Session Plan Course Title – ISO 9001 : 2008 Auditor / Lead Auditor Training Session Title – Purpose, Content & Interrelationship of ISO 9001 & Session No.-02 Duration – 510 min ISO 9004 Purpose of Session To introduce the development process & overview of ISO 9000:2008 series, difference between auditable standards & guidance documents & to understand ISO 9001 form an auditing perspective. Learning Objectives By the end of the session successful students will be able to explain the purpose, content & interrelationship of ISO 9000, ISO 9001 & ISO 9004 Tutor Notes – Training Activities and Methods Introduction Introduce the learning objectives of the session Explain that the learning objective would be achieved through activities by participants, reflection, conclusion & identification of the next steps along with some formal presentation of the tutors. Duration and Tutor Aids Tutor Aids : Slide projector / Screen, flip charts; Standards ISO 9000, ISO 9001, ISO 9004; Quiz 2 Model Answers; Case Study workbook Contents of the Session: This session consists of session 2a, 2b 2c and 2 d Session 2a o Purpose of ISO 9000 series : o Family of standards o Evaluation & continuing development of the standards o Revision of the standards o Difference between auditable standard & guidance documents o Difference between legal compliance & conformance with ISO standards Session 2b o Selected definitions of quality terminology from ISO 9000:2005 o ISO structure Session 2c o Intent & requirements of ISO clauses & linkage to ISO 9004 o Scope of audit & Scope of ISO 9001 o Basis for permissible exclusions & justifications o o Apr 2010 90 mins. 30 mins / Act, Feed, Ppt 15 mins/ Ppt 40 mins. / Act, Ppt 5 mins Ppt 60 mins Ppt, Act 30 mins./Act, Ppt. Rev 270 mins. 30 mins. / Ppt Exercise on Understanding ISO 9001 and ISO 9004 90 mins./Act, Ppt. Rev requirements (EO1) 90 mins./ Ppt. ISO 9001 Clause Details Tutor Notes - 21 - o Linkage between QMPs & clauses Session 2d o Documentation requirements o Activity on Documentation o o o 60 mins. Act, Rev 60 mins 25mins Act, Ppt. 10 mins Structure of documentation Typical contents of documents Benefits & approaches for documentation QUIZ 2 (conducted on day 2 during Session 2) 25 mins PPT 15 mins Corresponding Practical Activity, if any: Refer to Continuous Assessment Plan : Session 2 Points to be highlighted/Questions to be raised during Sum-up: Session 2a o Purpose of ISO 9000 series in an organizational context o Usefulness of guidance documents (ISO 9004) Session 2b o Importance of ISO 9000 for Understanding ISO terminology & interpreting the standard o ISO structure: Process Model Session 2c o Permissible exclusions and justification o Linkage of ISO 9001 clauses with QMPs o Value of QMS documentation Session 2d o Documentation requirements of ISO 9001 o Structure, typical contents of documents Delegate Assessment: Refer to continues assessment Plan : Session 2 & Session plan for E01 Please refer to Session Plan for Activities when conducting the activities given in this session Please refer to Session Plan for Recapitulation for the Recap session on Days 2,3 4 and 5 Apr 2010 Tutor Notes - 22 - Continuous Assessment Plan: Session 2 Name Course Details Learning Objectives Tasks / Outputs Achieved Successful students will be able to explain the purpose, content & interrelationship of ISO 9000, ISO 9001 & ISO 9004 2a Individual scoring on quiz responses (Min 60 %)* 1. 2. Activity & review an exploring the purpose of ISO 9000 series Activity & review on identification of auditable and guiding standards & rationale behind it 2b 3. Activity & review on matching definitions with the appropriate terminology 4. Activity & review to interpret requirements of ISO 9001: 2008, & justifying permissible exclusions : Refer to detail session plan of E01 Activity & review on establishing linkage between ISO 9001 clauses & QMPs 2c 5. 