Eaton Supply Chain Indirect Materials & Services Update Terry Wahlgren Director SCM – Global Indirect Materials & Services © 2011 Eaton Corporation. All rights reserved. SCM Indirect Supplier’s Welcome to Eaton’s SCM (Extended) Indirect Staff Meeting! Thank You for Your Support & Contribution to Eaton! 2 2 Agenda AGENDA ITEMS TIME • Continental Breakfast 7:15 a.m. – 8:00 a.m. • Introduction 8:15 a.m. – 9:30 a.m. • SCM Indirect Team • R&R • 2010 Award Winners • Past Award Winners • Indirect Strategy 9:30 a.m. – 10:00 a.m. • Indirect Global Organization • Indirect Goals • Break 10:00 a.m. – 10:15 a.m. • Supplier Engagement Process 10:15 a.m. – 10:40 a.m. • Q&A 10:40 a.m. – 11:00 a.m. • Networking 11:00 a.m. – 11:45 a.m. • Lunch 11:45 a.m. → 3 3 SCM Indirect Materials & Services Team GLOBAL / NA Brendan O’Malley Kim Cazzetta Janet Horvath • Rod Bayliss Scott Morton Fernando Garza EMEA Jacek Skowronski • Barna Kato • Stephane Venhard • Craig Bolton • Ralf Borkowski APAC • OPEN • Jack Hou • Sallin Lu • Andy Feng • Giuseppe Donati Rich Gorzé • Jason Frisbie • Peter Loheitt • Claudia Mary Larry Caston Gaston Alvarado Michael Garred Chiara Benetazzo • • • • Birgit Gelbe Gerald Apfelthaler Emanuela Boggio Sara Wright LAM • Marcelo Coletta • 6 Commodity Mgrs • 6 Buyers 4 4 2010 Indirect Premier Supplier Award Winners • • • • • • • • • • • Advanced Technology Services, Inc. (ATS) at&t Bartech Group, Inc. Commercial Metals Company Concept Packaging Houghton Fluidcare JP Morgan Chase Kite Packaging Group Ltd. MJ Brunner Motion Industries PSMi 5 5 Past Indirect Supplier Award Winners • ATS, Inc. • Houghton International • American Express • Kite Packaging • at&t • Motion Industries • Bartech Group, Inc. • National Car Rental • Bruckner Supply • Oracle • ComDoc • Pratt Industries • Commercial Metals • Saint-Gobain Abrasives • Crown Packaging • Summit Energy • Hewlett-Packard • Tata Consultancy Services 6 6 Eaton Organization Aligned to Better Serve our Markets Electrical Sector Industrial Sector $6.4 B Sales $7.3 B Sales Electrical Americas Aerospace Hydraulics Electrical Rest of World Vehicle – Truck & Auto 7 7 Key Business Drivers • Increased Customer Expectations • Value - Quality, Service, Cost, & Sustainability • Global Competition - Globalization • New Products – New Technology • Amount and Speed of Information 8 8 Eaton’s SCM Response • Center-Led Global/Regional Organization • Global Spend Visibility • Standardized Sourcing Process – Centralized agreements • Clear Supplier Expectations / Performance Metrics • Organized “Voice to the Supplier” • Partner with the “Best” continue to “Test” 9 9 Indirect Categories / Commodities MRO Integrated MRO Consumable Tooling Abrasives Chemicals/Lubricants Pipe/Vales/Fittings (P,V,F) Electrical Supplies Power Transmission Equip Maint Parts & Services Maintenance Supplies Machinery/Equipment CNC, Grinders, Shapers Shears, Punches, Presses Gear Cutting Compressors HVAC Equipment Forklifts, etc. Surplus Asset Mgmt. Travel / Fleet Air Travel Hotels Car Rental Travel Agencies Fleet Vehicles T&E & P-Card SCM/OPX/EHS Standards Facility Services Energy Capital Utilities • Electricity • Natural Gas • Propane IT/Telecom PC’s Servers Mainframe Software Telecommunications Value Added Reseller (VAR) Packaging Scrap Metal Sales Compressed Gases Personal Protection Equipment Waste Management Services Security Services & Equipment Janitorial Services Cafeteria/Catering Uniforms Office Services Temporary Labor Office Supplies Print Material Photocopiers/Fax/MFD Promotional Merchandise Signage Service Awards Copy Services Document Management Office Furniture Corrugated Pallets/Wood Products Foam Products Labels Supplies Professional Services Finance Human Resources Legal Marketing Communications Staff Standards 10 10 SCM - Indirect Materials & Services Strategy and Goals • Indirect Strategy: • • • • • • Strategically support the management of indirect cost to maximize business profitability Collaborate with internal stakeholders to identify requirements – materials & services Categorize & leverage spend to maximize value Partner with core-competent suppliers to satisfy business & stakeholder requirements – eliminate poor performers & low