identifying the ideal product mix,Handling engineering and design, Liaising with architects
Coordinating with liaison architects,Coordinating with Master plan architect, Coordinating with Detailed
engineering,Coordinating with Interior designers
Coordinating with Landscaping experts,Networking and liaison for all necessary approvals
Conversion of property from Industrial to Commercial user,Conversion of property from Commercial to Residential
user,Height clearances, FSI-TDR approvals, Getting municipal plan approval
Getting clearances from the environmental authorities and pollution control board.
Getting Power, Water, Sanitation Clearances,Cost estimation and optimization
Finalising construction contracts and other contracts for Mechanical electrical
Project Management,Marketing and sales,After sales,Facilities management
Ability to analyze and review tender documents from commercial and contractual point of view.
Prepare proposed risk mitigation plan from contractual point of view.
Attending pre-bid meetings and negotiating with client.
Giving support to project team on contract administration throughout the project lifecycle.
Ability to handle the established contracts management procedures.
Giving suggestions to team and managers to prioritize change orders and build basis for negotiation with the client.
Making analysis for delays and disruptions, identify client related reasons and issue notification and change orders to
the client in consultation
Supports project manager in all contractual discussions with the client.
Provide inputs for procurement and construction, to formulate ‘back to back’ T&C for inclusion in agreements with
subcontractors/ vendors.
Over viewing the insurance requirements for the project, monitor renewal and closure of insurance policies.
Provide inputs on local tax laws, IMPEX, INCOTERMS, FEDIC etc. to the Project Manager.
Obtain validation on legal review from Legal function.
Completion of project within schedule, allocated budget with safety & quality for all regional sites.
Sites Establishment for region,Resource Planning & Work Allocation,Interaction with Head Office.
Maintaining Regional Site Records,Interaction with Clients,Statutory Compliance,ISO Compliances.
Interaction with Erection Agencies.
Regional Sites Closure:Closure of all punch points, Reconciliation of contractor & clients account, Additional claims,
obtaining approval and Transfer/disposal of site establishment/surplus material, preparation of site history records,
evaluation of performance of all regional sites contractor.
responsible for Engineering Services covering entire plant involving Plant equipments maintanance, . exposure in API
manufacturing plant Eng Servces.
responsible for all the activities of Weld Shop. Good Knowledge of various Welding Technology, Jigs, Fixtures.
Knowledge of implementing ISO- TS 16949, ISO 14001 systems.
Develop marketing strategy, Develop Annual Business Plan & break into Quarterly and monthly plan
Forecast sales & Marketing figure,Develop new clients & dealers,Ensure orders to full utilization of plant capacity.MIS,
Co ordination with plant,Set up API grade mill for making API gade tubes & pipes Taking care of all API project work,
Ensure API project is comissioned on time Complete the project with in specified budget,Drive the project, Able to
control project team, consultant
Knowledge of index linked commodity market,Negotiation Skills
Capability to build relationship based supply partnership with large global suppliers.
Ability to plan ahead and anticipate plan mismatch and develop in built recovery mechanism
Ability to generate a positive feeling and carry the environment along.
HVAC, Electrical, Fire Fighting, Plumbing, Fire Alarm, DG Sets, GG Sets, Lift and Escalator, CCTV and PA System,
Works related to services.Preparation of environment Clearance Report, Service Plan and its estimate, Questonaries
for Fire Department to obtain NOC,Tendering,Negotiation,etc.
Responsible for commissioning of 330 mw and 660 mw Chinese units turbine, boiler and BOP equipments as per
standard procedure provided by manufacturer.
Developing commissioning procedures and implementation
Responsible for proper documentation and operation and maintenance support
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Responsible for quality in commissioning and strict checks
Following strict commissioning schedules and thus follow project completion as per schedule
Training and knowledge sharing to o & m staff
Timely commissioning of different systems and make ready well in time, so as to meet the critical path needs
Follow procedures as per the manufacturer guide lines and document each activity through proper check lists for
reference,prepare commissioning report,Train and develop o & m staff.
Co ordinate with different departments for smooth commissioning
Develop team working and culture,Maintain good working relationship
run and maintain the CHP with optimum load efficiency to achieve to support generation. Run and maintain typical
equipment like conveyors, crushers, stacker reclaimers,in ground feeders, coal dozing equipment, trippers, fire and
dust suppression systems. Manage spare parts planning, budgeting & man power planning,To keep all auxiliaries
available and in operating condition to get maximum availability
Implement best practises in operation,Check the defects and follow up work order and pursue permits
Guide sub ordinates and succession planning,Handle different emergencies in a Coal Handling Plant (CHP). Maintain
high standards of safety,To up keep the CHP to avoid fire and dust
monitor and supervise the equipment in regular basis to achieve high availability
Operation & Maintenance of Coal conveyors of capacity more than 900 TPH with experience in Operation &
Maintenance of typical equipment safety like Crushers, Stacker reclaimers, Trippers, Coal dozing equipment such as
dozers etc, experience in Fire systems and duct control systems.
Maintenance of Boiler,Turbine, Balance of Plant(BOP), Water treatment systems, Hydrogen plant, RO Plant, CHP,
AHP, Rotating equipment such as Air heater, FD & ID fan, Compressors, air conditioning equipment, Facilities
management
Contracts Management,Outage Planning,Succession Planning,Spare Parts Management,Indigenous spare
development,Annual overhauling of Units,Maintenance Budget preparation, Cost control,Safety and develop safety
culture
worked in Managerial capacity, while managing group of Engineers and Technicians for maintenance of Boiler, TG
and BOP areas of Power station of capacity of each unit not less than 100MW
provide leadership, direction and technical guidance to a large Mechanical maintenance dept. Support generation and
Must maintain high level of sustained availability of the systems and equipment.
Experience in work force management SAP pm module.
Responsible to manage imports and exports and related logistics functions Lead of the teams,Handle Logistics,
Shipments Planning, Preparation of Pre-shipments & Post-Shipments Documents.Responsible for billing,etc..
Marketing & Sales of Long Steel Products namely Wire Rods, Deformed Bars & MS Angles.To drive product segment
function strategically & at field level in view of sustaining & developing the Market,strong CRM approach & result
orientation
practical exp. in plastics,chemicals Equipments, Conversant with preventive and predictive maintenance. working
knowledge of PLC,PID Controller. Team building with proven leadership abilities
Excellent communication and interpersonal skills,Cost effective sourcing and estimation.
Evaluation of techno-commercial offer, Trading of other engineering materials
Experience in manufacturing industry would be preferred,Designing of plumbing sanitary drainage / water supply
system ,Designing and implementing fire fighting system, Heating and cooling load calculation for HVAC system
Hydraulic calculation for chilled water system
Implementing mechanical works using local and international code of standard doing material take off & BOQ
regarding mechanical system, Hydraulic calculation for storage fire fighting tank, Fire pump capacity calculation.
Reporting all weekly & monthly progress for specified projects
Solving major & minor installation problem with regards to actual site condition
Solving technical calculation at actual site condition
Preparation of design drawing, material take off (MTO) and work unit rate, cost estimate for outside/inside plants
projects
On site supervision during construction stage of projects in coordination with project management team and other
proponents
support the operation and maintenance team of the fire fighting, sprinkler system.
work on various fire alarm system components such as heat and smoke detectors, central control units.
Service and repair activities involve testing fire detection and alarm systems to ascertain where the repair is
needed,Regular inspection of Fire Alarm System in the whole community.
Prepare service schedule for all Low Current Installation in all community buildings.
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responsible to carry out the project execution from design concept to testing, commissioning and hand over,Fire Alarm
and sprinkler systems.
experience in the maintenance calibration and troubleshooting techniques of a variety of Fire Alarm and sprinkler
Systems.
Familiar with Pumping systems, Water supply, Internal drainage, External drainage, Sanitary ware, Sprinkler system
Execute and assist with MEP technicians of all preventive maintenance programs.
Execute all project activities within agreed budget and contracted time.
Coordinate with supervisors to ensure full understanding of the items and its quality requirements including preparation
of technical evaluation of stock items.
Broad technical knowledge of building systems, assemblies, materials, and standards relevant to designing,
installation, and testing of mechanical/HVAC systems, and ideally electrical and plumbing systems as well
Business knowledge of market organizations, institutions, relationships, and practices, and the opportunities and
constraints arising therein
Problem-solving skills, including investigation, analysis, research, coordination, and final assessment.
Responsibilities of cover complete Plumbing and Fire Fighting systems.
Should be familiar with Pumping systems, Water supply, Internal drainage, External drainage, Sanitary ware, Sprinkler
system, Gas based systems.
Responsible for overall plan, design/engineering /coordination and implementation / execution of respective services
including control and monitoring of progress.
comprehensively study the relevant international standards / local regulations / standards and practices and adopt the
same applicable.
carry out the design and drawings ensuring its optimization and full compliance with the contract including local
regulations / practices /laws.
prepare comprehensive builder’s works drawings with coordination among all P. Es and any other parties if required,
for the best implementation and installation of services.
co-ordinate the document controls of technical submittals, drawings etc. with Project team and to ensure the QA/QC
validation has been done, to ensure the issue, amendment and recall of controlled documents.
work as a front line engineer and to co-ordinate with all inspections, monitor the required tests and record inspections
and tests made as per PQP and Contract specifications and attainment of quality requirement.
Liaise with company representative for conducting of day-to-day inspections of the project.
co-ordinate with the Project Manager/Site Agent regarding work performance and shall have the authority to stop in
any area where discrepancies remain uncorrected, and shall cancel the stop work order or Non-Conformance Reports
upon satisfactory correction of noted deficiencies.
Report to the top management on the performance of the IMS in the Projects and any need for improvement.
Provide technical support & necessary guidance to site staff in submission of material for approvals, inspection
requests, shop drawings, preparation of Project Quality Plans, Schedules, As built drawings, O&M Manual, prepare &
update quality records, drawing control and to set up Company’s established integrated management system in the
Project.
Analyze deviation, change of contract scope or delay, if required reschedule to meet target dates for immediate action.
Engineering experience related to design, installation, and/or testing of electrical/lighting and/or plumbing systems
Relevant experience in a variety of high-performance building projects.
Specialization in a high-performance building attribute such as energy efficiency,
water efficiency, materials efficiency, indoor environmental quality, etc.
Advanced understanding and ability to review/analyze detailed energy models,
Energy audits, and building performance metrics; Strong computer skills, including proficiency in MS Office suite.
5-7 years direct engineering field experience specializing in design, installation oversight, and/or testing of HVAC
systems in commercial buildings. QA/QC Engineer
coordinate QA & QC activities in order to ensure compliance with project requirements.
Plan and coordinate inspection activities in accordance with project requirements.
Perform inspections to verify compliances, Coordinate and collect material samples.
Prepare and check test reports, Prepare non-compliance documentation.
Prepare and collate inspection documentation.
Monitoring the Project Specific quality Plan to identify areas with quality problems and take the appropriate corrective
action Initiate, recommend, or provide solutions for any quality problem.
