Automotive Electro-Control Technology

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INTERNATIONAL EXCHANGE SERVICE
ADD: 88 South University Road, Yangzhou, Jiangsu 225009, PRC TEL: 86-514-8797-1297/1850 FAX: 86-514-8797-1276/1850
IMAEP - International Mechanical & Automotive Engineering Program
COURSE DESCRIPTION
 Fatigue Analysis on Mechanical Parts
The course of Fatigue Analysis on Mechanical Parts introduces fatigue analysis methods for the
design of structures and components. Emphasis is put on the inter-relationship between material
properties, geometry, and design methodology, which applies to a wide range of mechanical
components. The course includes ①introduction, ②stress life approach, ③modifying factors, ④
strain life approach, ⑤ failure analysis, ⑥ fracture mechanics approach to fatigue, ⑦
experimental fatigue, ⑧ examples on stress life approach, strain-life approach and fracture
mechanics approach.
 21st Century Manufacturing
The course of 21st Century Manufacturing is supported with the textbook written by Paul Kenneth
Wright of the University of California at Berkeley. The course focuses on the current technologies
and the future manufacturing along with the development cycle of new products. It includes history
of manufacturing, market analysis, business plan, the details of product design process, rapid
prototyping , survey of manufacturing techniques relevant to today’s metal-products and
plastic-products, semiconductor manufacturing and computer manufacturing,biotechnology, and
future aspects of manufacturing. It is supposed to bring the students a more global view of
manufacturing in product development and management. The course aims at tracing
manufacturing from different aspects of market investigation, design conception, prototype
manufacturing, mass production, and marketing strategy. In addition to the general introduction of
the role of various fabrication technologies in manufacturing, the course will lead the students to
analysis and summary of different techniques in technology management. This course also
provides the students with opportunities of field trips and on-site investigation.
 Automotive Electro-Control Technology
The course of Automotive Electro-Control Technology involves multiple knowledge in the fields of
automotive engineering; electrics & electronics; computer control technology; modern control
theory, and data collecting & processing. The main focus of this course is on the modern
electro-control devices of automobiles. In this course students are supposed to learn about the
structure; components; operation principles and control method of the automotive electro-control
devices. The course is composed of three sections respectively on ①engine electro-control
system including electronic fuel injection & common rail; ②chassis control system including
antilock braking system, traction control system, electronic stability program, active suspension &
semi-active suspension, electronic power steering, automatic transmission; ③car body system
including supplemental restraint system, air-conditioner, automatic navigation, global position
system.
YZU INTERNATIONAL EXCHANGE PROGRAM FILE - IMAEP
1
INTERNATIONAL EXCHANGE SERVICE
ADD: 88 South University Road, Yangzhou, Jiangsu 225009, PRC TEL: 86-514-8797-1297/1850 FAX: 86-514-8797-1276/1850
 Basic Control Technique of Robot and Innovative Design
This course of Basic Control Technique of Robot and Innovative Design provides the students with
access to the robot’s control technique. In addition to the introduction of basic knowledge of robot,
the course will lead the students to the structure design of Robot, application and principle of
Single Chip Micyoco, application and principle of Sensor, and robot control language. The goal of
this course is to realize the intelligent control of robot. Practical section will be the most attracting
part of the course. The students will be required to programme and control a robot so as to meet
the aim of this course -- to improve the innovation ability of the students. With the platform of
Fischer and Ability-storm robot, the students will apply their classroom acquisition to making
innovative design of robot or making applicable robot such as fire-robot, transport-robot, etc.
 Numerical Control Technology & Laser Cutting Process
The course of Numerical Control Technology & Laser Cutting Process provides the students with
background knowledge of mechanical processing automation and core technology for operation of
numerical control machine tools. It comprises theoretical studies in classroom and the
experimental practice in laboratories. The classroom lectures will introduce ①numerical control
processing programming; ②computer numerical control installation and its trajectory control
principle; ③servo-system of numerical control machine-tool’s servosystem; ④mechanism of
numerical control machine-tool. The practical unit will focus on numerical control processing
programming, numerical control machine-tool operation and parts processing including machine
center and laser cutting.
 Digital Design Technique of Auto Parts Based on CATIA
The course of Digital Design Technique of Auto Parts Based on CATIA aims at helping the
students learn how to design automobile parts and components with digital design techniques
based on CATIA V5. The course comprises of the following steps: ①general introduction of digital
design and its principles; ② know-how of CATIA V5; ③ design of automobile parts and
components with CATIA V5; ④assembly of the designed automobile parts and components. The
course is also supposed to provide the students with methodology of Computer Aided Digital
Design techniques through the study of CARTIA5.
