Advanced Engineering Drawing Directions for Mechanical Drawing Assignments Working Drawings Produce a complete set of working drawings including assembly drawing(s), detail drawings, and Parts List. Select and draw the necessary views to show all of the parts and all of the details. Add dimensions and notes. Figure 14.64 Machinist’s Clamp Working Drawings Produce a complete set of working drawings including assembly drawing(s), detail drawings, and Parts List. Select and draw the necessary views to show all of the parts and all of the details. Add dimensions and notes. Figure 14.67 Tool Post Working Drawings: Tolerance Problem (Metric) Produce a complete set of working drawings including assembly drawing(s), detail drawings, and Parts List for the given problem. Select and draw the necessary views to show all of the parts and all of the details. Add the dimensions including the tolerance dimensions. Figure 14.68 Belt Tightener Part 7 in Part 2: Locational Interference Fit (ISO Symbol H7/p6) 26mm Part 5 in Part 7: Free Running Fit (ISO Symbol H9/d9) 19mm Part 5 in Part 1: Sliding Fit (ISO Symbol H7/g6) 22mm Part 5 in Part 1: Sliding Fit (ISO Symbol H7/g6) 16mm Part 6 in Part 1: Free Running Fit (ISO Symbol H9/d9) 16mm Part 3 in Part 1: Sliding Fit (ISO Symbol H7/g6) 70mm Calculate the required tolerances for the specified parts Set all tolerance dimensions to three decimal place accuracy (0.000) Show all calculations on Engineering Paper Working Drawings: Tolerance Problem (Metric) Produce a complete set of working drawings including assembly drawing(s), detail drawings, and Parts List for the given problem. Select and draw the necessary views to show all of the parts and all of the details. Add the dimensions including the tolerance dimensions. Figure 14.66 Drill Jig Part 2 on Part 3: Loose Running Fit (ISO Symbol H11/c11) 10mm Part 5 in Part 2: Interference Fit-Medium Drive Fit (ISO Symbol H7/s6) 3mm Part 5 in Part 3: Interference Fit-Medium Drive Fit (ISO Symbol H7/s6) 3mm Part 4 in Part 1: Interference Fit-Force Fit (ISO Symbol H7/u6) 12mm Calculate the required tolerances for the specified parts Set all tolerance dimensions to three decimal place accuracy (0.000) Show all calculations on Engineering Paper 1 Advanced Engineering Drawing Directions for Mechanical Drawing Assignments Gear Calculations Complete the missing information of the gear train problems. Show all calculations using Engineering Paper to record all work. Be sure to show all formulas used. Gear Calculations #1 Gear Calculations #2 Gear Calculations #3 Gear Drawings Gear Problem #1: QTC Quality Transmission Components, SSG Ground Spur Gear #SSG1-15 Use the Internet to find the QTC Quality Transmission Components web site (http://www.qtcgears.com). Locate and print the data for a SSG Ground Spur Gear #SSG1-15. Download the DWG CAD file and using the gear data, prepare a working drawing of the spur gear. Draw a complete front view and a top/side view (in full section) by modifying the SSG1-15 CAD drawing. Scale the drawing using a scale of 1=4. Add the given dimensions to the gear as shown in the S1 diagram. Add the gear specifications for the SSG Ground Spur Gears given in the online specifications section. Add notes: All chamfers are 12.7 x 45 degrees unless noted otherwise. All fillets are 12.7R unless noted otherwise. Tooth Form: 20 degrees Diametral Pitch (P) = 1 Material: S45C Bore: 6 (H7) Hub diameter: 12 Overall Length: 18 Pitch Diameter (D) = 15 Number of Teeth (N)= 15 Face Width: 8 Shape: S-1 Hub Projection: 10 Gear Problem #2: Boston Spur Gear (#NL20B-09872) Use the Internet to find the Boston Spur Gear web site. Locate and print the data for the #NL20B-09872 Spur Gear. Using the gear data, prepare a working drawing of the NL20B-09872 spur gear. Draw a complete front view showing complete detailed gear teeth and a top/side view (in full section). Add the given dimensions to the gear as shown in the gear diagram. Add notes to include company name, gear name and catalog number, gear specifications, and style designation. Tooth Form: 14.5 degrees Diametral Pitch (P) = 4 Material: Steel Bore: 1.125 Hub diameter: 4.27 Overall Length: (2 + Hub Projection) Pitch Diameter (D) = 5.00 Number of Teeth (N) = 20 Face Width: 2 Web Style: A Hub