Curriculum Vitae – Sunil Jethra Mail Id: sjethra@rediffmail.com Mobile No.: + 971 508159564 Landline No. : + 971 43740941 PERSONAL DOSSIER Date of Birth Nationality Visa Status Marital Status No. of Dependents Driving License Address in UAE Permanent Address : : : : : : : : 2nd January 1960 Indian Residency of UAE. Married with 2 daughters. 3 Indian & UAE Mirabella# 6, Apartment #7 Jumeriah Village Circle, Off Al Khail Road, Dubai- UAE. Row House No.11, Gagangiri Co-op Housing society, Ramchandra Nagar-3 Thane-400604, India. To lead the strategic operations of Materials Department (Sourcing / Procurement / Cost Reduction Initiative /Contract Management /Vendor Development / Logistics) with a high growth oriented organization EXECUTIVE SUMMARY A Mechanical Engineering Graduate with over 30 years of rich experience in Supply Chain Management - Material Planning, Procurement, Inventory, Supply chain management, Supplier Relationship Management and Cost Reduction Initiatives across diverse industry verticals. Experience of more than 25 years in Supply Chain Management function in Engineering organizations of repute such as Larsen & Toubro Ltd India /Oman (Manufacturing) & Consolidated Contracting Company SAL Oman/UAE/KSA- (EPC Projects) with Oil & Gas, Petrochemicals, Fertilizer & Power sectors as key customers. Currently working as a ‘Supply Chain Manager’ with Specialist Services LLLC a reputed Engineering company, managing the entire chain of materials with focus on cost savings, increased throughput and refining the processes. Responsible for Procurement, Stores, Logistics/custom functions. Proficient in establishing policies and procedures for streamlining the activities of materials department with expertise in Material Planning, Techno-Commercial Negotiations, Scheduling and Procurement of equipments and materials. Deft at establishing and monitoring Cost savings, reduction in overall material spends through strategic partnership, rate agreements and strategic sourcing of materials and services as part of KPI. Deft in handling procurement & stores function including logistics, freight forwarding, custom duty exemption formalities, developing departmental systems for ERP implementation(SAP/BaaN) & ISO 9001 system implementation. Possess excellent interpersonal, analytical and negotiation skills with proven track record of utilizing a process-oriented approach towards the accomplishment of cost, profit, service & organizational goals. CORE COMPETENCIES Sourcing & Procurement: Developing and implementing key procurement strategies / purchase schedules and ensuring that these strategies / schedules are aligned with organizational/Project objectives. Formulating budgets for timely procurement of materials, spare parts and capital equipments to ensure smooth execution of projects. Supplier Relationship Management: Developing long-term partnerships with suppliers; negotiating contracts; finalizing annual rate contracts and managing day-to-day supplier performance to ensure adherence to service, cost, delivery and quality norms. Conducting suppliers’ audits on a regular basis to measure supplier performance against contractual standards and implement necessary corrective actions. Cost Control & Management: Spearheading cost reduction initiatives by annual rate contracts, developing new sources, consolidating tasks, eliminating non-value-added processes & complete re-engineering of processes and systems. Analyzing existing processes and re-designing the same for enhancing operational efficacy and achieving maximum cost savings; spearheading value engineering initiatives. Materials Management & Control: Managing stores operations, ensuring optimum inventory levels to achieve maximum cost savings without hampering the production process. Developing effective material management systems & procedures for inventory items and carrying out stock analysis for better inventory control. Conducting routine inspection & stock audits to ensure reconciliation of physical stock at the warehouse; carrying out disposal of surplus / obsolete stock and NPA. ORGANIZATIONAL DETAILS Nov’12 till date: ‘Supply Chain Manager’ with specialist Services LLC Dubai. Currently holding the position of SCM with Specialist Services LLC, a Middle East based prime Oil & Gas Equipment and Project Management company with HQ in Dubai and major manufacturing hubs in Dubai and Abu Dhabi. Specialist Services