DESIGN METHODS FOR LOCAL-GLOBAL INTERACTION OF LOCALLY SLENDER STEEL MEMBERS M. Seif1 and B.W. Schafer2 ABSTRACT The work presented herein is part of a continuing effort towards fully understanding, and taking advantage of the use of, locally slender cross-sections in structural steel. Previous efforts compared three design methods for locally slender steel short beams and stub columns; (i) AISC, and two methods from cold-formed steel specifications that focus on locally slender cross-sections: (ii) AISI-Effective Width, and (iii) AISI-Direct Strength Method (DSM). Parametric studies employing material and geometric nonlinear, shell-element based FE analysis were used to understand and highlight the parameters that lead to the divergence between the capacity predictions of the different design methods. This work presents an extension of the previous parametric studies to long columns and beams, where the locally slender cross-sections may interact with global (flexural, lateraltorsional, etc.) buckling modes. Of particular interest are; the divergence of strength predictions between the three design methods, the accuracy of the AISC methodology which handles local-global interaction quite differently for beams than for columns, and comparing the more elaborate AISC methods for beams to those utilized in AISI. The final goal of this research is to propose improvements to DSM so that it may be readily applied to structural steel with locally slender cross-sections, and in doing so provide a means to simplify and improve the design of locally slender structural steel sections. 1 2 PhD Candidate, Johns Hopkins University, mina.seif@jhu.edu Associate Prof. and Chair, Johns Hopkins University, schafer@jhu.edu INTRODUCTION With the advent of high and ultra-high yield strength steels, the increased yield stress drives even standard hot-rolled steel shapes from locally compact to locally slender (noncompact or slender), making it inefficient to avoid such cross-sections in the design of hot-rolled steel structural members (see Seif and Schafer 2009a,b for details). Efficient and reliable strength predictions are needed for locally slender hotrolled steel cross-sections. Analysis of existing AISC (2005) provisions for locally slender stub columns and short beams (Seif and Schafer 2009a) indicated geometric regions where AISC design may be excessively conservative, and other regions where it may be moderately unconservative. The work herein represents a direct extension of previous studies on stub columns and short beams (Seif and Schafer 2009a) now to include long columns and long beams, where the locally slender cross-sections may interact with global (flexural, lateraltorsional, etc.) buckling modes. DESIGN METHODS The design of locally slender steel cross-sections may be completed by a variety of methods, three of which are examined in this study: (1) The AISC method, as embodied in the 2005 AISC Specification, labeled AISC herein, (2) The AISI Effective Width Method from the main body of the 2007 AISI Specification for cold-formed steel, labeled AISI herein, and, (3) The Direct Strength Method as given in Appendix 1 of the 2007 AISI Specification, labeled DSM herein. For each of these three design methods the expressions for strength prediction of locally slender braced columns and beams have been provided in a common notation in Seif and Schafer (2009a). In those equations the centrality of elastic local buckling is made clear. For long (unbraced) columns and beams global buckling must be considered as well as local-global interaction. In AISC, AISI, and DSM global column buckling is predicted using the same (single) expression. However, local-global interaction is handled by the Q-factor method in AISC, the unified method in AISI, and a variation of the unified method in DSM. In all cases the global strength is reduced due to local cross-section slenderness. The Q-factor approach reduces the strength and increases the long-column slenderness to arrive at its reduction. The unified method uses the effective area of the column at