[insert Cover.jpg] SMTH NR/SIG/10665 Signal Maintenance Testing Handbook Means of Compliance Publication Date: 2 March 2013 Contents 1 Job roles 4 2 Risk mitigation 4 3 Reference documentation 4 4 Roles and Responsibilities 4 5 Definitions 4 6 NR/ROSE Queries or Comments 4 7 NR/ROSE Implementations 4 8 Missing and Late Maintenance 5 Appendix A Index of Modules 6 User information This Network Rail standard contains colour-coding according to the following Red–Amber–Green classification. Red requirements – No deviations, could stop the railway • Red requirements shall always be complied with and achieved. • Red requirements shall be presented in a red box with the word “shall” or expressed as a direct instruction. • Accountability for the efficacy of red requirements lies with the Professional Head/Standard Owner. • Red requirements are monitored for compliance. • Corrective actions shall be enforced if deviations are discovered through functional checks (e.g. engineering verification visits, audit or Operations Self-Assurance). Amber requirements – Controlled deviations, approved risk analysis and mitigation • Amber requirements shall be complied with unless deviation has been approved in advance. • Amber requirements shall be presented with an amber sidebar and with the word “shall” or expressed as a direct instruction. • Accountability for the efficacy of these requirements lies with the Professional Head/Standard Owner, or their nominated Delegated Authority. • Amber requirements are monitored for compliance. • Deviations may be permitted. Deviations are approved by the Standard Owner or through existing Delegated Authority arrangements. • Corrective actions shall be enforced if non-approved deviations are discovered through functional checks (e.g. engineering verification visits, audit or Operations Self-Assurance). Green – Guidance • Guidance is based on good practice. Guidance represents supporting information to help achieve Red and Amber requirements. • Guidance shall be presented with a dotted green sidebar and with the word “should” (usually in notes) or as a direct instruction. • Guidance is not mandatory and is not monitored for compliance. • Alternative solutions may be used. Alternative solutions do not need to be formally approved. • Decisions made by a competent person to use alternative solutions should be backed up by appropriate evidence or documentation. 1 Job roles This manual applies to Signalling Technicians. 2 Risk mitigation This manual provides controls to mitigate the high level risk on ‘breakdown of safe separation of trains.’ 3 Reference documentat NR/L2/SIG/10662 Process for the Introduction of New or Revised Maintenance Regimes NR/GN/SIG/10670 ROSE Project - Implementation Guidance NR/L3/SIG/10663 Signal Maintenance Specifications NR/L2/SIG/11755 DC Track Circuits TI047 Zero Tolerance to Earth Faults NR/L2/SIG/11752 Train Detection NR/L1/OPS/010 Signals Passed at Danger and Signal Reversions NR/L2/SIG/10661 Signalling Maintenance Task Intervals NR/L3/TRK/1202 S+C systems - Flat bottom full depth switches - Management of fixed stretcher bar assemblies, lock stretcher bars fastenings and the associated defects NR/L2/TRK/001 Inspection and Maintenance of Permanent Way NR/L2/SIG/11655 Management of Signalling Wire and Cable Insulation Degradation 4 Roles and Responsibilities A full breakdown of roles and responsibilities are given in NR/L2/SIG/10662. 5 Definitions For the purposes of this standard, the following terms and definitions apply. Default Maintenance Regime The maintenance regime to be used on all signalling assets on Network Rail infrastructure apart from alternative regimes on certain equipment types that have be authorised following the process detailed in NR/L2/SIG/10662 Alternative Maintenance Regime This can be any maintenance regime authorised by NR/L2/SIG/10662, example being Reliability Centred Maintenance (RCM) 6 NR/ROSE Queries or Comments If you have any queries or comments about any of the NR/ROSE suite, contact in the first instant should be made to your SM(S) or line manager. If the query or comment cannot be answered at this level, the SM(S) or line manger should contact the HQ ROSE team. 7 NR/ROSE Implementations Reliability Centred Maintenance of Signalling Equipment regimes can be introduced on a full or pilot basis with the agreement of the Professional Head [Signals & Telecoms]. ROSE regimes detailed in this section have been developed using issue 3 or issue 4 of NR/L2/SIG10662. Implementation guidance is provided in NR/GN/SIG/10670. 