specializes in Design, Manufacture, Test, Inspect & Supply of equipment and project management across four Business Units. Business Units or BU’s are ‘Drilling & Testing BU’, ‘Modular Building BU’, ‘ Engineering, Procurement & Construction BU’ & ‘ Hire, Spares & Service Maintenance BU’. All these projects are predominantly for offshore applications involving for example explosion & fire proof materials or well head testing equipments. Organization is accredited with ASME, IECEx, ATEX certification for all processes across the value chain. Role: Key Responsibility Areas: o o o o o o o o As a SCM for the group excepting UK, manage the entire chain of the materials flow. As a SCM, manage spend of AED 360 million (USD 97m) Manage Procurement, Subcontracts, Services, Logistics & Stores function with team of 30 personnel. Major Procurement related to Raw materials, Consumables, Components, Packaged Systems, Subcontracts & Services such as Steel, Panels, Insulation, Fire & Blast rated doors & windows, Workshop Consumables, HAVC Systems, F&G Alarm Sytems, Electrical & HVAC components, Forgings/Flanges/Fittings/Valves, Stores consumables and Maintenance spares within budgeted cost and project delivery requirements. Strategic sourcing of CAPEX and Overhead equipments/tools. Subcontracting of services such as Machining, fabrication, , HT and Third Party Inspection services. Manage hiring of labours, approx. 300 persons, through approved suppliers. Manage logistics, duty exemption, custom clearance and logistics related to Inbound/outbound materials. Manage stores function through Inventory Management, FIFO and utilization of non-moving stock items. Highlights: As a SCM, with major spends, lead the cost saving initiatives with agreed KRA’s Manage Supplier Relationships through rate agreements, value added services and fairness in all transactions. Have developed Vendor Managed Inventory, Consignment Stocks & Rate Agreements for key items to manage the cost, deliveries and the working capital. Support estimation across BU’s with best negotiated rates at tendering stage and develop back-to back tie-up for critical project materials. Working in an Integrated ERP system- Microsoft Dynamics AX. As a part of management team for Microsoft Dynamics AX, assisted in developing MIS reports, supplier evaluation records and various other process improvements in Procurement & Stores function. Implement ISO 9001 process and system for the Supply Chain function. Manage annual Performance Evaluation of Suppliers to manage the quality and service levels. Manage audits related to ASME, IECEx and Customer audits/kick off meetings. Aug’11 to Nov’12: Fabtech International Ltd-Jebel Ali- Dubai as ‘ Astt. Vice President-Procurement’ Fabtech International Ltd is a leading Engineering organization of Middle East catering to prestigious Oil & Gas sector. Fabtech specializes in Design, Manufacture, Test, Inspect & Supply of Material Handling equipments, Pressure vessels and Structural steel fabrication for Oil & Gas industry, Chemical Process Industry & Infrastructure projects. Through JV with National Oilwell Varco (NOV), Fabtech manufactures Derrick structure, Rigs and High Pressure Piping for NOV projects in Oil & Gas sector. Role: Key Responsibility Areas: o Manage Procurement , Logistics & Stores function with team of 10 personnel. o Major Procurement related to Steel raw materials, Components such as Forgings/Flanges/Fittings/Valves, Stores consumables such as Welding consumables/PPE/FOS and Maintenance spares within budgeted cost and project delivery requirements. o Strategic sourcing of Machine tools, Vehicles and Lifting/Material handling equipments/tools. o Hiring of services for Machining, fabrication, manpower supply. o Manage custom clearance and logistics related to Inbound/outbound materials. o Manage stores function through Inventory Management, FIFO and use of non-moving stock items. Highlights: Provide estimation department with best rates during tendering stage and developing back-to back partnership for critical project materials. Working in an Integrated ERP system developed in house. Take lead in process improvements in Procurement & Stores function through application of IT leading to improvement in throughput. Implement ISO 9001 process and system for Procurement and Stores function. Carry out annual Performance Evaluation of Suppliers to manage the quality and service levels. Manage