Sol-Gel Processing of Silicon Alkoxides in Epoxy Resin for Improvement of Adhesive Bond Strength * ** Shoy Joseph, M.S. Sreedevi , P. Sasidharan Achary , Vikram Sarabhai Space Centre, Thiruvananthapuram, India Abstract Epoxy adhesive containing silica clusters was prepared via sol-gel process. The silica clusters were generated in-situ in diglycidyl ether of bisphenol-A (DGEBA) by sol-gel reaction from different compositions of silicon alkoxides γ-aminopropyltriethoxysilane(γ-APS), such as glycidoxypropyltrimethoxysilane(GPTMS), tetraethylorthosilicate(TEOS) and water. Adhesive, mechanical and thermal properties of the system were studied after cross-linking with polyether amine [poly(propylene glycol) bis(2-aminopropyl ether)]. The studies reported here reveal that sol-gel processing of silicon alkoxides in epoxy resin offers a useful way to modify the properties of the epoxy network and the route can be used for tailoring the properties of epoxy adhesives for various applications. Sol-gel processing with an optimal concentration of silicon alkoxides and water improves the lap shear and T-peel strength. The results indicate that the hybrid possesses a balance of rigidity and flexibility due to the co-existence of silicon oxide and epoxy network structures. Mechanism of cluster formation of silicon oxide in epoxy resin and the property improvement by silica particle are discussed. * Project student of Calicut University Campus ** p_sasidharanachary@vssc.gov.in (author for correspondence)