8 Missing and Late Maintenance No scheduled maintenance interval may exceed the stated interval. Maintenance may be undertaken ‘early’, provided this is within one week of the scheduled maintenance for 13 weekly services. Longer interval services may be undertaken ‘early’ within one month of scheduled service. On a ‘one off’ basis, longer services may be undertaken earlier that ‘within one month of scheduled service’ in order to reschedule maintenance to better realise workload savings from ROSE Scheduled maintenance services that are not completed fully or are only partly completed by the scheduled day to be classed as ‘late maintenance’. ‘Late maintenance’ to be reprogrammed within 25% of 13 weeks for all A services, regardless of planned interval. For B services, late maintenance shall normally be reprogrammed within 25% of the scheduled maintenance interval. ‘Late maintenance’ need not be reported for the purposes of this standard – unless (in the cases of the shorter scheduled intervals) the service is completely cancelled. Any late maintenance not completed within these intervals to be classed as ‘missed maintenance’. Missed maintenance shall be reported to the Signal & Telecoms Maintenance Engineer. Wherever possible, ‘missed maintenance’ shall be caught up. Should such catching up prove difficult, the Signal & Telecoms Maintenance Engineer shall assess the risk of the ‘missed maintenance’. The risk assessment shall consider the maintenance history of that item, its failure rate, and any safety hazards that might be introduced by deferring the service. Where the risk assessment at the end of the ‘late maintenance’\period (as defined above) indicates that safety is compromised, special arrangements shall be made to catch up the maintenance without further delay. Scheduled maintenance services shall not be cancelled without the permission of the Professional Head [Signals & Telecoms]. Where an additional (between scheduled interval) visit to the equipment is necessary, e.g. maintenance tests as a result of faulting activity, any remedial action taken shall be recorded and taken into account in any subsequently proposed interval change. Such intervention shall not affect the scheduled intervals from continuing as agreed. NOTE The revised NR/ROSE maintenance regimes shall only be carried out on equipment where the implementation process has been completed. NOTE The NR/SMS tasks and tests referred to in this document are the issues that are detailed in the current issue of NR/L3/SIG/10663. Appendix A Index of Modules Module Title Issue Date 001 Reliability Centred Maintenance of Signalling Equipment (ROSE) – Criteria and Frequencies 3 02/03/2013 002 Reliability Centred Maintenance of Signalling Equipment (ROSE) – FPL Testing Criteria 1 03/09/2011 010 Reliability Centred Maintenance of Signalling Equipment (ROSE) – NR/ROSE/AX15 Axle Counter Thales AzLM 1 03/09/2011 011 Reliability Centred Maintenance of Signalling Equipment (ROSE) – NR/ROSE/Test/253 EBITRACK 200 2 02/03/2013 012 Reliability Centred Maintenance of Signalling Equipment (ROSE) – NR/ROSE/Test/254 SF15/U Type Aster Track Circuit Test 1 03/09/2011 013 Reliability Centred Maintenance of Signalling Equipment (ROSE) – NR/ROSE/Test/057 Uninterruptible Power Supplies (UPS) Tests 1 03/09/2011 014 Reliability Centred Maintenance of Signalling Equipment (ROSE) – NR/ROSE/SG16 VMS LED Signal 1 03/09/2011 015 Reliability Centred Maintenance of Signalling Equipment (ROSE) – Colour Light Index 1 03/12/2011 016 Miniature Stop Light (MSL) & Miniature Warning Light (MWL) Level crossing with Dorman LED units (NR/ROSE/LC-A7/1) 1 02/03/2013 017 Miniature Stop Light Crossing (MSL) Test Plan (NR/ROSE/LX74/1) 1 02/03/2013 018 AC 50 Hz Track Circuit - Service A (NR/ROSE/TCA1/1) 1 02/03/2013 019 FS2600 Track Circuit (NR/ROSE/TC-A2/1) 1 02/03/2013 020 AC 50 Hz Track Circuit - Service B (NR/ROSE/TCB1/1) 1 02/03/2013 021 Vaughan Harmon Small Train Describer Type 4M (NR/ROSE/TD-A1/1) 1 02/03/2013 070 Reliability Centred Maintenance of Signalling Equipment (ROSE) – ROSE LC Index 2 03/03/2012 End Module 001 Reliability Centred Maintenance of Signalling Equipment (ROSE) – Criteria and Frequencies Endorsement and Authorisation For endorsement and authorisation, please refer to NR/SIG/10665 Contents 1 Tasks and Tests Undertaken to NR/ROSE Periodicity 9 1.1 AWS Permanent and Electro-Magnets (incl PSR Permanent Magnets) 9 1.2 DC Track Circuits 11 1.3 Disconnection Boxes 13 1.4 Location Cases or Portable Equipment Rooms (double cut lineside circuits & SSI only) 13 1.5 HVI Track Circuits 17 1.6 PLODS 17 1.7 Reed Single Rail TCs 17 1.8 Reflective Boards and signs 18 1.9 TCAIDS 18 1.10 TOWS 18 1.11 FPL Testing Frequency 19 1.12 Western Region Quick Release Track Circuits 19 2 Tasks and Tests Undertaken to NR/ROSE Specifications 19 2.1 AZLM Axle Counter 20 2.2 TI21 Track Circuits 20 2.3 Aster U type/SF15 Track Circuits 21 2.4 TPWS 21 2.5 AHB Level crossing with BR843 barriers 22 2.6 VMS Searchlight Signal 22 2.7 LED Signals 23 2.8 SL35 Filament Colour Light Signals 24 2.9 Howells SL35 LED