OHS017 Risk assessment completed by: Ken Wyse Staff/student number: z8903240 OHS Risk Assessment and Control Form Faculty/Division: Medicine Document number School/Unit: Lowy Initial Issue date 5/8/2010 Current version 1.1 Current Version Issue date: 9/2/2010 Next review date 5/8/2013 Lowy.LG.RA 1 For additional information refer to the OHS Risk Assessment and Control Procedure, the OHS Risk Rating Procedure and the Hierarchy of Risk Controls. Risk Assessment title:: Use of Autoclave ___________________________________________________________________________________________________________________________________________________________________________________ Page 1 of 7 Risk Assessment and Control Form Uncontrolled document when printed Date Effective: 01/01/2007 Current Version: 2.6, 16/07/2008 Step 1: Identify the activity Describe the activity: Each load is validated with a chemical indicator strip MMM1250 from Livingstone. The autoclave is validated with a biological indictor 1261P from Livingstone, at least once a month Turning on autoclave load autoclave trolley Checking the stability of goods on the trolley Place a chemical indicator strip into the load, vary the position each load. If PC2 waste, remove gloves and place them in one of the buckets to be autoclaved, Re-glove. Inserting trolley into autoclave Check the position of the trolley in the autoclave, making sure it does not damage the sensor Close the door Choosing autoclave program, Making sure the cycle is completed before opening the door. Beware of hot steam when opening the door. Remove the trolley from autoclave. The trolley and its contents will be hot so care must be taken. Close the autoclave door The chemical indicator strip is checked: Strip kept and taped into the records book with the date and load type indicated. Unload autoclave trolley and sort into what needs to go to the drying ovens and what can be placed into the group trolleys. Wet glassware is placed in the drying ovens Laboratory autoclave is placed in their trolley for collection PC2 waste is then placed into a black plastic bag and is removed from the building as domestic waste. Mop up any water that drips from the trolley Two people are to move the 660l Silo bins from the Lowy building to the collection area at the back of the Biological Sciences building, though the connecting tunnel. Describe the location: Lower Ground wash-up area Step 2: Identify who may be at risk by the activity A number of people may be at risk from any activity. This may affect the risk controls needed. These people may include fellow workers, visitors, contractors and the public. The location of the activity may affect the number of people at risk. The people working in the wash-up area, visitors and contactors. Steps 3 to 7: Identify the hazards, risks, and rate the risks 1. An activity may be divided into tasks. For each task identify the hazards and associated risks. 2. List existing risk controls and determine a risk rating using the UNSW Risk Rating Procedure. 3. Additional risk controls may be required to achieve an acceptable level of risk. Re-rate the risk if additional risk controls used. ___________________________________________________________________________________________________________________________________________________________________________________ Page 2 of 7 Risk Assessment and Control Form Uncontrolled document when printed Date Effective: 01/01/2007 Current Version: 2.6, 16/07/2008 Tasks Hazards Associated risks (Step 3) (Step 4) Risk rating with existing controls * Additional risk controls required Risk Rating with additional controls * (Step 5) (Step 6) (Step 7) Existing risk controls C Turning on autoclave Electrical Potential electrical shock from electrical components of the autoclave Training of staff in the use of the autoclave L R 4 E M 3 E M 3 D M 2 D L 4 E M (Apply the hierarchy of risk controls) C L R Regular maintenance. Annual electrical tagging and test of the equipment Stacking and unstacking of the trolley Removing the autoclave trolley Manual handling Heat\Steam Musculoskeleton injuries lifting on and off the trolley Safe manual handling techniques Burns Pressure chamber must be zero before opening. Not overloading the trolley Wearing PPE: Thermal gloves, lab coats and eye protection must be worn Removing the autoclave trolley Slip Liquid spill Careful monitoring, Clean up can still immediately Moving liquids from the trolley after autoclave run Explosion Eye/ body injury from explosion of container of superheated liquid Wearing PPE: Thermal gloves, lab coat and eye protection ___________________________________________________________________________________________________________________________________________________________________________________ Page 3 of 7 Risk Assessment and Control Form Uncontrolled document when printed Date Effective: 01/01/2007 Current Version: 2.6, 16/07/2008 Autoclaving PC2 waste and gowns Moving the 660l silo bins though the tunnel. Exposure to infectious material and GMO’s