audits related to ASME Code Stamping and Customer audits/kick off meetings. Jun08 to Jul’11 with Consolidated Contractors Company SAL, Abu Dhabi as ‘Procurement Manager’ Key Project Handled from Jun’10 to Jul’11: Habshan 5 Process Plant on EPC basis with JGC as customer and GASCO-Abu Dhabi as owner. Project worth: US$ 280 million. Scope: Project is executed on EPC basis and includes construction of 2 NGL Lines, buildings and Substation for GASCO-Abu Dhabi. Key Project Handled from Oct ’09 to May’10: Princess Nourabint Abdulrahman University For Women Project - Riyadh –Saudi Arabia on EPIC Basis. Project worth: US$ 2.3 billion. Scope: Project is being executed on EPIC basis for complete infrastructure of women university project for Ministry Of Finance-Kingdom of Saudi Arabia. Role: Key Responsibility Areas: o Managing procurement of welding consumables and bulk materials; Cables, CS Flanges & Fittings. o Managing procurement of custom built Mechanical equipments viz. pumps, valves, HVAC equipments. o Managing procurement of Mechanical and Electrical items related to infrastructure facilities and camp. o Developing Consumable and permanent warehouse in terms of storage plan, material movement, material handling equipments. o Developing work flow processes for stores in line with JGC and GASCO requirements. o Developing management and follow up reports for Procurement and Stores. o Recruiting manpower for Procurement and Stores function. o Currently I have team of 3 Procurement Engineers, 1 Buyer & 2 computer clerks. Highlights Successfully expedited delivery of all mechanical equipments for the project having value of approx- USD 58 million and CS Bare & Insulated pipes/fittings of value approx- USD 22 million. Successfully completed the vendor document review/approval by consultant to meet project specifications. Key Project Handled from Jul’08 to Sep’09: Ras Laffan Port Expansion Project on EPIC basis. Project worth: US$ 1.8 billion. Scope: Project is executed on EPIC basis including construction of berths, primary substations, fire fighting systems and related infrastructure & buildings for Qatar Petroleum. Role: Spearheading a wide gamut of activities pertaining to: o Managing procurement of bulk materials; Cables, CS / HDPE / GRE Pipes / Flanges & Fittings. o Managing procurement of custom built Mechanical equipments viz. pumps, compressors & valves, HVAC equipments. o Reviewing progress of planned schedules, preparing reports & taking corrective actions on sub-contracts. o Interfacing with sub-contractors, vendors & project engineering to resolve technical queries. o Initiating kick-off meetings with vendors to arrive at common understanding on engineering issues and set the agenda for the order execution. o Assessing progress reports & manufacturing schedule thereby planning & implementing corrective actions including shop expediting visits with a team of 5 subordinates. o Responsible for complete Project Procurement expediting, generating progress & Expediting Reports. o Representing Project Procurement Manager during Monthly/weekly Project review meetings with management & customer. Highlights Successfully handled sub-contracts for Electric Sub-Stations & Site tank fabrication. Successfully expedited delivery of Project equipments for 1st phase as per Project milestone. Successfully developed & implemented Bi-Weekly Progress Report format in consultation with customer. Jan’07-Jun’08 with L&T Modular Fabrication Yard LLC, Oman as Deputy General Manager-Materials L&T Modular Fabrication Yard LLC, Oman is newly developed yard undertaking Engineering, Manufacturing, Testing & Shipment of upstream oil & gas equipments such as Jack up rigs, offshore platforms, piles for foundation. Yard can handle weights up to 8000 MT apiece and has jetty for loading jobs. Role: Handling various activities encompassing: o Responsible for Procurement of Capital equipments and steel for the Projects. o Responsible for hiring services for dished-end forming, material testing & heat treatment, civil work, ODC transportation, testing & inspection. o Responsible for stores management. o Liaising with freight forwarder for custom clearance at the ports & road borders. o Implementing ERP system in purchase & stores and ISO9001 in Materials Group. Highlights Responsible for procurement of material handling equipments; gantry, EOT, Mobile cranes, fork lift & trailers, welding