the long column buckling stress. DSM uses a similar approach, but the effective area calculation is replaced by a reduction of the full cross-section (at the long column strength). AISC and AISI/DSM use different formats for the global (lateraltorsional buckling) provisions of beams. However, for no moment gradient (Cb = 1) the resulting expressions are actually quite similar with the exception that AISI only provides capacities up to first yield (My) for sections subject to lateral-torsional buckling. For AISI/DSM local-global interaction in beams is treated in the same conceptual manner as for columns; not so for AISC, which uses nothing like the Qfactor approach, and instead provides direct reductions based on the flange and web plate slenderness (also see White 2008). A result of AISC’s approach in not adopting one consistent philosophy for localglobal interaction in beams is some unusual changes in strength as local slenderness is varied. FE PARAMETRIC STUDY A nonlinear finite element (FE) analysis parameter study was carried out for the purpose of understanding and highlighting the parameters that lead to the divergence between the capacity predictions of the different design methods under axial and bending loads. The FE analysis is extended herein to long members, where the locally slender cross-sections may interact with global (flexural, lateral-torsional, etc.) buckling modes. Sections and boundary conditions Based on the authors’ judgment, AISC W14 and W36 sections were selected for the study as representing “common” sections for columns and beams in high-rise buildings. The W14x233 section is approximately the average dimensions for the W14 group and the W36x330 for the W36 group. All sections are modeled with globally pinned, warping fixed boundary conditions, and loaded via incremental displacement for the columns and rotation for the beams. Geometric variation – cross sectional To examine the impact of slenderness in the local buckling mode, and the impact of web-flange interaction in I-sections, four series of parametric studies are performed under axial and bending loading, as further described in Table 1: W14FI: a W14x233 section with a modified Flange thickness, that varies Independently from all other dimensions, W14FR: a W14x233 section with variable Flange thickness, but the web thickness set so that the Ratio of the flange-toweb thickness remains the same as the original W14x233, W36FR: a W36x330 section with variable Web thickness, but the flange thickness set so that the Ratio of the flange-to-web thickness remains the same as the original W36x330, and W36WI: a W36x330 section with a variable Web thickness, that varies Independently from all other dimensions. Table 1 Parametric study of W-sections W14x233 W14FI W14FR W36x330 W36FR W36WI bf/2tf 4.62 varied varied 4.54 varied fixed h/tw 13.35 fixed varied 35.15 varied varied h/bf 0.90 fixed fixed 2.13 fixed fixed tf/tw 1.61 varied fixed 1.81 fixed varied For the purpose of this study, element thicknesses were varied between 0.05 in. (1.27 mm) and 3.0 in. (76.2 mm). While not strictly realistic, the values chosen here are for the purposes of comparing and exercising the design methods up to and through their extreme limits. Local slenderness may be understood as the square root of the ratio of the yield stress to the local buckling stress (i.e., √fy/fcr). The element local buckling stress is proportional to the square of the element thickness, thus the local slenderness is proportional to 1/t. Here element thickness is varied and used as the primary proxy for investigating local slenderness, in the future, material property variations are also needed. Geometric variation – lengths The initial FE analysis (Seif and Schafer 2009a) was conducted on stub (short) members, avoiding global (i.e., flexural, or lateral-torsional) buckling modes, and focusing on local buckling modes alone. The length of the studied members was determined according to the stub column definitions of SSRC (i.e., Galambos 1998), and fixed at that length. To examine the impact of