replacement module 25 2.10 AC 50 Hz Track Circuit (Single and double rail types) 26 2.11 FS2600 Track Circuits 27 2.12 Vaughan Harmon Small Train Describer (4M) 27 2.13 TRTS, CD & RA Platform Plungers 28 2.14 Miniature Stop Light (MSL) & Miniature Warning Light (MWL) Level Crossing with Dorman LED units 28 1 Tasks and Tests Undertaken to NR/ROSE Periodicity This section contains the details of tasks and tests which are undertaken to a NR/SMS specification but to a NR/ROSE frequency 1.1 AWS Permanent and Electro-Magnets (incl PSR Permanent Magnets) A new revised ROSE regime has been introduced as part of an ongoing process of review and improvement. At present DUs may chose to remain on the existing ROSE regime of annual maintenance or may move to the revised ROSE regime outlined below Maintenance Specification NR/SMS/AW11 and NR/SMS/Test/024 Scope The regime change applies to AWS Permanent, Electro and Suppressor Magnets, PSR Permanent Magnets maintained by signalling teams. Exclusions This does not apply to AWS magnets which are known to have security problems (i.e. where sleepers are rotten) or which have a history of being damaged by train mounted equipment Changes Generally the A service can be conducted at 52 weekly intervals. Prerequisites None Revised ROSE Maintenance Specification Removal of NR/SMS/AW11 and NR/SMS/Test/024 Scope The regime change applies to AWS Permanent, Electro and Suppressor Magnets, PSR Permanent Magnets maintained by signalling teams. Changes Maintenance of AWS may now be Condition Based, where routine maintenance is withdrawn if the asset meets the Prerequisites below. If the asset condition changes maintenance must be reintroduced or the asset condition improved. Exclusions This does not apply to AWS magnets which are known to have security problems (i.e. where sleepers are rotten) or which have a history of being damaged by train mounted equipment. These continue to require maintenance. Prerequisites Before moving any AWS to the revised Rose, it must be checked for any earth on the AWS Busbar, and that both the cable entry gland and termination box lid seal is effective, any defects must be corrected first. [insert un number fig_1] 1.2 DC Track Circuits 1.2.1 Medium Voltage These NR/ROSE amendments only apply to the TCs detailed in the scope. Maintenance Specification NR/SMS/TC01 and NR/SMS/Test/251 The regime change applies to Scope Exclusions standard AC-immune DC track circuits with nonadjustable feedsets (medium voltage) as defined in NR/L2/SIG/11755 section 4.2.1. BR904 feedsets Westatic R4/R4B feedsets Any applicable track circuits that contain any insulated rail joints (IRJ’s) listed below shall be excluded from the pilot: Un-staggered IRJs (Un-staggered joints in the context of this standard are insulated rail joints that maintain electrical separation between two abutting sections of running rail that are of the same polarity. In this situation, if the insulated rail joint fails there is a risk that the feed of one track circuit will operate the relay of the abutting track circuit, even when the abutting track circuit feed is shunted by the wheels of a rail vehicle.’) (ii) Any joint that abuts a different type of DC track circuit (iii) Any joint at the end of traction immunised railway This list is not exhaustive and other joints may warrant special consideration due to performance or safety issues. Any track circuit fitted with NT2A type track relaysthat have not been modified with a Domed Residual Pin Changes Generally the A service can be conducted at 26 weekly intervals. Prerequisites Each track circuit that that does not have a feed end relay, shall at the earliest opportunity, undergo a residual voltage check in accordance with step 3 of NR/SMS/Test/251. If <30% of the minimum drop away voltage cannot be achieved, the track circuit should be excluded from this change and the reasons behind the residual voltage values be investigated. 1.2.2 Low Voltage (Primary cell fed) Maintenance Specification NR/SMS/TC01 and NR/SMS/Test/251 Scope The regime change applies to Primary Cell Low Voltage DC Track Circuits with at least 9 ohm relays as defined in NR/L2/SIG/11755 section 4.2.1 Changes Generally the A service can be conducted at 26 weekly intervals It is recommended that on the annual ‘B’ service the primary cells are replaced. Primary Cells To maintain reliability using this replacement frequency, the capacity of the cells used should be based on the service frequency, and the time the track circuit is in an occupied state. There are two versions of cells which should be used AS10/1 600Ah (cat no. 54/003198) for low use track circuits and AS10/2 1200 Ah (cat no. 54/003199) for heavily used track circuits Any Track circuit with less than 9 ohm relays Any track circuits that contain any insulated rail joints (IRJ’s) listed