2d 6. Activity & review on identifying factors that decide form and type of documentation Quiz on Session 2 for individual assessment *In case a student does not achieve 60 % in the questionnaire evaluation, the tutor shall provide additional guidance /inputs to ensure that the student incorporates the correct / appropriate answer before moving on to the next learning objective. This shall be recorded by the tutors. Apr 2010 Tutor Notes - 23 - SESSION PLAN FOR ENABLING OBJECTIVE : KNOWLEDGE & SKILLS Course Title : ISO 9001 : 2008 QMS Auditor / Lead Auditor Session Title : Interpreting Requirements of ISO 9001 / 2008 Session No.: E01 Duration : 90 Min Purpose of the Session : To provide delegates with the practical experience in interpreting requirements of ISO 9001 / 2008 in the context of the audit & understanding the broader intent of ISO 9004:2009. Learning Objectives : Relate incidents to appropriate clause or clauses. Validate the above relation with reasons. Identify the activities or processes which organizations may be permitted to exclude from the scope. Understanding broader intent of ISO 9004:2009. Tutor Notes : Training Activities and Methods Introduction : Explain that the exercise is designed to understand the ISO 9001: 2008 Opportunity to understand the requirements in the context of the audit situation. Explain that delegates will be formally assessed during this session Introduce exercise: Provide the exercise brief highlighting the following points: Task : To analyse the incidents, relate to the appropriate clauses and to understand justifications for permissible exclusion. Appropriate reasonings from clauses to be provided for a particular co-relation. Need not decide whether they are NCRs or not. Justify permissible exclusions. Identify incidents which are outside the Scope of ISO 9001. Process : Syndicate group exercise If delegates require help on how to approach this exercise highlight steps that they might follow in order to accomplish the task. Output : The output is to be presented in the proforma provided in the Work Book and Case Studies. Note : The output of the exercise is part of the formal continuous assessment and will therefore be marked. Run exercise : Individual Work 30 Min Group Work 30 Min Tutors to monitor time keeping and provide clarification as required. Apr 2010 Tutor Notes - 24 - Materials and Equipment Work Book, Flip Charts Refer to instruction on EO1 in Work Book and Case Studies. Syndicate exercise Proforma sheets provided in Case Studies and presented onFlip Charts Feedback from exercise : 30 Min Delegates to present their group exercise outputs on Flip Charts Tutors to facilitate discussions leading to understanding of the intent of the clauses of ISO 9001:2008 as appropriate and any other relevant points as necessary. Clarify any doubt arises out of Entry Level Exam As per marking scheme of E01 Apr 2010 Tutor Notes - 25 - MARKING SCHEME Exercise No : E 01 Session No : 2c Exercise Name : Interpreting the ISO 9001:2008 Clauses Exercise Type * : 1 Learning Objective : Interpret requirements of ISO 9001 in the context of an audit Enabling Objectives : a. Explain the intent and requirements of each clause of ISO 9001 b. Interpret and apply ISO 9001 appropriately in an audit situation c. Identify activities and / or processes which organisations may be permitted to exclude from the scope Criteria A B Marks Appropriate clause nos./sub clause nos. are given 3 Appropriate reasoning is given 3 Identified where the situation is outside the scope of ISO 9001 1 Permissible exclusions/scope assessed 3 Individual Participation Level 1 - 10 Marks Obtained = (A + B) / 2 by an individual participant Note : a) For exercise Type : 2 Maximum 10 marks. Delegates must score a minimum of 6 marks to one successfully complete the exercise. Delegates achieving less than this invited to resubmit. b) a) For exercise Type : 1, 3 Maximum 10 marks. Delegates must score a minimum of 6 marks to successfully complete the exercise. ___________________________________________ * 1. Group exercise and presentation 2. Group exercise – output is to be submitted for Tutor Assesssment 3. Role play Apr 2010 Tutor Notes - 26 - 1 – Low 10 – High MODEL ANSWERS TO EXERCISE E-01 Sl.No. Whether covered Clause / Sub Clause of ISO 9001: in Scope of ISO 2008 Reasons 9001:2008 1. YES 1.2 & 4.2.2 a 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. YES NO YES YES NO YES YES YES YES YES NO 4.1 (a, b, c, d, e, f ) 1.2, 4.1 a, 7.3.2 4.1 (last para), Notes 2 and 3 6.4 1.2, 4.2.2ª 8.2.1 & Note 6.2.2 (a, b & c) 1.2, 4.2.2a Clarify the exclusions using the content of course slides no 03-4 & 03-5 fitted “JUSTIFICATION OF EXCLUSIONS” & “MOST LIKELY EXCLUSIONS” respectively Apr 2010 Tutor Notes - 27 -