Benha University Mech. Eng.Tech. Department First Semester Higher Institute of Tech. Third year of Mechanical Eng. Finial exam 2010/2011 Course No.( Thermodynamics (2) MEP(212) Third year of Mechanical Engineering M3ohamed4@yahoo.com Model Answer for final exam Prepared by Dr. Mohamed Saied Shehata حممد سعيد عطية شحاتة/د 2010/2011 1 Exam solution First Question 3. An ideal diesel cycle. Air enters at 101kPa and 20 oC. The compression ratio is 18 and constant pressure energy addition ceases at 10% of the swept volume (stroke volume). The engine uses 100 m3 of air/h. if = 1.4 .Determine: a) The maximum temperature and pressure in the cycle b) The thermal efficiency of the engine c) The indicate power of engine. Solution Let clearance volume = V2 Swept volume = V1-V2=V2(r-1)=V2(18-1)=17V2 10% of the swept volume = 17V2 x 0.1 = 1.7V2 Constant pressure energy addition ceases at V2 + 1.7V2 = 2.7V2 rc=V3/V2 = 2.7V2/V2 = 2.7 Thermal efficiency γ 1 rc 1 1 η 1 1 γ 1 (r 1) 1.4 18 1 r c 2.71.4 1 1 0.40 0.6 or 60% 1.4 (2.7 1) T 2 2 73 293 K, P 101 kpa. 1 1 γ V 1 P P x 101x (18)1.4 5777 kpa. 2 1 V 2 P P 5777 kpa. 3 2 γ 1 V T T x 1 293 x (18)1.4 1 2 1 V 2 293 x 3.175 930 K P V P V 2 2 3 3 T T 2 3 V T T 3 930 x 2.7 2510 K or 2237 oC 3 2V 2 The maximum temperature and pressure of the cycle are 2237Co and 5777 kPa respectively. v1=RT1/P1=0.287*293/101=0.8326 m3/kg v2=v1/r=0.8326/18=0.04625 m3/kg 2 v3=2.7v2=2.7*0.04625=0.1249 m3/kg v4=v1=0.8326 m3/kg P4=P3 (v3/v4)1.4 = 5777 x (0.1249/0.8326)1.4=405 kPa T4=P4v4/R=405*0.8326/0.287=1175 K q add=CP(T3-T2) =1.0035(2510-930)=1585.53 kJ/kg qrej.=CV(T4-T1) = 0.71(1175-293)=626 kJ/kg Wnet=qadd - qrej.=1585.53-626=959 kJ/kg ρ1=P1/RT1=101/(0.287*293)=1.2 kg/m3 mair= ρ*Vair=1.2*100/60*60=0.0334 kg/s Indicate Power = mair*Wnet=0.0334*959=32 kW Second Question 3. Isentropic efficiency of each compressor 80 % Total pressure ratio of each compressor 2:1 Total pressure loss in the intercooler 6.896 kPa Total pressure loss for each side of the heat exchanger 10.3 kpa Thermal ratio of heat exchanger 0.75 Total pressure loss in the combustion chamber 13.7 Combustion efficiency 98% Isentropic efficiency of compressor turbine 87% Mechanical transmission efficiency 99% Total pressure loss in the re-heater 10.3 kPa Combustion efficiency of re-heater 98 % Isentropic efficiency of power turbine 80% Ambient air temperature and pressure 15 oC and 101 kpa. Maximum cycle temperature 1000 K Air mass flow 22.7 kg/s Heating value of fuel 43054 kJ/Kg. During compression Cp = 1.0035 kJ/kg K and = 1.4 During heating and expansion Cp = 1.15 kJ/kg K and = 1.33 Determine: a. Net power output., B- Specific fuel consumption., C- Overall thermal efficiency. Solution 1) The output from the compressor turbine must be just sufficient to derive the two coupled compressors. 2) The pressure and temperature at intake to the first compressor is equal to the ambient pressure and temperature. 3 8 Inter Cooler 2-3 2 1 Heat exchanger 4-9 3 4 Combustion Chamber 6-7 Combustion Chamber 5-9 6 9 10 1 –2 First Compressor 3-4 Second Compressor 5-6 First Turbine T 5 8 7 5 7-8 Second Turbine 7 6 8 4 2 3 10 1 S Fig. (2-20) Thus T 288 K 1 and P 101 1 Kpa 288 0.286 (T T ) 2 1 79 2 1 0.80 T 288 79 367 K and P 2 X 101 202 Kpa 2 2 Because of pressure loss in inter-cooler equal 6.896 Kpa, so, P2 = 202-6.896 = 195 kpa 4 Electrical Generator For perfect inter-cooling then T T 288 K 3 1 288 0.286 T T 2 1 79 4 3 0.8 T 288 79 367 K 4 P 2 x 195 390 kPa 4 and The work required to drive compressor per