Monitor suppliers / subcontractors quality documentation and performance
To ensure that technical aspects of the project(s) are as per the initial concept and quality standards.
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To manage the development of the project(s) from time, cost and quality viewpoint, aiming to complete the project(s)
efficiently and within budget. -Manage, direct and co-ordinate all projects/sites activity through out all phases (design,
tendering, construction, hand over, free maintenance period) with responsibility for delivering the project to the client in
compliance with all contractual requirements, ensuring that resource usage is optimised to achieve, or exceed,
projected profit margins.
Review contract/tendering documentation, to ensure a thorough understanding of the contract requirements,
participating and/or directing the preliminary planning stages as necessary.
Establish the resourcing requirements for respective project segments to ensure that these are accurate and realistic
and that any necessary steps needed to supply resources have been arranged.
Co-ordinate the development and establishment of the project planning package together with the mechanisms for
monitoring subsequent progress against that plan. Ensure that corrective action is agreed and implemented at the
appropriate level where variations from plans occur.
Reviews Safety and QA/QC project plans with respective functional heads and submits to client for approval.
Contribute to the process of selection of consultants and architects by providing inputs on their past performance to the
purchasing department and the UP tenders and suppliers committee.
Provides adequate resources and expertise on site to ensure the effective supervision, monitoring and control of the
work being undertaken to ensure full compliance with all relevant standards and policy and procedures
Prepare instruction manuals and guides for easy reference by personnel and to ensure clarity on every step of the
Project Management process Guide, motivate and develop subordinates to work together as a team and display high
levels of performance.
Monitor the financial performance of the Project Management section against budgets so that areas of unsatisfactory
performance are identified and rectified promptly and potential performance improvement opportunities are capitalised
upon.
Direct the development and oversee the implementation of operational policies, procedures and controls covering all
areas of Project Management activity so that all relevant procedural/legislative requirements are fulfilled while
delivering a quality data.
3. Sri Ranganathar Industries,Coimbatore ,Tamilnadu
Production Manager
Sep 2002 to Aug 2004
Responsibilities:
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Reviewing engineering designs and providing expertise to the engineering function to
Optimize design effectiveness.
Planning, scheduling and tracking jobs to maximize efficiency.
Leading the work force Team of Supervisors -4 and Operators -42 and coordinate with them to ensure that customer
requirements are satisfied.
Liaising with Production to establish manufacturing goals, increase productivity and improve processes
Leading, motivating, managing and mentoring a team of machinists.
Ensuring high standards of safety and quality control
Strong background of CNC and manual machining (boring, milling, turning etc)
Experience in an engineering manufacturing environment
Experience of oilfield services equipment, Ability to read and interpret engineering drawings
Strong leadership and organizational skills.
Ensure compliance to all relevant safety, quality and environmental management procedures and controls within a
defined area of project Management activity to guarantee employee safety, legislative compliance, delivery of high
quality products/service and a responsible environmental attitude. Maintenance Manager Scope of work :
preventive/predictive maintenance and repairs for all equipments and facilities
Initiates, implements, and manages the plant maintenance program based on best practices in the industry, with an
emphasis on planning/scheduling and preventive/predictive maintenance.
Attend any serious issue at night, and check on the night shift maintenance team. Monitors the use and inventories
of spare parts, maintenance supplies, and equipment and initiates reordering when necessary.
Prepares reports, analyzes data, and makes recommendations for improving plant operations and solving
maintenance-related problems.
Ensures that maintenance technicians are adequately trained, equipped, and motivated so that the maintenance
program can be accomplished in a safe, timely, and cost-effective manner.
Maintains and updates operating and training manuals for the maintenance department.
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Establishes and maintains a computerized maintenance management system for tracking work orders, spare parts,
and maintenance history of plant equipment.
Monitors operation of plant equipment and systems to ensure that production schedule is being applied properly.
Reviews the operation of plant equipment and systems constantly, to minimize unplanned downtime, anticipate solve
problems in a timely manner, and to identify opportunities for improvement.
Tracks, analyzes and improves key maintenance parameters such as asset utilization, maintenance cost, PM
compliance, schedule compliance, etc.
Maintains safety, health, and environmental policies and procedures to ensure that the work is being conducted in a
healthy and safe environment.
Directs, maintains, and enforces the safety program for the maintenance department; reviews safety records to uphold
standards of maximum safety for all maintenance technicians.
Communicates directly with the operations department to coordinate maintenance and repair work in process areas.
Ensures that preventive maintenance programs are properly managed and upgraded to ensure production is not
interrupted.
Works with managers to develop and monitors annual departmental budget.
Analyzes space utilization and recommends and administrates effective changes as required.
Provides leadership, coaching and expectations for setting plant, team and individual goals.
Performs other functions as required.
Achievement oriented ,Judgment and Attention to Details, Planning and organization skills , Management skills,
Analytical Ability, Problem solving, Time Management and Initiative.
Team building/team work, ability to work effectively with Computerized Maintenance Management System and
instructs others on its operation, Must have expertise and proficiency with basic office computer software, e.g., word
processing, email, and spreadsheets.
Negotiate and administer contracts to ensure that commercial and technical requirements are met
Track stock count and inventory levels (mechanical and chemical) liaise with the operations, mechanical and chemical
teams on maintaining safe inventory levels (keeping in mind supplier lead times and risk to plant operations)
Work with suppliers to ensure that On Time Delivery (OTD) and Quality Goals are achieved and maintained
Work with the Global Sourcing Leaders to leverage existing supplier agreements to reduce price and ensure Quality,
OTD,Negotiate supplier frame agreements, where appropriate
Support the operation and maintenance team by obtaining supplier quotes in a timely manner to support overall Plant
needs,Assist in the preparation of inventory reports, budgeting and purchasing forecasts.
Manage all purchasing logistics, and provide timely and effective communication of logistics issues to management
Assist in the continuous development of the Procurement function towards best practice Identify potential supplier and
coordinate their approval and qualification
monitor and review all aspects of PCSD functions on projects to ensure that the quality of the cost engineering and
planning/scheduling product is in accordance with the established company procedures and expectations.
supervise and assist the PCSM and assigned team in the preparation and presentation of cost and schedule forecasts
and any other special project performance / status reviews as required.
work with assigned business line management to address any specific problems or concerns related to the project and
/ or PCD staff functions.
work with Operations and Tendering in preparing Preliminary Project Execution Plan (PPEP) during the proposal
phase and with the Project team in preparing the final PEP immediately after a project is awarded.
ensure that all plant machinery, production lines, ancillary and services equipments are well maintained and operated
with high efficiency. Maintenance team will work with all machines suppliers/subcontractors to ensure full optimization.
Maintenance procedure/plan creation, Machines check lists issuance, Conduct preventive maintenance schedule
Implementing the required activities to ensure excellent machines conditions, with a minimum production interruption.
Set up planned shutdown with relevant departments for maintenance purposes
Staff guiding, coaching and training, Handling spare parts inventory and ordering
Keep proper history documentation for machineries break down, repairs and preventive actions.
Conduct efficiency survey for all machines and equipments and report OEE
Coordinate with and control third party service providers, Supervise and monitors any future expansion plan
Submit monthly and yearly expenses report for machines maintenance costs and department overheads
Report with action plan to inform any machines/equipments deficiencies to the top management and agree on the
actions required to eliminate expected losses/breakdowns
fully aware of the project mechanical specifications, drawings and BOQ; give the foreman daily instructions as per the
work plan;
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Ensure that all mechanical factory activities are conducted under controlled conditions as per shop drawings, method
statements, specification and work plan;
Request material, tools and equipment needed from senior mechanical engineer before seven days
Control the use of material and avoid damages and waste, Ensure safe work environments
Identify and secure all existing services of public service.
Identify project risks and initiate measures for risk mitigation. - Manage the assigned projects with project time
schedule and local cost budget,Manage the assigned project activities.
Organize and coordinate regular project meetings with customers.
Ensure timely and accurate internal project reporting and controlling, Coordinate activities with commissioners and
erectors sourcing center, Contract Analysis of orders received, Establish and monitor project plans, time schedules and
manpower planning, Coordinate and liaise with customers, consortium and key partners. Monitor site erection, testing,
commissioning and site acceptance.
Experience in Quality Control. Experience with manufacturing of alloy, super duplex steel, Stainless steel (T24).
Experience with pressure vessel- and Boiler construction.
Experience of Security Projects (Installation, Erection & Commissioning of CCTV, Access Control, Fire Alarm, Intruder
Alarm, Traffic Barrier, BMS,ISMS etc) Hands on experience on termination and cable management as per DEP
standards.
Thorough technical knowledge to handling all ELV products. Hand down work experience in projects. Technically
Sound and good at Erection, Installation, Termination and commissioning Technically very sound and competent.
Sober, team player,calm
Experience in products like Tyco Fire & Security (Software House, American Dynamics, Kantech, and Simplex)/
Honeywell / GE Security are an added advantage.
Handling various sub-contractors and unskilled labours during cabling and related civil works, Job Description
Inventory control (Material in & Out) at site.
Supervision of Sub-Contractors and Technicians for cable laying and other assigned works to them.
Obtaining the work permits on daily basis at site.
Strictly implementing HSE policies at work place as per project approved HSE Policy.
Understanding Cable and conduit routings as per approved drawings. Erection & Mechanical Installation of all
equipments including proper Mechanical alignments of Equipments including fabrication designs.
Managing small less complicated projects by own from installation to handover.
Cable laying, Cable dressing and Terminations as per Engineering documents with proper tagging and high standards
of cable management and termination practices.
Preparation of Measurement sheets, cable schedules, cable drum schedules and planning, wiring and termination
diagrams.
Updating the site activities to project engineer for DPRs (Daily progress reports) on daily basis.
Demo setup, Power on Tests for all field devices.
Precommissioning test and assisting Commissioning engineer for field device commissioning and SAT activities.
Closing of client and internal punch lists in time. Assigning ‘Jobs to be done’ at site on daily basis to Jr. technicians and
Sub.
Assisting the after sales team to achieve their deliverables, Assisting the design team to achieve their deliverables
Objective oriented & Self Measured approach to Business,Conceiving, Planning, Documenting & Implementing.
Knowledge in Electrical in general; meter installation, programming, testing, repairing and calibration of mechanical
and electronic meters,Skill in planning, supervision & liasing,Skill in Power safety techniques.
Ability to understand Technical information, create effective working relationships with colleagues and customers, SelfMotivate & ability to motivate employees to work, ability to communicate effectively.
To provide a focus for Sales, Marketing & After-Sales activities consistent with Business opportunities and Market
requirements, both customer and technology led, for assigned customers / markets in the Middle East.
Consistent with Senior Management, develop, monitor and action Business plan objectives and targets.
Coordinate activities to identify and anticipate product requirements for assigned markets / customers.
Contribute in planning, defining and managing new core product Business opportunities and services.
Consistent with senior management, contribute in developing marketing strategies in line with corporate objectives.
