Ranin Samy Abd El Kawi El Gebaly - Rp

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Khaled Abdel Hamed Ahmed
I&C Engineer
Address: 13abdel Maksod St, Kafr Ahmed Abdul kadem, Arbeen Suez, Egypt
Date of birth
: 1/4/1973
Marital Status : finished
Mobil.
: +2 01144774269, Egypt
Home tel.
: +2 062 3301649, Egypt
E-mail
: Kh.inst@hotmail.com
Valid Driving license. : International driving license
QUALIFICATIONS/CERTIFICATS
 BSC: Bachelor of Electrical Engineering (Instrumentation & Control) dept.
1996,
 Instrumentation & control upgrading for Engineers,
TRAINING COURSES
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Instrumentation & control course.
…… GTZ
DCS (DV system fisher). (Operation,)………………. EMERSON
DCS (DV system fisher). (delta V configuration course) EMERSON
DCS (DV system fisher). (Maintenance)… …………. EMERSON
PLC. (Siemens, S5, S7, BASIC + ADAVNCED). … TCAE
PLC. (K.MOLLER, BASIC + ADAVNCED). ……… GTZ
Electro pneumatic control system.
……………… FTC
Digital electronic system.
………………… FTC
Control valves.& selection & sizing ………………… ENPPI
Safe practices in electric hazards. ……………………… ENPPI
Fire fighting course.
……………………………… NIOSH
HSE. Course.
……………………………………NIOSH
Quality technician professional course. ………………… AUC ( American university )
Quality system internal auditor (ISO9001/2000) course. .AUC ( American university )
Lead auditor EMS 14001. ……………………………… SGS
Control valves seminar …….Fisher Rosemount (EMERSON )
Wireless Seminar ………… Fisher Rosemount (EMERSON )
 Leading in tough times……. by…Brain Willman….. ( Nexus )
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Summary of work experience
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Over 14 years of valuable accomplishments and worthwhile exp. in E & I.
Experience in instrumentation Installations, calibrations, Loop checking, commissioning and
maintenance of Instrumentation related to equipment in oil & gas or Petrochemical fields.
Experience in all types of transmitters related to equipment’s in oil, gas &
Petrochemicals, as: flow measurements, pressure measurements, level measurements and
temperature Measurements, speed measurements, displacement measurements, Etc…
Experience in most common brand of instrument as (Emerson, Fisher-Rosemount, Yokogawa,
E&H, SIEMENS, PEPERAL & FOUCH…), Analogue and smart.
Experience in control valves, selection & sizing.
Work in different types of control valves for examples Masoneilan, Fisher, on/off valves, solenoid
operated valves, surge valve, relief valves etc.
Experience of various types of switches, (limit switches, micro switches, proximity,..).
Experience in different type of control systems including: ESD, DCS, SCADA and PLC.
Experience in troubleshooting and maintenance different types of control circuits for any
equipment’s such as ( direct on line, star delta motors , air compressors , fire tubes boilers ,
hydrogen generator, nitrogen generator , chlorination unit, drumming machines , inverters , pumps ,
chillers , etc..).
Experience in Point to Point checking various circuitry and function checks on equipment.
Experience in repair and maintenance of electronic modules ( Electronic Card)
Working with documents, as (drawing, wiring, data sheet, test record, PI&D...)
And loop checking instrument circuit.
Helping and god experience in upgrading and modifications required for control system.
Familiar with the CMMS maintenance program module.
Familiar with and working according to international standard. As ISA and instrumentation related
International standards of ISO, API, AGA, IEC, NFPA, NEC, NEMA, HAZOP, SIL classification,
SIS.
Experience in working in Hazard area, and using all types of work permit.
Experience in projects work as “QA/QC E&I SENOIR INSPECTOR.
Experience in design and establish and implement all documents and procedure for maintenance and
calibration related to ISO 9001, EMS 14001 and OSAHAS 18000.
Experience in oil pipelines, Fiber Optics systems, Cathodic Protection systems of sacrificial anode and
impressed current applications.
Fully conversant with Safe working practices.
Gulf experience in Abu Dhabi UAE., YEMEN.
