TARIQ HUSSAIN Engineer Mechanical – Power Plant Erection • Commissioning • O&M Villa D-15, TNB Liberty Power Limited, Housing Complex, Mirpur Mathelo, Distt. Ghotki, Sindh, Pakistan 65010. Phone: - 0723-642218 (Residence) Cell: - +92 (0) 300 24 777 56 Email: - soomro.tariq@gmail.com tariq.hussain@liberty.com.pk Profile - Qualified as a Mechanical Engineer with 3~4 years of professional experience in Maintenance, Installation & Erection of following Petrochemical & Power Plants. 235 MW CCPP – TNB Liberty Power Limited, Mirpur Mathelo, District Ghotki , Sindh 175MW Combined Cycle Power Plant (FPCDL) Daharki, District Ghotki , Sindh Novatex Limited, Karachi. Registered professional member of Pakistan Engineering Council PEC Reg. # MECH/20185 Experience Detail Currently Working with TNB Liberty Power Limited (235 MW - Malaysian owned Combined Cycle Power Plant at Mirpur Mathelo) as Assistant Engineer (Mechanical) from January 1st 2010 to date. Responsibilities Maintenance, Planning and Condition Monitoring of Rotary & Stationary Equipments Preparing & implementation of Annual Preventive Maintenance Plan for Equipment and review of routine/scheduled maintenance. Scheduled condition monitoring of rotary equipment including centrifugal pumps, reciprocating pumps, electric motors, centrifugal compressors, screw type compressor, steam turbines, gearboxes, ID /FD fans. Maintenance, troubleshooting of centrifugal pumps, gearboxes, fans, blowers, compressors, motors etc. On Call vibration monitoring of rotary equipment. Inspection and Follow up the preventive maintenance schedule of Utilities machinery. Performed and executed scheduled and On call Temperature monitoring for Bearings, Gear box Oil sump etc. Sound assessment for any abnormality in the machinery. Data acquisition with vibration analyzer, setup routes for machines, loading-unloading vibration data for machines. Review the trend of vibration signatures /vibration spectrum to diagnose probable causes. Keep update machine vibration history and repair-maintenance records for reference. Ability to develop vibration monitoring system for machinery. Inspection and Load testing of overhead cranes, mobile cranes, winches, elevator, fork lifters. Ability to manage and control spares inventory. Inspection of overhauling of compressors, Diesel Gensets, steam turbine, BFW pump, Cooling tower fans and gearboxes etc. Provide guidance to the staff and coordination with seniors and vendors. Understand and analyze the causes of failures; implement best practices specific to root cause analysis and recommending corrective actions to deals with abnormalities. Hands on maintenance installation and commissioning experience of low to high rated pumps & other rotary machineries. Material & Spares arrangement prior to shutdown; Reviewing of critical spares and maintain the inventory at safe level all times. Annul Budgets, Planning, Scheduling, Supervising of Routine Preventive Maintenance and Shutdown planning. Maintain QHSE, OHSAS & ISO 9001 standards within department. Holding of Tool Box Talks & Risk Assessment on regular basis. worked with “Doosan Heavy Industries & Construction Co., Ltd” as Engineer Mechanical at 175 MW Combined Cycle Power Plant Daharki from March 12th 2008 to date. Erection & Commissioning a) Gas Turbine Installation & commissioning of GE Gas Turbine Generator set (Frame 9E Model MS9001E), mainly low BTU gas firing, with high speed diesel as back up. GT is capable of operating in open cycle via bypass stack with necessary isolating devices, hands on experience for the installation & commissioning of following gas turbine auxiliaries: - Gas & Fuel system - Water Injection System - Fuel Oil heating system - Compressor Washing Skid - Lube Oil System - Inlet Air System a) Heat Recovery Steam Generator Installation & commissioning of One HRSG directly connected to the GT exhaust plenum via ON/OFF bypass stack diverter damper, without supplementary firing system, dual pressure with HP superheated steam around 520.6°C/80.62 bar , LP superheated Steam to feed LP steam Header, around 294.7°C/13.6 bar (about) at HRSG outlet HP and LP header. a) Steam Turbine Hands on Experience for the installation & commissioning of single casing multi-stage (Total 36 Reaction stages) condensing type steam turbine manufactured by FUJI ELECTRIC SYSTEMS, JAPAN having rated output 64,180 kW (Case 01) - HP steam pressure at main stop valve 75.84 bar - HP steam temperature at main stop valve 517.62 °C - LP steam pressure at strainer 12.59 bar - LP steam temperature at strainer 292.79 °C - Exhaust pressure 0.0711 bar - Rated speed 3,000 rpm - Direction of rotation Clockwise (view from generator side). Setting, Leveling & coordinating of Embedded Parts (Anchor Bolts, Jack Posts, Level Benchmarks, Sub-sole and Sole Plates) for Steam Turbine & Generator Foundation. Installation of Bearings (Thrust & Journal) Overall Assembly including Lower Casing half, Glands/Labyrinth Seal, Turbine Rotor, Inner casing parts, Upper casing half, Measurement of clearances (axial and radial), checking of rotor movement, overall centering, Tightening of bolts, Installation of main stop valve, admission and control valves, Grouting and Turbine Generator Alignment by Dial Indicator method. b) Steam Surface Condenser The surface condenser erected contains 5,866 m2 of effective condensing surface in one (1) rectangular shell, The surface condenser consists of two (2) shell sections (2 pass), one (1) transition section, one (1) extended neck, one (1) main expansion joint, two (2) inlet/outlet water boxes, two (2) reversing water boxes and miscellaneous ship loose components along with vacuum ejection system. c) d) Condensate Extraction Pumps Installation & Commissioning of two vertical shaft type mixed flow CE Pumps. Boiler Feed water Pumps Installation & Commissioning of two Boiler feed water pumps having capacity of 230m3/hr (each) for transferring water to HP/LP drums. e) Emergency Black Start Diesel Generators Installation & Commissioning of two Black Start Diesel Generators having capacity of 2.7 MW (each) for providing smooth power supply in initial start up of GT and during turn around tenure. f) Air Compressors Installation & Commissioning of two reciprocating air compressors with air dryer skid for plant service and instrument air. g) Chemical Dosing System / Sampling System / N2 Gas System Installation & Commissioning of One Chemical Dosing System for the proper injection of chemicals of Oxygen Scavenger, Ammonia, Tri-Sodium Phosphate and Corrosion Inhibitor, Ammonia dosing to maintain pH value and to prevent corrosion in the closed cooling water circuit. Responsibilities Reporting to Manager Mechanical for performing first line leading role in supervising/managing and directing the team of eleven members including erection supervisor, fabricators, fitters, millwrights and helpers for the activities of erection works in accordance with the erection procedures and instructions, Maintaining the work quality, preparing action plans and taking the necessary action to rectify the situation in case of any deviation. Plan and implement activities for the successful execution of equipments by considering all HSEQ standards by reviewing drawings (GA, Isometrics, P&IDs and PFDs), Checking of tolerances, Elevations, dimensions, orientations, co-ordinates, Leveling, verticality, run-out, Alignment (Radial, Axial), transportation, storage and Installation procedures, Technical Data Sheets, MSDS for Chemicals and Gases, Mill Test Certificates (MTC), ITPs, method statements and Rigging Plan. Prepared Daily, Weekly and Monthly Progress reports. Review, Monitor and control various project activities as assigned in Master Project Schedule (Level 4). Managed Construction contractors and motivated them to perform job at site as per company policy and International HSEQ standards. Conducted effective meetings with client and sub-contractors for reviewing and commenting meeting agendas, answers to client questions and detailed discussions on various issues. Assisted technical field advisors (GE, Fuji, OGS and Fortune Electric etc.) Maintain the workplace neat and clean by providing action plans for Housekeeping, On-site talk to inspire and motivate to follow HSEQ regulations. Resolve problems and abnormal condition and take decisive actions in emergency, equipment failure or any procedure deviations. Monitor various equipments at site like welding plants, grinders, drill machines and