Developing new clients for company products or services and maximizing customer potential in designated
regions,travelling regularly to visit potential clients;
Developing and growing long-term relationships with customers
Managing and interpreting customer requirements - speaking with clients to understand, anticipate and meet their
needs
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Persuading clients that a product or service best satisfies their needs in terms of quality, price and delivery
Calculating & Submitting client quotations
Negotiating tender and contract terms to meet both client and company needs
Negotiating and closing sales by agreeing terms and conditions
Offering After-sales support services; Administering client accounts; Analyzing costs and sales
Preparing Measurement reports for Key Measured parameters; Meeting regular sales targets
Recording and maintaining client contact data; Coordinating sales projects
Supporting marketing activities by attending trade shows, conferences and other marketing events
Making technical presentations and demonstrating how a product meets client needs;
Providing pre-sales technical assistance and product education;
Liaising with other members of the Company (Logistics, R&D, Services) to project a Single window service for the
Client
Solving client problems; Helping & providing inputs to ensure the design of custom-made products;
Providing training and producing support material for Customers.
Marketing and handling projects, giving presentations of the product and focusing on the target.
Research and analysis of competitors, Making sales forecasting depending upon the analysis made.
Putting customer satisfaction first and accordingly building relationships with clients.
Directly interacting with customers to give solutions to all their issues.
Assisting the employers in an effective way to work as a team force for effective growth in sales and services.
Apply strong research, analysis, planning and coordination skills towards facilitating greater customer service.
Directly interacting with customers to give solutions to all their issues.
Assisting the employers in an effective way to work as a team force for effective growth in sales and services.
Forecast goals and objectives for sales. Assist in the development of advertising campaigns and other promotions.
Profound ability to think of innovative ways to get results. Established a sustained consultative relationship with each
client.
Assisting the employers in an effective way to work as a team force for effective growth in sales and services.
Responsible for the marketing of the new commercial applications.
Created the standardize marketing/sales materials with the marketing management and product development.
Enhanced the market of the product and increased the market share of the product by utilizing the strategies.
Managed and developed the sales strategies and conducted the marketing research.
Through client-specific presentations increased the benefits and promoted the cost-effectiveness.
Supply necessary marketing information at many vital meetings and conferences.
Good knowledge of relevant ASME & BS codes, TEMA, API standards. possess ability to grasp other international
standards as demanded by work.
Supervise and Lead a team of engineers and designers in carrying out detailed engineering work for large sized
projects or proposals assuming entire responsibility for the detailed design.
Shall provide necessary technical information and support for procurement of all Static Equipment and related
packages in compliance with tender specifications/data sheets.
Shall adhere to cost/ budgeted man-hour and project schedules.
Determine the methods and solutions for complex engineering problems and select the most efficient and economical
manner in meeting the objectives.
Apply advanced engineering techniques and analyses within the discipline to serve as a technical specialist when
required.
Static Equipment/Packages: Pressure Vessels & Columns/Shell & Tube Heat Exchangers/Air Coolers/Tanks/Flare
Packages/Waste Heat Recovery Systems/Fired heaters /Dehydration Package
Review ITB (Invitation to Bid) documents.
Review contract requirements for project execution, organise the preparation of the Technical Document Register.
Coordinate with projects/planning on project time schedules. Develop manpower charts and schedules.
Direct the preparation of technical inquiry requests (Inquiry Requisitions), participate in the technical evaluation of
vendor bid offers. Direct and provide guidance in the Technical Bid Evaluations (TBE). Supervise the review of design
calculations, ensure vendor equipment specifications meet with client equipment specifications and are within
budgeted costs.
Administer the preparation of Purchase Requisitions for the procurement of equipment and materials.
Carry out risk/reward/technical integrity studies of the systems related, continuous co-ordination with other disciplines
and project management team.
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Interface and regularly meet with client and vendor representatives on technical issues, conduct internal staff progress
meetings.
Participate in HAZOP meeting with clients and representatives of other engineering disciplines.
Ensure strict compliance with Company’s ISO Quality procedures.
Demonstrates overall supervision and administrative oversight of personnel including engineers, designers and
technical specialists.
Coordinates to achieve productive relationship with the offshore engineering centres within the organisation (globally).
Provides necessary guidance on manpower planning and takes responsibility for recruitment and performance
management of my team.
Provides technical expertise and support during various phases of the project design and execution.
Demonstrates experience and expertise with various engineering deliverables and procurement engineering and is
aware of commercial, contractual and administrative aspects of the department’s scope of work.
Assists in the planning and management of departmental /team objectives, budgets and resource requirements.
Promotes innovation, departmental improvement and team working for continuous improvement of knowledge base,
cost-consciousness, and Quality and Safety Procedures.
Ensures and facilitates an awareness of HSSE in all design and activities across the discipline.
Promotes Quality Control throughout their team and ensures that their team works within the Quality Management
System and participates in regular quality audits. Experience in heavy engineering industry involved in fabrication of
Cranes; especially EOT, steel plant equipment, rolling mill equipment etc.
Proven track record of Man Management to lead the team of experienced workforce.
Ensure the flow of material for smooth functioning of production.
Planning and execution of production schedules to maintain despatch targets
sound knowledge of maintenance of Plants, Machinery & Heavy Equipments used in road construction like pavers,
dozers, cranes etc.
sound knowledge of economical upkeep of heavy equipments & crushers, sourcing of spares, inventory control.
Erection & Commissioning of all plants Operation &maintenance of all plants planning of spares & consumables.
Implementation of SAP.
Planning of spares and consumables for maintenance of earth moving and paving equipments.
Cost analysis of Plant and Equipments.
Planning and monitoring of periodic maintenance of vehicle and equipments.
Sound knowledge of maintenance of Plants, Machinery & Heavy Equipments used in road construction like pavers,
dozers, cranes etc.
Sound knowledge of economical upkeep of heavy equipments & crushers, sourcing of spares, inventory control.
Erection & Commissioning of all plants Operation &maintenance of all plants planning of spares & consumables.
Implementation of SAP.
Planning of spares and consumables for maintenance of earth moving and paving equipments.
Cost analysis of Plant and Equipments,Planning and monitoring of periodic maintenance of vehicle and equipments.
work experience in piping design in reputed EPC Consultants of world class using PDMS tools, Well experienced in
PDMS Modeling and the associated tools for integrity checks and clash checks conversant with the international
practices , plant operation, maintenance and safety considerations for Process Piping. ability to supervise a small
design team 3D Review Techniques & generating Bill of Material from layouts
Overall responsible for Heat Treatment Production, Planning & Control.
Overall responsible for Process and product Quality, Implementation of Quality System in Heat Treatment
Overall responsible for furnace utilization , F/c calibration and maintenance of equipments
Knowledge of SPC techniques used in production,Knowledge of Metallography, Metallurgical Testing.
Capable of designing & optimal equipment selection of complex equipment (ie.Gas/air compressors,Gas Turbines,High
pressure centrifugal pumps,API pumps,Debottlenecking of compressors & pumps etc) Performing calculations
independently on compressor selection
Detail Engineering activities like handling major rotating equipments like Pumps,Compressors(Centrifugal &
Reciprocating), Fans,Agitators,Material Handling equipments, Cooling towers, Turbines,Water Treatment Packages
and HVAC Packages
Experience in Cooling Tower, Dry Cooling, Water Treatement chemicals, HVAC, Pumps, DG Sets, Compressors etc.
Vendor Drawing management for static equipment requisitions,Expertise including Software Skills : Microprotol, PV
Elite, Compress,CodeCalc etc, in EPC Co. supporting Oil & Gas, Refinery, Petrochemical facilities,Design of Pressure
vessels/heat exchangers / Columns /Tanks ,Conversant in ASME sec. VIII Div. 1/ 2 TEMA,API660,661,650
Wind/Siesmic codes,Ability to prepare specifications,enquiry packages, analyse&evaluate bids,Despatch Management,
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Packaging Development , Contract Management, Packing Plant equipment availability , People Management, effective
implementation of ISO/EMS/TQM/ WCM systems, Ensure cost effective measures for packing plant.
Evaluate tender process under the supervision of Contracts Formation Manager.
Implement the division of responsibilities matrix applicable to contract administration.
Review and administer assigned contracts and provide management information regarding projected financial or
technical difficulties.
Analyze contract terms, deliverables and payment applications. Co-ordinate with designated staff on operational
activities affecting contractual rights, obligations, performance, administration and any other major matters.
Negotiate with contractor, administer complex contracts and changes. Present evaluated position to the customer for
acceptance and obtaining settlement. Represent Govt.Authority in complex contractual discussions.
Responsible for Procurement of Material for Sub-stations, Industrial Electrification Projects.
Responsible for sending enquiries to vendors as per list received from Engg / Mktg for given packages during
tendering stage as well as during execution stage.
Forwarding product quotations with comparative stamen to Marketing and Engg Dept for costing and estimation of the
project.
Responsible to raise inspection calls and follow up for dispatch and receipt of materials with respective stores
Responsible for collecting the quotation in time from vendors for given packages
Responsible for receipt of offers from vendors with GTP, Drawings, Type tests Reports and MQP
Clarification and finalization with bidder & conduct pre-award discussion and receive of GTPs, Drawings, Type test
reports and MQPs.
good negotiation skills (technical comparison of the product features and competitors offers analysis),bring new risk
free vendors for equipment procurement at economical price.
Thorough knowledge of Taxation policies / duties / Govt rules and regulation / Insurance and logistics. Knowledge of
varying Rates and new / existing service providers.
Responsible for coordinating with Engineering department for technical offers scrutiny.
Co-Ordination with F&A in arranging of advance Payments/ L.C as per advise from Other team members of Materials
Dept as per PO terms.
Arranging material inspections, delivery notes and road permits / documents required time-to-time,Responsible for
arranging the payments vendors as per PO terms.
7-10 years experience in Projects consultancy / EPC Contracting of Electrical Projects or Project Management of large
projects of which 5yrs should be in Material Management Dept.
Should have managed 3-5 Procurement Engineers in Dept in the past 3-5 years.
Thorough knowledge of T&D equipment / project systems such as GIS, EHV/HV sub-station equipment, Industrial
Projects, LV Switchgear, Motor Control Centers and Industrial Automation etc,Good market analysing.
Cost consciousness and provide cost effective procurement solutions to project requirements.
Thorough knowledge of logistics, Rates, economics of material procurement.
Taxes, duties, insurance and legal awareness and timely updates.
Managing Out Sourcing projects, Manage Supplier Launch readiness,Leading the Cross functional Team
Supplier Time Line Evaluation,Supplier Capacity planning and analysis
Managing Risk mitigation process,Participate in NPD meetings,Knowledge of ERP
Implementation of TS16949,QS-9000/9001,
Mfg processes in casting,machining,assly,QFD,DFM,DFA,DFS.DVP&R,DOE,DFMEA/PFMEA,FloorPlan,AIAG,APQP,
Supplier Mgmt
Develop strategic quality business plan,Demonstrating & documenting as per customer requirement, improvement
Process capability & mfg, solve problems & customer complaints. PFD,PFMEA,PPAP,Control Plan,Audit of
Supplier,VAVE
Exp. in handling Operations / Maintenance of Pelletization at Pellet Operation/ Mntc of the indurating furnace, process
fans, pallet machine, Process control of pellet plant, Monitoring of pellet quality parameters solid technical expertise in
designing of special purpose machines
Conceptual design of Multi Nut Runners for tightening of Automobile sub assemblies using DC & Pneumatic Tools
Conceptual design of Ergonomic Material Handling Systems & Fluid Handling Systems.