Successfully completed large and small scale projects as QA/QC E&I inspector and consultant
Engineer.
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JOB HISTORY
FROM: 1/8/2010 up to date.
Position: Maintenance Manager.
Farm : VINAVIL EGYPT FOR PETROCHEMICAL.
(International Company for production Polyvinyl Acetates)
Job description & Responsibility
Report To: Plant Manager.
Summary: Responsible for the safe maintenance, repair or replacement of plant equipment and systems, to
ensure maximum production quantity and quality, while supporting the policies, goals and objectives of the
company.
Essential Duties and Responsibilities include the following.
• Member of Plant Leadership Team
• Participate in objective setting, plan development and performance review of plant performance.
• Initiates, implements, and manages the plant maintenance program based on best practices in the
Polyvinyl acetate industry, with an emphasis on planning/scheduling and preventive/predictive maintenance.
• Monitors the use and inventories of spare parts, maintenance supplies, and equipment and initiates ordering,
when necessary.
• Maintains and repairs maintenance workshop equipment.
• Establishes and maintains a computerized maintenance management system (CMMS) for tracking work
orders, spare parts, and maintenance history of plant equipment.
• Prepares reports, analyzes data, and makes recommendations for improving plant operations and solving
maintenance-related problems.
• Supervises plant maintenance personnel.
• Ensures that maintenance technicians are adequately trained, equipped, and motivated so that the
maintenance program can be accomplished in a safe, timely, and cost-effective manner.
• Communicates regularly with all maintenance technicians, both individually and as a group, to ensure good
two-way communication concerning maintenance issues.
•Assists with hiring of maintenance personnel.
• Maintains and updates operating and training manuals for the maintenance department.
•Ensures that all maintenance technicians are trained on the most updated version of the operating procedures.
• Monitors operation of plant equipment and systems.
• Reviews the operation of plant equipment and systems constantly, to minimize unplanned downtime,
anticipate solve problems in a timely manner, and to identify opportunities for improvement.
•Initiates and carries out projects that improve efficiency and/or reduce operating costs.
• Tracks, analyzes and improves key maintenance parameters such as asset utilization, maintenance cost, PM
compliance, schedule compliance, etc.
•Maintains safety, health, and environmental policies and procedures.
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• Directs, maintains, and enforces the safety program for the maintenance department; reviews safety records
to uphold standards of maximum safety for all maintenance technicians.
• Coordinates activities with Plant Operations Departments.
• Communicates directly with the operations department to coordinate maintenance and repair work in process
areas.
Other Duties:
• Assists with planning and implementing plant improvements and expansions.
• Drive start up effort at the facility; lead the maintenance group during checkout and commissioning of the
facility, etc.
Supervisory Responsibilities:
• Directly supervises maintenance staff.
• Carries out responsibilities in accordance with the organization's policies and applicable laws.
• Assists with interviewing, hiring, and training maintenance employees; planning, assigning, and directing
work; appraising performance; rewarding and disciplining employees; and addressing
Complaints and resolving problems.
-----------------------------------------------------------------------------------------------------------FROM: 1/8/ 2009 TO 1/8/2010
POSITION: QA/QC E&I Senior inspector Engineer.
FARM: GERMANISCHER Lloyd
PROJECT: Abu Dhabi crude oil pipeline (ADCOP)
(Habshan – Fujairah project)
Job description & Responsibility:
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Continuous monitoring of the project at construction phase, to the latest revision of drawings.
Perform inspection as planned on Inspection and Test Plans.
Provide expertise to site team to avoid/resolve quality problems
Responsible for ensuring Contractor procedures are followed as required by contract.
Witness Contractor’s activities.
Witness acceptance tests and perform final quality check prior to acceptance of equipment and materials.
Responsible for monitoring and appraising Instrumentation construction work for conformance.
Monitor Suppliers’ and Contractor’s quality assurance and quality control activities
Inspection for all electrical & instrument activates executed for 48 inch crude oil pipeline project, according
to specifications & standard.
Inspection for all electrical & instrument activates executed for intermediate pump station and main pump
station, which include: SCAD, DCS, PLC, Control valves, etc...
Review the inspection check list, test record.