PRACTICE SECTION
 Practice Week on BOSCH & ZEXEL Diesel Ejection System
The practical week brings the students a closer access to the diesel ejection system with the
following steps:
theory of EDC
disassembly and assembly VP44 and CR high pressure pump
calibration VP44 pump in test bench
calibration CR/P and injector in test bench
engine diagnosis
YZU INTERNATIONAL EXCHANGE PROGRAM FILE - IMAEP
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INTERNATIONAL EXCHANGE SERVICE
ADD: 88 South University Road, Yangzhou, Jiangsu 225009, PRC TEL: 86-514-8797-1297/1850 FAX: 86-514-8797-1276/1850
 Practice Week on Numerical Control & Laser Cutting
The practice week comes after the classroom study of Numerical Control Technology & Laser
Cutting Process. The lab work includes two steps:
1) Operation of numerical control mill machine or machining center, which aims at
- learning the programming mode of Siemens numerical control system and the operating rules
of numerical control mill machine or machining Center;
- successful programming and machining the appointed part.
2) Operation of laser cutting machine, which aims at
- learning the programming and operating of laser cutting machine;
- successful cutting the appointed plate part.
 Field Trips to Industry / Company around Yangtze River Delta
The trips come forth on weekends of the latter half of the program. By visiting the businesses and
interviewing leaderships, engineers and technicians, the students can learn about Chinese social
and economic reaction to the development in the field of mechanical and automotive engineering
directly and vividly.
APPENDIX
 Appendix 1: History of Bosch Yangzhou Diesel Training Center
• Dec. 1994, Mr. Muller (RBHK/TAA) discussed with Prof. Yin about building up the Bosch
Yangzhou Technical Center, aiming to improve service quality of Bosch Service Station.
• Oct. 1995, Yangzhou University sent Prof. Yin and Mr. Wang Wenshan to Germany to accept
training of Bosch FIE.
• Nov. 1995, Bosch test bench EPS711 and special tools were transported to Yangzhou.
Meanwhile Yangzhou University reconstructed a building to locate the Bosch Yangzhou Technical
Center.
• Jul. 1996, Yangzhou University inaugurated Bosch Yangzhou Technical Center. Mr. Certa from
Bosch held the 1st workshop in Yangzhou.
• Jan. 1997, Prof. Yin and Mr. Wang Wenshan held the 1st localized workshop in Bosch Yangzhou
Technical Center.
• Jan. 1999, Yangzhou University started the construction of a new building for Bosch Yangzhou
Technical Center.
• Jan. 2001, Yangzhou University inaugurated the new site of Bosch Yangzhou Technical Center.
• Mar. 2001, Bosch Yangzhou Technical Center was renamed Bosch Yangzhou Diesel Training
Center.
• Jul. 2002, Mr. Wang Wenshan held the 1st workshop of ZEXEL new FIE System.
• Jan. 2003, EPS 815 was added to the Center.
• Oct. 2003. VP44/CP Test Equipment was added to the Center.
• Dec. 2003, Mr. Wang Wenshan started the CR/VP44/UIS workshop.
• So far, more than 2200 trainees have benefited from the Bosch FIE workshops in the Bosch
Yangzhou Center. The trainees are mainly from the Bosch Service Station, Bosch OEM, RBCT
and RBCP in China.
YZU INTERNATIONAL EXCHANGE PROGRAM FILE - IMAEP
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INTERNATIONAL EXCHANGE SERVICE
ADD: 88 South University Road, Yangzhou, Jiangsu 225009, PRC TEL: 86-514-8797-1297/1850 FAX: 86-514-8797-1276/1850
 Appendix 2: List of Main Equipments in the Bosch Yangzhou Diesel
Training Center
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EPS711/EPS815 Injection Pump Testing Platform
KTS650 Decoding Device
A/MW/P/H/VE Pump and Governor Special Tools
P-EDC/VE-EDC Tester
ZEXEL RED/TICS/Two-spr. Nozzle Special Tools
ZEXEL RED/TICS Debugger
VP44/CR Debugger
Special Diagnosis Meter for Diesel Engine
CR Injector Tester
UP/UIS Special Tools and Tester
YZU INTERNATIONAL EXCHANGE PROGRAM FILE - IMAEP
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