Project coordination of South Asia Solution Center with sales, production & planning, conduct design & contract
reviews for projects.
Technical discussions, design tradeoffs with customers for new orders & taking engineering approvals for orders in
hand,coordinate with other overseas Solution Centers.
Responsible for timely release of engineering documentation to meet the deadlines.
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Application Engineering to understand customer requirement, conceptualization of solution preparing estimate for new
solutions to be offered to customers.
Study of Tenders & customer project documentation to prepare technical offers & estimates
Monitoring of Solution Engineering function.
Yearly goal setting for the function & individuals, performing midyear & end year assessments, making development
plan & performing career dialogues with the individuals.
Identify customers who have a need for other existing IR products and or new and integrated solutions offerings.
Continuous improving of processes of Engineering and Proposal & Estimation function.
Support operations during customer inspection. support Installation & Servicing team for timely resolution of field
issues related to product performance, project scope etc.
Knowledge of ISO/TPM/Six Sigma/ERP/Sap.
Knowledge of Maintenance and controls of processes and metallurgy involved in Wire rod mill or Bar Mill like
reheating, rolling parameters, pass scheduling, pass designing, yield, finishing,
Knowledge about contemporary technology, alternate technology its possible uses for process improvement of
equipments like Mill stands, Reheating furnace, Primary Descaler, shears, NTM block,Bar Bundle formation & transfer
etc.
Maintenance of Continuous section & Bar mill, wire rod mill with horizontal/vertical stands configuration as well as
Cantilever stands mill
Develops work instruction and SOP’s, Knowledge of equipments in related area of working in the entire mill, knowledge
of their typical behavior, history, troubleshooting, root cause analysis at failure and risk involved.
Knowledge of different type of grade rolling and their properties like strength, stress, strain, breaking point, creep,
fatigue, etc.
Knowledge of new technology & its possible uses for process improvements implements and instruct the technology to
the lower level.
Continuous monitoring of raw material i.e. size, composition, quantity, etc. to ensure smooth operation.Reviews data
and ensure the availability of resources to overcome problems incurred.
Planning & Budgeting for the departmental activities, allocate funds, guides for optimum utilization, implements cost
reduction techniques.Setting of guidelines for prioritization of maintenance activities.
Experience in the field of quality audit & quality assurance in construction field.
Develop & implement effective & best practices of quality audit & quality assurance.
Introduce new design & methodology as per business demand & within the allocated budget.
Quality Audit of Site Execution process & Implementation of Quality systems during Site Execution. Generation of
Quality Audit reports.
responsible for strategic planning and quality execution of multiple projects, Responsible for identifying variations.
As a team leader, good technical knowledge, self driven & presentable. Coordination with external agencies as well as
internal as required. Audit store before, during or after completion & make audit report weather store if fit for operation
or not.
Good Communication skills and Should have good project management skills.
Experience in the heavy construction equipment industry like cranes, lifting equipment, etc
Design of reverse osmosis and ion exchange plants in the fields of oil and power and municipal drinking water, sewage
water treatment plants. Job includes basic detailed mechanical engineering design, selection of materials and
equipment, detailed design of pressure vessels, tanks, piping systems and structural to international codes and
standards
Experience in mechanical rotating/ machinery maintenance work in the oil and gas industry. maintaining and
overhauling of machinery/ rotating equipment in the plant including but not limited to centrifugal and reciprocating
compressors, centrifugal and reciprocating pumps, Hydraulic turbine/ turbine expander, fin fans and blowers, MOV and
familiar with GE gas turbine frame 5,6 and 7
Provides technical knowledge and expertise and supervision for the following facets of Maintenance, Projects
Conceptualization involving Cost Improvement Programs, Provide technical inputs with regards to mechanical
equipments repairs, Procedural Development and Implementation. Quality Control Measures, Spare parts allocation
and prioritization, Contributes to the preparation of annual operating Maintenance budgets. Ensures that all
Maintenance Budget are within the allowable limits, Participates in the planning of major maintenance and main
shutdowns
Experience in Tower Cranes, Lift Hoists, Concrete Placing Booms, and Self Climbing Platforms Installation,
Dismantling, Jumping, Maintenance, Fault Diagnostics and Repairs
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Process knowledge of Modern press shop with mechanical and hydraulic presses CNC Turret punch press, bending
machine, fin press, mechanical expander, PUF machine, gas changing machine, robotic material handling system and
powder coating paint plant, PUF machines and utilities .
As a manager lead the maintenance team of Mechanical and Electrical member efficiently to enable the maximum
machine availability with zero breakdown of critical machinery.
Co-ordinate with production and ensure uninterrupted supply of utilities as per production requirement and ensure
minimum utility cost.
Follow QC tools and procedures strictly and make sure, breakdown & its analysis are done and recorded.
Motivate maintenance team, monitor the preventive & corrective maintenance schedules and breakdown % reduction.
Process knowledge of Modern press shop with mechanical and hydraulic presses CNC Turret punch press, bending
machine, fin press, mechanical expander, PUF machine, gas changing machine, robotic material handling system and
powder coating paint plant, PUF machines and utilities,Spare parts planning etc
ISO related activities, Should be able to handle the new project specially the layout and utilities.
implement modern maintenance technique to reduce break down.
Supervise material receipt, unloading and placement in assigned storage location.
Check material received quantities & specifications against order documents
Manage space and determine storage methods according to the manufacturer's guidelines and Company safety
procedures,Maintain stock level of materials to ensure continuous availability.
Maintain the filing system and stock records as per Company procedure.
Maintain supplies of materials, in compliance with storage safety regulations.
Issue or distribute materials, products, parts and supplies to customers or co-workers, based on Company procedure.
Recommend disposal of excess, defective or obsolete stock.
Control the fixed assets in the location assigned.
Maintenance of all Hotel equipments i.e, A/c, Cold storage, window A/c & imported commercial refrigerated, DG sets &
water softener plant,.Maintenance of all kitchen equipments like fryers, dishwashers, disposals, toasters
Good knowledge of Design Codes and Standards like ASME BPVC, ASME B31.1, 31.3, IBC 2006, ASCE -07, AISC
2005, Working knowledge of Microsoft Software packages ( MS Projects, Word, Excel, Power point).
Lead projects from proposal till detail drawing and delivery. Steam Turbines-startup cycle optimization, analysis of
thermal response of steam turbine and auxiliary equipment. Steam Generators (Once-Through type).
professional excellence in steering entire range of project management activities in piping and pipeline construction
and designing of power plant equipment.
Thermal design of heat exchangers, condensers and kettle type reboilers for power plants.Checkrating of lube oil
coolers, atomizing air coolers, fuel gas heaters using Xist (HTRI).Piping Stress analysis for steam cooling system (9H
Frame), Lube oil
Designation Manager – Mechanical (Gas-based Power Plant)
Erection, pre-commissioning, planning, monitoring & controlling all site activities including manpower planning,
resource planning & material planning for the systems/sub systems assigned to him by the Site-in-charge.
4. PTC Industries Limited, Ahmadabad, Gujarat State
Production Manager
Responsibilities:
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Sep 2000 to Aug 2002
Reviewing engineering designs and providing expertise to the engineering function to Optimize design effectiveness.
Planning, scheduling and tracking jobs to maximize efficiency.
Leading the work force Team of Engineers -6, Supervisors -3 and Operators -52 and coordinate with them to ensure
that customer requirements are satisfied.
Liaising with Production to establish manufacturing goals, increase productivity and improve processes
Leading, motivating, managing and mentoring a team of machinists,
Ensuring high standards of safety and quality control
Strong background of CNC and manual machining (boring, milling, turning etc)
Experience in an engineering manufacturing environment ,Experience of oilfield services equipment
Ability to read and interpret engineering drawings, Strong leadership and organizational skills.
Ensuring all site activities are carried out as per SOPs (standard operating procedures), as per ISO 9000, ISO 14001,
ISO 18000 (OSHAS), Project specification continuously monitor the work progress as per the approved
construction/erection schedule, delay analysis and prepare catch-up plan, Coordinating & supervision of work of
various contractors / sub-contractors associated
Continuously thriving for development of alternative construction processes, contingency plan, augmenting additional
resources for expediting the progress.
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Attending site coordination meeting as required with Customer, Project management Consultant (PMC) for resolving
problems associated
Periodic MIS reporting of site progress ,Coordination with site store for management of various materials associated
Build Customer relationship at site and sort out any disputes (technical or commercial) at site.
Responsible for Project Cost control and analysis for site activities
Control on site activities for erection progress and resolving site discrepancy reports with engineering. Coordinating
with Procurement department for shortage/ damage report for his area of work.
Knowledge of site activities of systems/sub-systems related to the construction / erection / pre- commissioning of
Mechanical equipment and systems of a gas based combined cycle power project (CCPP).
Ensure work completion as per schedule and within budgeted cost for the systems/sub-systems
Responsible for planning, executing, supervising of site activities, co-ordination with various disciplines, contractors /
sub-contractors at site.
Coordinating with project department & with customers at site for timely installation & pre-commissioning of
systems/subsystems assigned .
Familiar with intricacies involved in site work of combined cycle power project (CCPP) of 300 MW and above and
should have worked at site for at least 1 project of similar size.
Good exposure towards Fire Detection, Alarm & Suppression System Comprising of Smoke/Heat/Duct Detectors
Response Indicators, Voltage Systems, PA & FA Systems, Pumps, Familiar with Piping & Welding Techniques
Familiar with QA/QC Standards and Procedures, Testing Parameters, Sub-contractor management, etc.
Planning & Execution of Fire Safety Systems,Addressing Customer Requirements & Complaints,Capacity
Maximisation, Project Scheduling and meeting the day-to-day execution activities,Optimisation of Cost & Time in
Execution.
Achieving Monthly Targets, Adherence to statutory norms, Implementation of Project Management process as
assigned by the GM. Awareness of Quality & Safety norms.
Working knowledge in Billing, Certification & Collection.
Obtain specified materials, spare parts and tools
Carry out the maintenance, repair calibration and functional tests of a variety of instruments, gauges, valves, and
control loops in accordance with Company standards, codes and practices
Carries out preventive and routine maintenance and functional test in accordance with maintenance procedures on a
variety of equipment and loops
Reports completion of work and assist in final testing as instructed.
Keep tools and work area in a clean and serviceable condition.
Receives, identifies and sods out incoming spare parts, components and consumable; prepare, tag and ship out-going
mechanical maintenance freight.
Ensure all maintenance activities are conducted within company standing instructions and procedures and good oil
industry practice.
Ensures strict adherence to Health, Safety & Environment Standards and Guidelines set by the company.