Raising & clearing categorised punch lists.
Commissioning activities for all instrumentation and control systems. From field to main pump station or
intermediate pump station or block valve station or main oil terminal.
Daily report to site manager.
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-----------------------------------------------------------------------------------------------------------FROM: 1/11/2001 up to 1/8/ 2009
Position: Section head of Electrical & instrumentation dept.
Farm : VINAVIL EGYPT FOR PETROCHEMICAL.
(International Company for Production Polyvinyl Acetates)
Job description & Responsibility
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Organizing the work and activities inside the departments
Prepare the corrective & preventive maintenance program of E& I dept.
Prepare the spare parts list and strategy stoke.
Prepare the training plan, internally or externally, (for all my team in dep.)
Leading the team to execute the corrective & preventive maintenance for instrumentation and control
System in the plant.
Determine analysis and solve the instrumentation and control problems with suitable suggestion or
modification.
Prepare and issue all documents related to E& I dept.
Contacting the suppliers locally or abroad for spar parts needed
Developing process control strategies.
Writing functional & detail design specification.
Prepare conceptual design packages & Engineering budget cost estimates.
Providing technical services to maintenance & operation divisions with regard to Instrumentation related to
the process control & associated auxiliary control System.
Access plant facilities& process arrangements and recommending new installations or modifications to
improve plant control performance or replacement of defective or obsolete instrumentations for control
equipment.
Participation in the construction and commissioning of the plant at 2001 and the extension of second
phase at 2006.
Preparing and issue all documents and instructions for electric & inst. dept., required for (ISO 9001)
such as maintenance and calibration procedure, etc. … and also for 14001 certificates of
environment.
Reporting to plant Manager.
FROM: 10/5/1998 up 1/11/2001
Position: Instrumentation & Control Maintenance Engineer.
Farm : ATTAKA Thermal Power Station (2x 300 +2x150) MW.
Job description & Responsibility
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Execute the corrective & preventive, maintenance required related to control of turbine, boiler , and
utilities.
Repair and maintenance of all various types of instrumentation in the plant.
Regular monitoring and rectification of defective instrument equipments.
Calibration, disassembly, repair and reassembly of equipment (valves, transmitters etc),
Installations and testing of new instrumentation.
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Loop checking, commissioning and maintenance of instrumentation, which include: Various types of flow transmitters, temperature transmitters, level transmitter, pressure transmitter,
vibration sensor, speed sensor,etc...
Troubleshooting of various types of switches, controllers, recorders. Control valves, on/off valves, .etc.
Troubleshooting of various types of Control systems equipments including SCADA, DCS & local
PLC control panel equipments.
Work in open and closed loop .of turbines
Repair and maintenance of electronic module.
leading the team of technicians to execute the assigned jobs
Using P& ID (piping & instrumentation diagram)., wiring diagram , logic diagram, data sheet ,..)
Reporting to section head dept.
--------------------------------------------------------------------------------------------------------------------------FROM: 1/7/2007 up to 25/7/ 2009 (PART TIME)
Position: Elect. & inst. Consultant Engineer.
Farm : ALEX-CT Company (petrochemical terminal) in DEKHILA PORT. (ALEXANDRIA)
Job description & Responsibility
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Review of vendor drawings and review of instrumentation and control and electrical docs.
Provide expertise to site team to avoid/resolve quality problems.
Attend and contribute to site and project technical meetings.
Ensuring Contractor performance is according to procedures.
Witness Contractor’s activities and Suppliers’.
Witness acceptance tests and perform final quality check prior to acceptance of equipment and
materials.
Responsible for monitoring and appraising E&I construction work for conformance.
FROM: 27/3/2009 up to 4/4/ 2009 (ONE WEEK COURSE)
Position: Instrumentation & Control Instructor (Trainer)
Farm: BAGEL CEMENT PLANT in YEMEN
Subject includes:
 Analog and digital signal.
 Flow measurement.
 Pressure measurement
 Level measurement
 Temperature measurement
 Speed measurement
 vibration measurement
 Load measurement.
 Transmitters, switches.
 Recorders
 Types of control system
 Open loop & closed loop , control system
 Introduction to PLC/DCS.
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