below shall be excluded from the pilot: Un-staggered IRJs (Un-staggered joints in the context of this document are insulated rail joints that maintain electrical separation between two abutting sections of running rail that are of the same polarity. In this situation, if the insulated rail joint fails Exclusions there is a risk that the feed of one track circuit will operate the relay of the abutting track circuit, even when the abutting track circuit feed is shunted by the wheels of a rail vehicle.’) (ii) Any joint that abuts a different type of DC track circuit (iii) Any joint at the end of traction immunised railway This list is not exhaustive and other joints may warrant special consideration due to performance or safety issues. Other types of LV DC track circuits.- work is underway on LV DC TCs which use secondary cells Prerequisites Each track circuit that that does not have a feed end relay, shall at the earliest opportunity, undergo a residual voltage check in accordance with step 3 of NR/SMS/Test/251. If <30% of the minimum drop away voltage cannot be achieved, the track circuit should be excluded from this change and the reasons behind the residual voltage values be investigated. 1.3 Disconnection Boxes Disconnection Box maintenance is currently included within SMS EL21. With the introduction of new frequencies for ROSE assets, this can lead to the situation where the disconnection box is maintained more frequently than the equipment associated with it. Disconnection boxes associated with ROSE assets should be maintained at the same frequency as the asset (typically 6 or 12 months). This is covered by a national TNC no. 5597 issued 09/09/2008. 1.4 Location Cases or Portable Equipment Rooms (double cut lineside circuits & SSI only) The scope is extend to include Portable Equipment Rooms. The change in maintenance frequency from 26 weeks to 52 weeks for those Location Cases & Portable Equipment Rooms that meet the extended selection criteria. Maintenance NR/SMS/EL21, NR/SMS/EL31 and associated tests Specification Scope The regime applies to double cut line-side circuits location cases or PER with SSI Ansaldo Location cases (used on the Manchester South Scheme) Changes If the location case contains cable terminations only (there is no functional equipment, busbars, ELD, or batteries therefore sections 3 to 8 of EL21do not apply) then sections 1 and 2 of the SMS may be undertaken as a Service B along with sections 10, 11, and 12. 1.4.1 Application Criteria Requirements Double Cut Ccts & SSI Wire Degradatio n (Normal or Fair) Good Cable Condition/ History ONLY secondary cells of this type allowed Alcad Vantage & M ranges EnerSys Cyclon Installed >=5 years or of unknown age Newly installed <5 years old Or Non RoSE No No No No No No Basic RoSE Yes Yes Yes Yes No No Extended RoSE Yes Yes Yes Yes No outstanding commissioning defects Site visit must indicate good condition 1.4.2 Explanation of above table Requirements Explanation Double Cut Ccts & SSI The regime applies to location cases and Portable Equipment Rooms with double cut line-side circuits and SSI only Wire Degradation (Normal or Fair) The location case or PER must not have a wire degradation class of poor, severe or extreme (as per NR/L2/SIG/11655) Good Cable Condition/History The location case or PER must not have a poor cable condition/history of cable failure (see Important Information & Appendix G) ONLY secondary cells of this type allowed Alcad Vantage & M ranges EnerSys Cyclon Location Cases or PER must not contain any of the following - wet cell batteries of the older Lead Acid or unsealed NiCad types (Batteries) Newly installed <5 years old See Appendix E (Application flowchart) Installed >=5 years or of unknown age See Appendix E (Application flowchart) 1.4.3 Data Loggers Contained within Location Case or PER Data Loggers which are not remotely monitored need to be maintained at their current frequency. Generally, remotely monitored loggers can be maintained at the same frequency as the location case or PER 1.4.4 Changes to frequencies Regime Location Cases Portable Equipment Rooms EL21A EL21B EL31A EL31B Non RoSE 13 Weekly 52 weekly 13 Weekly 52 weekly Basic RoSE 26 Weekly 52 weekly 26 Weekly 52 weekly Extended RoSE 52 weekly 52 weekly 52 weekly 52 weekly 1.4.5 Application FlowChart [insert un number fig_2] 1.4.6 Cable Condition Assessment FlowChart [insert un number fig_3] 1.5 HVI Track Circuits Maintenance Specification NR/SMS/TC01 and NR/SMS/Test/255 Scope The regime change applies to all High Voltage Impulse (HVI) track circuits. Exclusions None (the previous exclusion for TCs with a track relay that is outside the 10 year reservicing period has beed withdrawn). Changes Generally the A service can be conducted at 26 weekly intervals. Any track circuit that contains parallel