Directs and controls all the activities related to drilling technical and risk cost information which is fed into the proproject and project stages of new field development. Ensures drilling requirements and constraints are considered as
an integral part of Field Development Planning.
Conducts necessary studies on new/existing drilling technology/ equipment/tools and/ or programmes/ procedures and
methods for necessary enhancement / improvement to secure efficient and safe drilling operations. Keep abreast with
recent development of new drilling technology / equipment/tools/and/ or methods/procedures. Proposes the usage of
new techniques/equipment/tools and drafts methods and procedures as well as reviews and recommends
amendments to the existing ones to improvement operations achievements in economical/safe and optimum manner.
Follows up and evaluates implementation of necessary recommendations of adjustments and / or trouble shooting
problems.
Responsible for managing the complete plant maintenance, electrical and utilities and ensure smooth operations and
ensure compliance with all statutory rules and regulations.
Ensure all operations within the plant are carried out safely in accordance with the Company’s EHS policies and
procedures, including hazard/accident reporting, accident investigations and maintaining proper standards of
housekeeping
Liaise with Scheduling and Production Management to agree realistic and cost efficient schedules
Supervise all plant based personnel and contractors to ensure on time production of quality product within established
standards for labour and material utilisation including engineering projects,
Ensure all production is reported into the SAP system in a timely and accurate manner
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Provide quantitative input for product costings and to provide understanding for both positive and unfavourable
production variances
Troubleshooting and identifying corrective actions where established standards are not being met
Ensure Standard Operating Procedures (SOPs) and attendant personnel training systems are developed and
maintained for all processes
Recommend any possible changes in procedures that will better improve product, lessen labour or cycle times, reduce
accidents or cost
Support Area on site safety. Lead all LO-TO required functions in the plant
Plan, schedule and manage the implementation of reactive, planned and preventative maintenance after J.S.A / LO-TO
together with direct reports (technicians) for the plant as well as for the customer dispensers
Prepare/revise all technical drawings for the plant and/or customer dispenser equipment/apparatus; in line with
company procedures as well as with corporate engineering requirements.
Familiarity with JSA (Job Safety Anaysis), LO-TO (Lock Out / Tag Out), safe use of tools and equipment, Cost
Engineer- To perform project cost budget development, monitoring and forecasting; preparation and validation of cost
status reports.
Review cost data source documents (PO’s, Subcontracts) and similar documents for assignment of correct cost codes.
Maintain project records of cost data for all cost analysis and reporting functions from various sources.
Assemble data for preparation of project cost reports and cost forecasts.
Identify areas of budget concern and potential impact on project financial performance.
Assist with implementation and operation of McSIS when applied to a project operation, and monitors work productivity
against established norms 6 apply Company policies and procedures and Country labour law as related to manpower
daily and overtime rates for forecast and future planning reports.
Maintain standards of safety and comply with Company’s Health, Safety and Environment Management System
requirements.
reasonable care of own health and safety and that of others in the workplace.
Follow and maintain Company standards of Quality in accordance with Company Quality System requirements.
Experience and demonstrated skill in performing, monitoring, reviewing and presenting cost control and reporting
functions, which include cost budget development and periodic forecasting.
Knowledge of engineering, construction techniques customarily acquired by hands on experience in the contracting
industry.
Experience in project controls for contracting industry operations. responsible for managing exports in accordance with
organizational policies and procedures, and to comply with relevant local, country and international laws and
processes.duties will include Managing financial and currency processes and transactions in accordance with policy
and law, and to optimize cost-effectiveness of activities Communicating with export related authorities and customers,
in all relevant territories and countries Planning and implementing export strategy and activities consistent with overall
aims and requirements of the organization Preparing and submitting relevant administration in a timely and accurate
manner, such as shipping schedules, letters of credit, credit control mechanisms, licenses, declarations, packing,
routing, transport and safety documentation Investigating, planning, and implementing strategically effective and
relevant transport methods, which meet optimally the needs of the organization and its customers Updating customer
ID and monitor credit Managing customer satisfaction and customer retention by implementing effective service
capabilities Managing for general compliance with all trading countries partners (Rules and Documentation) Holding
regular meetings with the staff to discuss problems, issues, ideas for improvement Handling continuous improvement
of service processes to drive gains in quality and productivity Exercising discretion and independent judgment on a
regular basis to direct documentation agents to achieve service center goals.
supervise project schedule development, maintenance, monitoring and progress status and reporting to ensure
customer satisfaction.
Work with all project disciplines to supervise and ensure understanding of total project schedule needs and
integration of schedule activities.
Supervise project schedule, manpower and quantity reporting and to ensure the preparation and presentation of the
Critical Items Action Report.
Supervise project schedule analysis and studies of problem areas to determine criticality of schedule activities and
recommend alternatives for schedule improvement to project team for discussion and/or decision.
Interface with project site management and client counterparts for specific planning and scheduling tasks.
Provide comments and recommendations for planning and scheduling requirements relative to staffing and project
control.
5. Emirates Techno Castings FZE , Dubai, UAE
Machine shop In charge
Sep 1998 to Aug 2000
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Responsibilities:
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Reviewing engineering designs and providing expertise to the engineering function to
Optimize design effectiveness.
Planning, scheduling and tracking jobs to maximize efficiency.
Leading the work force Team of Supervisors -6 and Operators -45 and coordinate with them to ensure that customer
requirements are satisfied.
Liaising with Production to establish manufacturing goals, increase productivity and improve processes
Leading, motivating, managing and mentoring a team of machinists.
Ensuring high standards of safety and quality control
Strong background of CNC and manual machining (boring, milling, turning etc)
Experience in an engineering manufacturing environment ,Experience of oilfield services equipment
Ability to read and interpret engineering drawings, Strong leadership and organizational skills.
Assist with implementation and operation of McSIS when applied to a project operation, and monitors work productivity
against established norms
Maintain standards of safety and comply with Company’s Health, Safety and Environment Management System
requirements.
Experience and demonstrated skill in performing, monitoring, reviewing and presenting project planning and scheduling
functions, which include schedule development, schedule analysis with demonstrated skill in establishing criteria,
planning and supervising project scheduling activities.
Skilled in supervision, and training of technical and non-technical personnel.
Knowledge of engineering, construction and business management techniques customarily acquired by prolonged
course of specialized instruction. Knowledge of current industry and technical developments.
Experience in project controls for contracting industry operations.
Ability to accomplish project objectives in a timely manner.
Develop all planning and scheduling tools to be used in control, monitoring and reporting of project status.
Identify scope of schedule activities.
Determine milestones to support project schedule, including identification of contractual milestones.
Establish activity durations and sequence for specific work disciplines.
Identify inter-discipline restraints or interfaces which define activity sequences and work with the performing
organizations and units to coordinate work sequences within total project plan.
Develop quantity release or installation curves for a specific work discipline and review quantity logs to ensure total
quantities are represented for each discipline.
Assist in the development of manpower requirements for specific work disciplines and assist in resource leveling
analysis to perform quantity and manpower resource loading for assigned schedules.
Determine critical path activities for work areas and / or work disciplines and monitor schedule deviations and proposes
corrective action/work around solutions.
Identify and reports activities which have a critical or potential impact on schedule.
To prepare schedule, manpower, and quantity progress and performance reports.
Experience in performing, monitoring and presenting project planning and scheduling functions, including schedule
development and analysis.
Knowledge of engineering, construction techniques customarily acquired by hands on experience in the contracting
industry.
Performs complex engineering tasks and particularly important engineering work efficiently and accurately.
Preparation of contract drawings, specifications, and other materials suitable for procurement and construction
purposes. Regularly interfaces with other engineering disciplines as well as other departments.
Reviews contract drawings, specifications and other procurement materials that have been prepared by others; and
provides comments on the results of the reviews.
Reviews supplier-drawing submittals and performs technical bid analyses.
Prepares and issues specifications, data sheets, and other construction documents.
Provides technical guidance to CAD designer/drafters, designers and engineers working on the same project.
Serves as primary interface with the design consultants and construction contractor in performing design reviews or
addressing construction-related issues related to the mechanical systems.
All related codes and their application to the project, interface with local agencies to coordinate design standards
usage and monthly approvals
Act in an advisory capacity to senior management personnel on engineering related matters.
Maintains awareness of the project mechanical specifications, drawings and design criteria.
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Provides regular reports on progress to the project Manager; and needs for additional or specialty staffing.
Estimates, prepares and assigns the resources such as manpower, materials, consumables, equipment, tools, etc.,
required for all mechanical and related works prior to execution.
Plans and analyses all possible construction methodologies and recommends the best options to the Asst. Project
Manager for approval prior to execution at site.
Interprets construction drawings and studies the contract documents and applicable standards or specifications prior to
execution of any jobs.
Manages directly and provide engineering and technical supports to all the civil work groups at site.
Responsible of sourcing, supplying, installation testing & commissioning of mechanical systems & Plumbing
Equipments.
Revise and comment on drawings specifications & BOQ.
Responsible of all mechanical & Plumbing works, design & troubleshooting.
Experience in design for manufacturability and assembly of HVAC and plumbing works.
use industry standard CAD systems for design and documentation.
correctly use the standard test and measurement equipment to quantify design margins and problems.
Ability to diagnose faults and recommend accurate and effective repair solutions Ability to understandand implement
manufacturer's standard working instructions within specified repair times Be familiar with appropriate use of workshop
equipment and special tools To be able to demonstrate knowledge of components and systems including electrical &
electronics, hydraulics, braking & fuel systems Ability to repair or overhaul major components (engine, transmission,
hydraulic components & final drive) , experience on Volvo and Ingersoll-Rand Construction Equipment Products
covered include Wheel loaders, Excavators, Artic Haulers, Motor Graders, Compactors, Pavers, Telescopic
Handlersand Mobile air compressors ,Responsible for monitoring all mechanical related tasks performed by the subcontractor.
Assigns mechanical works related tasks to team leaders as per designed plans and schedules.
Checks on executed work and its conformity to quantity specified.
Liaise with colleagues for detailed drawing preparation.
Responsible for the Manpower distribution over the site. He follows up on production and related matters.
Assists in the preparation of all plans and schedules related to the mechanical works of the site.
Reports deficiencies and direct the rectification on reported deficiencies.
Contributes and adheres to the safety requirements of the operation.
Painting - co-ordinate the execution of work at site according to Company policies and procedures
assign work to Foremen and supervise the site work according to job requirements
assist the site engineer with the coordination of work from all disciplines as dictated by Project needs.
ensure safety regulations at site meet Customer's and Company's safety requirements
submission of inspection requests (checklist) to the Customer Representative in order to obtain approval for all
executed work
screen and select competent manual staff to accomplish Project tasks according to Project skills requirements.
edit the as-built drawings and mark up with the site work changes as agreed with customer representative.
ensure optimum utilisation of Construction Equipment and Project Vehicles.
co-ordinate with traders for sequencing of works to be implemented.
ensure correct storage and protection to issued materials and equipment until installation. Project Engineer Mechanical Piping
Supervise and coordinate project work for his area of discipline in accordance with contract conditions, working within
budget and time constraints to ensure customer satisfaction.