local-global buckling modes interaction on the strength of locally slender members, longer members are included in the FE parameter study taking the member’s length as a variable in the parameter study. Each member’s length is determined so to achieve certain preset slenderness parameter values, where the slenderness parameter, λ, is defined in terms of the member’s length and crosssection dimensions. For columns, two groups of analysis were chosen to be performed at axial slenderness parameter, λc, values fixed at 0.90 and 1.50, where λc is defined as: c fy fcr euler fy KL r 2E (1) Note that varying the thicknesses (flange, web, or both at constant ratio) will vary the moment of inertia, I, and the cross-sectional area, A, and accordingly the radius of gyration, r. The member’s length, L, is then back-calculated to maintain the specified λc values. Similarly for beams, two groups of analysis were chosen to be performed at flexural slenderness parameter, λe, values fixed at 0.60 and 1.34, which are the AISI values defining the non-compact from the compact and slender members respectively (see, e.g. Shifferaw and Schafer 2008). The λe is defined as: e My M cre (2) Fixing λe, the critical buckling moment, Mcre, is calculated for each section. Mcre is also defined as follows: M cre Cb 2 EI y GJ L2 2 EI y 2Cw L4 (3) Again, note that varying the thicknesses (flange, web, or both at constant ratio) will vary all the parameters on the right hand side of Eq. (3). Accordingly, the member’s length, L, is then back-calculated to maintain the specified λe values. Mesh and element selection ABAQUS was used to perform the analysis. Members were modeled using S4 shell elements. The S4 element has six degrees of freedom per node, adopts bilinear interpolation for the displacement and rotation fields, incorporates finite membrane strains, and its shear stiffness is yielded by “full” integration. Considering computational speed and accuracy it was decided that a mesh density of five elements across each flange outstand, ten across the web, and an aspect ratio of 1 was adequate for this study. A typical model is shown in Figure 2. The choice of element type and density are based on comparisons with three-dimensional solid elements as reported in Seif and Schafer (2008,2009a). It is noted that some debate exists in the literature regarding the selection of the S4 vs. S4R element (see, e.g. Dinis and Camotim 2006, and Earls 2001). Material modeling The material model follows classical metal plasticity: Von Mises yield criteria, associated flow, and isotropic hardening. The uniaxial - diagram is provided in Figure 1a, and is similar to that employed by Engineering Stress (ksi) Barth et al. (2005). The curve is converted to a true - curve for the ABAQUS analysis. fu= 65 fy= 50 Slope, E’=145 - Slope, Est =720 st =0.011 - c 0 .3 f y bf t f + t c b t t ( d 2 t ) f f w f Slope, E =29000 y - - - Engineering Strain (a) uniaxial - relation (b) residual stress distribution Figure 1 Idealized material model (a) - and (b) residual stresses Residual stresses For this work, the classic and commonly used distribution of Galambos and Ketter (1959), as shown in Figure 1b, is employed. Similar to other researchers (e.g., Jung and White 2006) the residual stresses are defined in the finite element analysis as initial longitudinal stresses, and given as the average value across the element at its center. (See Seif and Schafer 2009a for further discussion). Geometric imperfections Geometric imperfections have an important role to play in any collapse analysis involving stability. For the previous work on short (stub) members, the imperfections were defined by scaling the local buckling eigenmode from elastic buckling analysis. Since the focus at this point is on longer members, global buckling modes are also included. Initial geometric imperfections are added through linearly superposing a scaled local and a scaled global eigenmode solution from a finite strip analysis performed on each section, using CUFSM (Schafer, B.W., Ádány, S. 2006). The local buckling mode is