OREGON STATE UNIVERSITY ME 453 – STRUCTURE AND MECHANICS LABORATORY Lab 1 Introduction – Winter 2012 Mechanics Phenomenon: Shear Stress in Beams Shear stresses/strains develop in beams when bending moment varies in the axial direction. This is a useful topic of study as it is unintuitive, and it requires the measurement of shear strains (not as simple as measurement of normal strains.) Objective of the Experiment: Verify the standard beam shear formula: VQ It Eq. 1 where is the shear stress, V is the internal resultant shear force, Q is a geometric descriptor of the beam cross-section above the level of analysis/measurement, I is the second moment of the beam cross-section about the centroidal axis, and t is the width of the cross-section at the level of analysis/measurement. (Note 1: The difficult part of applying this formula is the calculation of Q. Review a mechanics of materials text and develop a description of the calculation of Q.) (Note 2: Stress cannot be measured; strain is the measureable quantity. Describe the conversion of stress to strain using generalized Hooke’s Law.) Experimental Set-up: In the lab you have a polycarbonate beam with a rosette strain gauge bonded to the side at the level of the neutral axis. The fixture holding the beam allows for cantilever bending with the rosette near the fixed-end. The following illustration (Figure 1) shows a coordinate system for the beam, and the orientation of the rosette. Please use this coordinate system for all of your measurements and calculations. y a b c x z Figure 1. Coordinate system and rosette strain gauge orientation and labeling. 1 Objective 1: Strain components from rosette gauge readings A strain gauge rosette is simply a collection of three individual strain gauges all monitoring normal strain at various angles. The normal strain values reported by the individual gauges is useful information, but what we really want is the full strain tensor (all of the individual components, including shear) for a given coordinate system. It will not be obvious at this point (we will cover this in lecture), but the conversion of rosette strain gauge readings into strain tensor components is given by the following: xx 1 1 1 ma 1 0 mb yy 0 xy 0.5 0 0.5mc Eq. 2 where {xx, yy, xy) are the strain tensor components, and {ma, mb, mc} are the individual strain gauge readings. We are primarily interested in the shear component, xy, but as you will discover the course of the experiment, we need to monitor the full strain state in order to understand during and correct for experimental artifacts. Get started by developing a LabVIEW program that does the following: 1. Collect “continuous” readings from each strain gauge. 2. Filter signals to eliminate high-frequency noise and produce steady output. 3. Allow zeroing (nulling) of all the channels. 4. Provide both graphical and numerical indicators of the strain levels. Clearly label the signals from each of the individual gauges (ma =, mb =, mc =). 5. From the individual strain gauge readings calculate and display the strain tensor components with respect to the coordinate system shown above (xx = , yy = , xy = ). Never forget about the context help system (actually an on-line documentation system) or the function search button in LabVIEW; these are your main guides to making LabVIEW work. However, there are a few things that are somewhat obscure. I have listed here a few helpful functions and suggestions on implementation. From the Array functions palette: Build Array Index Array Array Constant From the Linear Algebra functions palette: AxB Transpose Eigenvalues and Eigenvectors 2 Objective 2: Expected results and identifying experimental artifacts This is the point during an experiment, at the beginning, to calculate your expected results. It is also the point to identify experimental artifacts. For our purposes, consider experimental artifacts as unintended experimental conditions that affect your measurements. (Note 3: Your intention is to load the beam in vertical-plane bending. Consider what happens to the strain gauge readings if there is lateral bending and/or torsion applied to the beam.) (Note 4: We treat a strain gauge as a point-measurement device at an exact location within our experimental system. In reality it averages response over a finite area, and is never perfectly positioned. Consider how this will affect your strain gauge readings.) 3