Monitor and assign work to Site Engineers in accordance with Company’s policies and procedures and limits of
authority.
Monitor and control expenses related to project work and ensure organisational forecasts and budgets are met for
these expenses.
Handle procurement activities relating to contracts and sub contracts in accordance with Company Procedures and
Procurement department activities.
Undertake team briefings and inception activities to ensure all aspects of work are understood by all concerned parties.
Ensure safety standards and procedures are implemented and followed in accordance with contract requirements and
Company guidelines.
Undertake QC reporting interaction with other departments of Company and clients to assure production schedules
and deliveries are met.
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Responsible and report on the scheduling of man/material movements for all aspects of construction and or
maintenance activity.
To act as a liaison with contractors and clients managing any work interfaces and enhancements to project scope
Review and evaluate technical submittals and shop drawings prior to submission to consultants and clients according
to required project standards.
Preparation of Sub Contract agreements and to recruit people for his area of discipline.
Senior Sales Engineer (Mechanical Products) - Generate leads and business by developing relationships with major
consultants offices and key accounts. Establish marketing strategy to promote Air Conditioning and other Mechanical
products. Achieve or exceed quartely quota. Prepare and respond to REP including estimation and pricing. Maintain
excellent relationship with Air Conditioning and other Mechanical Products vendors. Collaborate with contracting
division estimation managers to offer detailed quotes whenever required.Principal (and other levels) Engineer Pipelines
Supervise and Lead a team of engineers and designers in carrying out engineering design work for EPC projects
assuming entire responsibility for Conceptual, FEED and Detailed Design. Provide necessary technical information for
procurement in compliance with tender specifications/data sheets and within budgeted man‐ hour and project
schedules. Determine methods and solutions for complex engineering problems and select the most efficient and
economical manner in meeting the objectives. Apply advanced engineering techniques and analyses within the
pipeline discipline.
Organise inputs and supervise the preparation of pipeline engineering deliverables including philosophies,
specifications, routing studies, mechanical design, material selection and Take Offs, corrosion protection, stress
analysis, layouts, drawings, data sheets, and technical Requisitions and Bid Evaluations.
Identifies and resolves technical discrepancies and divergences from original proposals by the raising of technical
queries/deviations with projects/client as required.
Administrate the Purchase Requisitions for the procurement of equipment and materials.
Interface and meet with clients, vendor representatives, project management and other engineering disciplines.
Ensure strict compliance with Company’s ISO Quality procedures.
Interface and provide clarifications, guidance and technical support to construction sites.
Review ITB (Invitation to Bid) documents. Supervise and coordinate estimation work for tendering.
Review contract requirements for project execution, organise the preparation of the Technical Document Register.
Verify and conceptualise the most optimum work routes.
Coordinate with projects/planning on project time schedules.
Develop manpower charts and schedules. Assign and distribute manpower.
Demonstrates overall supervision and administrative oversight of personnel including engineers, designers and
technical specialists.
Coordinates to achieve productive relationship with the onshore/ offshore engineering centres within the organisation.
Provides necessary guidance on manpower planning and takes responsibility for performance management of his/her
team and provides support for recruitment.
Provides technical expertise and support during various phases of the project design and execution.
Demonstrates experience and expertise with various engineering deliverables and procurement engineering and is
aware of commercial, contractual and administrative aspects of the department’s scope of work.
Assists in the planning and management of departmental/team objectives, budgets and resource requirements.
Promotes innovation, departmental improvement and team working for continuous improvement of knowledge base,
cost‐ consciousness, and Quality and Safety Procedures.
Ensures and facilitates an awareness of HSSE in all design activities across the discipline.
Promotes Quality Control throughout their team ensuring that their team works within the Quality Management
System and participates in regular quality audits.
Analyses exposure to risk and quantifies potential for losses, applying logical solutions for managing the risks taken
through composition and implementation of contingency plans.
Knowledge and experience off but not limited to the following, Pipeline Flow Hydraulics and Flow Assurance plus
associated pipeline software systems e.g. Pipesim, Pipeflo, Olga, Auto pipe, Caesar and Mathcad etc.
Thorough knowledge of international codes and standards applicable to oil and gas pipeline systems, i.e. ASME, API,
DIN and FSU.
Knowledge and experience of Project Control applications including but not limited Primavera and Technical,
Deliverable Registers systems.
Designing of plumbing sanitary drainage / water supply system, Designing and implementing fire fighting system
Heating and cooling load calculation for HVAC system, Hydraulic calculation for chilled water system
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Implementing mechanical works using local and international code of standard, doing material take off & BOQ
regarding mechanical system
Hydraulic calculation for storage fire fighting tank
Fire pump capacity calculation, Reporting all weekly & monthly progress for specified projects
Solving major & minor installation problem with regards to actual site condition
Solving technical calculation at actual site condition,
Preparation of design drawing, material take off (MTO) and work unit rate, cost estimate for outside/inside plants
projects
On site supervision during construction stage of projects in coordination with project management team and other
proponents
Support the operation and maintenance of the fire fighting, sprinkler system.
Work on various fire alarm system components such as heat and smoke detectors, central control units.
Service and repair activities involve testing fire detection and alarm systems to ascertain where the repair is needed.
Regular inspection of Fire Alarm System in the whole community.
Prepare service schedule for all Low Current Installation in all community buildings.
Be responsible to carry out the project execution from design concept to testing, commissioning and hand over.
Experience in the maintenance & calibration and troubleshooting techniques of a variety of Fire Alarm and sprinkler
Systems.
familiar with Pumping systems, Water supply, Internal drainage, External drainage, Sanitary ware, Sprinkler system
Execute and assist with MEP technicians of all preventive maintenance programs.
Execute all project activities within agreed budget and contracted time.
Coordinate with supervisors to ensure full understanding of the items and its quality requirements including preparation
of technical evaluation of stock items.
Broad technical knowledge of building systems, assemblies, materials, and standards relevant to designing,
installation, and testing of mechanical/HVAC systems, and ideally electrical and plumbing systems as well
Business knowledge of market organizations, institutions, relationships, and practices, and the opportunities and
constraints arising therein
Problem-solving skills, including investigation, analysis, research, coordination, and final assessment.
Responsible for complete Plumbing and Fire Fighting systems.
Familiar with Pumping systems, Water supply, Internal drainage, External drainage, Sanitary ware, Sprinkler system,
Gas based systems.
Responsible for overall plan, design/engineering /coordination and implementation / execution of respective services
including control and monitoring of progress.
Comprehensively study the relevant international standards / local regulations / standards and practices and adopt the
same applicable.
Carry out the design and drawings ensuring its optimization and full compliance with the contract including local
regulations / practices /laws.
Prepare comprehensive builder’s works drawings with coordination among all P. Es and any other parties if required,
for the best implementation and installation of services.
Co-ordinate the document controls of technical submittals, drawings etc. with Project team and to ensure the QA/QC
validation has been done, to ensure the issue, amendment and recall of controlled documents.
Work as a front line engineer and to co-ordinate with all inspections, monitor the required tests and record inspections
and tests made as per PQP and Contract specifications and attainment of quality requirement.
Liaise with company representative for conducting of day-to-day inspections of the project.
Shall co-ordinate with the Project Manager/Site Agent regarding work performance and shall have the authority to stop
in any area where discrepancies remain uncorrected, and shall cancel the stop work order or Non-Conformance
Reports upon satisfactory correction of noted deficiencies.
Provide technical support to the Project Manager and necessary guidance to site staff in submission of material for
approvals, inspection requests, shop drawings, preparation of Project Quality Plans, Schedules, As built drawings,
O&M Manual, prepare & update quality records, drawing control and to set up Company’s established integrated
management system in the Project.
Analyze deviation, change of contract scope or delay, if required reschedule to meet target dates advising Project
Manager for immediate action.
Engineering experience related to design, installation, and/or testing of electrical/lighting and/or plumbing systems.
experience in a variety of high-performance building projects.
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Specialization in a high-performance building attribute such as energy efficiency, water efficiency, materials efficiency,
indoor environmental quality, etc.
Advanced understanding and ability to review/analyze detailed energy models, energy audits, and building
performance metrics.
direct engineering field experience specializing in design, installation oversight, and/or testing of HVAC systems in
commercial buildings.
Knowledge of the quality standards, production lines and production standards. planning, controlling and managerial
skill.
prepare various documentation related to ISO/ TS 16949 : 2002, Like - TQM , QC, Kaizen, 5’S,etc.
Ensure supply of quality products to the customer (Control PPM).
Monitor and initiate corrective, preventive and Root Cause Analysis against in house rejections/ customer complaint /
customer return in consultation with section head.
In process inspection & record.
Daily rejection and rework – maintain + recording.
Pre dispatch inspection (PDI) + documentation and rejection forwarding + documentation.
Ensure required documentation on work station like work instruction, OCS, master sample.
Systems implementation and monitoring on floor
Ensure Gauge calibration and colour coding as per standard.
Ensure timely compliance of TS 16949 requirements in the department
Experience in erection, commissioning, maintenance of automatic ,semi automatic special purpose machines such as
Tube & pipe bending machines, tube & pipe edge preparation machines, MIG/MAG automatic machines, heat
treatment furnaces, material handling equipments, utilities etc, Worked in the environment of,EMS, OHSAS .
Directs and participates in the provision of various technical advisory services within the Maintenance Department in all
aspects of cost control, statistical analysis, planning, scheduling, reporting and cost control of all kinds of schedule
maintenance, un-schedule maintenance and predictive maintenance including modular shutdowns and major
turnarounds. Provides specialized technical guidance and support to field engineers & supervisors in developing and
updating of predictive/preventive maintenance programs and ensures proper implementation of feedback systems.
6. M/S Singapore Aerospace PTE Limited, Singapore
Project Engineer
Responsibilities:
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Sep 1997 to Aug 1998
Reviewing engineering designs and providing expertise to the engineering function to
Optimize design effectiveness,Planning, scheduling and tracking jobs to maximize efficiency.
Leading the work force Team of Supervisors -4 and Operators -42 and coordinate with them to ensure that customer
requirements are satisfied.
Liaising with Production to establish manufacturing goals, increase productivity and improve processes
Leading, motivating, managing and mentoring a team of machinists.
Ensuring high standards of safety and quality control
Strong background of CNC and manual machining (boring, milling, turning etc)
Experience in an engineering manufacturing environment ,Experience of oilfield services equipment s
Ability to read and interpret engineering drawings, Strong leadership and organizational skills.
Identifiy the requirements and implements solutions for the development of computer based maintenance management
system. Collect and analyse Reliability/availability data, ownership and analyses of planned maintenance database
including recommendations for changes and additions, production, monitoring and detailed interpretation of reliability
performance indices. Co-ordinates HSE action plan for the department, Monitors HSE talks, Conducts HSE audits and
evaluate systems and procedures from HSE perspective.