scaled so that the maximum nodal displacement is equal to the greater of bf /150 or d/150 which is a commonly employed magnitude (see, e.g Kian and Lee 2002), while the global buckling mode is scaled so that the maximum nodal displacement is equal to L/1000, as shown in Figure 2 Figure 2 Typical column buckling modes (left: local, right: global) and initial geometric imperfections for the analysis (a) ABAQUS isometric, (b) ABAQUS front view, and (c) CUFSM front view, with scaling factors. RESULTS As discussed previously (see Table 1), the parametric study is broken into 4 groups: W14FI, W14FR, W36FR, and W36WI analyzed at different preset slenderness limits. Here the results of the parametric study are presented for each group, including comparisons to the AISC, AISI, and DSM design methods. Analysis results are provided first for the columns, then the beams. Due to limited space the results are condensed, see Seif and Schafer (2010) for full results and discussion. Columns: ABAQUS results for the parametric study of locally slender long columns (denoted with “·” and given for the 4 parametric studies) are reported as a function of long column slenderness ( c~0.25, 0.9, and 1.5) in Figure 3. In Figure 3 the standard (compact) W14 and W36 cross-sections have been denoted with a “*”. If the long column curve is exact, the “*” would be in perfect agreement with the upper curve shown. As can be observed, as the local slenderness is increased the strength predictions fall further and further below the global column (upper) curve, which for compact/fully-effective sections is identical in AISC, AISI, and DSM. Also highlighted in Figure 3, so that a locally slender section may be observed, is the cross-sections with a backcalculated Q or Aeff/Ag ≈ 0.7, denoted with a “o”, and the AISC and AISI (both effective width and DSM) strength curves for Q or Aeff/Ag = 0.7. Figure 3 does not allow for a complete study of the impact of local slenderness as a full family of strength curves would need to be generated and each point compared to a different curve. Rather than do this, to compare all the sections in a given study the results are expressed as a function of local slenderness (at a given global slenderness c). W14FI W14FR 1 0.5 0.5 n P /P y 1 0 0 0.5 1 1.5 0 0 0.5 W36FI 1 1.5 W36WI 1 0.5 0.5 n P /P y 1 0 0 0.5 1 Lambdac 1.5 0 0 0.5 1 Lambdac 1.5 Figure 3 ABAQUS results for the parametric study reported as a function of long column slenderness W14FI W14FR 1 0.5 0.5 n P /P y 1 0 1 2 3 W36FR 0 AISC 1 AISI DSM ABAQUS 1 0.5 0.5 3 W36WI n P /P y 1 2 0 1 2 3 0 1 0.5 2 3 (fy /fcrl)0.5 (fy /fcrl) Figure 4 Results of column parametric study for 4 study groups (stub) 1 0.5 0.5 n P /P y 1 0 1 2 3 0 1 2 3 (fy /fcrl)0.5 1 n P /P y AISC 1 0.5 AISI 0 DSM 123 ABAQUS 0.5 0 1 2 3 (fy /fcrl)0.5 Figure 5 Results of column parametric study for 3 design methods (stub) W14FI W14FR 1 0.5 0.5 n P /P y 1 0 1 2 3 W36FR 0 AISC AISI DSM ABAQUS 1 0.5 0.5 2 3 W36WI n P /P y 1 1 0 1 2 3 0 1 0.5 2 3 (fy /fcrl)0.5 (fy /fcrl) Figure 6 Results of column parametric study for 4 study groups (λc=0.9) 1 0.5 0.5 n P /P y 1 0 1 2 3 0 1 2 3 (fy /fcrl)0.5 1 n P /P y AISC 1 0.5 AISI 0 123 DSM ABAQUS 0.5 0 1 2 3 (fy /fcrl)0.5 Figure 7 Results of column parametric study for 3 design methods (λc=0.9) W14FI W14FR 1 0.5 0.5 n P /P y 1 0 1 2 3 W36FR AISC0 AISI DSM ABAQUS 1 0.5 0.5 2 3 W36WI n P /P y 1 1 0 1 2 3 0 1 0.5 2 3 (fy /fcrl)0.5 (fy /fcrl) Figure 8 Results of column parametric study for 4 study groups (λc=1.5) 1 0.5 0.5 n P /P y 1 0 1 2 3 0 1 2 3 (fy /fcrl)0.5 1 n P /P y 1 0.5 AISC 0 AISI 123 DSM ABAQUS 0.5 0 1 2 3 (fy /fcrl)0.5 Figure 9 Results of column parametric study for 3 design methods (λc=1.5) Figure 10 Deformed shapes for a W14FI section (a) λc=0.9, (b) λc=1.5 Complete comparisons of the studied columns with the AISC, AISI, and DSM methods are provided in Figures 4 through 9. Figures 4 and 5 provide the summary of results for the stub column study of Seif and Schafer 2009a. In a similar manner, Figure 6 and Figure 8 present the results for each of the 4 parameter studies