bonding shall have the following checks undertaken on them prior to implementation: Prerequisites 1) the bonding arrangements in place are compliant with the requirements of section 4.4 of NR/L2/SIG/11752 2) The bonding is in general good condition i.e. mechanically sound, clipped and protected where necessary 3) The bonding has sound electrical connections 1.6 PLODS Maintenance Specification NR/SMS/SW01 Scope Patrollers Lock out devices currently maintained under NR/SMS/SW01 Exclusions Patrolman’s lockout device in the Manchester (Ansaldo) area currently maintained under NR/SMS/SW03 Maintenance regime The service can be conducted annually. Prerequisites None. 1.7 Reed Single Rail TCs Maintenance Specification NR/SMS/TC01 and NR/SMS/Test/257 Scope The regime applies to Reed type RT TCs in single rail jointed mode Exclusions TCs with parallel bonding which is not compliant with the requirements of section F part 4.4 of NR/L2/SIG/11752 Changes Generally the A service can be conducted at 26 weekly intervals. Prerequisites None 1.8 Reflective Boards and signs Maintenance Specification NR/SMS/SG20 Scope Exclusions All signs included within NR/SMS/SG20 Signs in dirty or hostile environments Signs in areas prone to vandalism Signs which are prone to vegetation overgrowth Signs which are in poor condition (e.g. rusted mounting posts/fixings or on unstable ground) Externally lit signs if the lighting source is considered likely to fail in less than a year The A service for signs in good condition can be undertaken annually. Changes In addition signs which are attached to or adjacent to other signalling assets (for example signals, level crossings) should be given a visual check and, if necessary cleaned, when at site for other maintenance activities. Prerequisites None 1.9 TCAIDS Maintenance Specification NR/SMS/TC91, NR/SMS/Test 043 A1 service for all TCAIDS A2 service for TCAIDS in continuous service only Scope TCAIDS Exclusions None Maintenance regime The service can be conducted annually. Prerequisites None 1.10 TOWS Maintenance Specification NR/SMS/SW02 Scope Train Operated Warning systems Exclusions None Maintenance regime The service can be conducted annually. Prerequisites A risk assessment is advised if the controlling TC has a history of wsf or failure to operate due to leaf fall or rail head contamination; this does not impact on the maintenance requirement. 1.11 FPL Testing Frequency Purpose This process is to provide guidance to delivery units involved in the application and management of Facing Point Lock (FPL) rationalisation. The process is detailed in Part B of this standard Background: RoSE has identified opportunities to rationalise the FPL testing for many point ends. Scope This is detailed in NR/L2/SIG/10665/Mod 002 Clause 1.1.2 of the process. Missed Maintenance Missed maintenance intervals shall be as per NR/L2/SIG/10661. Assets Point ends which fall within the scope. 1.12 Western Region Quick Release Track Circuits Note: These NR/ROSE amendments only apply to the TCs detailed in the scope. Maintenance Specification NR/SMS/TC01 and NR/SMS/Test/256 Scope The regime change applies to all Western Region Quick Release Track circuits as defined in NR/L3/SIG/11303, Appendix 2P60 any applicable track circuits that contain any insulated rail joints (IBJs) listed below shall be excluded from the pilot: Exclusions Un-staggered IBJs (Un-staggered joints in the context of this TI are insulated rail joints that maintain electrical separation between two abutting sections of running rail that are at the same phase. In this situation, if the insulated rail joint fails there is a risk that the feed of one track circuit will operate the relay of the abutting track circuit, even when the abutting track circuit feed is shunted by the wheels of a rail vehicle.’) This list is not exhaustive and other joints may warrant special consideration due to performance or safety issues. Changes The A service can be conducted at 364 days. The B service frequency is unchanged Pre Requisites A full A and B service must be carried out on each applicable asset before it can be considered transferable on to the new amended ROSE service frequency. 2 Tasks and Tests Undertaken to NR/ROSE Specifications This section contains the details of tasks and tests which are undertaken to a NR/ROSE specification. 