kg of air/sec will be W C (T T ) (T T 1.0035{( 367 288) (367 288)} C p 2 1 4 3) 1.0035 X 79 X2 158.6 kJ/kg Power output from the compressor turbine will be 158.6 W 160 KJ/kg T1 0.99 Now C (T T ) 160 P 5 6 160 T T 138.5 T 875.87 K 5 6 1.155 6 1 and also T T 0.87 X T 1 5 6 5T γ 1 (r ) γ p 1 138.5 0.87x1000 1 r 2.015 p γ 1 (r ) γ p From where But (rp)T1 = 2.015 P5 = P4– [ Pressure loss in H.E. (air side) + Pressure loss in combustion chamber] = 390 – (10.3 + 13.7) = 366 Kpa 366 P 181.6 6 2.015 kPa Allowing the pressure loss during reheat P7 = 181.6 – 10.3 = 171.3 Kpa 5 The exhaust pressure would have been 1.03 kg/cm2 if there is no pressure loss in the gas side of heat exchanger. Pressure ratio of power turbine R T2 will be 171.3 (r ) 1.54 p T2 111.3 Therefore power turbine output 1 1 0.80 x 1000 1 T T η T 1 7 8 T2 7 γ 1 1 - 1.33 (1.54) 1.33 (r ) γ p From where [Gas is reheated in the reheated up to the same max. temperature] T7T2 – T8T2 = 80 Out put/kg/ sec =CP(T7T2 – T8T2)= 80 X 1.15 = 92 kJ/Kg/S WT2(kW/kg sec) = 92 kJ/kg/s Net power output =mair*WT2= 92 x 22.7 = 2088 KW Now to determine fuel consumption, temperature rise in the combustion chamber and re-heater must be found. Temperature rise during second combustion chamber T T 1000 (1000 138.5) 138 7 6 Temperature rise in first combustion chamber = T5-T 9 T T 4 Heat Exchanger effectiven ess ( ) 9 T T 8 4 So, (T - T ) = 0.75 (T - T ) 9 4 8 4 6 T 367 0.75 (1000 80 34) 8 781 K T T 1000 781 219 5 9 A heat supplied/k g of air 1.15 (219 138.5) 411.1 kj/kg If mfuel be the amount of fuel/kg of air then mfuel x 0.98 X 43054 = 411 kJ/kg or mfuel = 0.00974 Kg fuel/kg air 0.00974 X 22.7 X 3600 0.3812 kg fuel/kW her 2088 92 Overall efficiency 411/0.98 22% The design performance of any gas turbine plant supplying shaft power can be determined on the basis of the method illustrated above. Third Question 2. Consider the cogeneration plant shown blew. Steam enters the turbine at 7 MPa and 500 oC. Some steam is extracted from the turbine at 500 kpa for process heating. The remaining steam continues to expand to 5kpa. Steam is then condensed at constant pressure and pumped to the boiler pressure of 7Mpa. At times of high demand for process heat, some steam leaving the boiler is throttled to 500 kpa and is routed to the process heater. The extraction fractions are adjusted so that steam leaves the process heater as a saturated liquid at 500 kpa. It is subsequently pumped to 7 Mpa. The mass flow rate of steam through the boiler is 15kg/s. Disregarding any pressure drops and heat losses in the piping and assuming the turbine and the pump to be isentropic, determine: (a) The maximum rate at which process heat can be supplied, (b) The power produced and the utilization factor when no process heat is supplied, and (c) The rate of process heat supply when 10 percent of the steam is extracted before it enters the turbine and 70percent of the steam is extracted from the turbine at 500kpa for process heating. 7 Schematic and T-S Diagram Solution: The schematic of the cogeneration plant and the T-s diagram of the cycle are shown blew the work input to the pumps and the enthalpies various states are as follows: Wpumpl,in.= 8(P9-P8)=(0.001005m3/kg)[(7000-5)kpa] = 7.03kj/kg Wpumpl,in.