at λc=0.9 and λc=1.5 respectively. Figure 7 and Figure 9 present all 4 studies directly compared against each of the design methods, for λc=0.9 and λc=1.5 respectively. All results are plotted as a function of elastic local slenderness of the cross-section: √fy/fcrl, determined by finite strip analysis. Finally, Figure 10 provides the deformed shapes for a W14 section at λc=0.9 and λc=1.5. The figure shows the interaction between the local and global (about the minor axis) buckling modes. Beams: For the beams the predicted capacities from the nonlinear collapse analysis in ABAQUS are shown for each of the 4 parameter groups in Figures 11, 13, and 15; for the short specimens, intermediate length specimens at λe=0.6, and long specimens at λe=1.34 respectively. Results are also compared against the design methods directly in Figures 12, 14, and 16 for the same three lengths (short, intermediate, long). In all the preceding plots the local slenderness √fy/fcr (or equivalently √My/Mcr) is plotted against the capacity, normalized to the plastic moment, Mp. Finally, Figure 17 provides the deformed shapes for a W36 section with a slender web at λe=0.6 and λe=1.34 (intermediate and long lengths); indicating the interaction between the local and lateral-torsional buckling mode at failure. W14FI W14FR 1 0.5 0.5 n M /M p 1 0 1 2 3 W36FR 0 AISC 1 AISI DSM ABAQUS 1 0.5 0.5 3 W36WI n M /M p 1 2 0 1 2 3 0 1 0.5 2 3 (fy /fcrl)0.5 (fy /fcrl) Figure 11 Results of beam parametric study for 4 study groups (short) 1 0.5 0.5 n M /M p 1 0 1 2 3 0 1 2 3 (fy /fcrl)0.5 1 n M /M p AISC 1 AISI 0.5 0 DSM 123 ABAQUS 0.5 0 1 2 3 (fy /fcrl)0.5 Figure 12 Results of beam parametric study for 3 design methods (short) W14FI W14FR 1 0.5 0.5 n M /M p 1 0 1 2 3 W36FR 0 AISC AISI DSM ABAQUS 1 0.5 0.5 2 3 W36WI n M /M p 1 1 0 1 2 3 0 1 0.5 2 3 (fy /fcrl)0.5 (fy /fcrl) Figure 13 Results of beam parametric study for 4 study groups (λe=0.6) 1 0.5 0.5 n M /M p 1 0 1 2 3 0 1 2 3 (fy /fcrl)0.5 1 n M /M p AISC 1 0.5 0AISI 123 DSM 0.5 ABAQUS 0 1 2 3 (fy /fcrl)0.5 Figure 14 Results of beam parametric study for 3 design methods (λe=0.6) W14FI W14FR 1 0.5 0.5 n M /M p 1 0 1 2 3 W36FR 0 AISC AISI DSM ABAQUS 1 0.5 0.5 2 3 W36WI n M /M p 1 1 0 1 2 3 0 1 0.5 2 3 (fy /fcrl)0.5 (fy /fcrl) Figure 15 Results of beam parametric study for 4 study groups (λe=1.34) 1 0.5 0.5 n M /M p 1 0 1 2 3 0 1 2 3 (fy /fcrl)0.5 1 n M /M p AISC 1 0.5 AISI 0 123 DSM ABAQUS 0.5 0 1 2 3 (fy /fcrl)0.5 Figure 15 Results of beam parametric study for 3 design methods (λe=1.34) Figure 17 Deformed shapes for a W36WI section (a) λe=0.6, (b) λe=1.34 DISCUSSION OF DESIGN METHOD PERFORMANCE Columns: Unlike the case of stub columns, where the AISI’s implementation of the Effective Width Method provided, by far, the best prediction of the column capacity, there isn’t a specific design method that outperforms the others when it comes to predicting the capacity of longer columns. (Recall all methods use the same global column curve, but reduce the strength in different manners to account for local-global interaction.) For longer columns, similar to stub columns, AISC provides reliable predictions when the flange is nonslender; however AISC is unduly conservative whenever the flanges become slender (regardless of the web). The level of conservatism is large enough to make AISC design with slender flanges completely uneconomical. AISI works well in nearly all cases; however, when the flange is specifically varied the unified method for reducing the column capacity does not properly capture the reduction in global capacity (through loss of I, note Figure 7 and 9 W14FI study). DSM’s accuracy is excellent when the flange and web vary at fixed ratios, and conservative (sometimes significantly) when one element is markedly more slender than its neighbor. Beams: The AISC predictions are overall best characterized as conservative, often excessively so when compared with the FE predictions. The strength prediction as the web and flange move from compact, to non-compact, to slender often have abrupt transitions as the related