As a part of Engineering Support Team, he is responsible for Reliability and Maintainability aspects of all equipment at
RRD with respect to cost control, statistical analysis, preparation, scheduling and reporting for entire maintenance.
Provide Enhancement and Customisation recommendation in Maximo for improvement in day-to-day maintenance
work. Carries out various failure analyses from the Maximo database. Ensures and audits quality of reporting in
Maximo. Implement and provide guidance to Area Planning Engineer & Supervisor for the effective use of Maximo.
Suggests continuous improvement of CMMMS system.
Carried out Life Cycle Cost (LCC) Analysis of the equipment. Provide recommendation for the selection of equipment
based on LCC.
Ensure the review of PM for the whole plant at RRD and incorporates modifications in the CMMS system. Ensure
synchronization of different disciplines and equipment. Updates the frequencies and estimated man-hours based on
dynamics factors. Implement internal QA/QC procedure for PM works to ensure that PM routines are carried out
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correctly, without omissions in a timely manner, with results recorded and that necessary remedial actions are followed
up. Implementation of PM recommendation of the reliability improvement project.
Prepare various cost performance and other management information reports with cost performance analysis to keep
management advised of cost trends and implications. Includes highlighting actual expenses against approved budgets,
computing performance indices and comparing them with internationally accepted standards, and providing
recommendations for improvement.
Provide assistance to Planning Engineers and planners regarding planning and preparation work of specific modular or
major turnaround maintenance activities. Including follow-up with Operations personnel for coordination of
maintenance works prior to scheduling and for the preparation of additional resources to keep backlog within
acceptable limits. Follows up on work progress of scheduled maintenance activities.
Prepare and issue monthly performance report for the department giving an overview of backlog, overtime, KPIs,
KPBs, man-hour utilization etc. Also ensure the preparation and issuance of other management reports. Implement
KPI through Maximo System.
Carries out various statistical analysis related to plant reliability, which include MTBF analysis and reporting of all
critical equipment failures and recommending corrective measures, developing and implementing hi-tech maintenance
programs including participation in reliability improvement programs to solve specific reliability problems.
Keeps abreast with new technologies and techniques in analysis and reporting software like ProAct, Turnaround
Management software through contacts with equipment manufactures and users. Establishe and develops equipment
monitoring programs on major items of equipment for analysing frequent and critical equipment failures and diagnose
the causes. Participate and diagnosis of Plant Chronic Problem.
Participate and coordinate in HSE, and TQM activities. Conduct HSE internal Audits.
Review work orders required to be contracted out. Prepare detailed technical work scope document. Provide technical
clarifications on work scope to bidders and contracts Engineer. Review proposed bidders for the job based on
performance. Participate in technical bid evaluation. Attend any clarification/negotiation meetings with bidders and
company representative.
Participate in progress review meetings with contractors for monitoring periodically the performance, and suggests
corrective steps in case of deviation from agreed schedules. Provide clarifications or interpretation of contractual
terms/clauses to engineers responsible for field execution of work. Initiate Provisional and Final Acceptance
Certificates.
Prepare detailed technical work scope for modular and major turnarounds in consultation with Planning Engineers/Area
Engineers. Liases with concerned personnel in Maintenance Department to prepare detailed specifications and work
scope of activities required to be contracted out. Includes review and analysis of historical work records, discussion of
manpower utilization statistics and investigation of work methods. Participates in all tender preparation activities, site
visit of the bidders and bid evaluation up to the stage of contract agreement. Participate in progress monitoring of
contract execution to ensure conformity to specified terms and conditions, and in progress monitoring during shutdown.
Assists supervisor in preparation of detailed post shutdown report.
Reviews annual requirements for labour, special requirement, and manpower hire and contracts for specific
maintenance jobs and any plant emergencies. Analyses own manpower, equipment and those from other Operating
Centres and to determine additional needs. Initiates necessary documents for obtaining management approval and,
subsequently, prepares fax of intent and short term agreements for labour/equipment/services hire.
Participates in the preparation of annual budget proposals for Maintenance Department. Includes collecting data from
various maintenance sections, coordinating such data to identify requirements for man-hour, materials and services,
and preparing detailed justifications for proposed expenditure. Consolidates and reports Five Year Plan. Identifies
major contracts and procurement items for next five years and phases out as per requirement.
Reviews materials consumption reports to keep track of prevailing patterns, highlights abnormal trends and examines
implications, providing recommendations as appropriate. Ensures purchase requisitions are issued in time for
replenishment. Ensures the maintenance and updating of necessary records.
7. Uraco Manufacturing SDN.BHD, Malaysia
Assistant Engineer
Responsibilities
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Sep 1995 to Aug 1997
Production line Supervising, Production Planning & Control and Tooling’s Plan
Working Experience in Howa (Alpecker &Kiwami CNC Series, Mitsubishi CNC Meldas – 520 AM, Brother CNC-TC
311, 211, Series - Sugino – VII. V9 Series.
CNC M/C Setup and Fixture Sequence Arrangement and program down loading. .
Process Evaluation, Modification of Fixtures,Supervising of the Engineering Department.
Ensure Delivery Schedule met, minimize the Machining Rejection, Rejection analysis and Fixture correction work.
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Missing Operation Sensor Detector SPM machine -missing pin sensor detector SPM machines – Trouble Shooting,
Sensor mounting in fixtures.
Coordinate measuring machine Running. Calibration, Fixture clocking takeout the positional measurements –
mitutoyo. GEOPAK – 3 (HPGL File Format) - CMM checking fixture design and manufacture - Part programming of
CMM checking of the parts (Auto mode Run) - Manual mode checking - Maintenance of CMM Machine and periodic
calibration (ball calibration) Fabricate and design new tools & Dies, Maintain/repair existing tools & dies, Operate
related machinery.
Press tool assembly and trouble shooting
Responsible for coordination projects on tooling which include liaison with customers on qualification of tooling’s
Responsible for design and proto-type execution, mould commissioning and product development improvement.
Mechanical design of factory automation projects, adopting FMS.
Design of metal stamping dies, PDC Moulds & Trouble shooting
Responsible for electrode designing in CAM programming using PRO-E, UG, master cam.
Responsible for testing and trouble shooting of moulds & machines, product development and process planning.
To provide engineering support to manufacturing operation for continuous improvements in existing process,
optimizing yield and productivity improvement in order to produce.
Provide engineering support to ongoing plastic injection molding manufacturing process and operation. Drive
continuous process improvement and cost reduction program. Participate in cross-functional project teams for new
product as well as liaise on mold hand-over and new mold issues. Undertake enhancement of existing tooling to
improve machine and mold efficiency with the aim to reduce scrap cost. Plan and implement preventive maintenance
programs for mold/dies and machines. Prepare and maintain the Process document as per ISO requirement.
Localization / Vendor development.
To lead and direct management team to wards achieving company’s and policies. To set- up and implement systems
and procedures in ensuring smooth business operation. Familiar with quality control system (i.e. ISO & QS). Able to
work under pressure, ensuring cost effectiveness control and delivery on tight datelines.
Ensure an effective communication channel and see to it that information either direct or indirect is passed to the
concerned person(s) for implementation or action.
To assist for the smooth implementation of the system given in SOP [QA] for constant improvement of quality at site
level.
Ensure Quality Standards & Quality Assurance as required & responsible for the Quality of all construction activities as
per quality norms also maintaining the optimum quality.
Assist in conducting internal & external audits for quality finishing work.
Knowledge in specifications and methodology. To undertake site visit to all Project Sites for quality audits & discuss the
report with concerned person for improvement also prepare quality audit reports for evaluation.
Eye for detail & Should be able to give inputs for improving Quality Standards.
Executing retail projects developments which comprise of high quality finishes, interior finishes
Exposure in Paint Shop in Powder Coating & Liquid spray. Exp in Production & quality of product in final assembly
Paint shop. Knowledge of manganese iron phosphate, lean mfg & problem solved management system.
3D CAD - UG and ProE have design & packaging experience in refrigerated dryer or HOC dryer or air treatment
solutions, Lead design and development activity for Air products from Scoping thru launch phase. Conceptualize,
design, check and approve output before release. Responsible for delivering complete solution on a subsystem/package,Exp in Sheet metal Company with good knowledge of Product Dev., Drawing, Time study, Lay-out,
Trouble shooting, APQP PPAP documentation,Modify existing machines according to new customer specific
requirements,sound knowledge on Materials Dev. Systems, Mfg. process (Castings/Forgings), Knowledge on Ist
principle of costing, Knowledge of vendor base. Hands on experience of machining processes. Knowledge of TS
systems knowledge in construction equipment design and development practice and Project Management.
Working Knowledge of CAD & Unigraphics,Working Knowledge of MS Projects /Project management tools, Knowledge
in construction equipment design. Design of construction equipment and subsystems like hydraulics, power train,
electric and structures.
Day to day running of allocated Projects. Use of Project Management tools like MS Projects is desirable, CAD Concept
layout and design work. Usage of Upigraphics software is preferred.
Construction of technical specifications and bill of materials.
Ensure Engineering integrity of all outputs, Perform the Engineering calculations.
Presentations to Management on technical matters.
Handled Operations & Maintenance of Cranes, Forklifts, Trailors, Construction & Heavy Machine Equipments.
Plan and monitor the operations in line with the Contract/ Quotation
Receive and review work orders from Clients & to fulfill their requirements in different locations.
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Take timely decisions with regard to deployment of personnel, equipment and expenditure
Empower and direct the Site Operations as necessary
Interact with Customers as and when necessary to ensure smooth operations,log sheets and collections
Ensure 95% Uptime of Equipments at Site,ensure Planned and Preventive Maintenance on Equipments at Site
Monitor and review Technical Audit Report of various sites,Following Policy objectives of OHSAS 18001 : 2007
LEEA,Deployment of resources & ensure legal compliance,Carryout Risk Assessment for the activities of function.
Review the progress & provide resources,Ensure Operational control in department activities
Ensure Selection, monitoring of suppliers & contractors for OHSAS 18001: 2007 compliance.
Participate in Emergency Prepareness Program & take action on observation.
Review Accident, incident & Non conformance report & take timely action for effectiveness of Corrective & Preventive
Action,Ensure department personnel are trained & follow the Emergency preparedness norms.
Investigate the findings & implement the Corrective Action & Preventive Action.
Conduct Monthly review of Budget VS Actuals(Expenditures & Operational Parameters) for all sites and deploy
corrective action plans,Marketing,Formulate strategy to forge ahead in the competitive environment in order to get best
and highest possible growth,Identify and convert high revenue generating potential customers for optimum use of
facilities and ensure that continuous support through creative means with focus on MNC clients. Ensure customers
satisfaction by regularly maintaining contacts with them, and develop professional relationship without compromising
on company s guidelines and overall objectives. Plan business and operational activities in such a way that
equipments / Trailers, Trucks, Reachstackers, Cranes and Forklifts are optimally utilized. Establish benchmarking of
service standards and formulate proper mechanism to ensure consistency in services to customers. Develop customer
base through relationship marketing by utilizing professional contacts, retaining high value customers and expand the
base on continuous basis. To identify and implement new business area and synergies with the existing one on
continuous basis.