= 8(P9-P8)=(0.001005m3/kg)[(7000-5)kpa] = 7.03kj/kg Wpumpll,in=7(P10 - P7)=(0.001095m3/kg)[(7000-500)kpa] = 7.12kj/kg h1=h2=h3=h4=3410.3kj/kg h5=2738.2 kj/kg (x5=0.995) h6=2071.9kj/kg (x6=0.798) h7=hf 500kPa=640.23 kj/kg h8= hf 5kPa=137.82 kj/kg h9=h8+wpumpl.in=(137.82+7.03)kj/kg=144.85kj/kg h10=h7+Wpumplt.in=(640.23+7.12)kj/kg=647.35kj/kg (a) The maximum rate of process heat is achieved when all the steam leaving the boiler is throttled and sent to the process heater and none is sent to the turbine (that is, m`4=m`1=15 kg/s and m`3=m`5=m`6=0). Thus 8 Qp,max=m`1(h7-h4)=(15kg/s) [(3410.3-640.23)kj/kg]=41.551kw The utilization factor is 100 percent in this case since no heat is rejected in the condenser and heat losses from the piping and other components are assumed to be negligible. (b) when no process heat is supplied, all the steam leaving the boiler will pass through the turbine and will expand to the condenser pressure of 5 kpa(that is, m`3=m`6=m`=15kg/s and m`=m`=m`=0) maximum power will be produced in the mode, which is determined to be W`turb.out=m`1(h3-h6)=(15kg/s)[(3410.3-2071.9)kj/kg]=20.076 kw Wpump.in=W`pumpl.in+W`pumpll.in=m`1Wpumpt.in =(15 kg/s)(7.03kj/kg)=105kw W`net.out=W`turb.out-Wpumpl.in=(20.076-105)kw=19.971kw Q`in=m`1(h1-h11)=(15kg/s)[(3410.3-144.85)kj/kg]=48.982kw ` Q W net p (19.971 0)kj/kg Thus, ε 0.408(or40.8%) u 48.982kj/k g Q in That is, 40.8 percent of the energy is utilized for a useful purpose. Notice that the utilization factor is equivalent to the thermal efficiency in this case. (c) Neglecting any kinetic and potential energy changes, an energy balance on the process heater yields. W h m h Q m e e i i h m h m h Q m 7 7 4 4 5 5 Where m`4=(0.1)(15kg/s)=1.5kg/s M`5=(0.7)(15kg/s)=10.5kg/s Thus, Q`=(12kg/s)(640.23kj/kg)-(1.5kg/s)(3410.3 kj/kg) -(10.5 kg/s)(2738.2kj/kg) = -26.184 kw or Q`p=26.184kw 9 That is, 26,184 kw of the heat transferred will be utilized in the process heater. We could show that 10.299 kw of power is produced in this case, and the rate of heat input in the boiler is 42.951kW. Thus the utilization factor is 84.9 percent. Fourth Question 3. Refrigerant 12 is used as the working fluid in vapor refrigeration cycle. Saturated liquid leaves the condenser at pressure of 1.4 Mpa. Saturated vapor enters the Compressor at 12 oC. If the mass flow rate of the refrigerant is 0.008 kg/s. Determine:a) Compressor power in kW, refrigeration capacity in ton , (C.O.P)ref b) If the compressor has an efficiency of 80% and the liquid leave the condenser at 48 oC, find compressor power , refrigeration capacity and (C.O.P)ref. Solution 1. at point 1 where inlet compressor at saturated vapor at temperature =12 Co h1=192.56 kJ/kg , s1=0.6913 kJ/kg. From 1-2 isentropic compression, So, s2=s1 = 0.6913 kJ/kg state 3 is saturated liquid at 1.4 MP h3 = h4 =91.46KW The refrigeration capacity is equal Qin=m( h1- h4 )= 0.008*60 (192.56 – 91.46) kJ/kg kw/ton 3.516 3.516 0.699 (C.O.P) 5.08 ref. h 2s 1 η Com. h h 2 1 h h h h ( 2s 2 1 z h 1 ) 192.56 (212.71 192.56) 217.75 Kj/kg 0.8 c B) State 2 is determine by P2 =1.4 and P2 =1.4 Mpa From table s2 = 0.706 J/kg . To determine state 3 10 At T= 48 oC pressure = 1.639 bar, hf =82.83 kJ/kg . From the equ. of determination of properties in liquid region h3 =hf(48)+vf(P3–Psat)= 82.83+(0.000819) (1.4–1.1639)x 106 = 83.02 kJ/kg s3=sf(48c) =0.2973 kJ/kg, h3 = h4 =82.03 kJ /kg h h 83.02 47.26 X 4 4f 0.2461 4 h h 145.3 g4 4f S S x (S S ) 0.1817 (0.2461)(0 .6913 0.1817) 0.3071kj/k g 4 4f 4 4g f4 W m(h h ) 0.008 * 60(192.56 - 83.02) = 2.579 kJ/min. c 1 4 = 52.579/211 = 0.249 ton refrigerat ion C.O.P.) ref. h h 1 4 192.56 83.02 4.3 h h 217.75 192.56 2 1 Condenser 3 2 Throttle Valve Compressor 4 1 Evaporator T T 2s 2 2 3 3 h3=h4 4 h3=h4 1 1 4 S S Case (A) Case (B) 11 12