Infection Wearing PPE: Gloves, lab gown and eye protection 3 E M Being run over by Fork lift and Manual handling Being run over by Fork lift and Musculoskeleton injuries pushing the full 660 l silo bins Two person job 3 E M * C = consequence Safe manual handling techniques L = likelihood R = risk rating from the UNSW Risk Rating Procedure Step 8 Documentation and supervisor approval Completed by: Ken Wyse (signature) Authorised by: Dr David Coomber (signature) Date: Step 9: Implement the additional risk controls identified Indicate briefly what additional risk controls from Step 6 above were implemented, when and by whom. Risk control: Date: Implemented by: Risk control: Date: Implemented by: Risk control: Date: Implemented by: Risk control: Date: Implemented by: Risk control: Date: Implemented by: Step 10: Monitor and review the risk controls It is important to monitor risk controls and review risk assessments regularly. Review is required when there is a change in the process, relevant legal changes, and where a cause for concern has arisen. Reviews could be scheduled on an annual basis. If the risk assessment has substantially changed a new risk assessment is warranted. Review date: Reviewed by: Authorised by: Review date: Reviewed by: Authorised by: Review date: Reviewed by: Authorised by: Review date: Reviewed by: Authorised by: Review date: Reviewed by: Authorised by: ___________________________________________________________________________________________________________________________________________________________________________________ Page 4 of 7 Risk Assessment and Control Form Uncontrolled document when printed Date Effective: 01/01/2007 Current Version: 2.6, 16/07/2008 Documentation It is a requirement that legal and advisory documentation that supports this risk assessment be listed. Such documentation includes Acts, Regulations, Australian Standards and Codes of Practice, where applicable. Autoclave Manual NSW OHS Regulation 2001 NSW OHS Act 2000 ___________________________________________________________________________________________________________________________________________________________________________________ Page 5 of 7 Risk Assessment and Control Form Uncontrolled document when printed Date Effective: 01/01/2007 Current Version: 2.6, 16/07/2008 UNSW Concise OHS Risk Rating Table OHS697 What you need to do 1. Consider what can go wrong that can hurt someone 2. Determine what the most likely outcome would be - Consequences 3. Determine how likely those consequences are - Likelihood 4. Calculate the risk rating 5. Required action How severely could someone be hurt death or permanent disability to one or more persons hospital admission required medical treatment required first aid required injuries not requiring first aid CONSEQUENCES: Severe Major Moderate Minor Insignificant How likely are those consequences? expected to occur in most circumstances will probably occur in most circumstances could occur at some time is not likely to occur in normal circumstances may occur only in exceptional circumstances LIKELIHOOD: Almost certain Likely Possible Unlikely Rare CONSEQUENCES Insignificant 1 Minor 2 Moderate 3 Major 4 Severe 5 M H H VH VH M M H H VH Possible C L M H H VH Unlikely D L L M M H Rare E L L M M M LIKELIHOOD Almost certain A Likely B Risk level Required action Act immediately: Very high The proposed task or process activity must not proceed. Steps must be taken to lower the risk level to as low as reasonably practicable using the hierarchy of risk controls. Act today: The proposed activity can only proceed, provided that: (i) the risk level has been reduced to as low as reasonably practicable using the hierarchy of risk controls; High (ii) The risk controls must include those identified in legislation, Australian Standards, Codes of Practice etc. (iii) the risk assessment has been reviewed and approved by the Supervisor and (iv) A Safe Working Procedure or Safe Work Method has been prepared. (v) The supervisor must review and document the effectiveness of the implemented risk controls. Medium Act this week: The proposed task or process can proceed, provided that: _______________________________________________________________________________________________________________ Page 6 of 7 UNSW Concise OHS Risk Rating Table Effective date: 01/01/2007 Uncontrolled document when printed Current Version: 2.6,16/07/2008 (i) the risk level has been reduced to as low as reasonably practicable using the hierarchy of risk controls; (ii) the risk assessment has been reviewed and approved by the Supervisor and (iii) A Safe Working Procedure or Safe Work Method has been prepared. Act this month: Low Managed by local documented routine procedures which must include application of the hierarchy of controls. _______________________________________________________________________________________________________________ Page 7 of 7 UNSW Concise OHS Risk Rating Table Effective date: 01/01/2007 Uncontrolled document when printed Current Version: 2.6,16/07/2008