2.1 AZLM Axle Counter Maintenance Specification NR/ROSE/AX15 This specification is detailed in NR/L3/SIG/10665/Mod 010 Scope The regime change applies to AZLM Axle Counters, It includes the ACE, EAK and Detection Heads. Exclusions Other types of Axle Counters. Generally the B1 and B2 service can be conducted annually. A minimum 3 monthly download in accordance with the procedure laid down in the Thales (formally Alcatel) Operating Instructions should be undertaken (regular service). Changes A download shall be conducted for axle counter areas which have been disturbed due to track maintenance activites as soon as practicable after the line is handed back, certainly within 1 week The download procedure shall also be applied for axle counter areas that require a more frequent download (newly installed sections, sections under monitoring due to failures etc). Prerequisites All of the detection heads for the axle counter sections within the trial shall be set up to the criteria laid down in NR/L3/SIG/10665/Mod 010 (NR/ROSE/AX15) at or before the first service under the new regime. Staff involved in downloading and interpreting the data shall be competent in these actions. 2.2 TI21 Track Circuits Maintenance Specification NR/ROSE/Test/253 linked from NR/SMS/TC01 This specification is detailed in NR/L3/SIG/10665/Mod 011 Maintenance Specification NR/ROSE/Test/253 linked from NR/SMS/TC01 This specification is detailed in NR/L3/SIG/10665/Mod 011 TI21 track circuits may be used in a number of configurations: AC and DC traction in single rail configuration using ETUs or TCUs. Scope: AC and DC traction in double rail configuration using TTUs for jointless or ETU for jointed track circuits. Non-electrified areas Note: IRJs of abutting TCs of different types are covered in the SMS for that type of TC Exclusions Local managers retain the option to undertake maintenance more frequently at any individual TC Generally the A1 service can be conducted at 26 weekly intervals. Changes The A2 service (drop shunt test) shall normally be undertaken at 52 weekly intervals NR/ROSE/Test/253 shall be used in place of NR/SMS/Test/253 Prerequisites Teams undertaking the new maintenance regime shall be in possession of and competent in the use of an approved TI21 frequency selective meter. 2.3 Aster U type/SF15 Track Circuits Maintenance Specification NR/ROSE/Test/254 Note: This is a RoSE SMS which has different tasks from NR/SMS/Test/254. It is linked from NR/SMS/TC01. Scope: The regime change applies to Exclusions Changes Prerequisites The regime change applies to all Aster U type/SF15 TCs including those through S&C. Note: IRJs of abutting TCs of different types are covered in the SMS for that type of TC Local managers retain the option to undertake maintenance more frequently at any individual TC Generally the A service can be conducted at 52 weekly intervals. NR/ROSE/Test/254 shall be used in place of NR/SMS/Test/254. Track circuit to undergo Service A & B including the maintenance test of NR/ROSE/Test/254 at the first visit. Teams undertaking the new maintenance regime shall be in possession of and competent in the use of an approved Aster frequency selective meter. 2.4 TPWS Maintenance Specification NR/SMS/TP11, NR/SMS/Test/025, NR/ROSE/Test/057 Scope The regime change applies to all TPWS installations which have fault detection currently maintained under SMS. Fault detection A TPWS installation shall be deemed to have fault detection if the installation has an approved means of identifying that the TPWS equipment has failed, which is sufficient to initiate an unscheduled maintenance intervention. For example, for TPWS failure conditions indicated to the Signaller provided by lamp proving (ECR, EKR) or the FIU (Failure Indication Unit), First Filament Failure faults indicated via an SSI technicians’ terminal. TPWS without fault detection. Exclusions TPWS with Self-Powered OSS (SPOSS) Lineside Status Indicator (LSI) Changes TPWS with fault detection - A services shall be undertaken 12-monthly Prerequisites None 2.5 AHB Level crossing with BR843 barriers Maintenance Specification NR/ROSE/LC-M1/1, NR/ROSE/LC-A1/1, NR/ROSE/LCB1/1, NR/ROSE/LC-A1/2, NR/ROSE/LC-A2/1, NR/ROSE/LC-A3/1, NR/ROSE/LC-B3/1, NR/ROSE/LCB4/1, NR/ROSE/LC-A5/1, NR/ROSE/LC-A6/1, NR/ROSE/LC-A7/1, NR/ROSE/LX70/1 Please note that these specifications are formatted for best display on the handheld device. Future ROSE maintenance specifications will follow this format Scope The regime applies to Automatic Half Barrier level crossing fitted with BR843 barrier machines. Exclusions Those level crossing controlled by Predictor circuitry Changes A new style of SMS has been introduced for AHB level crossing that fall within the scope of this regime. This includes a regular service at 3 months, with a minor service extended to 6 months. The ‘non intrusive’ part of the current NR/SMS/LX70 has been merged with a revised major yearly service. The ‘intrusive’ part of the current NR/SMS/LX70 has been included in a NR/ROSE/LX70/1 test. Prerequisites In dirty or hostile environments additional cleaning should be scheduled at suitable intervals for affected Road Lights (WigWags) 2.6 VMS Searchlight Signal Maintenance Specification NR/ROSE/SG-A1/1, NR/ROSE/SG-A5/1, NR/ROSE/SGA7/1, NR/ROSE/SG-A8/1 Please