other electric operated equipments to ensure safe and smooth working conditions. Develop and review Erection Procedures. Member of ERT for the back up in any emergency Risk Assessment and JSA Comply with all EH&S, Corporate and Regulatory rules and procedures. b) Piping and Steel Structure Fabrication Review WPS/PQR in accordance with ASME Section IX. Inspection of pipe fit ups as per isometrics, calculation of dia. inches, preparation of daily fit up and welding progress reports. Interpretation of weld radiographs, pointing out various weld defects in association with NDT third party. Review, comment and prepare work procedures for . From February 5th 2007 to March 1st 2008, Novatex Limited as Assistant Maintenance Engineer (Mech.) Responsible for the maintenance of following equipments: Air Compressors, Diesel Generators (Caterpillar, Cummins & GE) Centrifugal Pumps, (vertical/ Horizontal) Water Treatment Plants ( Reverse Osmosis Plants) Fire Fighting System Super Heater Coils, Economizer Coils, Water/ Oil Tank Tanks ( 8000 cu.m) Pressure Vessel, Surface Condensers, Heat Exchangers Steel Structures, HVAC International Codes and Standards ASME B31.1 for Power Pressure Piping. ASME Section IX for welding and brazing qualifications. API 650 for Tank Fabrication (Fuel Oil, Raw, Demin and Potable water storage tanks) ASTM, JIS and DIN HEI Standards for Condenser and Heat Exchangers. ISO, OHSAS and DuPont Personnel Safety Management System (PSM). Thesis / Project “Integrated Systems for the improvement of Power Plant Efficiency” In this dissertation work detailed study at combined cycle power station (GTPS Kotri) was carried out, fortunately in thesis tenure one Gas Turbine overhauling was in progress: Participated in the major overhauling of 25 MW Gas Turbine make M/s Hitachi Japan at 174 MW Gas Turbine Power Station Kotri, Got exposure of Hot Gas Path Inspection, FOD (Foreign Object Damage), Blade Tip cracks, Liner cracks and their inspection, cross fire tubes inspection, turbine nozzles, stages and got necessary know-how during overhauling tenure. Technical Trainings / Internships 02 weeks technical training from Energy Learning Centre (ELC) – General Electric for Gas Turbine Operation and Maintenance from 13th April 2009 to 25th April 2009. ENGRO FOODS (PVT) LIMITED, SUKKUR - June 2006 (5 Weeks) Completed 5-Weeks Internship at EFL, the manufacturer of Pakistan’s leading and fast growing dairy products named OLPER’s, OLWELL & TARANG milks. SUI SOUTHERN GAS COMPANY LIMITED. July 2006 (2 Weeks) Took close insight of the Gas Turbine and compressor for the boosting of natural gas at SSGC Headquarters Shikarpur. PAKISTAN REFINERY LIMITED, KARACHI June-July 2005 (4 Weeks) Got exposure of rotary and stationary equipments involved in Petroleum Refining facility. Safety & Trainings I am also a member of emergency response team & I am fully capable of using all kinds of safety equipments. I have also attended the following trainings and courses. Work Permit System Handling / Auditing Safety equipments audit / use of safety equipments Fire Fighting & ERP system. Basic First Aid & CPR Computer Skills Project Planning Primavera Project Planner (P3) Version 3.1 Prepare Project Plan by using (Gantt Charts, CPM and PERT Networks). Project Planning, Scheduling and Controlling. Assigning Job responsibilities (Through WBS) ….. etc. Microsoft Office MS Word, Excel, Power Point and MS Project. CAD CMMS Pro Engineer wildfire 2.0 Mogan System, Material Management System. Computerized Maintenance Management System for maintenance activities. Generation of Work Permits, Execution, Spare Parts, Work Procedures, Safety Measures, Tools and History Cards are involved in this system. Academic Qualification 2003 – 2007 B.E. Mechanical Engineering (Weighted Average Result: 70.53% GPA 3.19/4) Mehran University of Engineering & Technology, Jamshoro 2000 – 2002 Intermediate (H.S.C) (Result: 69%) Engro Chemical Higher Secondary School Daharki, (BISE Sukkur) 1999 Matriculation (S.S.C) (Result: 73%) Engro Chemical Employees High School, Daharki, (BISE Sukkur) Personal Details Father’s Name Date of Birth Nationality CNIC Marital Status Religion : : : : : : Abdul Khaliq 22nd March 1984 Pakistani 45101-3507118-9 Single Islam