Projection: 0.88 2 Advanced Engineering Drawing Directions for Mechanical Drawing Assignments Gear Problem #1: Meshing Boston Spur Gears Use the Internet to find the Boston Spur Gear web site. Locate and print the data for the meshing Spur Gears. Using the gear data, prepare a working drawing of the meshing Boston spur gears. Draw a complete front view and a top/side view (in full section). Add the given dimensions to the gears as shown in the gear diagram. Add notes to include company name, gear names and catalog numbers, gear specifications, and style designation. Gear Data: Boston Spur Gear (#NL24B-10484) Tooth form: 14.5 degrees Pitch Diameter (D) = 6 Diametral Pitch (P) = 4 Number of Teeth (N) = 24 Material: Cast Iron Face Width: 2 Bore: 1.125 Web Style: A Hub diameter: 3.50 Hub Projection: 1.50 Overall Length: 2 + Hub Projection Pinion Data: Boston Spur Gear (#NL16B-09868) Tooth form: 14.5 degrees Pitch Diameter (D) = 4 Diametral Pitch (P) = 4 Number of Teeth (N) = 16 Material: Steel Hardened Face Width: 2 Bore: 1.125 Web Style: A Hub diameter: 3.27 Hub Projection: 0.88 Overall Length: 2 + Hub Projection Gear Problem #1: Meshing Boston Bevel Gears Use the Internet to find the Boston Spur Gear web site. Locate and print the data for the PA528Y-G 12424 and PA528Y-P 12426 bevel gears. Using the gear data, prepare a working drawing of the bevel gears. Draw a complete front view in full section. Add the given dimensions to the gears as shown in the gear diagram. Add notes to include company name, gear names and catalog numbers, gear specifications, and style designation. Gear Data: Tooth form: 20 degrees Pitch Diameter (D) = 5.000 Diametral Pitch (P) = 8 Number of Teeth (N) = 40 Material: Cast Iron Face: .83 Bore: 1 Hub diameter: 3 Hub Projection: 1.25 Mounting Distance: 2.875 Dimension (D): 1.850 Catalog Number: PA528Y-G 12424 Pinion Data: Tooth form: 20 degrees Pitch Diameter (D) = 2.500 Diametral Pitch (P) = 8 Number of Teeth (N) = 20 Material: Cast Iron Face: .83 Bore: 0.875 Hub diameter: 2.12 Hub Projection: 1.41 Mounting Distance: 4.000 Dimension (D): 2.290 Catalog Number: PA528Y-P 12426 3 Advanced Engineering Drawing Directions for Mechanical Drawing Assignments Cam Drawings CAM Problem #1: Displacement Diagrams Draw the complete Displacement Diagrams for the given Cam Problems. Uniform Velocity Cam Problem #1: Description of Motion: Motion is to be unmodified straight line and uniform velocity which will give the follower a rise of 1.50" in 180 degrees and a fall in 180 degrees. Base circle is 3” diameter. Modified Uniform Velocity Cam Problem #1 Description of Motion:: Motion is to be modified straight line and uniform velocity whose radii are equal to one half the rise of the follower and will give the follower a rise of 1.50" in 120 degrees, dwell 60 degrees, fall in 90 degrees, and dwell in 90 degrees. Base circle is 3” diameter. Harmonic Motion Cam Problem #1 Description of Motion: Motion is to be Harmonic and will give the follower a rise of 2" in 180 degrees and a fall in 180 degrees. Base circle is 4” diameter. Uniform Acceleration Cam Problem #1 Description of Motion: Motion is to be uniform acceleration and will give the follower a rise of 2" in 180 degrees and a fall in 180 degrees. Base circle is 4” diameter. CAM Problem #2: Construct a complete working drawing of a Cam defined in CAM Problem #1. Include a front view and a side view of the cam complete with all dimensions. Add the Displacement Diagram and a table with the Cam Dimensions. Select a Cam follower and construct a follower detail including two views and dimensions. Direction of Rotation: Clockwise Plate thickness: 0.50” Hub diameter: 1.50” Hub extension (both sides): 0.50” Shaft diameter: 0.50” Base circle: 3” Follower type: Pointed Portfolio Print out all required drawings on 8 ½ x 11 paper and 18 x 24 paper. Drawings will be arranged and bound together either with staples, hole punched for a three ring binder, pocket portfolio, or hole punched for metal fasteners. A front and back cover sheet is required. The front cover sheet is to have a border only and is to be titled with the course name and students name. Artwork can be added and is optional. The progress report and all required calculations will be included in the portfolio. 4