note that this specification is formatted for best display on the handheld device. Future ROSE maintenance specifications will follow this format The new regime applies to VMS Searchlight Signals mounted on modular or conventional posts or gantries. Scope VMS Route indicators are included SPRS are included SPTs associated with the signal can be maintained at the same frequency as the signal head Exclusions None Maintenance regime The service can be conducted annually. Prerequisites None. 2.7 LED Signals Maintenance Specification NR/ROSE/SG-A1/1, NR/ROSE/SG-A4/1, NR/ROSE/SGA6/1, NR/ROSE/SG-A7/1, NR/ROSE/SG-A8/1 Please note that this specification is formatted for best display on the handheld device. Future ROSE maintenance specifications will follow this format Scope The regime change applies to LED signals which currently have product approval (manufacturers Dorman, SignalHouse and VMS). It includes main signals, banner repeaters, position light signals and route indicators. Other non_LED indications associated with these signals, e.g. theatre, route indicators, junction route indicators are included, subject to suitable lamp life, as are SPTs and SPRS. Crown posts are also included. Exclusions None The A service can be conducted annually. Changes Ground position light signals should be checked for cleanliness at 26 weekly intervals. In dirty or hostile environments additional cleaning should be scheduled at suitable intervals for all affected signals. Prerequisites All signal covers shall be cleaned thoroughly on the first maintenance visit of th.e new regime. Alignment shall be set in accordance with TI151 where relevant. 2.8 SL35 Filament Colour Light Signals Maintenance Specification NR/ROSE/SG-A1/1, NR/ROSE/SG-A2/1, NR/ROSE/SGA6/1, NR/ROSE/SG-A7/1, NR/ROSE/SG-A8/1 Please note that this specification is formatted for best display on the handheld device. Future ROSE maintenance specifications will follow this format The regime change applies to Colour light signals with SL35 long life (8K hrs) lamps fitted in the normally lit aspect and with full lamp proving of the main signal. However the Professional Head [Signals & Telecoms] has stipulated that all main aspects are fitted with 8000 hour lamps before or at the first B service Scope Junction route indicators (PLJIs) CD/RA/off indicators Theatre route indicators (ANRIs) Subsidiary Position Light Signals associated with the main signal SPTs (including SPTs mounted separately from the signal post) Signal posts and mountings within the scope of signal engineering Crown posts. Exclusions SL35 signals in dirty or hostile environments Signals with flashing aspects SPAD indicators LED signals are addressed as a separate analysis. Other lamps, SL34 and SL17 have a shorter lamp life and are therefore not included in this approval when they are fitted to the main aspect Searchlight signals are not included, FOCLs (due to the small population). Multi-SPAD signals - during pilot only (as defined in NR/L1/OPS/010) Generally the A service can be conducted at 26 weekly intervals. Changes Prerequisites This change in frequency is not applicable to signals in hostile/dirty environments where the cleaning interval needs to be shorter. Note which signals should remain at 13 weekly or more frequent. Long life (8000hr) SL35 lamps shall be installed in all main aspects at or before the first B service under the new regime. Each signal lens should be cleaned at the first visit of the new regime 2.9 Howells SL35 LED replacement module Maintenance Specification NR/ROSE/SG-A1/1, NR/ROSE/SG-A3/1, NR/ROSE/SGA6/1, NR/ROSE/SG-A7/1, NR/ROSE/SG-A8/1 Please note that this specification is formatted for best display on the handheld device. Future ROSE maintenance specifications will follow this format The new regime applies to Colour Light Signals and Route indicators fitted with Howells LED SL35 modules mounted on conventional posts or gantries. Scope Junction route indicators (PLJIs) CD/RA/off indicators Theatre route indicators (ANRIs) Subsidiary Position Light Signals associated with the main signal SPTs (including SPTs mounted separately from the signal post) Signal posts and mountings within the scope of signal engineering Crown posts. Exclusions Signals in dirty or hostile environments Signals with flashing aspects SPAD indicators Maintenance Regime The service can be conducted annually, but those Signals in dirty or hostile environments may require to be cleaned every 6 months Prerequisites All main aspect lamps must be fitted with the Howells LED units. A mixture of 8000 hrs lamps and LED modules are not permitted on the same signal. 