design methods use different formulae in these different local slenderness ranges. For example, see the W36WI study at e=0.6 of Figure 13. In general the expressions related to local flange slenderness provide smooth but quite conservative design predictions, while those related to local web slenderness suffer from the abrupt transitions. The study shows that the AISC expressions are essentially intended for compact, and semi-compact sections; but for locally slender sections the results are safe, but unduly conservative. An important proviso to this conclusion, particularly for long beams, is that users must take care when utilizing the approximations provided in AISC as in some cases the conservatism is derived from these approximations as opposed to the fundamentals of the design approach itself. For example, Figure 18 provides the change in AISC’s results for the W14FI (e=1.34) depending on whether or not the User Note approximation suggested for the lateral-torsional buckling stress (Eq. F2-4) is utilized – it is clear the use of this approximation must be done with care. AISC AISI DSM ABAQUS (a) 1 0.8 0.6 0.6 M /M p 0.8 (b) n n M /M p 1 0.4 0.4 0.2 0.2 0 0.5 1 1.5 (fy/fcrl)0.5 2 2.5 3 0 0.5 1 1.5 2 2.5 3 (fy/fcrl)0.5 Figure 18 Beam results of W14FI study group at λe=1.34; (a) AISC without Eq. F2-4’s approximation, (b) AISC with Eq. F2-4’s approximation AISI’s Effective Width Method is overall the best performer in comparison with the FE results. However, the method is unconservative for long beams with locally slender webs (see the W36WI study at e=1.34 of Figure 15). Note, as per AISI for any section which is subject to lateral-torsional buckling (such as those studied here) the capacity is limited to My as shown. The DSM results for beams are in excellent agreement at all lengths when the flange and web slenderness vary at a fixed ratio (the W14FR and W36FR studies). The method has smooth transitions in all ranges of local slenderness. However, when one of the elements becomes significantly more slender than its neighbor DSM assumes the entire cross-section capacity degrades and this assumption becomes excessively conservative particularly for the W36WI cases, though less so than AISC. Note, multiple curves are presented for DSM in Figures 12, 14, and 16 because of the normalization to Mp (as opposed to My) and further the inelastic bending provisions allowing strengths up to Mp, as proposed for DSM and currently under ballot at AISI, are utilized here. CONCLUSIONS Three methods for the design of locally slender steel cross-sections are studied herein: the AISC Specification, the AISI Specification (effective width method) and DSM (the Direct Strength Method as adopted in Appendix 1 of the AISI Specification). A parametric study utilizing nonlinear shell element-based finite element analysis focusing on the collapse capacity of W14 and W36 sections, where both the member length and the flange slenderness, and/or web slenderness are systematically varied (from compact, to noncompact, to slender in the parlance of AISC) was completed. AISC’s solutions are accurate in the range where they see their greatest current use, but excessively conservative for columns with locally slender sections, particularly for flanges (unstiffened elements) and for beams with slender webs. AISI’s effective width method is a reliable predictor; only for the beam studies does AISI provide unconservative solutions when the web is slender and the beam long. DSM provides a consistently conservative, and conceptually simple prediction method and is highly accurate when both the flange and web slenderness vary together, but the elastic webflange interaction assumed in the method is not always realized and the method is overly conservative when one element is significantly more slender than another. Work is now underway to address this limitation. ACKNOWLEDGMENTS The authors of this paper gratefully acknowledge the support of the AISC, and the AISC Faculty Fellowship program in this research. 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