machines, rolling machine & pipe profile cutting. Responsible for Procurement of stores consumables and project materials like tubulars/pipes, plates, forgings, fittings. Successfully handled purchase of capital equipments worth USD20 Million during 2007. Successfully developed and implemented ERP System for Procurement & Stores. Successfully implemented ISO 9001 in Procurement & Stores. Sep’05-Dec’06 with Consolidated Contracting Co., Oman as Materials Engineer Key Projects Handled Isomerization & Revamp Project for M/S Oman Refinery Co. USD - 90million project on EPC basis. Role: Liaising with engineering subcontractors, suppliers & customer to resolve technical queries. Commencing kick-off meetings with suppliers on engineering issues and setting the agenda for the order execution. Generating material status & material progress reports for the project team. Highlights Handled procurement of mechanical, electrical, instrumentation, rotating equipments & bulk materials viz pipes, fittings and flanges for Isomerization project. Successfully expedited delivery of Project materials. Nov’89-Aug’05 with Larsen & Toubro Ltd., Mumbai as Chief Materials Manager–Coal Gasification & Power Plant Business Larsen & Toubro- India is an Engineering conglomerate with business interest in Heavy Engineering (Manufacturing), Coal Gasification & Power Plant Projects, EPC Projects, Electrical & IT software sector. Major customers are in Oil & Gas, Refinery, Petrochemical, Fertilizer & Power sectors and had annual sales of USD 6.5 Billion. Role: Responsible for Procurement of raw material & components for Coal Gasification & Power Plant Projects. Responsible for outsourcing of the activities: fabrication & machining of components, forming of formed-heads, toricones, expansion bellows and heat treatment, surface treatment including sand/shot blasting, pickling & passivation of components. Handling logistics activities for finished equipment's and managing license application & clearance of imported consignments with nil duty benefits. Maintaining documents in compliance to Excise, Customs & Octroi formalities including octroi refunds. Ensuring compliance to Quality System Procedure as per ISO9001 with a team of 4. Ensuring suppliers’ audits on a regular basis to measure performance in line with ISO9001 and implement necessary corrective actions. Highlights Successfully handled ASME Grades of materials viz Carbon Steel (SA 515/516, SA 36), Alloy Steel (SA 387 various grades), Stainless Steel (SA 182/240/312/336 various grades) & Clad Steel. Actively involved in procurement of imported & indigenous materials: o Forgings & Tubes (CS, AS, SS, Clad to ASME specifications), Profile Tubes, Gasket & Fasteners, Expansion Bellow, Welding Consumables. o Raw Materials: Plates (CS, AS, SS, Clad to ASME specifications), pipes, structural sections. Distinction of achieving agreed objectives of savings on budgeted costs and development of new sources. These were objectives for annual ‘Performance Appraisal’. Successfully implemented annual rate agreements for certain category of items. Distinction of releasing & executing 198 number of orders during 2004-2005 worth around Rs.1450 million (USD 33 Million). Developed vendor base of 100 across the world. Sep’87-Sep’89 with Kilburn Engineering Ltd., India as Planning & Sub-Contracting Engineer Role: Handling sub-contracting activities for fabrication of various equipments such as Rotary driers, screw conveyors & fans and preparing shop loading & expediting projects. Apr’84-Aug’87 with Otoklin Plants & Equipments Ltd., India as Planning/Sub-Contracting Engineer. Role: Responsible for sub-contracting fabrication of various equipments; filters, pressure vessels & structures. Preparing shop loading and expediting projects. Jul’81-Mar’84 with Mukand Engineers Ltd., India as Graduate Engineer Trainee. Role: Handling operations of machine building division; fabrication and assembly of EOT /Gantry cranes with a team of 20 workmen as first line supervisor. ACADEMIC CREDENTIALS Graduate Diploma of Management (Technology Management) of APESMA Deakin University, Australia through distance education Program in 2001. B.E. (Mechanical) from Victoria Jubilee Tech Institute, Mumbai University in 1981. (Secured 73%) DEVELOPMENT PROGRAMS ATTENDED Attended programs on ‘Negotiation Skills’, ‘Communication Skills’, ‘Interpersonal Relationships’ & ‘Management Development Program’.