Exp. in Mobile Cranes, Bulldozer, Grader, Compactor Roller & Front roller, overseas exp. added advantage.
Exp in Supplier assessment, Vendor audits, Vendor rating, Vendor development & Incoming parts inspection. Exp in
Handling Corrective /Preventive Actions related to Manufacturing Process.Provide support to manufacturing in
resolving quality issues
8. L.G.BALAKRISHNAN & BROS, LIMITED, Coimbatore
Junior Engineer
Responsibilities:
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Dec 1988 to Aug 1995
Machine Load Arrangement
Jigs & Fixtures Design and Preparation
Tool settings of CNC & Conventional Machines
Cad of Jigs & Fixtures, Programming of CNC
Machine, Assembly and trouble shooting of Automation on machine.
Manpower planning & Scheduling of Production Analysis of CNC & tool room Machines.
CNC Programming & Operations of Turning Centre, HMC, VMC
Production Planning & Control
Efficiency Report preparation
New product development, Product renewal, Reverse Engineering,Material Weight reduction
Rapid prototype CAD Modeling,Patterns & Cores extraction,Dies extraction,jigs & Fixture Design &Drafting
Field exposure in Gravity Casting, Injection Molding, Pressure Die Casting, EDM Electrodes. Sheet Metal Dies,
Forging Dies.
Other Skills:
DIE CASTING:
 Calculating the process – Alloy composition, Metal temperature, Shot weight, Controlling the Die
temperature and the filing rate, Thermal balancing of die casting process, Flow system, Ejection Systems in
die casting dies.
 Hands on operating experience in BUHLER & TOSHIBA, Cold & hot chamber die-casting machines.
 Die-casting machine servicing and maintenance (Machine parameter setting, ladder setting, hydraulic
layout, auto spray & Robots)
 Setting of die-casting operating parameters, depends upon the par
 Trim die design and try out of the parts
 Die-casting mould debugging, TIG welding, Mould polishing, Mould surface sand blasting.
 Stress release of die inserts
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 Machine selection based upon the part, weight calculation, setting the parameters
EXPERIENCE IN CAD/CAM FIELD:
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UNIGRAPHICS (V15 TO NX), PROENGINEER (R20 TO 2001)
SUMMARY:
I have more than 15 year’s professional experience in the field of CAD/CAM/CAE. My areas of expertise include
3D parametric Modeling, Designing, Analysis, Detailing and Re-engineering for automobile and engineering
industries. The CAD packages used for accomplishment of above work include Pro/E, Auto CAD and CADDS5. I
have done designing and modeling for various customers like GE Louisville, John Deere Mannheim, ZF Germany,
Volkswagen Germany, Ingersoll–Rand USA, BPL-INDIA, etc., The design and parts, plastic parts and intricate
assemblies. I was in-charge of the quality of most of deliverables and trouble shooter and problem solver in Legacy
Data migration and re-engineering projects from various customers like GE. I am well experienced in doing various
complicated automobile parts as well as appliances components mostly in plastic. I have been doing installation,
support, and problem solving besides, consultancy works to various overseas customers like FORD,HONDA and as
well as local customers like PRICOL, MOLDWELL, INDO-SHELL etc.,
ACCOMPLISHMENTS:
 I have more than 6000 hrs of modeling experience in Pro/Engineer (R16 onwards)
 One of the core members of the Quality Team for all the projects done in Pro/Engineer.
 Successfully completed projects to M/s. Volve, M/s. Zelweger etc.,
 Active member of the team in Legacy Data Migration Project for M/s. John Deere,
 Mannheim using Pro/E (Successfully completed most of the complex casting parts like Housing and surface
models like Fenders).
 Successfully completed the Re-engineering of Impeller project for M/s. Mold well products for an overseas
customer.
 Standardized and Customized Pro/E like creation of Menu-defs, UDFs, map keys, setup files and symbols
for ease of use and compliance of the methods and standards.
 Successfully completed projects in various capacities for the following customers.
 M/s. John Deere, Zwelbrucken, Germany,M/s. ZF (Gear boxes), Germany
 M/s. BPL India Ltd., India,M/S. GE Appliance Park, U.S.A,M/s. Volkswagen, Germany
Experienced engineer with a proven ability to design and analyze mechanical systems utilizing Computer aided
Design (CAD) to reduce the time to market, specializing in Product Development, Modeling, Parting and Drafting
Combing mechanical engineering background a sound footing in computational mechanics and dynamics.
 Advanced knowledge of Mechanical engineering design criteria, manufacturing process and geometric
techniques.
 Ability to address real-world problems by establishing design criteria, applying CAD models, interpreting results
and recommending design / manufacturing solutions.
 Experience in gravity extraction, injection mold, pressure die-casting and Electric discharge machine (EDM)
electrodes for various industries.
 Proficient with CAD packages pro engineer,unigraphics, I-Deas (Modeler, surface, assembles, VGX, drafting,
annotations, libraries and catalogues, Manufacturing).
 Self-motivated, result oriented, with project management and good communication skills function well in a team
and to lead a tem environment by working well with other employees and other departments
New product development – Based on customer requirement, product was developed for structural, static, dynamic,
material, machining, mould and Aesthetic appeal.
Product renewal – For existing component / Design structural, material and geometric renewals.
Reverse Engineering – Foreign components is replaced as such, which has not
have 2 Dimensional (2D) or 3 Dimensional (3D) references / drawings.
Complicated profiles had been scanned (like Cloud points) based on the points or
dimensions 3D model has developed.
Material weight reduction – Without disturbing structural and aesthetic appeal,
material has been reduced or in some, material properties are been changed. By
material reduction, cost of the individual component is reduced.
Rapid prototype – Developed 3D model has been prototype to get geometrical and aesthetic confirmation.
CAD Modeling – 3D models are developed by using I-Deas and CATIA doftware for all the design scenarios. 2D to 3D
conversion and 3D cloud point to model as soild and surface models. Modeled parts are assembled and interferences
and checked in software assemble.
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patterns & cores extraction – After making the parting surfaces in modeling part, patterns and core/core boxes are
externally extracted. While that, shrinkages, mold draft, mold fillets,machining allowances are added as per process
(green sand molding , shell molding, Disa) standards. Core prints, core locks and core clearances are tacken into
account while developing the pattern and core models.
Dies extraction – By using I-Deas VGX core cavity software, dies are extracted form the 3D model. While extracting,
parting surface and mold drafts are made as per the components profile.
Fixture Design – Through external source, fixture design are made and without design loss, fixture components and
accessories are made as 3D models and they are assembled and interferences are checked as per the design.
Drafting- components from- new products, renewal, reverse engineering and fixtures are drafted in I-Deas drafting and
drawing are produced in 2D hard copies and electronic file formats. Modified data`s that are newly incorporated to the
components are detailed and reports are submitted to the customer. Catalogs, preventive, remedy measures details
ans dimensional inspection is included in the report. For assemble components annotations are added with Geometric
dimensioning and tolerance (GD&T) standards.
Field Exposure:
Gravity Casting,Injection Molding,Pressure Die Casting,EDM Electrodes,Sheet Metal Dies,Forging Dies.
1. Gravity Casting- Undertaken Works for Ferrous & Non-ferrous foundries. Work involved green sand mold, shell
mold and investment casting components. I had followed the foundry standards and individual customer standards.
Components Handled- Oil Pump Body, Exhaust Pump, Engine casing, Engine Cylinder Head, Manifold, Suspension
Arm, Break Drum, Spinning Machine Base Plate, etc.
2. Injection Molding- Plastic Mold Components for industrial and automotive product components handled.
3. Pressure Die Casting- Aluminum Components, which have high dimensions precision had been developed.
4.EDM Electrode- Complicated Profiles in dies are machined through EDM process. EDM Electrodes are extracted
form the 3D Model with spark gap and shrinkage allowances. Depends on the die material (aluminum, EN- grades etc.)
spark gaps are maintained.
Components Handled- Electrical Light, Oil Pump Core etc.,
5. Sheet Metal Dies- Considering the sheet metal design, dies are modeled. Design calculation includes bending
radius, elongation, plate thickness, stress and strain.
Components Handled- Motor impeller cover, Exhaust fan cover, Safety pin, etc.,
6.Forging Dies- Punch and dies are modeled with relieving draft, shrinkage, face references and pathways. While
modeling, forging standards, materials (like brass and alloys) are incorporate and depend on forging machines base block
sizes are designed.
Components Handled- Oil Pump Valve, Hoist Hook, etc.,
Industry Exposure
1. Automobile,Mechanical,Plastic
 Extensive CAD proficiency in making 3Ddesigns and 2D layouts using I-Deas.
 Through in creating features such as walls, bends, notches, relieves etc.,
 Strong knowledge in designing parting surfaces.
 Experienced in using I-Deas modeler, drafting, and manufacturing.
 Knowledge in product design, process development and material characterization.
Sl,No
Projects
Client
Environment
Work Involved
Period
01.
PRICOL Pump
Body
Jothi Dayal
Industries.
I-Deas 8 (Solid
modeling and Drafting)
2D to 3D conversion and
detailing.
18 Hours.
02.
Spider Disc
Jothi Malleables
Pvt Ltd.
I-Deas 8 m3 (Solid,
Surface modeling,
assemble and drafting).
Weight reduction, pattern
extraction and prototype.
154 Hours.
03.
Electrical
Switch Boards
(2,3,4,5,6
Module)
Salzer
Electronics Ltd.
I-Deas 9-(Solid,
surface modeling
assemble, Libraries,
VGX core\cavity
extract)
New product development,
Prototype, Plastic injection
mold die extraction and EDM
electrode Manufacturing.
500 Hours.
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04.
Kinetic Pump
Body Cover
Autoshell
Perfect Molders
Ltd.
I_Deas 9m2 (Solid,
surface modeling,
drafting and
Manufacturing).
Product renewling,pattern and
core extraction, detailing,
manufacturing.
89 Hours.
05.
Brake Caliber
for Ford
(INDIA)
Indsil Industries
Ltd.
Pattern and core extraction,
mold methoding. Fixture
design, detailing,
manufacturing.
313 Hours.
06.
Suzuki
Suspension
Frame.
Induspa Metal
Components
I_Deas 9m2 (Solid,
surface modeling, VGX
core\cavity extraction,
drafting and
Manufacturing).
I_Deas 9m2 (Solid,
surface modeling,
drafting and
Manufacturing).
Reverse engineering,sheet
metal die extraction
detailing,manufacturing of
diesets.
576 Hours.
07.
Exhaust
Manifold for
Santro Car
Bonami Belgium
Ventiel pvt Ltd.
I-Deas 10 NX (Solid,
surface modeling,
drafting and
manufacturing).
2D to 3D conversion and
detailing. Pattern and core
extraction, drafting,
manufacturing.
264 Hours
Personal Details:
Date of birth
:
23.05.1969
Nationality
:
Indian
Sex
:
Male
Passport No.
:
Z1774743 VALID UNTIL 22.01.2019
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