2.10 AC 50 Hz Track Circuit (Single and double rail types) Maintenance Specification NR/ROSE/TC-A1/1, NR/ROSE/TC-B1/1 Scope The regime change applies to standard 50Hz AC track circuits Exclusions Any applicable track circuits that contain any insulated rail joints (IRJ’s) listed below shall be excluded from the regime: Un-staggered IRJs (Un-staggered joints in the context of this standard are insulated rail joints that maintain electrical separation between two abutting sections of running rail that are incorrectly phased. In this situation, if the insulated rail joint fails there is a risk that the feed of one track circuit will operate the relay of the abutting track circuit, even when the abutting track circuit feed is shunted by the wheels of a rail vehicle.’) Any joint that abuts either a DC or WR Quick Release track circuit is excluded from this regime” Where any parallel bonding forms part of the track circuit Where isolating transformers are fitted at the relay end of a single rail 50Hz AC TC. Where part of the track circuit feed or relay arrangements includes the use of multi-core cables (replacement with 2 core cable will remove this exclusion) Maintenance Regime Generally the service can be conducted at a 6 months and Annual. All bonding to be checked to confirm it is effective, correct and all joints are staggered correctly to bonding plans prior to implementation. Prerequisites Check for all track circuits with relay end or intermediate bonds with a capacitor greater than 10 μf must follow the process detailed in NR/SMS/TEST/260 All impedance bonds to be checked to ensure that a hole has been drilled in the bottom of the termination box to enable any water to drain freely. 2.11 FS2600 Track Circuits Maintenance Specification NR/ROSE/TC-A2/1 Scope The regime change applies to standard FS2600 Double Rail track circuits Exclusions None Maintenance Regime Generally the service can be conducted at a 52 week intervals. Prerequisites 1) All bonding to be checked to confirm it is effective & correct. 2) All impedance bonds to be checked to ensure that a hole has been drilled in the bottom of the termination box to enable any water to drain freely, 3) Tuner blocks in impedance bonds are either secured with the terminals as near to the block as possible or are connected via flying lead to minimise mechanical breakage by vibration, 4) All internal wiring is secured clear of terminal box casing (by zip tie if necessary) to prevent damage to outer insulations. 5) Terminal boxes to be hermetically sealed. 6) Check TX supply voltage is approx 101v and that tappings are set at 8 for >99v or 9 for <99v. 7) Document on record card 8) Check no unsecured redundant rails are in the 4 foot for the length of the track circuit 9) Confirm that annual check of FDM carrying cables for cross talk in locations where FS2600 track circuits are housed 2.12 Vaughan Harmon Small Train Describer (4M) Maintenance Specification NR/ROSE/TD-A1/1 Scope The regime change applies to standard Vaughan Harmon Small Train Describer (4M) Exclusions None Maintenance Regime Generally the service can be conducted at a 52 week intervals. Prerequisites 1) Monitors must be Flat screen type, not CRT 2.13 TRTS, CD & RA Platform Plungers Maintenance Specification Removal of NR/SMS/EL12 Scope The regime change applies to all CD RA and TRTS Buttons/Housings Exclusions Does not apply to CD RA and TRTS Buttons/Housings with single cut circuitry The current regime consists of NR/SMS/EL12B being scheduled at a frequency of 13-weekly. Maintenance Regime The revised regime withdraws maintenance and moves to a condition led approach. Condition monitoring of the asset will be via the asset inspection regime undertaken by the Section Manager (Signals) and DU Engineer as part their NR/L2/SIG/10028 inspection plans. Before moving any Platform Plunger to the revised RoSE regime, it should be checked for the following. That the unit is not damaged. That the unit is secure on its mountings and that both the cable entry gland and any seals are correctly fitted and effective. That any doors and locking devices are effective. Prerequisites That tail cables and internal wiring are correctly routed, secure, free from degradation and correctly terminated. That all internal and external labelling is fitted, clean, and legible. That the unit operates correctly. Test the supply during its operating cycle to confirm it is free from earths. Any defects identified must be corrected before moving to a condition led regime 2.14 Miniature Stop Light (MSL) & Miniature Warning Light (MWL) Level Crossing with Dorman LED units Maintenance Specification NR/ROSE/LC/A7/1, NR/ROSE/LX74/1 Scope All Miniature Stop Light (MSL) or Miniature Warning Light (MWL) level crossings fitted with the Dorman LED type Red & Green modules Exclusions Where audible warning devices are fitted at the crossing there must be two devices Maintenance Regime NR/ROSE/LC/A7/1 – Annually maintenance and NR/ROSE/LX74/1 Annual Test Prerequisites None End