valued suppliers Optimize total value - service, quality, support, & cost Drive continuous improvement – clear expectations & performance management • Goals: • • • • • • • Satisfy Quality / Delivery / Service requirements 60% spend under management 4% Y on Y cost savings - productivity, 20% supplier reduction 7% MBE spend, 4% WBE, 2.5% VO DPO - >60 days Program user satisfaction 11 11 SCM Indirect Center Led Organization Global Indirect Materials & Services Global Category Managers Global Category Managers Americas Regional Indirect Leaders EMEA Regional Comm. Mgrs. Regional Commodity Managers APAC Regional Comm. Mgrs. Regional Comm. Mgrs. Sub-Region Program Mgrs Electrical (Open) # Plants # Offices $ Spend 31 Vehicle Group 22 FPG 39 MX/PR 16 Brazil (5) 8 Germany 12 Italy CE/ Aust. Bene/ France UK/ (Open) China 9 9 7 12 12 Korea 5 12 SE Asia 6 Australia 5 India 4 12 SCM Indirect – Organization Structure SCM center led regional teams – category/commodity managers leverage & source indirect materials and services regionally & globally. SCM indirect program managers coordinate stakeholder requirements for commodity managers and deploy lowest total cost solutions. Site and staff stakeholders have a single SCM indirect point of contact. Deployment of supplier solutions are coordinated & prioritized with the site/staff stakeholders. SCM Center Led Teams Category/commodity Managers Sub-Region Indirect Managers Site/Staff Stakeholders IT Maintenance Finance Engineering HR Operators EHS 13 13 SCM Global Indirect Materials & Services Terry Wahlgren Director – Global Indirect Materials & Services GLOBAL CATEGORY MANAGERS PLANT Rod Bayliss Global Manager – MRO Scott Morton Global Manager – Capital Fernando Garza Manager – Facilities Svcs Rich Gorze Manager - Energy OFFICE Brendan O’Malley Manager – IT/Telecom Kim Cazzetta Manager–Cont Wkfc/ Office Svcs Janet Horvath Manager – Travel/Fleet/HR Linda Brentar Travel/Fleet Analyst Rose Worthington Fleet Analyst Jamie Pandy Administrative Assistant REGION AMERICA’S Jacek Skowronski Manager Indirect – EMEA Jason Frisbie Program Mgr. – Vehicle Group Category Managers Chiara Benetazzo – Deploy. Mgr. Giuseppe Donati – MRO Barna Kato – Professional Svcs Program Mangers Larry Caston – Electrical Mike Garred – FPG Hyd Gaston Alvarado – MX Commodity Managers Claudia Mary – Energy Peter Loheitt – Packaging/Capital Stephane Venhard – Office Svcs Craig Bolton – IT Ralf Borkowski – Fleet David Montanino Indirect – FPG Aero Marcelo Coletta Indirect Manager – Brazil Program Managers Birgit Gelbe – Germany Gerald Apfelthaler–Austria/CEE Emanuela Boggio – Italy Sara Wright – UK Indirect Buyers (7) OPEN Manager Indirect – APAC Jack Hou – MRO Sallin Lu – Office Andy Feng – Capital Pramod Nair – India 14 14 SCM Indirect Team Collaboration Indirect Leadership Team EMEA Team America’s Team APAC Team Global Plant Commodity Team Capital / MRO / Facilities / Energy Global Office Commodity Team IT / HR / Travel / Fleet / Office Services, etc. 15 15 SCM Strategic Sourcing & Supplier Management Process Category/ Commodity Strategy Diagnostics Supplier Selection & Award Deployment & Transition Supplier Performance Management Continuous Improvement • Customer Requirements • Organization Requirements • Spend Analysis • Commodity Profile • Market Analysis • Supply Base Analysis • Supplier Qualification • Communication • Implementation • RFQ – Supplier Negotiation • Contract Management • Supplier Performance/ Metrics • Supplier Selection • Performance Improvement • Contract Authorization 16 16 Business Requirements – Supplier Expectations Innovation Sustainability Cost Service & Support Delivery Quality Assurance of Supply Regulatory Requirements • Technology • Collaboration • Social Responsibility • Energy/GHG Reduction • Price • Cost – Specification/Usage • Relationship - Account Management • Technical Support • OTD • Lead Times/Inventory • Consistency • Reliability • Financial Stability • Capacity/Footprint • Compliance 17 17 Materials Supplier Value Chain High Life Cycle Cost (Sustainability) • Recycled Materials • Packaging • Product Emissions – air, water • End of Life Treatment Total Cost Cost Per Unit Production Value Product • Specification • Quality • Volume • “Best Solution” • Lowest total cost • Inventory Management • Related Costs • Tooling, chemicals, energy, etc. • Requisition to Check • Price • Freight Low Responsibility Low High Engagement Level Supplier Salesman Engineering Sales Mgmt Business Mgmt Customer Buyer Manufacturing SCM Mgmt Business Mgmt 18 18 SCM Strategic Sourcing & Supplier Management Process Category/ Commodity Strategy Diagnostics Supplier Selection & Award Deployment & Transition Supplier Performance Management Continuous Improvement • Customer Requirements • Organization Requirements • Spend Analysis • Commodity Profile • Market Analysis • Supply Base Analysis • Supplier Qualification • Communication • Implementation • RFQ – Supplier Negotiation • Contract Management • Supplier Performance/ Metrics • Supplier Selection • Performance Improvement • Contract Authorization 19 19 SCM Supplier Performance Management Segment Key Suppliers Identify Supplier KPIs Measure & Review KPIs Supplier Performance Review Action & Follow-Up Continuous Improvement • Identify Tier 1 & Tier 2 • Contract/SOW • KPIs • Targets/Goals • Supplier Dashboard • KPIs • Supplier Scorecard • KPIs • Monthly/Quarterly • Semi-Annual/Annual • Stakeholder Involvement • Supplier • Management/Executive Involvement • Supplier 20 • Action Steps • Responsibilities & Timeframe 20 Supplier Engagement - Segmentation Preferred Suppliers Spend Under Management Suppliers who add significant ~ 25 Tier 1 & 2 Tier 3 Strategic Suppliers Key Suppliers long-term value – multi BU/region. Close relationship and highly $300M ~ 400 engaged. Suppliers positively selected and provide high value – multi-BU. $600M Tier 4 Unleveraged Suppliers ~ 20,000 Greatest number, least value – rationalization opportunity. $700M 21 21 SCM Supplier Scorecard – Example North Am Region/ Function SCM Eaton Average Cost Out / Cost Avoidance 3 2.5 4 3.17 4 -0.83 Quality & Support 4 4 3.8 3.93 4.5 -0.57 SLA & Reporting 4 3 4.1 3.70 3 0.70 Account Support 3 3.5 3.2 3.23 3 0.23 Acct Mgmt Administration (ex: Billing) 3 4 3.7 3.57 4 -0.43 Prof/Tech Services 2 3 4.1 3.03 4 -0.97 Strategic Roadmap N/A N/A 3 3.00 5 -2.00 Sustainability N/A N/A 3 3.00 4 -1.00 Category Dashboards Stakeholder Surveys Supplier Review Area Supplier Difference KPIs Innovation Totals 22 22 SCM Indirect Internal Collaboration SCM Business Stakeholder Manufacturing Manufacturing Operations Maintenance Engineering EHS Equipment & Machinery MRO Facility Services Energy Professional Staff Office IT/Telecom Travel/Fleet Human Resources Marketing IT Human Resources Finance Marketing Contract SOW Commercial Operational Materials & Services Supplier 23 23 Eaton - SCM Indirect Opportunity 2010 - 2014 Eaton Revenue 12–14% growth/yr Indirect Spend Increase $100–200M/yr • APAC – 100% Regional Increase • EMEA – 40% • America’s – 20% 24 24 Carbon Disclosure Project The Carbon Disclosure Project is an independent not-for-profit organization holding the largest database of primary corporate climate change information in the world. Some 3,000 organizations in some 60 countries around the world now measure and disclose their greenhouse gas emissions and climate change strategies through CDP • The Carbon Disclosure Project was launched in 2000 to accelerate solutions to climate change by putting relevant information at the heart of business, policy and investment decisions. 25 25 Eaton / CDP Goal of CDP • Extends awareness of an organization’s carbon footprint beyond the internal greenhouse gas emissions to include carbon footprint across the supply chain. • CDP provides a global process for supply chain disclosure. • Goal to drive action for companies and their suppliers. Eaton’s Relationship • Eaton started with CDP 2006 • In 2010, CDP ranked Eaton third in the Industrials Sector behind CSX and Boeing. • Eaton has a strategic focus and commitment to understanding business issues related to climate change, and an ability to measure and manage the company’s carbon footprint 26 26 Eaton GHG Footprint Categories Suppliers Footprint Current Next Logistics Future Air Travel Fleet Vehicles Electric/ Natural Gas 27 27 Thank you for listening! Questions ? 28 28 Thank You …for Your Support to Eaton! 29 29